General Penetration Guidelines

DESIGN FOR PRODUCIBILITY MANUAL
SECTION 19 GENERAL PENETRATION GUIDELINES
REVISED PAGES
THE DATE ON EACH PAGE REPRESENTS THE LATEST REVISION.
Total number of pages in Section 19 is 27 consisting of the following:
i...................................9/22/03 ii..................................9/22/03 19-1.............................9/22/03 19-2.............................9/22/03 19-3.............................9/22/03 19-4.............................9/22/03 19-5.............................9/22/03 19-6.............................9/22/03 19-7.............................9/22/03 19-8.............................9/22/03 19-9.............................9/22/03 19-10...........................9/22/03 19-11...........................9/22/03 19-12...........................9/22/03 19-13...........................9/22/03 19-14...........................9/22/03 19-15...........................9/22/03 19-16...........................9/22/03 19-17...........................9/22/03 19-18...........................9/22/03 19-19...........................9/22/03 19-20...........................9/22/03 19-21...........................9/22/03 19-22...........................9/22/03 19-23...........................9/22/03 19-24...........................9/22/03 19-25...........................9/22/03
9/22/03
THE INFORMATION CONTAINED HEREIN IS THE PROPRIETARY TRADE SECRET OF NATIONAL STEEL AND SHIPBUILDING COMPANY (NASSCO) AND MAY NOT BE DISCLOSED, REPRODUCED, OR TRANSFERRED TO OTHERS FOR ANY PURPOSE EXCEPT AS SPECIFICALLY AUTHORIZED BY THE NASSCO QUALITY PROCEDURE MANUAL OR IN WRITING BY AN AUTHORIZED OFFICER OF NASSCO. THIS MANUAL IS INTENDED FOR INTERNAL USE ONLY.
TABLE OF CONTENTS
19. 19.1. 19.1.1. 19.1.2. 19.1.3. 19.1.4. 19.1.5. 19.1.6. 19.1.7. Introduction................................................................................................................................... 19-1 General Rules For Penetrations In Hull Structure ..................................................................... 19-1 General ............................................................................................................................ 19-1 Girders, Beams, And Stiffeners................................................................................................. 19-3 Decks And Bulkheads, Structural ............................................................................................. 19-4 Penetration In Strength EnvelopeCriteria................................................................................ 19-4 Penetrations In Floors And Longitudinal Girders In Double Bottoms........................................ 19-4 Side Shell Web Frames ............................................................................................................ 19-4 Flat Bar Ring Compensation..................................................................................................... 19-5
LIST OF FIGURES
Figure 1 Definition of Depth ....................................................................................................................19-2 Figure 2 50mm Radius Region Near Shell ................................................................................................19-3 Figure 3 Girders, Beams, and Stiffeners - Single Row of Small Penetrations in 1/8 Span ..........................19-8 Figure 4 Girders, Beams, and Stiffeners - Large Opening ..........................................................................19-9 Figure 5- Structural Decks and Bulkheads..................................................................................................19-10 Figure 6 Strength Envelope.....................................................................................................................19-11 Figure 7 Double Bottom Floors and Longitudinal Girders ......................................................................19-12 Figure 8 Side Shell Web Frames, Penetration Conditions .......................................................................19-13 Figure 9 Girders, Beams, and Stiffeners - Ring Compensation.................................................................19-14 Figure 10 Girders, Beams, And Stiffeners - Doubler Compensation ........................................................19-15 Figure 11 Girders, Beams, and Stiffeners - Doubler and Ring Compensation..........................................19-16 Figure 12 Penetrations in Way of Weld Seams Preferred Methods .........................................................19-17 Figure 13 Penetrations in Way of Weld Seams Optional Method Due to Space Constraints ...................19-18 Figure 14 No Penetration Zone at Shear Strake/Stringer Strake ...............................................................19-19 Figure 15-Locations of Penetrations Above/Below Pillars and Stanchions ..................................................19-20 Figure 16 - Restricted Areas for Holes in Longitudinal Structural Bulkheads or Deckhouse Sides...............19-21 Figure 17 Restricted Areas for Holes Near Major Openings in Decks .....................................................19-22 Figure 18 Proximity of Sleeved and Lap Ring Penetrations .....................................................................19-23 Figure 19 Restricted Areas for Holes in Web Frames ..............................................................................19-24 Figure 20 25% of Bay Rule.....................................................................................................................19-25
9/22/03
LIST OF TABLES
Table 1- Minimum Face Bar Compensation Rectangular Openings.........................................................19-5 Table 2- Minimum Face Bar Compensation Circular Openings...............................................................19-7
ii
9/22/03
19 .
1. 2.
INTRODUCTION
These guidelines are for use on both commercial and Navy contracts. These guidelines are intended to provide the designer with information necessary to determine the following: Acceptable location and orientation of structural penetrations. Situations in which compensation for penetration of ship structure is not required. Situations in which compensation for penetration of ship structure is required. Situations in which penetration of ship structure is not permitted. Situations in which hull technical must be consulted.
3. 4.
These guidelines also provide information which will enable the designer to determine the type and size of compensation required in situations where consultation with hull technical is not required. These guidelines are not applicable to the design of the following: Large deck openings (hatches, access ). Archways or door openings. Clearance cuts allowing structural members to pass through. Lightening holes. Weld relief cuts. Snipes, drainholes, airholes, or clearance holes for erection butts. Seachest openings. Scupper openings.
19 .1.
GENERAL RULES FOR PENETRATIONS IN HULL STRUCTURE
19 .1.1.
1.
GENERAL
Penetrations are not allowed in the following locations: a. b. c. d. Sheer strakes and strength deck stringer plates in the midships 3/5 length. (See Figure 14.) Web, girder, beam, or stiffener brackets. Web, girder, beam, stiffener flanges, or backing chocks. Pillars, stanchions or the web of a girder directly above or below a pillar or stanchion. (See Figure 15.)
9/22/03
19-1

