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EPSON LQ-2180
SEDM98001
Notice:
All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means,
electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION.
The contents of this manual are subject to change without notice.
All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON
would greatly appreciate being informed of them.
The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences
thereof.
EPSON is a registered trademark of SEIKO EPSON CORPORATION.
General Notice:
Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their
respective owners. EPSON disclaims any and all rights in those marks.
PRECAUTIONS
Precautionary notations throughout the text are categorized relative to 1)Personal injury and 2) damage to equipment.
DANGER
Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in
performing procedures preceded by DANGER Headings.
WARNING
The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.
DANGER
1. ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE
OR REPAIR PROCEDURES.
2. NOWORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR
ALL ELECTRONICS TECHNICIANS IN THEIR LINE OF WORK.
3. WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL
INSTRUCTED TO DO SO. WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON
POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.
WARNING
1. REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN.
2. MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING
PLATE. IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT
TO THE POWER SOURCE.
3. ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR
REPLACING PRINTED CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS.
4. IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTISTATIC WRIST STRAPS, WHEN ACCESSING INTERNAL COMPONENTS.
5. REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY THE MANUFACTURE; INTRODUCTION OF
SECOND-SOURCE ICs OR OTHER NONAPPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY APPLICABLE EPSON
WARRANTY.
PREFACE
This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair
instructions and procedures included herein are intended for the experienced repair technicians, and attention
the preceding page. The chapters are organized as follows:
CHAPTER 1.
PRODUCT DESCRIPTIONS
CHAPTER 2.
OPERATING PRINCIPLES
CHAPTER 3.
CHAPTER 4.
ADJUSTMENTS
CHAPTER 5.
TROUBLESHOOTING
CHAPTER 6.
MAINTENANCE
APPENDIX
Provides the following additional information for reference:
EEPROM Address Map
Connector Pin Assignments
C272 Main Board Component Layout
C272 Main Board Circuit Diagram
Revision Status
Revision
Issued Date
Description
February 3, 1999
First Release
Contents
Product Description
Specifications ................................................................................................. 8
Features ................................................................................................................ 8
Accessories ........................................................................................................... 8
Printing Specifications ........................................................................................... 9
Paper Handling ...................................................................................................... 9
Paper Specifications ............................................................................................ 11
Electrical Specifications ....................................................................................... 15
Reliability ............................................................................................................. 15
Safety Approvals ................................................................................................. 15
CE Marking .......................................................................................................... 15
Firmware Specifications ............................................................................... 16
Control Codes and Fonts .................................................................................... 16
Interface Specifications ....................................................................................... 18
Troubleshooting
Overview ...................................................................................................... 40
Troubleshooting Information ........................................................................ 40
Printhead ............................................................................................................. 40
Sensors ............................................................................................................... 40
Motors ................................................................................................................. 40
Error Codes with Indicators and Buzzer .............................................................. 40
Unit Level Troubleshooting ........................................................................... 41
Repairing the C165 PSB/PSE Board .............................................................. 41
Repairing the C272MAIN Board ..................................................................... 41
Repairing the Printer Mechanism .................................................................. 43
Operating Principles
Maintenance
Appendix
EEPROM Address Map .................................................................................
Connector Summary .....................................................................................
Component Layout .......................................................................................
Circuit Diagram ............................................................................................
47
51
53
55
PRODUCT DESCRIPTION
LQ-2180
Revision A
1.1 Specifications
1.1.2 Accessories
1.1.1 Features
Printing speed
High speed draft:
480 cps
Draft:
360 cps
LQ:
Character tables
Standard version:
13 tables
NLSP version:
38 tables
Driver disk
Ribbon cartridge
Consumable items
Table 1-2. Items Included in the Printer
Items
Bi-directional Interface
S015086
Ribbon pack
S010033
1 original + 5 copies
Product Description
Part Number
C82345
Part Number
Ribbon cartridge
Reliability
Mean print volume between failure: 23 million lines
(except printhead)
Quantity
Specifications
LQ-2180
Revision A
1 original + 5 copies
This section only describes the release lever setting, adjust lever
setting, and some other specifications which are specific to LQ-2180.
For the rest of the specifications, see the LQ-2170 Service Manual.
Character pitch
Draft
Printable
columns
Feeding method
Normal
Copy
10 cpi
136
480
320
10 cpi
136
360
240
12 cpi
163
431
286
15 cpi
204
539
358
17 cpi
233
308
205
20 cpi
272
359
239
10 cpi
136
120
80
12 cpi
163
143
96
15 cpi
204
179
120
17 cpi
233
204
137
20 cpi
272
238
159
Draft condensed
LQ
Feed speed
Normal mode:
Copy mode:
LQ condensed
NOTE: When the power supply voltage drops to the lower limit,
the printer stops printing and then resumes printing
remaining on that line more slowly than before.
NOTE: When the head temperature rises to the upper limit, the
printer stops printing. When the head temperature falls
to the normal level, the printer starts printing again more
slowly than before.
NOTE: The maximum printable width is 13.6 inch (345.44 mm).
