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Big differences exist between different temperature sensor or temperature measurement device types. Using one perspective, they can be simply classified into two groups.
Contact. Non-contact.
Both contact and non-contact sensors require some assumptions and inferences in use to measure temperature.
NTC Air-Gas Temperature Probes. NTC Liquid Temperature Probes. Patient Temperature Monitoring Probes. NTC HVAC-R Temperature Probes. Nickel RTD SMD Sensors
System Accuracy 0.115C from 0C to 50C when used with 400-series probes
0.025C from 0C to 50C w/ Near metrology level dedicated probe and 4-pt measurements calibration 0.05C from 20C to 50C w/ Precision measurements 4610-series probes within the biological temperature range
Where: is the resistance at Temperature T is the resistance at 25C is 2.718 is the Temperature at which R is unknown expressed in Kelvin. (273.15 + C) is 298.15K (25C) is (a + bT + cT2) Comp. A Comp. B Comp. C Comp. E a= 2641.67 2183.03 2923.94 3197.35 b= 1.0643 6.619 4.8657 4.2865 c= -0.0001571 -0.008048 -0.005363 -0.001836 The temperature coefficient of resistance ( ) is expressed mathematically as follows:
NTC APPLICATIONS
Temperature Measurement. Temperature Differential. Temperature Control. Temperature Compensation. Time Delay. Surge Suppression.
Temperature Differential:
By placing matched thermistors in two legs of a bridge circuit as seen in Figure, temperature differentials as close as .001C can be readily detected.
Temperature Control:
By placing a thermistor in series with a relay coil and potentiometer as shown in Fig, a simple temperature controller is obtained. The potentiometer will control the switching temperature. A more sensitive controller can be obtained by feeding the output of a thermistor bridge as shown in Figure into a high gain amplifier. Sensitivity of .005C can be sensed easily with this method.
Temperature Compensation:
Since all metals used for coil windings, etc., have a positive temperature coefficient of resistance, NTC thermistors are especially useful for compensating resistance changes in devices subjected to temperature variations. Where a copper meter coil would change 50% in resistance over a commonly used temperature range, a thermistor shunted by a resistor in series with the unit as shown in Figure 5 allows the total impedance of a circuit to be held uniform over the entire operating range. Due to the high temperature coefficient of the thermistor as opposed to the low temperature coefficient of the copper, full compensation can be achieved by using a thermistor- resistor network. This network adds less than 15% to the total impedance of the circuit. Compensation of transistor amplifiers, crystal oscillators, etc. can be achieved by using similar methods.
Time Delay:
By placing a thermistor in series with a relay, a potentiometer, and a battery as shown in Figure 4, a simple time delay circuit is obtained. A relatively high potential is applied to the circuit. The thermistor begins to "self-heat," lowering its resistance and allowing more current to flow. The increased current further heats the thermistor, allowing still more current to flow, which in turn actuates the relay. The time required for the relay to actuate after voltage is applied can be controlled by adjusting the potentiometer.
Surge Suppression:
By placing a thermistor in series with a filament string as shown in Figure 6, current surge can be eliminated. The resistance of the thermistor is higher than the total resistance of the filaments when the circuit is turned on. As current begins flowing, the thermistor "self-heats." Its resistance is reduced to a minimum and becomes insignificant to the total resistance of a circuit. Current surges in electric motors can be held to minimum using the same concept. Figure shows a typical DC motor's turn-on surge before and after the application of a RTI thermistor to the circuit.
Thermocouples (TCs)
Thermocouples are pairs of dissimilar metal wires joined at least at one end, which generate a net thermoelectric voltage between the the open pair according to the size of the temperature difference between the ends, the relative Seebeck coefficient of the wire pair and the uniformity of the wire-pair relative Seebeck coefficient.
They are based on the Seebeck effect that occurs in electrical conductors that experience a temperature gradient along their length. EMF-Temperature tables can only be used when the circuit consists of only twowires, both of which are uniform in calibration, and both of which begin at TRefand end at TJct. When only small temperature differences areinvolved, the values of Aand B can be treated asconstants, and Eq. 4 gives a good approximation to the EMF.
