Repair Manual ML-1200 Series

CONTENTS
1. Block Diagram 2. Connection Diagram 3. Schematic Diagrams

LASER PRINTER

1
MAIN
+5V +24V I N- L ET EXI T SENSOR MOTOR
POWER SW TCH I

1. Block Diagram

1.1 GDI Block Diagram(ML-1210/ML-1220M)

Samsung Electronics
SMP S POWER CORD
FLASH MEMORY
( 0 .5MB)

USB

PC
SDRAM
( 8MB)

IEEE 12 84 CABLE

74LVX 161284 Li ne Transcei ver

Po we r On Re s e t

Eng i ne

SOLENOIDE FAN

VOL TAGE DETECT OR

C P U Jupiter3
S3C46M0X Mai n Clock FS781BZB Vi deo Clock Crystal 10MHz

DEV_FUSE

LSU

P ANE L B' D
MHVP WM BI ASPW M THVPWM

Osci l l ator 44 MHz

4 L ED

MHV OPC GND

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3 KEY

BUFFER

HV PS B' D

SUPPL Y DEV TH V

BLOCK DIAGRAM

Repair Manual

1-1

1-2

BLOCK DIAGRAM

1.2 PCL Block Diagram(ML-1250)

Repair Manual

MAIN
+5V +24V
IN-LET POWER SWITCH

Oscillator 48 MHz

USB

SMPS

PC
(2MB)

POWER CORD

IEEE 12 84 CABLE
EXIT SENSOR

USB Driver USBN9602-28M

FLASH MEMORY

SDRAM
( 4 MB)

MOTOR

Power On Reset

Eng i ne

SOLENOI D FAN DEV_FUSE

VOLTAGE DETECTOR

CPU
Main Clock

Option Up to 68MB

S3C46C0X01
74HCT273 74ACT273 Devided by 74HC406ON Crystal 6.7149 MHz

Oscillator 20 MHz

LSU

P ANE L B' D
Video Clock

Oscillator 44 MHz

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4 L ED

MHV OPC GND

3 KEY MHVP WM BI ASPW M THVPWM

HV PS B' D

SUPPL Y DEV TH V

Samsung Electronics

2
DCU
SENSOR BOARD

CONNECTION DIAGRAM

2. Connection Diagram
2.1 GDI Connection Diagram(ML-1210/ML-1220M)

IEEE1284 COMPATI ABLE CABLE

36 PI N

J1

CN9

1 2 3 4 5 6 7 8 9 10 11

+24V_T +24V GND *PMOTOR +3. 3V EXT_C LK * HSYNC +5V +5V GND * LD_ON VDO +5V GND

1 2 3 4 5 1 2 3 4 5 6

POLYGON MOTOR

LSU
LD DIODE

HOST COMPUTER

USB CABLE

4PI N CONNECTOR f or USB

CN3
CN13

1 2 3 4 5 6 7 8 9

+5V +5V GND LE D_ERROR LE APE D_P R LE ATA D_D LE D_TONE R *K EY_TON ER *K EY_CAN L CE *K EY_DEM O

1 2 3 4 5 6 7 8 9

LED DISPLAY PANEL

1 2 3 4

+5V DCU_DATA DCU_CLK +5V GND

1 2 3 4

CN1

GDI
1 2 3 4
+5V *PEMPTY * FEED +5V GND

CN6 2

+5V PTL

1 2

PTL LEDARRAY

1 2 3 4

CN7

Main Board

COVER SWITCH

1 2 3

+24V Not Use d +24VS

1 2 3

CN11 CN5

THERMI STOR 2

THERM _A THERM _B

1 2

CN12

HV PS

1 2 3 4 5 6 7 8 9

+24V_T +24V GND THV PWM *THV _EA THVRE AD * M H VP WM BI ASPW M +5V +5V GND

1 2 3 4 5 6 7 8 9

CN8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

+5V GND +5V +5V GND +5V +5V GND +5V +24V GND +24V +24V GND +24V +24V GND +24V EXIT +24VS FU SER ON +24VS * EGMO _B T 1 CLUTCH EGMOT _PHB FA N DE V_FUSE
* EGMOT _A1