e. 2. 3. Structural bulkheads directly above or below a pillar or stanchion. (See Figure 15.)
Penetrations in structural bulkheads above doors and arches should be avoided. (See Figure 16.) Penetrations in structural decks near the corners of large openings, such as hatches, and in longitudinal bulkheads near the ends of breaks in superstructure or deckhouses should be avoided. (See Figure 17.) Large openings are those that result in break of existing stiffening. Multiple penetrations in main transverse bulkheads should be minimized by employing pipe tunnels or utility trunks. No compensation is required for penetrations through non-structural steel bulkheads or flats, such as deckhouse decks, deckhouse interior bulkheads, or intermediate platforms. Square cornered penetrations are not allowed. Corners of non-circular penetrations must be well rounded, a minimum of 1/8 depth of opening, but not less than 25mm will be required (50mm within 450mm of side or bottom shell see Figure 2). Openings less than 150mm in depth will be fully radiused; i.e., circular or oval, but not rounded rectangles. Depth is as defined in Figure 1. All welding of steel used for compensation must be in accordance with regulatory body requirements and NASSCO welding procedures. Penetration dimensions are based on the clear cut dimensions unless a sleeve or ring is installed, in which case the inside dimensions of the sleeve or ring are to be used. (See Figure 18.) For proximity of penetrations to weld seams. (See Figure 12 and Figure 13.)
4. 5. 6.
7. 8. 9.
10. In general, no more than 25% of the structure in a bay should be taken up with penetrations (in aggregate). (See Figure 20.)
PERPENDICULAR TO ATTACHED PLATE FWD DEPTH DEPTH DEPTH (SHORTER DISTANCE)
LONGITUDINAL DECKS AND BULKHEADS
STIFFENERS, BEAMS, AND WEBS
ELSEWHERE
Figure 1 Definition of Depth
19-2
9/22/03
Figure 2 50mm Radius Region Near Shell
19 .1.2 .
1. 2. 3.
GIRDERS, BEAMS, AND STIFFENERS
Non-circular openings will be oriented with the longer dimension in the direction of the span and the shorter dimension in the direction of the depth. If possible the opening should be centered at 1/3 depth of penetrated beam, or, between this point and the supported plate. Avoid penetrating near the beam flange. Openings are not permitted in way of the end 1/8 span except for small circular holes meeting the criteria of Figure 3. The span is defined as the unsupported length of the beam and is usually the distance covered by the beam or girder between supports such as larger girders, stanchions, bulkheads, or decks. For the purposes of this document, brackets are not considered when determining span. Direct any questions regarding the definition of beam span to ASD.
9/22/03
19-3

4. 5. 6. The minimum distance from any opening to the supported plating is 75mm if non-compensated or 50mm if compensated with a face bar. Large openings, see Figure 4. Single row of small holes, see Figure 3.
19 .1.3 .
1.
DECKS AND BULKHEADS, STRUCTURAL
Structural decks and bulkheads are those which define a watertight compartment or tank boundary or which provide support for propulsion or outfit machinery or other primary load bearing ship structure. Bulkheads whose stiffeners are snipped back (not attached) to decks are not constructed to be structural bulkhead. See Figure 5 and ASD or ID&NA Configuration Control document.
19 .1.4 .
1. 2. 3.
PENETRATION IN STRENGTH ENVELOPECRITERIA
Non-circular openings through strength decks are to be oriented so that the longer dimension runs fore and aft. Openings should be well separated and should not be located on the same line transversely or vertically. Multiple openings will be compensated or combined to form a single opening when the minimum centerto-center distance between the openings is less than the sum of the diameters. See Figure 6 and ASD or ID&NA Configuration Control document.
19 .1.5.
PENETRATIONS IN FLOORS AND LONGITUDINAL GIRDERS IN DOUBLE BOTTOMS
This section addresses longitudinal girders outside the midship 3/5 length. Any penetration through a longitudinal girder within the midship 3/5 length will be approved by Penetration Control. Any openings in floors and longitudinal girders will be centered at or near the mid-depth of the member. See Figure 7.
19 .1.6 .
SIDE SHELL WEB FRAMES
The penetration of side shell web frames should be kept to a minimum. When penetrating the frames, the rules of Figure 8 should be applied.
19-4
9/22/03
19 .1.7.
1.
FLAT BAR RING COMPENSATION
The following tables specify compensation in the form of flat bar rings. Table 1 specifies compensation for rectangular openings and Table 2 specifies compensation for circular openings. Pipe sleeves or welded-in pipes may also be used as compensation in certain instances. In Table 1, L is the larger dimension and W is the smaller dimension of the non-circular opening. Openings or thicknesses outside the ranges specified in Table 1 and Table 2 shall be approved by Penetration Control on a case-by-case basis. All material used as compensation shall be at least the same grade as the penetrated material.
2. 3. 4.
Instructions for use: 1. 2. 3. 4. Determine thickness of plate being penetrated. Determine size of opening. Locate the same or next largest opening in the left-hand column of the table. For rectangular openings, both dimensions (W and L) on the table must equal or exceed the actual values. Move horizontally across the table and locate the column that corresponds with or exceeds the thickness of the penetrated member. The face bar size indicated is the compensation required for the opening in question.
Example: Penetration in web of beam: Beam depth = 24 inches. Penetration width = 7 inches. Penetration length = 18 inches. Beam web thickness = inch. Problem: Length is 75 percent of the beam depth (over 2/3 beam depth). Length is greater than twice the opening width. Solution: From Table 1, the next largest opening listed is 8 x 24. At a thickness of 1/2 inch, the compensation listed is a 4 x 3/8 face bar. A 4 x 3/8 face bar will increase both the length and depth of the opening by twice the compensation thickness or 3/4 inch. The opening dimensions then become 7-3/4 x 18-3/4. This still falls below the table value of 8 x 24. Therefore, this compensation is acceptable. Table 1- Minimum Face Bar Compensation Rectangular Openings
OPENING SIZE (INCHES) WL THICKNESS OF PENETRATED PLATE (INCHES) (TP)
9/22/03
19-5
1/4
3/8
1/2
5/8
3/4
7/8
33 36 3 12 44 48 4 12 66 6 12 6 18 88 8 16 8 24 10 10 10 20 10 30 12 12 12 24 12 36 16 16 16 32 16 48 20 20 20 40 20 60 24 24 24 48 24 72 30 30 30 60 30 90 36 36 36 72
2 1/4 2 1/4 2 1/4 2 1/4 2 1/4 2 1/4 2 1/4 2 1/4 3 1/4 2 1/4 3 1/4 3 1/4 2 1/4 3 1/4 4 1/4 2 1/4 3 1/4 4 1/4 3 1/4 4 1/4 4 3/8 3 1/4 3 3/8 4 3/8 4 1/4 4 3/8 4 3/8 4 1/4 4 3/8 4 1/2 3 3/8 4 3/8
2 1/4 2 1/4 3 1/4 2 1/4 2 1/4 3 1/4 2 1/4 3 1/4 4 1/4 3 1/4 4 1/4 3 3/8 3 1/4 4 1/4 4 3/8 3 1/4 4 3/8 4 3/8 4 1/4 4 3/8 5 3/8 3 3/8 5 3/8 6 3/8 4 3/8 5 3/8 6 3/8 4 3/8 6 3/8 5 1/2 5 3/8 6 3/8
2 3/8 2 3/8 3 3/8 2 3/8 2 3/8 3 3/8 2 3/8 3 3/8 4 3/8 2 3/8 3 3/8 4 3/8 3 3/8 4 3/8 5 3/8 3 3/8 5 3/8 6 3/8 4 3/8 5 3/8 5 1/2 4 3/8 6 3/8 6 1/2 5 3/8 5 1/2 6 1/2 6 3/8 6 1/2 6 5/8 6 3/8 8 1/2
2 1/2 2 1/2 3 1/2 2 1/2 2 1/2 3 1/2 2 1/2 3 1/2 4 1/2 3 1/2 4 1/2 4 1/2 3 1/2 4 1/2 5 1/2 3 1/2 4 1/2 5 1/2 4 1/2 5 1/2 6 1/2 4 1/2 6 1/2 8 1/2 5 1/2 8 1/2 8 1/2 6 1/2 8 1/2 6 3/4 6 1/2 8 1/2
4 5/8 4 5/8 4 5/8 4 5/8 4 5/8 4 5/8 4 5/8 4 5/8 4 5/8 4 5/8 4 5/8 4 5/8 4 5/8 4 5/8 6 5/8 4 5/8 4 5/8 6 5/8 4 5/8 6 5/8 6 5/8 4 5/8 6 5/8 6 3/4 6 5/8 6 3/4 7 3/4 6 5/8 6 3/4 7 3/4 6 5/8 7 3/4
3 3/4 3 3/4 3 3/4 3 3/4 3 3/4 3 3/4 3 3/4 3 3/4 4 3/4 3 3/4 4 3/4 4 3/4 3 3/4 4 3/4 5 3/4 3 3/4 4 3/4 5 3/4 4 3/4 5 3/4 6 3/4 4 3/4 6 3/4 7 3/4 5 3/4 6 3/4 8 3/4 6 3/4 7 3/4 8 3/4 6 3/4 8 3/4
41 41 41 41 41 41 41 41 41 41 41 41 41 41 51 41 41 51 41 51 61 41 51 61 51 61 * 51 * * 61 *
19-6
9/22/03
Table 2- Minimum Face Bar Compensation Circular Openings

OPENING DIAMETER (INCHES) THICKNESS OF PENETRATED PLATE (INCHES) (TP) 1/4 3/8 1/2 5/8 3/4 7/8 1
3 4 5 6 8 10 12 14 16 18 20 24 30 36
2 1/4 2 1/4 2 1/4 2 1/4 2 1/4 2 1/4 2 1/4 2 1/4 2 1/4 3 1/4 3 1/4 3 1/4 3 1/4 4 1/4
2 1/4 2 1/4 2 1/4 2 1/4 2 1/4 2 1/4 3 1/4 3 1/4 3 1/4 4 1/4 4 1/4 4 1/4 4 3/8 4 3/8
2 3/8 2 3/8 2 3/8 2 3/8 2 3/8 2 3/8 3 3/8 3 3/8 3 3/8 3 3/8 4 3/8 4 3/8 5 3/8 5 3/8
2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 3 1/2 3 1/2 3 1/2 3 1/2 4 1/2 4 1/2 5 1/2 5 1/2
4 5/8 4 5/8 4 5/8 4 5/8 4 5/8 4 5/8 4 5/8 4 5/8 4 5/8 4 5/8 4 5/8 4 5/8 6 5/8 6 5/8
3 3/4 3 3/4 3 3/4 3 3/4 3 3/4 3 3/4 3 3/4 3 3/4 4 3/4 4 3/4 4 3/4 4 3/4 5 3/4 5 3/4
41 41 41 41 41 41 41 41 41 41 41 41 41 51
9/22/03
19-7
MIDDLE 3/4 SPAN SEE FIGURE 3 DP
1/8 SPAN 1/16 SPAN SEE NOTE 1 DECK
DC
DF
NO HOLES
D= DEPTH
DO DH SUPPORT
CONDITIONS TO BE MET
NO COMPENSATION: DH 1/8 D DO 2 DH DC 2 DH (BUT NOT LESS THAN 75MM) DF 1/3 D DP 75MM WITH COMPENSATION : DP DH (BUT NOT LESS THAN 25MM)
NOTE(S)
1.
1/16 SPAN NOT TO BE LESS THAN ONE BAY (SEE FIGURE 18).
2. SEE SECTIONS 19, 19.1.1, AND 19.1.2 BEFORE APPLYING THIS SKETCH.
Figure 3 Girders, Beams, and Stiffeners - Single Row of Small Penetrations in 1/8 Span
19-8
9/22/03
MIDDLE 3/4 SPAN

DP W W
1/8 SPAN SEE FIGURE 2
DECK
DH DH
DC
NO HOLES
D= DEPTH
DO
DE
DE
DF
SUPPORT
CONDITIONS TO BE MET NO COMPENSATION: L W L/W DF DP DE DH DO DC DH DO DC 2/3 D 2/5 D 2 1/3 D 75MM 2/3 D 2/5 D, BUT GREATER THAN 1/8D DH1 +DH2 200MM + OR DH1 + DH2 , WHICHEVER IS GREATER 2 200MM 1/8 D 3DH 3DH, BUT NOT LESS THAN 75MM
WITH COMPENSATION: L W L/W DF DP DE DH DO DC 1-1/2 D, WITH RING 1/2 D, WITH DOUBLER 3 1/4 D, WITH RING 50MM, WITH RING 75MM, WITH RING 2/3 D DH1 +DH2 75MM + 2 75MM, WITH RING
1.
READ SECTIONS 19, 19.1.1, AND 19.1.2 BEFORE APPLYING THIS SKETCH.
Figure 4 Girders, Beams, and Stiffeners - Large Opening

9/22/03 19-9

DECK (OR BHD)
DP DH DS DH
DC
DH DO
BHD (OR DECK)
CONDITIONS TO BE MET NO COMPENSATION: DP DS DO DC 150MM 150MM 200MM + 200MM
DH1 +DH2 2
OR DH1 + DH2 , WHICHEVER IS GREATER
WITH COMPENSATION: DP DO DC 50MM IF DS 75MM (AND VICE VERSA) 75MM + 75MM DH1 +DH2 2
NOTE(S) 1. 2. READ SECTIONS 19, 19.1.1, AND 19.1.4 BEFORE APPLYING THIS SKETCH. SEE FIGURE 8 FOR RING COMPENSATION SIZING REQUIREMENTS.
Figure 5- Structural Decks and Bulkheads
19-10
9/22/03
DECK (OR BHD)

DP DP
DH
DS
DS
DH DO BHD (OR DECK)
DH
CONDITIONS TO BE MET NO COMPENSATION OR WITH COMPENSATION: DP 150MM DS 150MM DO 200MM + DH1 +DH2 2 DH 225MM (125MM IF NAVAL CONSTRUCTION) MULTIPLE OPENINGS NOT ALLOWED TRANSVERSELY NOTE(S) OR DH1 + DH2 , WHICHEVER IS GREATER
1.
READ SECTIONS 19, 19.1.1, AND 19.1.4 BEFORE APPLYING THIS SKETCH.
Figure 6 Strength Envelope
9/22/03
19-11
INNER BOTTOM
DH DC
DP
DS
DC DH DO DH
DS DC
SHELL ACCESS OPENING
DF
CONDITIONS TO BE MET NO COMPENSATION: DS DP DO DC DH DF = 150MM 150MM DH1 +DH2 200MM + OR DH1 + DH2 , WHICHEVER IS GREATER 200MM 2 1/2 D DH OR D/4, WHICHEVER IS LESS BUT NOT LESS THAN 200MM
WITH COMPENSATION: DS DP DO DC DH DF NOTE(S) = 38MM 150MM DH1 +DH2 75MM + 75MM 2 1/2 D DH OR D/4
1. 2.
SEE FIGURE 8 FOR RING COMPENSATION SIZING REQUIREMENTS. READ SECTIONS 19, 19.1.1, AND 19.1.5 BEFORE APPLYING THIS SKETCH.
Figure 7 Double Bottom Floors and Longitudinal Girders
19-12
9/22/03
BEAM
NO HOLES S/8
CONDITIONS TO BE MET* DH > D/3 - NOT ALLOWED DH > D/8 - WITH COMPENSATION SLEEVE DH D/8 - NO COMPENSATION SLEEVE REQUIRED OR DH1 + DH2, WHICHEVER IS GREATER 2 DF DH OR D/4, WHICHEVER IS GREATER DC 200MM DO 200MM + DH1 +DH2
DF DH
DF DC
DH DO
DH
* CONSULT PENETRATION CONTROL PRIOR TO PENETRATING SIDE SHELL WEB FRAMES.
S/8 BEAM NO HOLES
SIDE SHELL
Figure 8 Side Shell Web Frames, Penetration Conditions
9/22/03
19-13
TC
PER ABS OR NAVY
SIZE DETERMINATION *
SEE TABLE 1 FOR THE MINIMUM FACE BAR DIMENSIONS. (TP - 3MM) TC 2TP TC 6MM (TP + 31MM) WC 16TP WC TC
TP * FLAT BAR OR ANGLE HEADERS MAY BE USED INSTEAD OF A RING WITH PENETRATION CONTROL APPROVAL.
SECTION A-A
Figure 9 Girders, Beams, and Stiffeners - Ring Compensation
19-14
9/22/03
WF WF
W NOT LESS THAN D (TYP)
TD
D
TP A
SIZE DETERMINATION 2 D TD = W TP D = DOUBLER WIDTH TD = DOUBLER THICKNESS W = OPENING WIDTH TP = PENETRATED WEB THICKNESS 6MM TD (TP + 1.5MM)
40MM MIN IF DOUBLER IS TO BE INSTALLED LATER THAN SOC-2 TD
TW (TYP)
TP
SECTION A-A
Figure 10 Girders, Beams, And Stiffeners - Doubler Compensation
9/22/03
19-15
GAP "G"
TP
TD
"G"
TC
TP
NOTE(S)
SECTION A-A
1. 2. 3. 4. 5.
DOUBLER WIDTH "D" SIZED PER FIGURE 9 GAP "G" = TC + TD + 6MM. RING SIZED PER FIGURE 8. IF "G" MUST BE REDUCED TO PROVIDE AN ADEQUATELY SIZED DOUBLER ON A COMMERCIAL CONTRACT, THE DOUBLER SHOULD BE WELDED DIRECTLY TO THE RING (G=0). FLAT BAR HEADERS MAY ALSO BE USED INSTEAD OF A RING. THIS DETAIL MUST BE APPROVED BY PENETRATION CONTROL AT EACH INSTANCE.
Figure 11 Girders, Beams, and Stiffeners - Doubler and Ring Compensation
19-16
9/22/03
PLATE
PLATE
CIRCULAR PENETRATION
WELD SEAM 75MM MIN
RECTANGULAR OR OVAL PENETRATIONS
NOTE(S)
CLEARANCE OF LESS THAN 75MM MUST BE APPROVED BY PENETRATION CONTROL ON A CASE-BYCASE BASIS.
Figure 12 Penetrations in Way of Weld Seams Preferred Methods
9/22/03
19-17
CIRCULAR PENETRATION 75MM UP TO 200MM CENTER ON SEAM
CIRCULAR PENETRATION >200MM UP TO 300MM
25MM MAX OFFSET
CIRCULAR PENETRATION >300MM AND UP
50MM MAX OFFSET
WELD SEAM 50 MM TO FILLET WELD
75MM MIN
RECTANGULAR OR FLAT OVAL PENETRATION
NOTE(S)
1. 2.
USE OF THIS DETAIL MUST BE APPROVED BY PENETRATION CONTROL ON A CASE-BY-CASE BASIS. THIS DETAIL MAY NOT BE USED FOR PENETRATION DIAMETERS LESS THAN 75MM.
Figure 13 Penetrations in Way of Weld Seams Optional Method Due to Space Constraints
19-18
9/22/03
NO PENETRATIONS ALLOWED
UPPERMOST STRENGTH DECK (ONLY)
ACTUAL WIDTH OF STRINGER STRAKE
S ACTUAL DEPTH OF SHEAR STRAKE
S = MINIMUM WIDTH OF SHEAR STRAKE AS DETERMINED BY CLASS SOCIETY (E.G., ABS) RULES
Figure 14 No Penetration Zone at Shear Strake/Stringer Strake
9/22/03
19-19
GIRDER OR TRANSVERSE
FLANGE PRESENCE OR ABSENCE OF CHOCKS AND/OR BRACKETS DO NOT AFFECT THE NO-PENETRATION ZONE
DECK
45
GIRDER OR TRANSVERSE
FLANGE STANCHION SUPPORTED BY FRAME MEMBERS
DECK
BACKING CHOCKS
A D MAX = 3W D
F 50MM
50MM
DECK OR SHELL
45
STANCHION SUPPORTED BY PLATE MEMBERS
RULES FOR PENETRATIONS IN BULKHEADS, GIRDERS, OR FLOORS IWO STANCHION TOPS AND BOTTOMS
1. 2. 3. 4. 5. NO PENETRATIONS IN AREA 'B'. IF PENETRATIONS IN AREA 'A' THEN NONE IN 'D' AND VICE VERSA. IF PENETRATIONS IN AREA 'C' THEN NONE IN 'F' AND VICE VERSA. IF PENETRATIONS IN AREAS 'D' OR 'F' THEN NONE IN 'E' AND VICE VERSA. PENETRATIONS IN AREAS 'A', 'C', 'D', 'E', AND 'F' MUST BE LESS THAN 50% OF CUT THROUGH STEEL IN ANY DIRECTION OR COMPENSATED BY AREA WITHOUT DOUBLERS (I.E., INSERTS REQUIRED).
Figure 15-Locations of Penetrations Above/Below Pillars and Stanchions
19-20
9/22/03
L1 W/4 3 NO HOLES 1 2 100 NO HOLES H 2 100 1 W/4
DECK OVER (NEED NOT BE CONTINUOUS THRU BULKHEAD)
900 MAX
45 W/4
GREATER OF 2R OR W/4
W/3 W/4
305 MAX W W/4
45
R NOTES
LOCATING DIMENSION JOINER DOOR CUTS
1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
IF THE AVAILABLE DISTANCE BETWEEN THE TOP OF THE DOOR AND THE DECK IS LESS THAN 915MM, THEN "L" IS EQUAL TO THE AVAILABLE DISTANCE. ONE HOLE ONLY ALLOWED IN HORIZONTAL CENTER OF ZONE '3' (CAN BE IN ANY VERTICAL POSITION IN THAT ZONE). L1 = W/2. H = 2/5L OR 366, WHICHEVER IS LESS. = MAXIMUM 2 HOLES EACH AREA DIAMETER L/10 (MAX. DIAMETER 100MM). MINIMUM EDGE-TO-EDGE SEPARATION BETWEEN THESE HOLES AND ANY OTHER TO BE 3 DIAMETER OF THE LARGEST HOLE. = MAXIMUM ONE HOLE EACH AREA DIAMETER L/10 (MAXIMUM DIAMETER 100MM). = NO ADDITIONAL HOLES. SITUATION SHOWN IS FOR CUTS ABOVE A DOOR. FOR THOSE CASES WHERE DOOR LOCATION IS WELL ABOVE THE STANDING STRUCTURAL DECK, THESE CRITERIA APPLY BELOW AS WELL. AS SHOWN, NO COMPENSATION REQUIRED. WHERE STEEL SLEEVES ARE PROVIDED, AND THEY ARE OF THE SAME GRADE AS THE PENETRATED STEEL, THEN MAXIMUM DIA REFERS TO THE INTERIOR OF THE SLEEVE. OTHERWISE, THE CUT IN THE STEEL SHOULD BE USED.
Figure 16 - Restricted Areas for Holes in Longitudinal Structural Bulkheads or Deckhouse Sides
9/22/03
19-21
LONG
TANGENT TO RADIUS OF CUT CORNER RADIUS LONG
2B
CUTS PERMITTED IN THIS AREA 150MM LONG TANGENCY POINT A2 B 75MM MIN 75MM MIN
LONG
45
2 A1 MIN
A1 75MM MIN
LONG CUTS NOT PERMITTED IN SHADED REGION
2 A1 MIN CUTS IN THIS AREA (P/S) LIMITED BY F&A REQUIREMENTS
Figure 17 Restricted Areas for Holes Near Major Openings in Decks
19-22
9/22/03
DO
75MM MIN FOR WELDING
DECK OR BULKHEAD 75MM MIN FOR WELDING
SLEEVE DH
DO
DH
LAP RING
DECK OR BULKHEAD SLEEVED PENETRATION
NOTE(S) WHERE SLEEVED OR LAP RING PENETRATIONS ARE USED, DISTANCE DH SHOWN ON FIGURES IS TO BE MEASURED FROM THE INSIDE OF THE SLEEVE OR RING.
Figure 18 Proximity of Sleeved and Lap Ring Penetrations
9/22/03
19-23
S S/16 S/16 S/16
S S/16 S/16
S/16
MAIN DECK
S S/16
S S/16
2ND DECK AT LEAST 1 FULL BAY
S S/16 S/16 S/16
S S/16 S/16
S/16
1ST PLATFORM
2ND PLATFORM
NOTE(S) NOTE(S) NOT TO BE PENETRATED S/16 NOT TO BE LESS THAN 1 BAY.
Figure 19 Restricted Areas for Holes in Web Frames
19-24
9/22/03
ORIGINAL STEEL H HOLES OR OPENINGS
REMAINING STEEL
H 3W
W
NOTE(S) NOTE(S)
25% OF BAY RULE IN GENERAL, NO MORE THAN 25% OF THE STRUCTURE IN A BAY SHOULD BE TAKEN UP WITH PENETRATIONS (IN AGGREGATE). SITUATIONS WHERE THIS WOULD BE VIOLATED MUST BE REVIEWED WITH IDNA. 25% OF BAY RULE FOR MULTIPLE PENETRATIONS NOTE THAT THE AREA BEING DEDUCTED MUST INCLUDE THE LOST AREA DUE TO STIFFENER CUTOUTS, AND ASSUMES THAT THE PENETRATIONS ARE "LEGAL" REGARDING RULES LISTED ELSEWHERE.
Figure 20 25% of Bay Rule
9/22/03
19-25

General Penetration Guidelines

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

General Penetration Guidelines

Uploaded by

Copyright:

Available Formats

DESIGN FOR PRODUCIBILITY MANUAL

SECTION 19 GENERAL PENETRATION GUIDELINES

THE DATE ON EACH PAGE REPRESENTS THE LATEST REVISION.

Total number of pages in Section 19 is 27 consisting of the following:

SECTION 19 GENERAL PENETRATION GUIDELINES

DESIGN FOR PRODUCIBILITY MANUAL

DESIGN FOR PRODUCIBILITY MANUAL

SECTION 19 GENERAL PENETRATION GUIDELINES

SECTION 19 GENERAL PENETRATION GUIDELINES

DESIGN FOR PRODUCIBILITY MANUAL

GENERAL RULES FOR PENETRATIONS IN HULL STRUCTURE

DESIGN FOR PRODUCIBILITY MANUAL

SECTION 19 GENERAL PENETRATION GUIDELINES

PERPENDICULAR TO ATTACHED PLATE FWD DEPTH DEPTH DEPTH (SHORTER DISTANCE)

LONGITUDINAL DECKS AND BULKHEADS

STIFFENERS, BEAMS, AND WEBS

Figure 1 Definition of Depth

SECTION 19 GENERAL PENETRATION GUIDELINES

DESIGN FOR PRODUCIBILITY MANUAL

Figure 2 50mm Radius Region Near Shell

GIRDERS, BEAMS, AND STIFFENERS

DESIGN FOR PRODUCIBILITY MANUAL

SECTION 19 GENERAL PENETRATION GUIDELINES

DECKS AND BULKHEADS, STRUCTURAL

PENETRATION IN STRENGTH ENVELOPECRITERIA

PENETRATIONS IN FLOORS AND LONGITUDINAL GIRDERS IN DOUBLE BOTTOMS

SIDE SHELL WEB FRAMES

SECTION 19 GENERAL PENETRATION GUIDELINES

DESIGN FOR PRODUCIBILITY MANUAL

FLAT BAR RING COMPENSATION

DESIGN FOR PRODUCIBILITY MANUAL

SECTION 19 GENERAL PENETRATION GUIDELINES

SECTION 19 GENERAL PENETRATION GUIDELINES

DESIGN FOR PRODUCIBILITY MANUAL

Table 2- Minimum Face Bar Compensation Circular Openings

DESIGN FOR PRODUCIBILITY MANUAL

SECTION 19 GENERAL PENETRATION GUIDELINES

MIDDLE 3/4 SPAN SEE FIGURE 3 DP

1/8 SPAN 1/16 SPAN SEE NOTE 1 DECK

SECTION 19 GENERAL PENETRATION GUIDELINES

DESIGN FOR PRODUCIBILITY MANUAL

MIDDLE 3/4 SPAN

1/8 SPAN SEE FIGURE 2

Figure 4 Girders, Beams, and Stiffeners - Large Opening

DESIGN FOR PRODUCIBILITY MANUAL

SECTION 19 GENERAL PENETRATION GUIDELINES

BHD (OR DECK)

CONDITIONS TO BE MET NO COMPENSATION: DP DS DO DC 150MM 150MM 200MM + 200MM

OR DH1 + DH2 , WHICHEVER IS GREATER

Figure 5- Structural Decks and Bulkheads

SECTION 19 GENERAL PENETRATION GUIDELINES

DESIGN FOR PRODUCIBILITY MANUAL

DECK (OR BHD)

DH DO BHD (OR DECK)

Figure 6 Strength Envelope

DESIGN FOR PRODUCIBILITY MANUAL

SECTION 19 GENERAL PENETRATION GUIDELINES

SHELL ACCESS OPENING

Figure 7 Double Bottom Floors and Longitudinal Girders

SECTION 19 GENERAL PENETRATION GUIDELINES

DESIGN FOR PRODUCIBILITY MANUAL

* CONSULT PENETRATION CONTROL PRIOR TO PENETRATING SIDE SHELL WEB FRAMES.

S/8 BEAM NO HOLES