Thermocouple Materials
The three most common thermocouple alloys for moderate temperatures areIron-Constantan (Type J), Copper-Constantan (Type T), and ChromelAlumel (TypeK).
The first named element of the pair is the positive element. The negative wire is color coded red (current U.S. standards). A circuit of single thermocouple.
Measuring Differences:
The temperature difference between two point scan be directly measured by connecting the two negative wires together (at room temperature) and measuring between the two positive wires. The magnitude gives the temperature difference, and the positive wire is connected to the hotter of the two locations. This approach offers no advantage in accuracy over reading the two thermocouples separately and subtracting the temperatures.
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One pair is used as a thermocouple to determine the temperature level, and one pair is used to determine the temperature difference between two points.
Subject Matter:
There are about three or four "classes"of thermocouples. Although no one really calls them classes, they really are. There are: 1. 2. 3. 4. The home body class (called base metal), the upper crust class (called rare metal or precious metal), the rarified class (refractory metals) and, the exotic class (standards and developmental devices).
In most countires all but the most exotic class are codified by a letter designation. The home bodies, at least in the USA, are the Types E, J, K, N and T. The upper crust are: types B, S, and R, platinum all to varying percentages .
The exotic class includes several tungsten alloy thermocouples usually designated as Type W (something).
Specifications:
Thermocouple Type J, K, or N Standard Limits of Error +/- 2.2C or 0.75% (which ever is greater) Thermocouple Type T Standard Limits of Error +/- 1.0C or 0.75% (which ever is greater) Thermocouple Type E Standard Limits of Error +/- 1.7C or 0.50% (which ever is greater) Thermocouple Type R or S Standard Limits of Error +/- 1.5C or 0.25% (which ever is greater) Thermocouple Type B Standard Limits of Error +/- 0.50%
Liquid in glass thermometers are the sensor one visualizes most often for temperature measurement. A glass cylinder with a bulb at one end, a capillary hole down the axis, connected to the reservoir in the bulb filled with silvery mercury or perhaps a red-colored fluid, an engraved temperature scale. The thermometer that checked your fever when you were young was a specialized version of this oldest and most familiar temperature sensor.
Applications:
Glass thermometers are among the oldest and still the most widely type of thermometer used in laboratory work and in households
Medical Sciences
To determine fever temperature in humans.
Stable output for long period of time. Ease of recalibration. Accurate readings over relatively narrow temperature spans. Their disadvantages, compared to the thermocouples, are: smaller overall temperature range, higher initial cost and less rugged in high vibration environments.
They are active devices requiring an electrical current to produce a voltage drop across the sensor that can be then measured by a calibrated readout device.
The Callendar-Van Duson equation and others are used to correct for the nonlinearity of the resistance-temperature relationship for very high accuracy measurements, such as those performed in a metrology or calibration laboratory .
0.47 0.20 0.13 0.05 0.30 0.11 0.81 0.28 1.24 0.40
2. The DIN Standard recognizes three different tolerance classes, they are: DIN Class A tolerance: [0.15 + 0.002*|t|] C DIN Class B tolerance: [0.30 + 0.005*|t|] C DIN Class C tolerance: [1.20 + 0.005*|t|] C.
system.
The filled thermal device consists of a primary element that takes the form
of a reservoir or bulb, a flexible capillary tube, and a hollow Bourdon tube that actuates a signal-transmitting device and/or a local indicating temperature dial.
In this system, the filling fluid, either liquid or gas, expands as temperature
increases.
This causes the Bourdon tube to uncoil and indicate the
The filling or transmitting medium is a vapor, a gas, mercury, or another liquid. The liquid-filled system is the most common because it requires a bulb with the smallest volume or permits a smaller instrument to be used. The gas-filled system uses the perfect gas law, which states the following for an ideal gas:
T = kPV
If the volume of gas in the measuring instrument is kept constant, then the ratio of the gas pressure and temperature is constant, so that
The only restrictions on above Equation are that the temperature must be expressed in degrees Kelvin and the pressure must be in absolute.