* NEW_DEVE EGMOT_PHA

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

SMPS
CN5

FUSER

CN502

SOL ENOID

CN1

ENGINE

S TEPPING TOR MO

CN2
CN3

DEV_FUSE

FAN CN4

ENG NE + SM I PS Unification B' d

Repair Manual Samsung Electronics

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2-1

CONNECTION DIAGRAM

2-2 PCL Connection Diagram(ML-1250)

IEEE1284 COMPATI ABLE CABLE

36 PI N

J1

CN12

1 2 3 4 5 6 7 8 9 10 11

+24V_SLEEP +24V GND PMOTOR * LREADY* EXT_C LK HSYNC * +5V +5V GND LD_ON* VDO +5V GND

1 2 3 4 5 1 2 3 4 5 6

POLYGON MOTOR

LSU
LD DIODE

HOST COMPUTER

USB CABLE

4PI N CONNECTOR f or U SB

CN7
CN5

1 2 3 4 5 6 7 8 9

+5V +5V GND LED_ERROR LED_PAPER LED_DATA LED_TONER KEY_TONER* KEY_CANCEL* KEY_DEMO*

1 2 3 4 5 6 7 8 9

LED DISPLAY PANEL

DCU

1 2 3 4

+5V DCU_DATA DCU_CLK +5V GND

1 2 3 4

CN9

PCL
Main Board
CN6

CN4

1 2

+5V PTL

1 2

PTL LEDARRAY

SENSOR BOARD

1 2 3 4

+5V PEMPTY * FEED_SENSOR* +5V GND

1 2 3 4

COVER SW ITCH

1 2 3

+24V Not Use d +24VS

1 2 3

CN8 CN3

THERMI STOR 2

THERM_A THERM_B

1 2

CN11

HV PS

1 2 3 4 5 6 7 8 9

+24V_SLEEP +24V GND THV PWM THV * _EN THVRE AD M H VP WM* BI ASPW M +5V +5V GND

1 2 3 4 5 6 7 8 9

CN2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

+5V GND +5V +5V GND +5V +5V GND +5V +24V GND +24V +24V GND +24V +24V GND +24V EXIT +24VS FUSER ON +24VS MOTOR B* CLUTCH MOTOR_PB FAN DEV_FUSE MOTOR_A* NEW_DVE* MOTOR_PA

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

SMPS
CN5

FUSER

CN502

SOL ENOID

CN1

ENGINE

S TEPPING TOR MO

CN2
CN3

DEV_FUSE

FAN CN4

ENG NE + SM I PS Unification B' d

2-2

Repair Manual Samsung Electronics

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SCHEMATIC DIAGRAMS

3. Schematic Diagrams
3.1 GDI Main Circuit Diagram (1/5)

Repair Manual Samsung Electronics

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3-1

SCHEMATIC DIAGRAMS

Main Circuit Diagram (2/5)

3-2

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SCHEMATIC DIAGRAMS

Main Circuit Diagram (3/5)

Repair Manual Samsung Electronics

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3-3

SCHEMATIC DIAGRAMS

Main Circuit Diagram (4/5)

3-4

Repair Manual Samsung Electronics

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SCHEMATIC DIAGRAMS

Main Circuit Diagram (5/5)

Repair Manual Samsung Electronics

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3-5

SCHEMATIC DIAGRAMS

3.2 PC L Main Circuit Diagram (1/9)

3-6

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SCHEMATIC DIAGRAMS

PCL Main Circuit Diagram (2/9)

Repair Manual Samsung Electronics

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3-7

SCHEMATIC DIAGRAMS

PCL Main Circuit Diagram (3/9)

3-8

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SCHEMATIC DIAGRAMS

PCL Main Circuit Diagram (4/9)

Repair Manual Samsung Electronics

3-9

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SCHEMATIC DIAGRAMS

PCL MainCircuit Diagram (5/9)