Product Description
Specifications
LQ-2180
Revision A
Release lever:
Adjust lever:
Paper / Media
Setting
Position
Minimum
Maximum
0.0024
0.0047
0.0047
0.0074
Cut sheet
(Single sheet & Multi part), Card
0.0074
0.0102
CSF Bin 1
0.0102
0.0126
CSF Bin 2
0.0126
0.0141
Roll paper
0.0141
0.0157
0.0157
0.0173
0.0173
0.0181
Continuous paper
(Single sheet & Multi part)
Continuous paper
(Single sheet & Multi part)
Continuous paper
(Single sheet & Multi part)
Friction
Front tractor
Rear tractor
Full release
Product Description
Specifications
10
LQ-2180
Revision A
Rear Entry
Minimum
Maximum
Minimum
Maximum
Width
(inch)
(mm)
3.9
100
16.5
420
3.9
100
16.5
420
Length
(inch)
(mm)
5.8
148
16.5
420
3.9
100
16.5
420
Thickness
(inch)
(mm)
0.0025
0.065
0.0055
0.14
0.0025
0.065
0.0055
0.14
Weight
(g/m2)
(lb.)
52
14
90
24
52
14
90
24
Quality
Rear Entry
Minimum
Maximum
Minimum
Maximum
Width
(inch)
(mm)
3.9
100
16.5
420
3.9
100
16.5
420
Length
(inch)
(mm)
5.8
148
16.5
420
3.9
100
16.5
420
Copies
Total Thickness
Weight
(one sheet of multi part)
1 original + 5 copies
1 original + 5 copies
(inch)
(mm)
0.0047
0.12
0.018
0.46
0.0047
0.12
0.018
0.46
(g/m2)
(lb.)
40
12
58
15
40
12
58
15
Quality
Jointing
Product Description
Specifications
11
LQ-2180
Revision A
Table 1-9. Card
Front Entry
Rear Entry
Front Entry
Minimum
Maximum
Minimum
Maximum
(inch)
(mm)
3.9
100
7.8
200
3.9
100
7.8
200
Length
(inch)
(mm)
5.8
148
7.8
200
5.8
148
7.8
200
Thickness
(inch)
(mm)
0.0087
0.22
0.0087
0.22
(g/m2)
(lb.)
192
51
192
51
Width
Weight
Quality
Minimum
Maximum
---
6.5
165
Length
(inch)
(mm)
---
3.6
92
Width
(inch)
(mm)
---
9.5
241
Length
(inch)
(mm)
---
4.1
105
(inch)
(mm)
---
---
Total Thickness
(g/m2)
(lb.)
---
0.0063
0.16
45
12
---
0.020
0.52
---
Quality
Maximum
(inch)
(mm)
Envelop
(No. 10)
Weight
Minimum
Width
Envelop
(No. 6)
Rear Entry
90
24
Product Description
Specifications
12
LQ-2180
Revision A
Rear Entry
Bottom Entry
Min.
Max.
Min.
Max.
Min.
Max.
Front Entry
Min.
Max.
Bottom Entry
Rear Entry
Min.
Min.
Max.
Max.
Width
(inch)
(mm)
4
101.6
16
406.4
4
101.6
16
406.4
4
101.6
16
406.4
Label size
Length
(one page)
(inch)
(mm)
4
101.6
22
558.8
4
101.6
22
558.8
4
101.6
22
558.8
(inch)
(mm)
4
101.6
16
406.4
4
101.6
16
406.4
---
---
(inch)
(mm)
4
101.6
22
558.8
4
101.6
22
558.8
---
---
Base sheet
thickness
(inch)
(mm)
0.0028
0.07
0.0035
0.09
0.0028
0.07
0.0035
0.09
---
---
Total thickness
(inch)
(mm)
0.0063
0.16
0.0075
0.19
0.0063
0.16
0.0075
0.19
Label weight
(g/m2)
(lb.)
1 original + 5
copies
Copies
1 original + 5
copies
1 original + 5
copies
Total
Thickness
(inch)
(mm)
0.0025
0.065
0.018
0.46
0.0025
0.065
0.018
0.46
0.0025
0.065
0.018
0.46
Weight
(not multi
part)
(g/m2)
(lb.)
52
14
82
22
52
14
82
22
52
14
82
22
Weight
(g/m2)
(one sheet
(lb.)
of multi part)
40
12
58
15
40
12
58
15
40
12
58
15
Quality
Quality
Jointing
68
17
68
17
---
---
15/16inch
(23.8 mm)
min.
Label
Product Description
Specifications
13
LQ-2180
Revision A
Table 1-13. Roll Paper
Front Entry
Minimum
Maximum
Rear Entry
Minimum
Maximum
Width
(inch)
(mm)
---
8.5
216
Length
(inch)
(mm)
---
---
Thickness
(inch)
(mm)
---
---
0.0028
0.07
0.0035
0.09
Weight
(g/m2)
(lb.)
---
---
52.3
14
82
22
Quality
Product Description
---
Specifications
14
LQ-2180
Revision A
AC 99 to 132 V
230 V version:
AC 198 to 264 V
(same as for the LQ-2170
Rated current
230 V version
Safety standards:
EN60950 (TUV)
EMI:
1.1.9 CE Marking
230 V version
Low voltage directive 73/23/EEC:EN60950
120 V version:
230 V version:
1.1.7 Reliability
MVBF *1:
MTBF:
10000 POH
Printhead life:
EN55022 class B
EN61000-3-2
EN61000-3-3
EN50082-1
IEC801-2
IEC801-3
IEC801-4
Approximately 54 db(A)
(ISO 7779 pattern)
EMI:
Product Description
Specifications
15
LQ-2180
Revision A
Character tables:
Standard version (13 character tables)
Italic table
PC 860 (Portuguese)
PC 850 (Multilingual)
PC 437 (US, Standard Europe)
PC 861 (Icelandic)
PC 863 (Canadian-French)
PC 865 (Nordic)
Abicomp
BRASCII
Roman 8
ISO Latin 1
PC 858
ISO 8859-15
NLSP version (38 character tables)
Italic table
PC437 (US, Standard Europe)
PC437 Greek
PC850 (Multilingual)
PC852 (East Europe) PC853 (Turkish) PC855 (Cyrillic)
PC857 (Turkish)
PC864 (Arabic)
PC866 (Russian)
PC869(Greek)
MAZOWIA (Poland)Code MJK (CSFR)
ISO 8859-7 (Latin/Greek) lSO Latin 1T (Turkish)
Bulgaria (Bulgarian) PC774 (LST 1283:1993)
Estonia (Estonia)
ISO 8859-2
PC866 LAT. (Latvian)
PC866 UKR (Ukraina)PC860 (Portuguese)
PC861 (Icelandic)
PC865 (Nordic)
PC APTEC(Arabic)
PC708 (Arabic)
PC720 (Arabic)
PCAR864 (Arabic)
PC863 (Canadian-French)
Abicomp
BRASCII
Roman 8
ISO Latin 1
Hebrew7*
Hebrew8*
PC862 (Hebrew)*
PC 858
lSO 8859-15
U.S.A.
U.K.
Italy
Norway
Latin America
France
Denmark 1
Spain 1
Denmark 2
Korea
Germany
Sweden
Japan
Spain 2
Legal
Scalable fonts
EPSON Roman
EPSON Sans Serif
EPSON Roman T
EPSON Sans Serif H
Bar codes
EAN-13,
UPC-A
Code 128
EAN-8
UPC-E
POSTNET
Interleaved 2 of 5
Code 39
Product Description
Firmware Specifications
16
LQ-2180
Revision A
Standard
version
Italic
PC 850 (Multilingual)*1
PC 861 (Icelandic)*1
PC 863(Canadian-French)*1
Abicomp*1
Roman 8
PC 858
Italic table*1
PC 850 (Multilingual)*1
PC 861 (Icelandic)*1
PC 865(Nordic)*1
Abicomp*1
lSOLatin1
ISO 8859-15
PC 864 (Arabic)
NLSP
version
Scaleable font
Europe)*1
PC437Greek
PC 853 (Turkish)
PC 857 (Turkish)
PC 869 (Greek)
Code MJK (CSFR)
lSO Latin 1T (Turkish)
PC774 (LST 1283: 1993)
1SO 8859-2
PC 866 UKR (Ukraina)
PC APTEC (Arabic)
PC 720 (Arabic)
PC 708 (Arabic)
PCAR864 (Arabic)
Hebrew7*2
Hebrew 8*2
PC862 (Hebrew)*2
EPSON Draft
EPSON Roman
EPSON Sans Serif
EPSON Courier
EPSON Prestige
EPSON Script
EPSON OCR-B
EPSON Orator
EPSON Orator-S
EPSON Script C
EPSON Roman
EPSON Sans Serif
EPSON Roman T
EPSON Sans Serif H
EPSON Draft
EPSON Roman
(Not supported)
EPSON Draft
EPSON Roman
EPSON Sans Serif
EPSON Courier
EPSON Prestige
EPSON Script
(Not supported)
(Not supported)
Product Description
Firmware Specifications
17
LQ-2180
Revision A
Synchronization:
Handshaking:
Transmission mode:
Signal level:
Signal level:
TTL compatible
(IEEE-1284 level 1 device)
Pin assignment:
[00H][4DH]
MFG: EPSON;
CMD: ESCPL2,PRPXL24,BDC;
MDL: LQ-2180;
CLS: PRINTER;
DES: EPSON[SP]LQ-2180;
Product Description
Firmware Specifications
18
LQ-2180
Revision A
Operation at power on
Turning on the printer while pressing panel buttons executes the
functions below:
Table 1-15. Operations at Power On
No.
(6 )
F o n t
D ra ft
R o m a n
S a n s s e rif
C o u rie r
P re s tig e
S c rip t
O th e rs
P itc h
1 0 c
1 2 c
1 5 c
1 7 c
2 0 c
P S
T e a r O ff/B in
p i
T e a
B in
B in
C a r
p i
p i
p i
r O ff
1
2
(2 )
Function
(5)
LQ self test
(4)
(2)
Default setting
(4) + (5)
Data dump
(1) + (3)
EEPROM clear
(3) + (5)
(6)
Bi-d adjustment
O p e ra te
3 se c .
M ic ro A d ju s t
L F /F F
(1 )
P a p e r O u t
P a u se
p i
Buttons
(3 )
L o a d /E je c t
(4 )
(5 )
(7 )
Product Description
Operation Instruction
19
LQ-2180
Revision A
Item
Factory setting
Item
Factory setting
21
Off
22
On
PC437
23
Input buffer
On
11 inch
24
Software
ESC/P2
11 inch
25
0 slash
Off
22 inch
26
Buzzer
On
22 inch
27
Roll paper
Off
8.5 mm
28
Auto CR (IBM)
Off
8.5 mm
29
A. G. M. (IBM)
Off
8.5 mm
30
0 clear
8.5 mm
31
Roman T
10
8.5 mm
32
Bin select
11
8.5 mm
33
2 or 3 sec.
34
3 sec.
12
11 inch
35
Copy mode
Off
13
11 inch
36
Off
14
Font selection
Roman
37
On
15
Pitch selection
10 cpi
38
4.2 mm
16
Bi-D
39
BUSY
17
Auto
40
0 clear
18
10 sec
41
22 inch
19
Off
42
22 inch
20
Off
Product Description
Operation Instruction
20
LQ-2180
Revision A
Product Description
Main Components
21
LQ-2180
Revision A
H e a d D r iv e
T R A N S IS T O R
IC 1 2 A 2 9 1 7
S L A 7 0 2 4 M
IC 1 0 P -R O M
C N 1
(4 M )
IC 7 C G -R O M
(8 M )
C N 1 7
C N 1 4
C N 3
IC
G A T E A R R A Y
E 0 5 B 4 2
C N 4
C N 6
C N 8
C N 7
IC 7
C G
IC 6
C N 1 5
C N 1 2
C N 9
P ro g ra m & C G
( 8 M b it)
R O M (8 M
P ro g ra m
(4 M
b it)
IC 1 0
(8 M
b it)
IC 6
b it)
N o t M o u n te d
C N 1 1
C N 1 0
C N 1 6
C N 5
IC 1 0
( S ta n d a r d /N L S P /T h a i)
C G
R O M
(K o re a n )
C N 1 3
IC 6
C N 2
( K o r e a n V e r s io n O n ly )
IC 5
1 C P U
E E P R O M
T M P 9 6 C 1 4 1
IC
Product Description
Main Components
22
LQ-2180
Revision A
Product Description
Main Components
23
&+$37(5
OPERATING PRINCIPLES
LQ-2180
Revision A
The following figure shows the data flow from the host computer to the
printhead. Data sent from the host computer is converted to image data
and transmitted to the printhead through the gate array.
C P U
T M P 9 6 C 1 4 1
O p tio n I/F
R A M
P a r a lle l I/F
C 1 6 5 P N L b o a rd
T r.(Q 4 -2 5 )
D a ta
IC 1 0 (8 M
P r in t d a ta
c o n v e r s io n 1
L in e E d it
B u ffe r
C N 9
IC 7 (n o t m o u n te d )
D a ta la tc h
a n d
d a ta o u tp u t
IC 5 (A T 9 3 C 4 5 )
C G )*1
P r in t d a ta
c o n v e r s io n 2
Im a g e
B u ffe r
IC 4 (T M P 9 6 C )
Im a g e d a ta
tra n s fe r
P S -R A M )
A d d re s s
IC 8 (1 M
G a te A rra y
E 0 5 B 4 2
IC 3 (E 0 5 B 4 2 )
P -R O M )
IC 6 (8 M
In p u t
B u ffe r
C N 8
C N 1 ( P a r a lle l I/F )
C N 2 (T y p e B I/F )
C N 3 (fro m
IC 1 2 (A 2 9 1 7 )
C N 1 0 (P F )
IC 1 1 (S L A 7 0 2 4 M )
C N 1 1 (C R )
C N 1 4 ( S e r ia l I/F )
C N 1 7 (F a n )
C N 6 (P E -F ro n t)
P S )
IC 2 (P S T 5 9 2 )
C N 5 (P E -R e a r)
C N 1 6 ( R e le a s e 2 )
C N 7 (T o p )
C N 1 2 ( R e le a s e 1 )
C N 4 (C R H P )
C N 1 3 (P G 1 )
P r in th e a d d r iv e
c ir c u it
* 1 : O n ly fo r K o r e a a n d T h a i v e r s io n s
Operating Principles
Control Circuit
25
LQ-2180
Revision A
The following table lists the each function of the main components of
the C272 MAIN board.
Table 2-1. Functions of the Main Board
IC Name
Location
IC3
EEPROM
IC5
ROM
IC10
RAM
IC8
CG-ROM
IC7
SLA7024M
IC11
A2917
IC12
Gate Array
Operating Principles
The reset IC (IC2) outputs a reset signal under the conditions below to
feed back the status to the CPU and the gate array:
The printer is turned on or off.
Function
IC4
CPU
V c c
G N D
2 3
C P U (IC 4 )
/R S T
7 4
G .A (IC 3 )
/R S T
Control Circuit
26
LQ-2180
Revision A
E 0 5 B 4 2 (IC 3 )
Operating Principles
C N 9
# 2 ,3 ,6 ,7 ,1 0 ,1 1 ,1 4 ,
1 5 ,1 8 ,1 9 ,2 2 ,2 3
Control Circuit
H D 1
Z D 2 -2 5
T r 4 -2 7
H D 2 4
A N 0
A N 1
7 3
1 6
C N 8
# 1 ,4 ,5 ,8 ,9 ,1 2 ,1 3 ,1 6 ,
1 7 ,2 0 ,2 1 ,2 4
H T M P
7 4
3 5 V
27
LQ-2180
Revision A
The CPU (IC4) directly controls the phase change of the CR motor.
SLA7024M (IC11), the driver IC for the CR motor, performs bi-polar
constant current drive to detects the amount of current flowing into the
motor and chops the current supplied. With this operation, current
flowing into the motor coil is regulated.
The gate array (IC3) manages the PF motor control. The driver IC for
the PF motor, which enables the constant current drive, receives the
phase change signal directly from the gate array and determines the
phase to which current flows.
The PF motor driver circuit is as shown below:
C P U (IC 4 )
6
1
P G O 0
2
5
3
1 7
P G O 1
P G O 2
P G O 3
E 0 5 B 4 2 (IC 3 )
S L A 7 0 2 4 M (IC 1 1 )
1 6
IN A
IN -A
C N 1 1
P H A S E A
C R A
P H A S E B
C R -A
-A
B
C R B
P F I1 A
IN -B
-B
C R -B
P F I0 B
P F I1 B
1 1 9
2 6
2
2
1
3
2 3
2 4
A 2 9 1 7 (IC 1 2 )
IN A
IN -A
-A
C N 1 1
6
C R A
3
IN B
IN -B
-B
1 8
2 1
C R -A
C R B
C R -B
Operating Principles
4 3
P F I0 A
IN B
1 2 2
Control Circuit
28
LQ-2180
Revision A
When the printer power is turned off, the EEPROM stores the factory
settings and values in the areas that are not cleared in the user setting
mode and also writes those values in the RAM. This sequence is
managed by the CPU (IC4), which transmits data in the serial format.
Unlike the LQ-2170, both the CPU and the gate array monitor and
control the corresponding sensors conditions. Note analog voltages are
all monitored by the CPU ports.
+ 5 V
R e a r P E
S e n s o r
+ 5 V
7 0
C P U (IC 4 )
7 6
P 5 3
P 4 0
+ 5 V
H P S e n s o r
R e le a s e
S e n s o r 2
C P U (IC 4 )
P 7 0
P 7 1
P 7 2
P 7 3
A T 9 3 C 4 6 (IC 5 )
9
1
1 2
6 8
R e le a s e
S e n s o r 1
P 3 6
C S
1 0
1 1
F ro n t P E
S e n s o r
S K
P 2 7
P W ,T O P
S e n s o r
7 5
IN T 7
P G
S e n s o r
1 8
C o v e r O p e n
S e n s o r
G A (IC 3 )
D I
4
A N 2
6 1
+ 5 V
D O
+ 5 V
+ 5 V
R e le a s e 1
R e le a s e 2
1 1 6
1 1 7
Operating Principles
Control Circuit
29
&+$37(5
LQ-2180
Revision A
The contents of the chapter Disassembly and Assembly is the same as for the LQ-2170 Service Manual.
31
&+$37(5
ADJUSTMENT
LQ-2180
Revision A
4.1 Overview
NOTE:
The adjustment items required for the LQ-2180 are the same as for the
LQ-2170. Therefore, see Table 4-1 in the LQ-2170 Service Manual and
perform any necessary adjustment after disassembling/assembling the
printer.
C A U T IO N
P le a s e s e le c t th e m o d e l n a m e .
L Q -2
L Q -2
L Q -2
F X -9
P r in te r S e r v ic e P r o g r a m
E S C :Q u it
1 8 0
5 8 0 H
0 8 0
8 0
U P /D o w n :S e le c t
E N T E R :D e te r m in e
Adjustment
Overview
33
LQ-2180
Revision A
S ID M
P r in te r S e r v ic e P r o g r a m
S ta n d a r d
N L S P
U P /D o w n :S e le c t
D o y o u s ta r t th e S e r v ic e P r o g r a m ?
S e le c t th e d e s tin a tio n .
E S C :Q u it
P r in te r S e r v ic e P r o g r a m
P e r fo r m (B o o t th is P R O G R A M )
N o
(R e -s e le c t m o d e l n a m e )
G o t (C h e c k th is m o d e l n a m e )
E S C : Q u it
E N T E R :D e te r m in e
U P /D o w n : S e le c t
E N T E R : D e te r m in e
C A U T IO N
************** L Q -2 1 8 0
S E R V IC E P R O G R A M
V e r s io n 1 .0
**************
i-D A
r in t D
e t o r
P E R
d ju
a ta
re p
e s e
t
s tm e n t
o n E E P R O M
ly S ta r tin g d a te
U P /D o w n :S e le c t
E N T E R :D e te r m in e
Adjustment
Overview
34
LQ-2180
Revision A
C A U T IO N
B i- D d a ta
-1
s p e e d d ra ft m o d e
B i- D d a ta
-0
s p e e d d ra ft m o d e
B i- D d a ta
************** L Q -2 1 8 0
S E R V IC E P R O G R A M
V e r s io n 1 .0
**************
P r in t o u t S e le c t s p e e d
[S P A C E ] [U p /D o w n ]
0
=
A d ju s t v a lu e
[L e ft/R ig h t]
W r ite to E E P R O M
[E N T E R ]
Adjustment
5. Examine the patterns for the three modes output in the previous
steps, and correct the value in the screen shown in Figure 4-5 until
the vertical lines for the center value (Data = 0 in Figure 4-6) are
aligned.
Overview
35
LQ-2180
Revision A
************** L Q -2 1 8 0
S E R V IC E P R O G R A M
V e r s io n 1 .0
**************
U P /D o w n :S e le c t
E N T E R :D e te r m in e
Adjustment
Overview
36
LQ-2180
Revision A
Use this function to check the specific records of the printer used by
your customer. Also, you can renew the starting date using this
program. Since there is no standardized service operation using this
function, you can use it whenever necessary.
3. Select Characteristic Status Code and press the Enter key. The
following screen appears.
C h a r a c te r is tic s ta tu s c o d e
2. Select Set or Reply Starting Date and press the Enter key. The
screen below appears.
C A U T IO N
1 . S
2 . T
3 . T
4 . T
ta r
o ta
o ta
o ta
tin
l p
l p
l p
r ib
g d
r in
o w
r in
b o
a t
tin
e r
tin
e ----->
g lin e
o n h o
g lin e
n c h a n g e
9 9
c o u
u r c o u
tim
/ 1
n t
-->
n t
in
1 1
(O d d c o u n te r ) ---> 3 5 7 7 lin e
fo r
g (T r ip c o u n te r ) ---> 3 5 7 7 lin e s
E S C :P r e v io u s
************** L Q -2 1 8 0
S E R V IC E P R O G R A M
V e r s io n 1 .0
**************
< * > < * > < * > S e t o r R e p ly S ta r tin g d a te < * > < * > < * >
C h a r a c te r is tic s ta tu s c o d e
S e t s ta r tin g y e a r / m o n th / d a te
E S C :Q u it
U P /D o w n :S e le c t
E N T E R :D e te r m in e
Adjustment
Overview
37
LQ-2180
Revision A
S e ttin g S ta r tin g Y e a r /M o n th /D a y
In p u t fo r m a t:
1 9 9 9 /1 /1
---> 9 9 0 1 0 1
Adjustment
Overview
38
TROUBLESHOOTING
LQ-2180
Revision A
5.1 Overview
5.2.1 Printhead
5.2.2 Sensors
The check method, including test pin number and meter reading, for
each sensor is the same as for the LQ-2170. However, be careful of the
CN 12 and 16 that are not common to the LQ-2170. The change made
for LQ-2180 is as shown below.
Table 5-1. Sensor Test Points
Sensor
Connector
Number
Test Pin
Number
Test method
Meter reading
CN12
(Release
sensor 1)
1: Release 1
2: GND
CN16
(Release
sensor 2)
1: Release 2
2: GND
Other
sensors
5.2.3 Motors
The motor test points are the same as for the LQ-2170.
Troubleshooting
Overview
40
LQ-2180
Revision A
Problem
Cause
Checkpoint
Solution
Reset IC2 is
defective.
Replace IC2.
The PROM
(IC10) is not
selected.
Replace IC10
(or replace the
main board).
The PSRAM
(IC8)
272MAIN Board
CN12 or CN16
Troubleshooting
41
LQ-2180
Revision A
Table 5-3. Repairing the C272MAIN Board (2/3)
Problem
Cause
Checkpoint
Solution
Cause
If the signal is
not correct,
replace IC4 (or
replace the main
board).
Otherwise,
replace CRU1.
CRU1 is
defective.
IC3 is
defective.
Troubleshooting
If the input
signal is not
correct, replace
IC4 (or replace
the main board).
If the output
signal is not
correct, replace
IC11.
If there is no
output signal,
replace IC3.
Paper feed is
abnormal.
IC1 is
defective.
IC3 is
defective.
IC2 is
defective.
Checkpoint
Check input signal waveform
at pins 1, 2, 23, and 24 of IC2.
Check output signal waveform
at pins 6, 3, 18, and 21 of
IC12.
Solution
If the input
signal is not
correct, replace
IC3. If the input
signal is correct
and the output
signal is not
correct, replace
the IC12.
No data is
printed.,
A particular
dot fails to
print.,
If this signal is
not output,
replace IC3.
IC3 is
defective.,
IC3 is
defective or
one of the head
drive
transistors is
defective (Q4 Q27).
42
LQ-2180
Revision A
Troubleshooting
CN12 or CN16
43
MAINTENANCE
LQ-2180
Revision A
The contents of the chapter Maintenance is the same as for the LQ-2170 Service Manual.
Maintenance
45
APPENDIX
LQ-2180
Revision A
NOTE: The data of two or more bytes are assigned in such was as
lower byte to lower address, higher byte to higher address.
Table 7-1. EEPROM Address Map (1/7)
Address
Data
Data Format
0000H
Factory
setting
Appendix
Data Format
04H, 05H
0000H
0000H
(11 inch)
(11 inch)
0000H
0000H
(11 inch)
(11 inch)
0000H
0000H
(22 inch)
(22 inch)
0000H
0000H
(22 inch)
(22 inch)
TOF adjustment
value for rear tractor
0000H
0000H
(8.5 mm)
(8.5 mm)
TOF adjustment
value for front tractor
0000H
0000H
(8.5 mm)
(8.5 mm)
TOF adjustment
value for CSF bin 1
0000H
0000H
(8.5 mm)
(8.5 mm)
TOF adjustment
value for CSF bin 2
0000H
0000H
(8.5 mm)
(8.5 mm)
TOF adjustment
value for rear manual
insertion
0000H
0000H
(8.5 mm)
(8.5 mm)
TOF adjustment
value for front
manual insertion
0000H
0000H
(8.5 mm)
(8.5 mm)
0000H
0000H
(11 inch)
(11 inch)
0000H
0000H
(11 inch)
(11 inch)
Font selection
0:
1:
2:
3:
06H, 07H
0AH, 0BH
0000H
Area 1
0CH, 0DH
0: PC437
1: PC850
2: PC860
3: PC863
4: PC865
5: PC861
6: BRASCII
7: Abicomp
8: ISO Latin 1
9: Roman 8
10:PC437 Greek
11:PC852
12:PC853
13:PC855
14:PC857
15:PC864
16:PC866
17:PC869
18:ISO Latin 1T
19:ISO 8859-7
20:MAZOWIA
21:Code MJK
22:Bulgaria
23:Estonia
24:PC774
25:ISO 8859-2
26:PC866 LAT
27:PC866 UKR
28:Hebrew 7
29:Hebrew 8
30:PC862
31:PCAPTEC
32:PC708
33:PC720
34:PCAR864
35:PC858
36:ISO 8859-15
37:Italic U.S.A.
38:Italic France
39:Italic Germany I
40:Italic U.K.
41:Italic Denmark
42:Italic Sweden
43:Italic Italy
44:Italic Spain
0000H
0000H
(PC437)
0EH, 0FH
10H, 11H
12H, 13H
14H, 15H
16H, 17H
18H, 19H
1AH, 1BH
0000H
0000H
Factory
setting
Data
08H, 09H
Q-pit
data
Q-pit
data
Address
1CH
Roman
Draft
Sans serif
Courier
4: Prestige
5: Script
6: Others
00H
00H
(Roman)
(Roman)
(the default)
47
LQ-2180
Revision A
Table 7-3. EEPROM Address Map (3/7)
Address
Data
Data Format
0: 10 cpi
1: 12 cpi
2: 15 cpi
3: 17 cpi
4: 20 cpi
5: Proportional
Factory
setting
00H
(10 cpi)
00H
(10 cpi)
00H
00H
1DH
Pitch selection
1EH
(reserved)
1FH
Print direction
setting
0: Bi-d.
1: Uni-d.
2: Auto
00H
(Bi-d.)
00H
(Bi-d.)
20H
00H
(Auto)
00H
(Auto)
21H
10:10 sec.
30:30 sec.
00:10 sec. (the default)
22H
Appendix
0AH
0AH
(10 sec.)
(10 sec.)
00H
00H
Address
Data
Data Format
Q-pit
data
Factory
setting
23H
Software
0 slash
Buzzer
Roll paper
Auto CR
A. G. M.
-----
b0: Software
0: ESC/P2,
1: IBM 2391 Plus
b1: 0 slash,
0: Off, 1: On
b2: Buzzer
0: On, 1: Off
b3: Roll paper
0: Off, 1: On
b4: Auto CR (IBM)
0: Off, 1: On
b5: A. G. M. (IBM)
0: Off, 1: On
b6: (reserved)
b7: (reserved)
00H
00H
24H,
25H
Tear-off
adjustment value
0000H
0000H
26H
Other font
selection
0: Roman
1: Sans Serif H
2: OCR-B
00H
00H
27H
Backup flags 1
Copy mode
00H
00H
28H
Backup flags 2
In tear-off state
Bin select
00H
00H
3: Orator
4: Orator-S
5: Script C
48
LQ-2180
Revision A
Table 7-5. EEPROM Address Map (5/7)
Q-pit
data
Factory
setting
Address
00H
00H
3CH
Starting Year
3DH
b0: LF function
b1: FF function
b2: Micro Adjust function
b3: Pause function
b4: Data dump
b5: Default setting
b6: Bi-d. adjustment
b7: (reserved)
00H
Manual insertion
wait time
00H
00H
(2or3 sec.)
(2or3 sec.)
00H
(3 sec.)
00H
(3 sec.)
5EH,
5FH
00H
00H
60H,
61H
0000H
0000H
(22 inch)
(22 inch)
00H
00H
0000H
000000
00H
62H,
63H
0000H
000000
00H
(22 inch)
(22 inch)
64H to
66H
Sub-number for
customization
00H to 09H
Address
29H
2AH
2BH
2CH
Data
Data Format
Panel mask
pattern 1
Panel mask
pattern 2
2DH to
2EH
(reserved)
2FH
Copy mode
Appendix
0: Off
1: On
0 - 0FFFFFFFFH (count)
Q-pit
data
Factory
setting
00H
00H
Starting Month
1 - 12
00H
00H
3EH
Starting Date
1 - 31
00H
00H
3FH
00H
00H
40H to
41H
TOF Minimum
value
00H
00H
42H
00H
00H
43H
(complement of 42H)
FFH
FFH
(reserved)
00H
00H
0000H
0000H
Data
00H
0 - 0FFFFFFFFH (minutes)
000000
00H
000000
00H
0 - 0FFFFFFFFH (count)
000000
00H
000000
00H
44H to
5DH
67H
(reserved)
Data Format
000000H
000000H
(Standard)
(Standard)
00H
00H
49
LQ-2180
Revision A
Table 7-7. EEPROM Address Map (7/7)
Address
Data
Data Format
Q-pit
data
Factory
setting
Area 2
68H
Market
0: Standard version
1: NLSP version
00H
00H
69H
0: Table2
1: Table1
00H
00H
70H
(reserved)
00H
00H
71H
00H
00H
72H
Vp adjustment value
80H
*a)
73H
Vp adjustment value
(complement of 72H)
7FH
*a)
74H
-12 to +12
(by 1/720 inch)
00H
*a)
75H
-12 to +12
(by 1/720 inch)
00H
*a)
76H
-12 to +12
(by 1/720 inch)
00H
*a)
77H
(reserved)
00H
00H
78H
TPE level
FFH
FFH
79H
00H
00H
00H
00H
Area 3
7AH to
7FH
(reserved)
-10 to +10
(by 1/180 inch)
*a) These data are fixed by each printer hardware in the factory. They
should not be changed afterwards.
Appendix
50
LQ-2180
Revision A
The table below shows the cable alignment of the C272 Main Board.
Table 7-8. C272 Main Board Connection
P r in te r M e c h a n is m
Board
P F M o to r
Connector
Function
Pins
C R M o to r
CN1
Parallel interface
36
P G
CN2
Type B interface
36
R e le a s e L e v e r P o s itio n S e n s o r
CN3
12
P E - R e a r S e n s o r
CN4
HP sensor
CN5
Rear PE sensor
CN6
Front PE sensor
CN7
TOP sensor
CN8
Printhead (F)
18
CN9
Printhead (R)
16
CN10
PF motor
CN11
CR motor
CN12
CN13
PG sensor
CN14
CSF
10
CN15
22
CN16
CN17
Fan
S e n s o r
P E - F ro n t S e n s o r
H P S e n s o r
P W
S e n s o r
P r in th e a d
F a n
C a s e O p e n S e n s o r
C N 2
C 1 6 5 P N L B o a rd
C N 1 0
C N 1 1
C N 1 2
C N 1 6
C N 1 3
C N 5
C N 6
C N 4
C N 8
C N 9
C N 7
C N 1 7
C 2 7 2 M A IN B o a r d A s s e m b ly
C N 1 4
C N 2
C N 1
O p tio n I/F
P a r a lle l I/F
C N 3
C S F
C N 1 5
C N 1
H o s t
C o m p u te r
C 1 6 6 P S B /P S E
B o a rd
Appendix
Connector Summary
51
LQ-2180
Revision A
Pin alignment
Connector
Function
Pin alignment
CN14
CSF
1: A
2: B
3: -A
4: -B
5: HOLD
6: +5V
7: GND
8: GND
9: +35V
10:+35V
CN14
CSF
1: +35V
2: +5V
3: HOLD
4: +35V
5: -A
6: B
7: GND
8: GND
9: A
10:-B
CN12
1:
2:
3:
4:
CN12
1: RELEASE 1
2: GND
CN16
1: RELEASE 2
2: GND
CN17
Fan
1: PE
2: GND
Appendix
Function
LQ-2180 (C272MAIN)
---
---
---
RELEASE 1
GND
RELEASE 2
GND
Connector Summary
52
LQ-2180
Revision A
Appendix
Component Layout
53
LQ-2180
Revision A
Appendix
Component Layout
54
LQ-2180
Revision A
Appendix
Circuit Diagram
55