Accuracy: +/- 1 % of full scale. Calibration to NIST traceable standards. Ranges: Twenty F and F & C ranges available from -320F to 1200F. Overrange: Minimum 50% of span above top of range, or 1300F, whichever is less. Ambient Error: 1/4% of span per 25F change in ambient temperature at midscale. Dial Sizes: 41/2& 6. Dials are white with black markings. Case Materials: Stainless steel, Phenolic, or Aluminum. Case Styles: Panel Mount, Surface Mount, or Direct (stem) Mount. Windows: Glass is standard. Shatterproof glass and acrylic are optional. Pointers: Slotted adjustable type to permit zero set adjustments. Bulbs: 316 Stainless Steel, 3/8 dia. x 3 active length. Other diameters and lengths are also available. Process Connections: Plain bulb; 1/2 NPT sliding union; 1/2 NPT fi xed (on All-Angle); or thermowell. Note: Thermowells should be used whenever the bulb would be exposed to pressure, fl uid velocity, or corrosive or abrasive media. Thermal Systems: Stainless steel capillary with stainless steel spring armor (up to 40ft). Over 40 feet, stainless steel interlock armor is standard. Direct mount stems, 316 SS, 4 to 48.
The gas types were used in many industrial applications and for establishing portions of the thermodynamic temperature scale. They can be very simple, non-powered devices with great reliability and repeatability. The vapor pressure types have a bulb, the sensing portion, filled with a volitile liquid, instead of a gas. Since they are more sensitive to temperature changes than a gas type. They can be physically smaller, however their relative temperature measurement span is quite a bit smaller.
Crystals: Optically clear strong glass. Optional: Unbreakable clear plastic: all models (Not recommended for ranges over 500F). Optional: "Shatterproof" tempered glass (3", 4", and 5" models). Accuracy: All models are guaranteed accurate to within plus or minus 1% of the full scale (Grade A per ASME B40.3). Temperature readings are stabilized within 40 seconds. Immersion: For correct temperature measurement, the stem of all models in all ranges must be immersed 2 inches in liquid, and 4 inches in gas except for 0 to 100F, 25 to 125F, and 0 to 50C which require 3 1/2 inches in liquid and 5 inches in gas. Mounting Connections: 1/2" NPT (std. on 3", 4", 5" models), 1/8" NPT, 1/4 " NPT, 3/8" NPT, 3/4 " NPT, 3/8"-24" NF, Plain or Reset Bushing, 1/2 " NPT Union, 1/2 " BSPT, BSPP Adapters.
Semiconductor Thermometer Devices AKA Diodes & Integrated Circuit (IC) Temperature Sensors
Prologue:
Semiconductor thermometers are usually produced in the form of ICs, Integrated Circuits. Most are quite small and their fundamental design results from the fact that semiconductor diodes have voltage-current characteristics that are temperature sensitive. Semiconductor triodes or transistors are also temperature sensitive. there devices have temperature measurement ranges that are small compared to thermocouples and RTDs.
They can be quite accurate and inexpensive and very easy to interface with other electronics for display and control. Semiconductor technology enables devices to be produced efficiently and cheaply and to have properties designed to easily interface with many other types of semiconductor devices, such as amplifiers, power regulators, buffer output amplifiers and, least we forget, microcomputers. The major uses are where the temperature range is limited to within a minimum temperature of about -25C to a maximum of about 200C. simplicity of interfacing with other circuit elements and size are factors in selecting a device to do a job and meet the both the accuracy and cost budgets. Simplicity of interfacing with other circuit elements and size are factors in selecting a device to do a job and meet the both the accuracy and cost budgets.
APPLICATIONS ARE WHERE THE SENSORS MEET THE "REAL WORLD"; WHERE THE RESULTS PROVE THAT YOU UNDERSTAND THEIR USE AND HAVE SELECTED WELL ENOUGH TO DO THE JOB!