3-10

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SCHEMATIC DIAGRAMS

PCL Main Circuit Diagram (6/9)

Repair Manual Samsung Electronics

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3-11

SCHEMATIC DIAGRAMS

PCL Main Circuit Diagram (7/9)

3-12

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SCHEMATIC DIAGRAMS

PCL Ma in Circuit Diagram (8/9)

Repair Manual Samsung Electronics

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3-13

SCHEMATIC DIAGRAMS

PCL Main Circuit Diagram (9/9)

3-14

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SCHEMATIC DIAGRAMS

3.3 HVPS Circuit Diagram (1/2)

5V R401 100

18V C402 103 R407 240K

24VS

R422 5.6K

R411 2.2K Q401 A708-Y 3 4 U2-B 7407 R402 56KF R412 2K VR401 50K C408 104 R403 110KF R404 33K

R405 220KF 12 13 D111 1N4148

T401 KAB-006 1 7

C404 3KV 471

D401 4KV

R426 MGR1/2W 100KF MHV R413 MGR1/2W 6MF

+ U1-D KA324

14

MHV-PWM CN1-#6

Q402 D526-Y R408 47K

5 2

6 C405 2KV 680 D402 4KV

C406 3KV 471 R414 MGR1/2W 6MF

R416 MGR1/2W 15MF

4 C401 222 R406 2.2KF D403 1N4148 R409 430 C403 333 R410 1W 3

OPC

ZD401 1W 130V

R417 MGR1/2W 15MF

24VS 5V 18V 1 R501 5.6K BIAS-PWM 1 CN1-#7 U2-A 7407 2 R502 2.2K R505 100KF R506 100KF C503 104 R510 47K

T501 KAB-006 7

D502 4KV

R514 MGR1/2W 15MF

R516 MGR1/2W 50K SUPPLY

R503 100 Q501 A708-Y R507 27K

R508 86.6KF

Q502 D526-Y

5 2

6 C505 2KV 680

C506 3KV 471

ZD501 1W 100V

9 10

+ U1-C KA324

8 R511 47K R512 430

4 R515 MGR1/2W 15MF R519 MGR1/2W 50K

DEV

C501 104 C502 222 R509 12KF

R504 2K VR501 50K

D501 1N4148

C504 333

R513 1W 3

R517 MGR1/2W 15MF

CN1 GIL-S-9P-S2T2-EF 1 2 3 4 5 6 7 8 9 24VS A-GND THV-PWM THV-EA THV-READ MHV-PWM BIAS-PWM 5V D-GND 24VS U3 KA7818 IN GND C1 104 C2 104 OUT + C3 35V 47uF 18V

SAMSUNG ELECTRONICS

TITLE

SWALLOW-HVPS
JC
DATE 01/01/04

DESIGNED CHECKED APPROVED DRW. NO REF. NO JH.CHO SIZE A4

REV. 1.0
1 OF 2

Repair Manual Samsung Electronics

- This Document can not be used without Samsung's authorization -

3-15

SCHEMATIC DIAGRAMS

HVPS Circuit Diagram (2/2)

5V

24VS 18V 1

T201 HVT-2A 7

C206 6KV 471 D204 6KV

C208 6KV 471 D206 6KV D207 6KV

R201 10K THV-PWM CN1-#3 R206 100 13 U2-F 7407 24VS + 12 11 U2-E 7407 10 R205 1K Q203 A708-Y R207 2K R208 30KF C201 103 D201 1N4148 5 6 U1-B KA324 + R215 430 7 R213 2.2K Q204 D526-Y 5 2 6 C205 6KV 101

