JOB NO.

CUSTOMER
DESCRIPTION

DATE
DESIGNED BY
CHECKED BY

18-Jul-2011

DESIGN OF CRANE BEAM

DESIGN A SIMPLY SUPPORTED BEAM TO CARRY AN ELECTRIC OVERHEAD CRANE.
THE DESIGN DATA ARE AS FOLLOWS
CRANE CAPACITY =
SPAN BETWEEN CRANE RAILS =
WEIGHT OF CRANE =
WEIGHT OF CRAB =
MINIMUM HOOK APPROACH =
END CARRIAGE WHEELCENTRES =
SPAN OFCRANE GIRDER =
SELF WEIGHT OF CRANE GIRDER =
GRADE OF STEEL =
MODULUS OF ELASTICITY OF STEEL Es =
SIZE OF WELD =
TYPE OF CRANE RAIL =
DIAMETER OD CRANE WHEEL =

30
18
30
10
0.5
2.5
15
25
S275

KN
M
KN
KN
M
M
M
KN

250

N/mm2

205000
6

N/mm2
mm

200

2520

mm

(1) MAXIMUM WHEEL LOADS, MOMENTS AND SHEAR

THE CRANE LOADS ARE SHOWN IN FIG.(a).
THE MAXI. STATIC WHEEL LOADS @ A;
= 30/4+((30+10)x17.5)/18x2
=

26.95

KN

THE VERTICAL WHEEL LOAD, INCLUDING IMPACT

(THE MAXI.STATIC WHEEL LOADS SHALL BE INCREASED BY 25% FOR E.O.C.)
=

1.25 x26.95

33.69

KN

THE HORI. SURGE LOAD TRANSMITTED BY FRICTION

TO THE RAILTHROUGH FOUR WHEELS:
(THE HORI. FORCE ACTING TRANSVERSE TO THE RAILS SHALL BE TAKEN
AS 10% OF THE COMBINED WT. OF THE CRAB AND THE LOAD LIFTED)
= 10%(30+10)/4
=

KN

LOAD FACTORS:
(REFER BS5950-2000; TABLE 2 PARTIALFACTORS FOR LOADS)
DEAD LOAD - SELF WEIGHT f

1.4

VERT.& HORI. CRANE LOADS CONSIDERED SEPERATELY

f

1.6

VERT.& HORI. CRANE LOADS ACTING TOGETHER

f

1.4

THE CRANE LOADS IN A POSITION TO GIVE MAXI. VERT & HORI MOMENTS & MAXI VERT SHEAR.FIG.(b)

Page 1 of 95

JOB NO.
CUSTOMER
DESCRIPTION

DATE
DESIGNED BY
CHECKED BY

18-Jul-2011

10 KN
A

26.95 kN/wheel

30
0.5

17.5
18
CRANE GIRDER CENTRES
FIG.( a ) CRANE LOADS
33.69

33.69

CG
Loads

C SELF WT.= 25
A

B
0.63
5.63

0.63
2.5

6.88
15

FIG.(b) VERTICAL LOADS - MAXIMUM MOMENT

FIG.(c) HORIZONTAL LOADS - MAXIMUM MOMENTS

33.69

33.69
SELF WT.= 25

B
2.5

12.5

FIG.(d) LOADS CAUSING MAXI. VERTICAL SHEAR

Page 2 of 95

JOB NO.
CUSTOMER
DESCRIPTION

DATE
DESIGNED BY
CHECKED BY

18-Jul-2011

THE MAXI VERT MOMENTS DUE TO DEAD LOAD & CRANE LOADS ARE CALCULATED SEPERATELY:
DEAD LOAD;
RB =

25 kN / 2

RB =

12.5

Mc =
Mc =

KN

(12.5 x 6.875) - (25 x 6.875 x 6.875 / (15 x 2))

46.55

KN m.

CRANE LOAD,INCLUDING IMPACT

RB =

33.69(5.625 + 0.625 + 2.5) / 15

RB =

30.89

Mc =

30.89 x 6.875

Mc =

212.37

KN

KN m.