They save lives and improve safety in fire-fighting, rescues, and detection of criminal activities. In hospitals, nursing homes and home care, they have enabled a new , quick and reliable method to monitor and measure human body temperatures with one second time response. In reliability and maintenance needs from building heating to electrical power generation and distribution, they save downtime and help optimize practices.
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High Temperature Infrared Thermometer Automatically Corrects For Emissivity Accuracy After Emissivity Correction: 5F ( 3C) 1ms Data Acquisition Rate Standard Temperature Ranges: 1100F - 2730F (600C - 1500C) Extended Temperature Ranges: 1300F - 3600F (700C - 2000C) 1450F - 4500F (790C - 2500C) 1550F - 5400F (850C - 3000C) Internal Data Notebook & PC Interface
Classification - temperature measurement, high temperature sensor, non contact infrared thermometer.
The Pyrometer portable infrared thermometer uses the latest pulsed laser technology to precisely measure the true target non contact temperature measurement.
All non contact infrared thermometer instruments measure a target radiance temperature; it dynamically determines a targets emissivity value resulting in unmatched temperature accuracy to 3 C. The Pyrolaser incorporates an electronic microprocessor control unit, LCD digital display, membrane keypad, power supply, and temperature measurement output connections and precision glass optics. The Pyrolaser's microprocessor control measures radiance, emissivity, and background radiance values at an extremely fast 1ms data acquisition rate.
Petroleum Furnace Tube Temperatures Refractory Temperature Measurement Production Steel Annealing Furnaces Production Copper Furnaces Induction Heating Ceramic & Graphite Production
Selectable Readout: Standard Temperature Range: Optional Extended Temperature Ranges: See Calibration Lens & Filter Table Below) Calibration Ranges: Accuracy: Resolution: Repeatability: Effective Wavelength:
F,C 1100F - 2730F 1300F - 3600F 1450F - 4500F 1550F - 5400F (4) Ranges Available 5F (3C) 1F (1C) 1F (1C) 0.905 m 0.015 (600C - 1500C) (700C - 2000C) (790C - 2500C) (850C - 3000C)
Bandwidth: Automatic Emissivity Measuring Range: Acquisition Time: LED Display In Viewfinder: LCD Display Standard Target Distance: Optional Target Distances Available See Calibration Lens & Filter Table Below Target Size vs. Distance: Standard 2 - 10 meter Range
0.055 m 0.01 -1.0 ( Increments 0.01 ) 1ms - 2000ms Selectable 4 Digit Corrected Temperature (Tt) 40 Digit Readout of Target Distance Emissivity Value (E), Uncorrected Temperature (Tu), & Corrected Temperature (Tt) 2-10 meters
Target Size
Target Distance
(Target Size = 1/200 of Target Distance) Min Max 1.96" ( 5cm) Min 6.56' (2m) Max 32.8' (10m)
Optional Target Size/Distances Available See Calibration Lens & Filter Table Below Visual Field Of View: IR Field Of View: Sample Rate Maximum Equipment Operating Temperatures: Display Output:
0.39" (5cm) 7
0.333 (1mm @ 20cm; 0.04" @ 8") 1, 2, 4, 8, 21, 23, 37 Readings/sec Selectable 32F - 90F (0C - 32C) LCD 3.5" x 0.75" Target Emissivity Target Uncorrected Temperature Target Emissivity Corrected Temperature
Cast Aluminum Single Analog Output: 0 -5vdc or 0-20mA Single Digital Output : RS232C
Power Supply:
(3) x 9v Rechargeable Ni Cad Batteries 115v/60Hz or 230v/50Hz Charger 2 Hours Operating Time w/Batteries - Unlimited Operating Time With Charger.
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Optical Sensor Radiation Pyrometer Rugged Lightweight Portable Six Models Available Accuracy 0.5% of Reading Single Double & Triple Temperature Ranges 1420F - 5800F (770C - 3200C) Target Sizes to 0.055" (1.4mm), Small Target Target Distance 12" to Infinity .
Classification - Optical sensor, non contact high temperature measurement, radiation pyrometer.