D205 6KV

C207 6KV 471

C209 6KV 471

4 THV R216 BR1/2W 30MJ R218 MGR1/2W 100KF

R209 110KF

C101 35V 47uF VR201 50K

C202 331

R210 510KF

D202 1N4148

R214 1.2K R212 470K C203 D203 472 1N4148 ZD201 5.6V ZD202 7.5V

5V CN1-#8

C204 473

R217 BR1/2W 200MG

18V R211 1MF R3 1/2W 560 ZD1 5.6V C7 104 R309 2.2K 8 U2-C 7407 R307 33K 18V 24VS D301 1N4148 R308 33K R310 2.2K Q303 D526-Y 4 C4 104
4

18V

THV-EA CN1-#4

Q301 A708-Y

T301 KAB-006 1 7

C307 3KV 471

D304 4KV R315 BR1/2W 30MJ

14

9
7

5 2

6 C306 2KV 680 D303 4KV C308 3KV 471

D-GND

R314 2.2KF R311 100KF VR302 5K C305 333

THV-READ CN1-#5 R316 1KF R317 2KF

1 U1-A KA324
11

+ -

3 2 R302 33K R303 100KF R304 200KF C303 333 R305 5.1KF C302 102 R306 26.1KF

Q302 A708-Y

R301 470K

D302 1N4148 VR301 10K

C304 500V 103

SAMSUNG ELECTRONICS

TITLE

SWALLOW-HVPS
REV. JC
DATE 01/01/04

C301 222

DESIGNED CHECKED APPROVED DRW. NO REF. NO JH.CHO SIZE A4

1.0
2 OF 2

3-16

Repair Manual Samsung Electronics

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SCHEMATIC DIAGRAMS

3.4 SMPS Circuit Diagram (110V)

F501
125V 8A

R502
1/2W 560K

LF501
APOLLO12

F502
125V 3A

LF502
APOLLO12

V501
SCK-054

T501
EER2828

R518
22

C522
1KV 102

CN501
TVR 14D 221K TVR 10D 561K
L F.G N

C501
222MAD +

C508
200V 470uF

R505
1W 47K

R517
1W 82

R509
3W 47K

D504
ER1002FCT CN5-7,9,11

224

BD501
FL406

C511 1
103

+24V 1.8A 12
50V 1000uF

TNR501

TNR502 C503

C502

222MAD

C505
104

C520 NP C512 3 D502

UF1010
N24

C521

50V 1000uF

R519
5W 500

C519
104

11

L501
300uH

1W 47K

2KV 221K

R506

CN5-8,10,12

R501
1W 47 FUSIBLE

C504
333 1

GND R514 C514

1KV 102

U502
STRT-G6153 DRAIN VCC 5

CN502
BTA12-600

B501
APOLLO12

ER102

D501

R507
30

22

L502
10uH

GND

OCP

2 1

U501 R503
1/4W 100

FB

D503
SB1040FCT

R512
330

CN5-1,3,5

R515
2.2K-F

C507
104

R508
1W 180 FUSIBLE

R521
150

R520
47K

+5V 1.0A

6 NB 5 R504
68K

10
N5

R511
4.3K

PC501
K1010H

C518
10V 470uF

C517
104 EXIT

C509
2A 223K
KMOC3063

C515
10V

C513 1uF
3

50V 33uF

PC502 R510
1W 0.3

C510

CN5-14 OP501
ITR8406-S

7 1000uF
KA431

R513
1/2W 1.5K

PC501
K1010H

U503

R516
2.2K-F

CN5-2,4,6

C506
222MAD

GND

+5V

+24VS

CN5-13,15
+24VS2 FUSER_ON

NO MARKING RESISTOR 1/4W-J (5%)

50V 47uF

C8

50V 47uF

C3

CN5-16

+24VS CN4

+24V

1N4003

11
VCC VBB

U1 A2918SWH
1A 1B 2A

1N4003

GND

GND

C1
331 CN2 1 2 3 4 FAN

D3

3 2 1
35301-0350

D2

CN1 2 1
35303-0250

EGMOT_PHA EGMOT_PHB +EGMOT_A1 +EGMOT_B1

13 8 14 7

PHASE1 PHASE2 +ENABLE1 +ENABLE2

1 17 2 4

R13
2.2K

Q3
1008-Y

CLUTCH

R12
510

Q1
1008-Y

SENSE1

SENSE2

2B

VREF

RC1

GND

E1

RC2

E2

C2
331 +5V
35303-0450

R2
5.6K

R1
5.6K

12 16 5

15 18 3 6 9

GND

GND

R7 R10 C5
331

R8
2W 0.37 2W 0.37

1.2K

R11
56K

1K

C7
103

R6

1K

C6
103

R5

R15
56K

C4
331

R9
17.4K-F

GND

GND

GND

GND

Repair Manual Samsung Electronics

3-17

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SCHEMATIC DIAGRAMS

SMPS Circuit Diagram (220V)

F501
250V 5A

R502
1/2W 560K

LF501
APOLLO12

F502
250V 2A

LF502
APOLLO12

V501
SCK-054

T501
EER2828

R518
22

C522
1KV 102

CN501
TVR 10D 561K

L F.G N

C501
222MAD
224

C508
+
450V 150uF

R505
1W 100K

R517
1W 82

R509
3W 47K

D504
ER1002FCT CN5-7,9,11

BD501
FL406

C511 1
103

12
50V 1000uF

+24V 1.8A C520 C521

50V 1000uF

TNR501

C503

C502
222MAD

C505
104

R519
5W 500

NP C512 3 D502
UF1010

N24

C519
104

11

L501
300uH

1W 100K

1KV 221K

R506

CN5-8,10,12

R501
1W 47 FUSIBLE

C504
333 1

GND R514 C514

1KV 102

U502
STRT-G6153 DRAIN
GND OCP

CN502
2 1

B501
5 APOLLO12
FB 4

D501
ER102

R507
30

22

L502
10uH

U501
BTA12-600

VCC

D503
SB1040FCT

R512
330

CN5-1,3,5

R515
2.2K-F

R503
1/4W 22

C507
104

R508
1W 180 FUSIBLE

R521
150

R520
47K

+5V 1.0A

6 NB R504
22K

10
N5

R511
4.3K

K1010H

PC501 C513 1uF

C518
10V 470uF

C517
104 EXIT

C509
2A 223K

C515
3

KMOC3063

50V 33uF

PC502 R510
1W 0.6

C510

10V 1000uF

CN5-14 OP501
ITR8406-S

KA431

R513
1/2W 1.5K

PC501
K1010H

U503

R516
2.2K-F

CN5-2,4,6

C506
332MAD

GND

+5V

+24VS

CN5-13,15
+24VS2 FUSER_ON

NO MARKING RESISTOR 1/4W-J (5%)

50V 47uF

C8

50V 47uF

C3

CN5-16

+24VS CN4 3 2 1
35301-0350

+24V

11
VCC

5
VBB

U1 A2918SWH

1N4003

GND

GND

1N4003

C1
331
1 17 2 4

D2

CN1 2 1
35303-0250

D3

EGMOT_PHA EGMOT_PHB +EGMOT_A1 +EGMOT_B1

13 8 14 7

CN2 1 2 3 4 FAN

PHASE1 PHASE2 +ENABLE1

SENSE1

1A 1B 2A 2B
SENSE2 VREF RC2 GND E2

R13
2.2K

Q3
1008-Y

CLUTCH

R12
510

Q1
1008-Y

+ENABLE2
RC1 E1

R2
5.6K

R1
5.6K

C2
331 +5V
35303-0450

12 16 5

15 18 3 6 9

GND

R7 R10
56K

R8
2W 0.37

1.2K

C5
331

2W 0.37

R11

1K

C7
103

R6

1K

C6
103

R5

R15
56K

C4
331

R9
17.4K

GND

GND

GND GND

3-18

Repair Manual Samsung Electronics

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SCHEMATIC DIAGRAMS

3.5 Panel Circuit Diagram

Repair Manual Samsung Electronics

3-19

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- This Service Manual is a property of Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law. -

This manual is made and described centering around circuit diagram and circuit description needed in the repair center in the form of appendix.

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