Process Piping Inspection

Upgrading Your Knowledge and Skills on Design, Fabrication and Inspection of Process Piping

25th 27th July 2011 Prince Hotel & Residence Kuala Lumpur, Malaysia
Testimonials from Wilcos past training courses:
Clear explanation for all our employees
- Siemens Hengelo

Many useful and practical examples

- Vald Henriksen Oldenzaal

Very active, clear and conscious of his group

- Transmark-fcx

Course Facilitator:
Wilco Kuster Owner, Consultant & Inspector Inspectie & Consultancy Oost Authorized Inspector for ASME, DOSH, MOM, Indian Boiler Regulations and PED In Service inspections under the Dutch Legislation After the workshop, participants should be able to:
GAIN a practical knowledge on pipe and tting material specications DESCRIBE fabrication process and their inuence APPRAISE mechanical properties of strength and toughness EXECUTE material selection and failure analysis UNDERSTAND from technical background to design equations with their applications in the design of piping systems and pipelines COMPREHEND mode of failures for piping and pipelines DEFINE corrosion mechanisms, how to recognize them, classify them and resolve them REINFORCE NDE techniques and research in piping and pipeline integrity to analyze a degraded condition due to either corrosion or mechanical damage DIFFERENTIATE Welding Procedure Specications against Procedure Qualication Record PREPARE and/or approve a Test and Inspection plan according to code requirements IDENTIFY various weld imperfections (defects) JUSTIFY the relevancy of welding technology related to visual inspection DETERMINE the need for documentation in welding REGULATE codes and standards related to inspection requirements APPLY and carry out inspection of parent materials and consumables
UNI training courses are thoroughly researched and carefully structured to provide practical and exclusive training applicable to your organisation. Benets include: Thorough and customised programmes to address current market concerns Illustrations of real life case studies Comprehensive course documentation Strictly limited numbers

Proudly Organised by:

Agenda d
WORKSHOP OVERVIEW:
Process Piping Inspection has been tagged as an area in need of improvement for some time now. In the era where oil reserves have been decreasing at a drastic rate, the need for extensive offshore exploration activities was even more pronounced. Companies must have the right protocols in place to ensure efciency, safety, environmental and most importantly cost effectiveness to ensure that oil demand worldwide are fullled yet maximizing the prot for the oil & gas producers. It is imperative that the employees have the latest knowledge and skill sets in their day to day activities. Organizations nd it difcult to actually maximize the production as inspection cost has been hiking not to mention skilled manpower is rare nowadays. Any organization seeks to mitigate this issue and faces both common and unique challenges to secure and sustain this engagement. The need for balance is important when it comes to protability, production cost and safety level. Hence it is important to enhance the knowledge and skills sets that will benet the organization in the long run. Through a combination of presentations and practical exercises, this workshop is designed for engineers involved in process piping inspection and will be in relevance of real issues and challenges faced by organisations in process piping inspection.

DAY 1 | 25th July 2011

DESIGN Design codes used worldwide with their differences ASME B31.3 ASME VIII BS5500 AD2000 ISO-13480 ISO-13445 Important aspects of piping design Design conditions Pressure (maximum and minimum allowable pressure) Temperature (maximum and minimum allowable temperature) Expansion of piping due to temperature Choosing the right material based on application and environment Specications & grades (stainless steel, carbon steel) Limitations - each material has its own restrictions on temperature, pressure and environmental Dimensional requirements Standards anges, elbows and nozzles according to codes and/or standard Non standards, own design Open discussion Day evaluation

Post heating Post weld heat treatment Hangers and pipe supports Locations Type of supports Open discussion Day evaluation

DAY 3 | 27th July 2011

INSPECTION Reviewing design documents Understanding design documents Type of documents Non destructive testing Radiographic examination Ultrasonic examination Liquid penetrant examination Magnetic particle examination Pressure testing Test mediums Types of pressure testing Gauges Performance In-service inspection Failures types Examinations Reporting Open discussion Day evaluation The program will include presentations, workshops, case studies and hands on approach as well as some very active participation.

DAY 2 | 26th July 2011

FABRICATION Fabrications requirements Welding qualications ASME IX, American Society of Mechanical Engineers Welding and Brazing ISO15614-1 Specication and qualication of welding procedures for metallic materials Welding Procedure Specication (WPS) - description of welding method Procedure Qualication Record (PQR) - certication of welding method Welder Performance Qualication (WPQ) - person certication Heat treatment and the inuence on the material Preheating
In-House Training

Program Schedule
(Day 1 - Day 3)
08:30 09:00 10:40 - 11:00 12:45 14:00 15:30 - 15:50 17:00 Registration Morning Session Begins Refreshments & Networking Break Luncheon Afternoon Session begins Refreshments & Networking Break Course Ends

Cost effective In-house courses, tailored specically to your organisations needs, can be arranged at your preferred location and time. If you would like to discuss further, please contact our In-house division at iht@unistrategic.com.

ABOUT YOUR COURSE FACILITATOR:

Wilco Kuster is a SKO level III certied inspector with more than 28 years experience. Over the past years, he was frequently involved in the Warenwet Besluit Drukapparatuur and the PED. In 1982 he joined Stork Ketels, where he worked for 14 years as pipe tter, welder, work-preparer and quality inspector. The experiences he gained at Stork, laid the foundation for his present acquirement. During his work in the quality service, various industrial water-tube boilers were manufactured such as for EZH, WKC Eerbeek and Electrabel Eemshaven. After Stork, he joined Apparatenbouw Ootmarsum as Quality Manager in 1996. In this position, he gained a lot of experience in low-temperature materials. The main clients were NAM, Gasunie and Akzo. These companies have their own specications in addition to the required codes and standards, which makes it extra complex. In 1999 he joined the former Stoomwezen BV as an inspector. The inspections for new constructions were mainly based on the rules for equipment under pressure. In addition to inspecting new pressure vessels, he also inspects existing pressure vessels, steam vessels and boilers in use. After the integration of Stoomwezen BV with Lloyds Register his inspection work became more diverse in nature. In addition to pressure equipment he also inspected marine parts based on the rules of Lloyds Register and pressure equipment manufactured according to various codes, such as AD2000, PD5500 and ASME VIII. After 6 years of employment with Lloyds Register Wilco was given the opportunity to work as Area Inspector at the Nederlandse Aardolie Maatschappij. The project involved were the Northern production platforms in the North Sea. After this job he returned to Lloyds Register, where he performed the job of inspector with much passion once again. His work has expanded with collaboration with authorizations for Malaysia (MOM), Indian Boiler Regulations (IBR) and as Authorized Inspector for ASME. In addition to performing inspections, he has taught various courses on the Warenwet Besluit Drukapparatuur and the PED. Working experience in Lloyds Register The rst two years only typical Stoomwezen works, after the integration with Lloyds Register in 2001 there has been more involvement in general industries, rotating equipment, lifting equipment and marine environments. Periodic inspections of pressure vessels and boilers Design appraisal pressure vessels Design appraisal assemblies according PED Assessment of pressure systems Special projects new built Boiler AVR Duiven, GrolscheBrewery, Twence New build inspections Pressure Vessels and boilers (ASME,RTOD,AD-M,BS) Pressure vessels and Boilers U, S and R stamp Pressure vessels IBR, MOM and Dosh Rotating equipment (Siemens Hengelo)(API,ASME) Marine related equipment (according LR Rules) Pumps (Flowserve, Nijhuis pumps (API) Lifting equipment (marine, offshore, onshore) Special project - equipment for salvage of the kursk Companies that have benetted from Wilcos expertise: AKZO NAM Esso Shell Thai Oil Maersk Blue water Stork Thermeq Siemens Mammoet Flowserve Apparatenbouw Ootmarsum Twence Enerpac Parker Plasticon Ropeblock Rosink Tosec Troigen Vald Hendriksen Vermeer Wagenborg Zeton Bronswerk Expansor BP Gaz de France Hak Hosokawa HP Valves Hydrospex Indul Krohne NEM NRG Fabricom Gasunie Lloyds Register EMEA Lloyds Register Nederland BV Air Products Preussag Energie

WHY YOU SHOULD ATTEND!

In this three day hands on interactive Workshop, you will work through all aspects from design to inspection of the piping. After these three days you will be exposed to international codes and standards related to process piping, which will be essential for improving daily productivity not to mention personal development. Organizations today recognize that that effective inspection is intrinsically linked to the overall business performance since maintenance cost are one of the largest portion of the overall production cost. This workshop will explore your role as inspection personnel as well as the latest innovations and strategies in process piping inspection. Its a big opportunity to share your experience while gaining a deeper insight on design, fabrication and inspection of process piping from experienced practitioners region wide.

WHO SHOULD ATTEND?

Process Piping Engineers/ Managers Inspectors Technical Engineers/ Managers Reliability Engineers/ Managers
PRE-COURSE QUESTIONNAIRE To ensure that you gain maximum value from this course, a detailed questionnaire will be forwarded to you upon registration to establish your exact training needs and issues of concern. Your completed questionnaire will be analysed by the course trainer prior to the event and addressed during the event. You will receive a comprehensive set of course documentation to enable you to digest the subject matter in your own time.

Supervisors Maintenance Engineers/ Managers Instrumentation Engineers/ Managers All interacting personnel with Inspectors

Process Piping Inspection

Sales Contract
Please complete this form immediately and fax back to

Venue and Date

Prince Hotel & Residence Kuala Lumpur, Malaysia Workshop 25th 27th July 2011

May (MC): (65) 6825 9580

DELEGATES DETAILS
Name:______________________________________________ Position: ____________________________________________ Email: ______________________________________________ Name: _____________________________________________ Position: ____________________________________________ Email: ______________________________________________ Name: _____________________________________________ Position: ____________________________________________ Email: ______________________________________________

Workshop Fee
SGD 3,995 per delegate SGD 3,795 per delegate if 2 or more delegates sign up
Fee inclusive of course documentation, luncheons, refreshments and 15% services charge. The above amount payable is net withholding taxes or any other taxes, if any.

Registration and Enquiries

UNI Strategic Pte Ltd 20 Science Park Road, #01-26/30, TeleTech Park, Singapore Science Park II, Singapore 117674 Contact May (MC) General Line: (65) 6825 9579 Ext: 142 General Fax: (65) 6825 9580 Email: may.l@unistrategic.com

*Company Details
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Payment Method
Credit Card: Please debit my VISA MASTERCARD

Card Holders Name:_________________________________ Card Number:

Nature of Business: ___________________________________ Company Size: ______________________________________

Security Code:

*Finance Department Contact Details

Name: _____________________________________________ Position: ____________________________________________

Signature: _________________________Expiry Date: _____/_____ mth year

Hotel Accommodation
Email: ______________________________________________ Contact Number: _____________________________________ Accommodation is not included in the training fee. To make a reservation for accommodation at the training venue at our corporate rate, please contact the respective hotel. Prince Hotel & Residence Kuala Lumpur, Malaysia No. 4, Jalan Conlay, 50450 Kuala Lumpur, Malaysia Tel: +603-2170 8888 DID: +603 - 2170 8801 Fax: +603 - 2170 8808 Website: http:///www.princehotelkl.com Rooms Reservations reservations@princehotelkl.com.my
Event Code: SGT 886

*Authorisation
Signatory must be authorised to sign on behalf of contracting organisation. Name: _____________________________________________ Position: ____________________________________________ Signature: _______________________Date:_____ /_____/____
This sales contract is invalid without signature & company stamp
*Mandatory eld
Cancellations/Substitutions If you are unable to attend, a substitute delegate is always welcome at no additional charge. All bookings carry a 50% liability immediately after a fully completed sales contract has been received by the UNI ofce. Please note that a written notice of the cancellation must be received via mail or fax 3 weeks prior to the event date in order to obtain the balance of the event fee as a credit to be applied against another UNI conference, summit or training course. All fees are inclusive of an 15% service charge, which is completely non-refundable and non-creditable. Cancellation of any event with less than 3 weeks notice prior to the event date carry a 100% liability, however the delegate will still be entitled to a complete set of course documentation. Payment must be made within 5 working days upon registration and in agreement, UNI will not be able to mitigate its losses for less than 50% of the contract value in case of dispute with the client or cancellation of this contract by any one party. UNI reserves the right to cancel or make any other changes to the content and timing of the events or speakers for reasons beyond its control. If for any reason UNI decide to amend these conferences, summits or training courses, UNI is not responsible for covering airfare, hotel or other costs incurred by registrants. In the event that UNI cancel the event, UNI reserves the right to transfer this booking to another event or to provide a credit of an equivalent amount to another event to be held within the following twelve months. INDEMNITY: Should for any reason outside the control of UNI, the venue or speakers change, or the event be cancelled due to an act of terrorism, extreme weather conditions or industrial action, UNI shall endeavour to reschedule but the client hereby indemnies and holds UNI harmless from and against any and all costs, damages and expenses, including attorney fees, which are incurred by the client. The construction, validity and performance of this Agreement shall be governed in all respects by the laws of Singapore to the exclusive jurisdiction of whose Courts the Parties hereby agree to summit.