The PYRO Optical pyrometer temperature sensor for non contact high temperature measurement operates by allowing the operator to compare the intensity of light radiated from a target at visible .655 m wavelength to the known brightness of an internal calibrated lamp. This is achieved by utilizing a rotating optical photoscreenic wedge that functions as a variable neutral density filter. . The PYRO Optical pyrometer can achieve temperature measurement accuracy to 0.5% of the temperature being observed.
The PYRO Optical radiation pyrometer is used for many industrial applications
to measure non contact high temperature measurements.
The optical sensor red scales can be provided for emissivity correction of targets with a 0.4 emissivity value.
The PYRO Optical pyrometer is calibrated at an effective wavelength of 0.655 m and is inherently less subject to most errors due to uncertain emissivity or extraneous reflected light than infrared or radiation thermometers.
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The schematic drawing above illustrates the PYRO Optical Pyrometer optical and electrical system. The instrument optics serve as a telescope. The PYRO Optical's lenses and prisms provide a clear, enlarged view of the target.
Model Number 81F or 81C 82F or 82C 83F or 83C 84F or 84C
Type Single Range Single Range Double Range Foundry Type w/ *Red Scale Triple Range w/ *Red Scale
85F or 85C
87F or 87C
Triple Range
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Min Target Size .090" (2.2mm) .090" (2.2mm) .055" (1.39mm) .055" (1.39mm) .055" (1.39mm)
.055" (1.39mm)
Temperature Range F Temperature Range C 1420F - 2500F 770C - 1400C 1800F - 3400F 1000C - 1900C 1420F - 2200F 770C - 1200C 1800F - 3400F 1000C - 1900C 1800F - 3400F 1000C - 1900C 2200F - 3700F 1200C - 2000C 1420F - 2200F 770C - 1200C 1800F - 3400F 1000C - 1900C 2200F - 3700F 1200C - 2000C 1420F - 2200F 770C - 1200C 1800F - 3400F 1000C - 1900C 3200F - 5800F 1800C - 3200C
*Note: Red scales feature temperature readings corrected for materials with an emissivity value of 0.4. Red scales are typically used for measuring the temperature of molten iron and steel. Optional high temperature filters are available to extend temperature ranges to 7700F or 4500C.
Prologue:
Temperature sensor probe, 4 Application Models Temperature Range: 32F - 2462F (0C - 1350C) Accuracy: 0.3% Reading Large LCD Display, Selectable F or C Records Min/Max, Hold Automatic Cold End Junction Compensation Durable Housing with Boot Lightweight Compact Design Standard 9 volt battery Low Battery Warning Display Meter Three Year Warranty
Classification - Temperature Sensor Probe, Digital Thermometer, K type Thermocouple, manufacturer.
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The Pyrometer Digital 250 Series Model SDT141S digital thermometer models are a low cost, high accuracy
flexible temperature measurement system.
These digital thermometer pyrometers are ideal for temperature measurement using thermocouple thermometer K
type thermocouples.
Each thermocouple thermometer has high meter accuracy of +/- 0.3% of reading. The temperature is displayed in degrees F or C on a large 1/2" high LCD Display. The SDT-141S meter is enclosed by a standard rubber boot for shock absorption and features a rear stand for
desktop temperature reading applications.
The PYRO Digital 250 Series thermocouple thermometer models can accommodate a wide variety of industrial, commercial, laboratory and small business applications. . Each model has a wide range of selectable extension arms, interchangeable thermocouples and tips that are suited for those specific applications.
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Molten Bronze Molten Aluminum Molten Zinc Rolling Mills Heat Treating
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F or C , 1/10 from 0-999 and 1 over 1000 F or C Type K: 32F - 2462F (0-1350C)
Temperature Range: Type J: 32F - 1832F (0-1000C) 0.3% Of Temperature Displayed 40F to 120F (5C - 50C) 4 Digits - Characters 1/2" High Automatic 9.0 Volt Alkaline Battery, 100 Hours Continuous Operation
Accuracy: Ambient Temperature Range: Digital Display: Cold Junction Compensation: Power: