ARI Dairy - Presentation (Compatibility Mode)

Dairy and ARI-Armaturen ARI Armaturen October 2010
ARI-Armaturen Albert Richter GmbH & Co. KG
Ihr Partner fr Absperren Sichern Regeln - Ableiten
Dairy and ARI Armaturen ARI-Armaturen

Parts of dairy
Bottle Washing Can Washing
SIP Sterilise In Place

Nationale ARI-Vertriebstagung 2009/Thema/Name Vortragender
CIP Clean In Place

2

The Boiler House
Air vent & vacuum breakers Feedtank recirculation systems Boiler blowdown heat recovery systems Vent heads Steam injection systems Boiler blowdown systems Blowdown vessels Blowdown inlet manifolds Level controls and alarm systems Condensate contamination detection Feedtank controls
TDS measurement and controls Feed pump check valves S Sample coolers l l Flash vessels Blowdown heat exchangers Cooling water systems Steam main start up systems Condensate dump valves Cold water make up controls Boiler feed tanks Deaerator heads

Vapour Re-heat - Final Effect Evaporator
Vapour to mechanical compressor Controller
Cyclone
Pneumatic actuated valve with positioner
Actuated isolation valve
Steam
Condensate Vapour from final effect evaporator

Condensate

Steam Distribution
PREsys Pressure Reducing Station High pressure steam Steam from boiler Separator
Air Ai vent
Reduced steam pressure
Steam header Trap station

Steam Metering Station
Air vent Flow-computer
Various outputs S e p a r a t o r
Steam
Steam Flow-meter Check valve
Trap set station Condensate

Milk Reception
3-way y control valve Actuated isolation valve Cooling water in Milk to bulk storage TMC Controller
Balancing valve Cooling water out Milk in

Pasteuriser Control Equipment
Actuated isolation valve Steam St Pneumatic actuated valve with positioner Vacuum breaker Heating water c cu at o eat g ate circulation
Unpasteurised milk Condensate Pasteurised milk
Cooling water in Holding coil Pasteuriser Cooling water out

Sterilisation Direct UHT
PREsys - Pressure reducing station Pre-heated milk
Pressure reducing valve set Clean

Actuated isolation valve Actuated i l ti A t t d isolation Steam steam filter
valve l
UHT ring nozzle UHT ring injector
Milk to homogeniser
nozzle injector
Hygienic steam trap Condensate Trap station T t ti Sample cooler steam filter Condensate
Clean
Cold water

Sterilisation Indirect UHT
Actuated A t t d isolation valve Steam Pneumatic actuated valve with positioner
Water from homogeniser Water from regenerative regenerative Milk in cooling section cooling section g
Heated milk to
Condensate
Water to cooler
Milk from homogeniser
Cooling water in Cooling water out Sterilised milk ilk

In-Container Sterilisation
PREsys - Pressure reducing station Actuated Actuated Isolation Isolation Valve Valve Horizontal Continuous Steriliser
PRV Set
Steam Steam
Steam Space
Condensate
Condensate

Thermocompressor 1st. Effect Evaporator
High p High pressure g pressure vapour vapour PREsys - Pressure reducing station
Thermo Ist effect Thermo compressor evaporator p p compressor
Steam Steam
Low pressure vapour
PRV set
Condensate C d t
Condensate

Milk Powder
Actuated isolation valve Pneumatic actuated valve with positioner Vacuum breaker Controller
Steam flow
Steam flow
Actuated isolation l valve
Air vent
Air vent
Sensor Heated air to p y y spray dryer
Heater Heater Pre-heater Pre-heater
Steam trap set

Flash steam recovery vessel Condensate Trap set station
Condensate
Flash steam recovery vessel

Butter Oil Production
Butter oil to Butter vacuum chamber oil in Pneumatic Heating water Heating circulation actuated water valve with circulation i l ti Pneumatic positioner actuated valve with positioner
Butter oil in
Cooling water out

Cooling water out
Actuated Actuated isolation isolation valve valve

Steam
Cooling water in
Condensate Condensate
Butter oil from vacuum chamber Butter oil to Butter storage and oil to g storage and t d packing packing

Hot Water Production
PREsys Pressure Reducing Station Self acting Temperature Control Valve Steam S
Level control system
Water
Condensate
Steam trap Trap station set

Compressed Air Services
Bottle capping Bottle washing Packaging machinery Product weighing Air agitation Ingredient mixing systems Air jet and transfer systems Instrument air

Plate Heat Exchanger
17

Steam Generation
Steam Condensate Flash steam Feedwater
18

PREsys Pressure Reducing Station
High pressure steam Steam from boiler Separator Reduced steam pressure Safety valve
Air vent
Steam header
Trap station
19

Draining Point
Air vent
Steam flow
Steam flow
Trap station Condensate out
20

The Cause of Waterhammer
Steam Condensate C d t Condensate forms due to radiation losses from the pipe
Steam
Condensate
If it is not removed, a slug of condensate can develop and be carried along the pipe at steam velocity
21

The Way of Raw Milk through the Dairy
Pre-heating Steam injector Expansion vessel Homogeniser
UHT MILK
Processing and ripening Pasteurisation Raw milk Cheese vat

CHEESE
Pasteurisation / homogenisation Chiller Holding tank H ldi t k
Bulk starter tank

PASTEURISED MILK
Incubator tank Spray dryer
YOGHURT
Pasteurisation / homogenisation
Evaporator
SKIMMED MILK CREAM
MILK POWDER
Separator
Pasteurisation / homogenisation
CONDENSED MILK
Cream pasteurisation
Butter maker
BUTTER
22

Pasteuriser Control Equipment
Actuated isolation valve Steam St Pneumatic actuated valve with positioner Vacuum breaker Heating water Pneumatic circulation actuated valve with positioner
Unpasteurised milk Trap station Pasteurised milk Actuated isolation valve Cooling water in Holding coil Pasteuriser Cooling water out
23

Direct UHT Controls
PREsys - Pressure reducing station Pre-heated milk Clean steam filter
Pressure reducing valve set

Pressure Actuated Actuated isolation valve A t isolation l tireducing t di l valve valve Steam Safety valve l
UHT ring nozzle UHT ring injector
Milk to homogeniser
nozzle injector
Hygienic steam trap Sample cooler steam filter Condensate
Trap station
Clean
Cold water

Air Heater Control System With Flash Steam Pre-Heater
Actuated isolation valve Pneumatic actuated valve with positioner Air Steam flow Flash steam to pre-heater
P R E H E A T E R
Controller
vent Sensor
H E A T E R
Heated air to p y y spray dryer
Trap station
Trap station Flash steam recovery vessel
Condensate
Trap station
25

Plate Heat Exchanger Temperature Control and Condensate Drainage
Pneumatic actuated valve with positioner Controller Secondary fl S d flow out t Steam Steam supply to pump Temperature Sensor Secondary flow in
Condensate
Pressure powered pump
Plate heat Pl t h t exchanger h
Condensate
Steam trap
26

Hot Liquor Tank Controls
PREsys - Pressure reducing station Safety Pressure valve Self acting temperature reducing control valve valve
Steam
Level control system
Trap station Temperature Sensor Trap station Condensate Electrictic actuated valve with positioner Water
27

Pressure Unit Powered Pump Condensate Return
Condensate in Vent
Overflow
Pressure powered pump
Condensate out
28

Flash Steam Recovery Station
Low pressure flash steam Safety valve
Condensate from high pressure steam
Trap station Condensate out
29
Thank You for Your Attention!

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Dairy and ARI-Armaturen ARI Armaturen October 2010

ARI-Armaturen Albert Richter GmbH & Co. KG

Ihr Partner fr Absperren Sichern Regeln - Ableiten

Dairy and ARI Armaturen ARI-Armaturen

SIP Sterilise In Place

CIP Clean In Place

Ihr Partner fr Absperren Sichern Regeln - Ableiten

Dairy and ARI Armaturen ARI-Armaturen

Ihr Partner fr Absperren Sichern Regeln - Ableiten

Dairy and ARI Armaturen ARI-Armaturen

Pneumatic actuated valve with positioner

Actuated isolation valve

Condensate Vapour from final effect evaporator

Ihr Partner fr Absperren Sichern Regeln - Ableiten

Dairy and ARI Armaturen ARI-Armaturen

Reduced steam pressure

Steam header Trap station

Nationale ARI-Vertriebstagung 2009/Thema/Name Vortragender

Ihr Partner fr Absperren Sichern Regeln - Ableiten

Dairy and ARI Armaturen ARI-Armaturen

Steam Flow-meter Check valve

Trap set station Condensate

Nationale ARI-Vertriebstagung 2009/Thema/Name Vortragender

Ihr Partner fr Absperren Sichern Regeln - Ableiten

Dairy and ARI Armaturen ARI-Armaturen

Balancing valve Cooling water out Milk in

Nationale ARI-Vertriebstagung 2009/Thema/Name Vortragender

Ihr Partner fr Absperren Sichern Regeln - Ableiten

Dairy and ARI Armaturen ARI-Armaturen

Unpasteurised milk Condensate Pasteurised milk

Cooling water in Holding coil Pasteuriser Cooling water out

Nationale ARI-Vertriebstagung 2009/Thema/Name Vortragender

Ihr Partner fr Absperren Sichern Regeln - Ableiten

Dairy and ARI Armaturen ARI-Armaturen

Pressure reducing valve set Clean

UHT ring nozzle UHT ring injector

Ihr Partner fr Absperren Sichern Regeln - Ableiten

Dairy and ARI Armaturen ARI-Armaturen

Milk from homogeniser

Cooling water in Cooling water out Sterilised milk ilk

Nationale ARI-Vertriebstagung 2009/Thema/Name Vortragender

Ihr Partner fr Absperren Sichern Regeln - Ableiten

Dairy and ARI Armaturen ARI-Armaturen

Nationale ARI-Vertriebstagung 2009/Thema/Name Vortragender

Ihr Partner fr Absperren Sichern Regeln - Ableiten

Dairy and ARI Armaturen ARI-Armaturen

Actuated isolation valve

Actuated isolation valve

Thermo Ist effect Thermo compressor evaporator p p compressor

Ihr Partner fr Absperren Sichern Regeln - Ableiten

Dairy and ARI Armaturen ARI-Armaturen

Actuated isolation l valve

Heater Heater Pre-heater Pre-heater

Steam trap set

Flash steam recovery vessel

Ihr Partner fr Absperren Sichern Regeln - Ableiten

Dairy and ARI Armaturen ARI-Armaturen

Cooling water out

Actuated Actuated isolation isolation valve valve

Nationale ARI-Vertriebstagung 2009/Thema/Name Vortragender

Ihr Partner fr Absperren Sichern Regeln - Ableiten

Dairy and ARI Armaturen ARI-Armaturen