CRANE LOAD WITH NO IMPACT

Mc =
Mc =

212.37 x 26.95 / 33.69

169.89

KN m.

THE MAXI HORI MOMENT DUE TO CRANE SURGE;

RB =

1(5.625 + 5.625 + 2.5) / 15

RB =

0.92

Mc =

0.92 x 6.875

Mc =

6.33

KN

KN m.

THE MAXI VERTICAL SHEAR;

DEAD LOAD RA =

12.5

KN

CRANE LOADS, INCLUDING IMPACT

RA =
RA =

33.69 + 33.69 x 12.5/15

61.77

KN

THE LOAD FACTORS ARE INTRODUCED TO CALCULATE THE DESIGN MOMENTS & SHEAR FOR
THE VARIOUS LOAD COMBINATIONS:
(1) VERTICAL CRANE LOADS WITH IMPACT & NO HORI. CRANE LOAD.
MAXIMUM MOMENT
Mc =
(1.4 x 46.55) + (1.6 x 212.37)
Mc =

404.97

KN m.

MAXIMUM SHEAR
FA =
(1.4 x 12.5) + (1.6 x 61.77)
FA =

116.34

KN

(2) HORI. CRANE LOADS & VERT.CRANE LOADS WITH NO IMPACT.

MAXIMUM HORIZONTAL MOMENT,
Mc =
1.6 x 6.33
Mc =

10.13

KN m.

MAXIMUM VERTICAL MOMENT

Mc =
(1.4 x 46.55) + (1.6 x 169.89)
Page 3 of 95

Mc =

JOB NO.
CUSTOMER
DESCRIPTION
337
KN m.

DATE
DESIGNED BY
CHECKED BY

Page 4 of 95

18-Jul-2011

JOB NO.
CUSTOMER
DESCRIPTION

DATE
DESIGNED BY
CHECKED BY

18-Jul-2011

(3) VERT. CRANE LOAD WITH IMPACT & HORI. CRANE LOADS ACTING TOGETHER.

MAXIMUM VERTICAL MOMENT

Mc =
(1.4 x 46.55) + (1.4 x 212.37)
Mc =

362.49

KN m.

MAXIMUM HORIZONTAL MOMENT,

Mc =
1.4 x 6.33
Mc =

8.87

KN m.

(2) BUCKLING RESISTANCE MOMENT FOR THE X-X AXIS:

THE FOLLOWING TRIAL SECTION IS SELECTED:
(REFERANCE: HANDBOOK OFSTRUCTURALSTEEL WORK 3rd edi.)

I-s/c
CHANNEL

Girder
ISMC 250
FIG.(1) CRANE BEAM

SECTIONAL PROPERTIES
Girder

ISMC 250

95.2
760
180
10
8

38.66
250
80
14.7
7.1
381680

AX
D
Bf
Tf
Tw

cm2
mm
mm
mm
mm

Ix

cm4

77642

Iy

cm4

975.16

21910

Zx

cm3

2445

2181.02

Zy
Cy
r

cm3
cm
mm

173.84

384.38

10.2

REFERING TO FIG.(2), THE EQUAL AREA AXIS X-X & CENTROIDS

OF THE TENSION & COMPRESSION AREAS ARE LOCATED AND
THE PLASTIC MODULUS CALCULATED.

(1) LOCATE EQUAL AREA AXIS:

TOTAL AREA =

13438.26

FIG.(2) CRANE BEAM PLASTIC PROPERTIES

mm2

C.G. FOR COMPRESSION AREA FROM TOP; (y)

6719.13 =(250 x 7.1) + (180 x 10) + 2 x 14.7( y - 7.1) + 8( y - 10-7.1)

y=

93.31

mm from top

(2) LOCATE CENTROIDS OF COMPRESSION & TENSION AREAS

NO.
1

COMPRESSION AREA
AREA MOMENTS @ TOP
AREA
y
1775
3.55

Ay
6301.25

TENSION AREA
AREA MOMENTS @ BOTTOM
NO.
AREA
y
Ay
1
1800
5
9000

1800

12.1

21780

5310.32

341.9

1815571.86

2534.57

50.21

127248.29

-391.31

680.45

-266267.65

609.68
55.21
6719.26
(188986.93 / 6719.26)

33657.38
188987

SUM

4
SUM

=
=

28.13

mm

=
=

Page 5 of 95

6719.01
(1558304.21 / 6719.01)

231.93 mm

1558304

JOB NO.
CUSTOMER
DESCRIPTION

DATE
DESIGNED BY
CHECKED BY

250

93.31

76.21
14.7

180

14.7
-13.31

7.1

1
2

10

663.79

86.21

18-Jul-2011

673.79

10

180

28.13
TENSION AREA

COMPRESSION AREA

(3) LEVER ARM, Z =

((760 + 7.1) - 28.13 - 231.93)

Z=

507.04

mm

(4) PLASTIC MODULUS, Sx ;

Sx =
Sx =

6719.26 x 507.04
3406933.6

mm3

THE BENDING STRENGTH, pb TAKING TORSIONAL BUCKLING INTO ACCOUNT, IS DETERMINED:

EFFECTIVE LENGTH LE = SPAN =
MINI. RADIUS OF GYRATION ry =

ry =
SLENDERNESS RATIO, = LE / ry =

15000

mm

(SQRT( ( 975.16 + 381680) / (95.2 + 38.66) )

534.67 mm
28.06

FACTORS MODIFYING SLENDERNESS:

BUCKLING PARAMETER, =

1.0

THIS IS CONSERVATIVE: THE VALUE OF 0.81 IS CALCULATED FROM THE FORMULA IN

APPENDIX B (BS-5950-1-2000) OF THE CODE
THE SLENDERNESS FACTOR IS CALCULATED FROM THE FORMULAE IN APPENDIA B:
Icf =
=
Icf =

Ix (Channnel) + Iy (UB)
381680 + 1/2 x975.16
382167.58 cm4

Itf =

Iy (UB)

Itf =

487.58

cm4

Iyc
= ffffffffffffffffffffffffff
Iyc + Iyt
=
=

382167.58 / (382167.58 + 487.58)

1

Page 6 of 95

3
3

JOB NO.
CUSTOMER
DESCRIPTION

DATE
DESIGNED BY
CHECKED BY

18-Jul-2011

THE DISTANCE BETWEEN THE SHEAR CENTRES OF THE FLANGES:

7.86

767.1

hz =

754.24

b
200.3
5

250

1
2

17.1
AREA A
AREA A =
3425.13
TK. OF TOP FLANGE T = A/b
T=
13.71
D/T =
55.96

CRANE BEAM

DISTANCE TO CENTROID FROM TOP

NO.
1

AREA
1775

y
3.55

A.y
6301.25

2
SUM

1800
3575

12.1

21780
28081.25

CENTROIDAL DIST. FROM TOP =

7.86
mm

hs = DIST. FROM CENTRE OF BOTTOM FLANGE TO CENTROID OF CHANNEL WEB & UB FLANGE

hs =

754.24

mm (Appro.)

-----REFER ABOVE FIG.

TORSION CONSTANT (J) = 1/3[ b.t3 + hw.tw3 ]

J=

J=
AREA (A); =

1/3 [ (10^ 3 x 180) + (8^3 x (760- 2 x 10))

+ (17.1^3 x 200.3) + ( 2 x 14.7 x 80) ]
520924.76
13386

THE TORSIONALINDEX (x);

x=
x=

mm4

mm2
f

x =0.566hs

g 0.5

A
fffff
J

0.566 x 754.24(13386 / 520924.76)^ 0.5

68.43

THIS COMPARES WITH D/T = 55.96 FROM THE S/C TABLE

THEMONOSYMMETRIC INDEX FOR A T-SECTION WITH LIPPED FLANGES, WHERE
DL = DEPTH OF THE LIP =
D = OVERALL DEPTH =

80
767.1

mm
mm

b
c
Dl
= 0.8 2 @1 1 + 0.5 ffffffff
D

Page 7 of 95

JOB NO.
CUSTOMER
DESCRIPTION

=
=

DATE
DESIGNED BY
CHECKED BY

18-Jul-2011

0.8 ( 2 x 1 - 1 )( 1 + 0.5 x 80/767.1)

0.84

THE SLENDERNESS FACTOR

1
fffffff
=HffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffffIffff0.5
h
i 0.5
d e2
b
c
Lj
M
fffff
L 4 1 @ + 0.05
+2k + M
J
K
x

FOR

0.77

0.77

/x
0.42

28.06

REFERANCE BS5950-1-2000

w =

w
w
w
w
w
w
w
w
w
w
w
w
w
w

lt = q w

lt =

21.61

Page 8 of 95

JOB NO.
CUSTOMER
DESCRIPTION

DATE
DESIGNED BY
CHECKED BY

18-Jul-2011

FROM TABLE 17 BENDING STRENGTH pb (N/mm2) pg.52 FOR WELDED S/C FOR py = 265 N/mm2

TOP FLANGE THICKNESS = 17.1 mm TOTAL

pb =
THE BUCKLING RESISTANCE; Mb =

158.23

N/mm2

3406933.6 x 158.232

Mb =

539.09

KN M.

(3) MOMENT CAPACITY FOR THE TOP SECTION FOR THE y-y AXIS:
Mcy =

265 x 30573280

Mcy =

8101.92

KN m

Zyy =

30573280

mm3

x
80

7.1
10

x=
y=

125
76.16

mm
mm

Ixx =

###

mm4

(4) CHECK BEAM BENDING:

(1) VERTICAL MOMENT, NO HORI. MOMENT

Mx =

404.97

< Mb =

539.09

KN M.

Iyy =

3821660000 mm4

Zxx =
Zyy =

2879396.23 mm3
30573280 mm3

(2) VERTICAL MOMENT NO IMPACT + HORIZONTAL MOMENT

Mx
ffffffffff
fffMy
fffffffffffffff
+
=
Mb
py Zy

(337 / 539.09 + 10.13 / 8101.92)

0.63

<

(3) VERTICAL MOMENT WITH IMPACT + HORIZONTAL MOMENT:

My
Mx
ffffffffff
+ ffffffffffffffffff=
Mb
py Zy

362.49 / 539.09 + 8.87 / 8101.92

0.67

THE CRANE GIRDER IS SATISFACTORY IN BENDING

(5) SHEAR CAPACITY (see scction 4.2.3, BS-5950-1-2000)

Pv =
Pv =

0.6 x 760 x 8 x 265

966.72

KN

MAXIMUM FACTORED SHEAR = 116.34 KN

Page 9 of 95

<

JOB NO.
CUSTOMER
DESCRIPTION

DATE
DESIGNED BY
CHECKED BY

18-Jul-2011

(6) WELD BETWEEN CHANNEL AND UNIVERSAL BEAM:

THE DIMENSION FOR DETERMINING THE HORIZONTAL SHEAR ARE SHOWN IN FIGURE.
THE LOCATION OF THE CENTROIDAL AXIX IS TAKEN FROM THE STRUCTURAL STEELWORK HANDBOOK.
250

13.55

x=
y=

125
491.8

mm
mm

261.75

Ixx =

140751.73

cm4

Iyy =

382655.16

cm4

275.3

767.1
491.8

HORIZONTAL SHEAR FORCE IN EACH WELD;

(116.34 x 38.66 x 100 x 261.75)/(140751.73 x 10000 )

0.09

SIZE OF WELD =

KN / mm

mm

IN THE SIMPLE METHOD, THE STRENGTH OF A FILLET WELDIS CALCULATED USING THE THROAT THICKNESS.
FOR THE 900 FILLET WELD, THE THROAT THOCKNESS IS TAKEN AS 0.7 TIMES THE SIZE OR LEG LENGTH:

STRENGTH OF WELD = 0.7 LEG LENGTH x pw / 103 KN/mm

DESIGN STRENGTH OF FILLET WELDS pw (KN/mm2) =

STRENGTH OF WELD = 0.7 x 6 x 220/ 1000 =

220

KN/mm2
0.92

KN/mm

PROVIDE 6 mm CONTINIOUS FILLET (WELD STRENGTH = 0.924 KN/mm )

Page 10 of 95

JOB NO.
CUSTOMER
DESCRIPTION

DATE
DESIGNED BY
CHECKED BY

18-Jul-2011

(7) WEB BEARING AND BUCKLING:

20.2

389.87
380
760

719.6

45o

20.2

9.87

WEB BUCKLING

STIFF BEARING

LOAD DISPERSION AT SUPPORT WITH 1:2.5 DISPERSION

MINIMUM STIFF BEARING b1 = Rx / (t pyw/1.1) - n2

WEB BEARING:

n2 =

2.5 d1

d1 =

n2 =

50.5

Rx =

116.34 KN

b1 =

10 + 10.2 =

20.2

mm

(MAXI. SUPPORT REACTION)

116.34 x 1000 / ( 8 x 265 / 1.1 ) - 50.5

b1 =

9.87

mm

WEB BEARING AT SUPPORT REQUIRES A MINIMUM STIFF BEARING OF 9.87 mm

60.37

BEARING CAPACITY =

2.5
20.2

60.37 x 8 x 265 / 1000

BEARING CAPACITY =

127.99

KN

HENCE 127.99 > 116.34

9.87

SATISFACTORY

WEB BEARING
AT POINT OF CONCENTRATED LOADS (WHEEL LOADS OR REACTION) THE WEB OF THE GIRDER MUST BE
CHACKED FOR LOACAL BUCKLING.
THE DISPERSION LENGTH UNDER WHEEL ( THE DIAM. OF WHEEL TO BE 200
AND ASSUMING AN ANGLE OF DISPERSION OF 45 DEGREE)
BUCKLING RESISTANCE : THE BUCKLING RESISTANCE Px OF THE WEB SHOULD BE TAKEN AS;

e + 0.7d fffffffffffff25t
fffffffffffffffffffffffffffffff
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w B Pbw
Px = fffffffffffffffffffffffffffffff fw
1.4d q `b1 + nK ad

Px =
Px =

(REFERANCE- C.4.5.3.1, BS-5950-1-2000)

(200 + 0.7 x 719.6) / ( 1.4 x 719.6) x (25 x 1.0 x 8)/ (SQRT (60.37 x 719.6) x 127.99
85.79

KN

Page 11 of 95

JOB NO.
CUSTOMER
DESCRIPTION

DATE
DESIGNED BY
CHECKED BY

Page 12 of 95

18-Jul-2011

JOB NO.
CUSTOMER
DESCRIPTION

DATE
DESIGNED BY
CHECKED BY

18-Jul-2011

(8) LOCAL COMPRESSION UNDER WHEELS:

A 25 Kg/m CRANE RAIL IS USED, AND THE HEIGHT HR IS 65 mm.
THE LENGTH IN BEARING IS SHOWN IN FIG.

TAN 45 = (65 + 17.1) / x

65

RAIL

x=
82.1

82.1

mm

17.1

164.2
LOCAL COMPRESSION UNDER WHEEL
250 x 8 x 164.2 / 1000

BEARING CAPACITY =

328.4

BEARING CAPACITY =

KN

FACTORED CRANE WHEEL LOAD =

33.69 x 1.6

FACTORED CRANE WHEEL LOAD =

53.9

KN

----- SATISFACTORY

(9) DEFLECTION:
THE VERTICAL DEFLECTION DUE TO THE STATIC WHEEL LOAD MUST NOT EXCEED:

SPAN / 600 = 15 x 1000 / 600 =

25

mm

Deflection at centre =

b
cI
H
`
a 4 a 3 + c3
3
3
5wL
fPL
ffffffffffffffL
f 3fffffffa
ffffff+
ffffffc
fffffff ffffffffffffffffffffffffffffffffM
f
ffffffffffffffffffff
J
@
K
+
3

48EI

THE HORIZONTAL DEFLECTION DUE TO CRANE SURGE MUST NOT EXCEED:

SPAN / 500 = 15 x 1000 / 500 =

30
mm
THE VERTICAL DEFLECTION AT THE CENTRE WITH THE LOADS IN POSITION FOR MAXIMUM MOMENT IS

16.31

mm

SATISFACTORY

IF THE LOADS ARE PLACED EQUIDISTANT ABOUT THE CENTRE LINE OF BEAM a = c is 6.25 m.

26.95
6.25

26.95
2.5

6.25
15

16.43

mm

SATISFACTORY
THIS GIVES THE MAXIMUM DEFLECTION
THE HORIZONTAL DEFLECTION DUE TO DUE TO THE SURGE LOADS:
1
6.25

1
2.5
15

6.25

0.18

mm

SATISFACTORY

Page 13 of 95

384EI

JOB NO.
CUSTOMER
DESCRIPTION

DATE
DESIGNED BY
CHECKED BY

18-Jul-2011

FATIGUE RESISTANT DESIGN

CRANE CAPACITY =
SPAN BETWEEN CRANE RAILS =
WEIGHT OF CRANE =
WEIGHT OF CRAB =
MINIMUM HOOK APPROACH =
END CARRIAGE WHEELCENTRES =
SPAN OFCRANE GIRDER =
SELF WEIGHT OF CRANE GIRDER =
GRADE OF STEEL =

30
18
30
10
0.5
2.5
15
25
S275
250
205000
Girder
200
8
3
50

MODULUS OF ELASTICITY OF STEEL Es =

SECTION USED FOR THE GIRDER =
CRANE OPERATION (days/year) =
HOUR PER DAY =
TRIPS PER HOUR @ THIS LOAD LEVEL =
DESIGN LIFE OF BUILDING =

KN
M
KN
KN
M
M
M
KN
N/mm2
N/mm2
days/year
hr/day
cycles/hour
years

THE GANTRY GIRDER RECEIVES A MAXIMUM OF 80 % OF THE TOTAL LOAD AS THE REACTIVE FORCE
IT IS ASSUMED THAT THIS FORCE IS APPLIED TO THE GIRDER AS A SINGLE CONCENTRATED LOAD.
NUMBER OF STRESS CYCLES (equal number of load cycles in this case)

N=

(3cycles/hour) (8hr/day) (200days/year) (50years)

N=

240000

cycles

DETAIL CATEGORY AND FATIGUE STRENGTH

THE PROVIDED BEAM CORRESPONDS TO DETAIL CATEGORY =
(AS PER TABLE 13.3(1) OF THE IS:800-2007 CODE.)

118

FROM FIG.13.1 IS:800-2007; READ THE CATEGORY 118 LINE AT N = 240000 CYCLES TO FIND THAT
UNCORRECTED FATIGUE STRENGTH IS =
330
Mpa.
THE FATIGUE STRENGTH OF THIS DETAIL CAN ALSO BE CALCULATED USING C.13.5 OF IS:800-2007
WHEN NSC 5 x 106

ff=

=f

fn

WHEN 5 x 106 NSC 108

vw
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
u
6
u 5ffffx
ffff10
ffffffffffff
t3

324.69

N SC

=f

fn

vw
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
u
6
u 5ffffx
ffff10
ffffffffffff
t5

SC

Mpa.

ASSUMING FAIL-SAFE AND POOR ACCESSIBILITY FOR DETAIL, mft =

1.15

(FROM C.2.4.3 BS:5950-2000 )

DESIGN FATIGUE STRENGTH =

324.69 / 1.15 =

282.34

Mpa.

CALCULATION OF ACTUAL STRESS RANGE:

fmin =

PL
M = fffffffff= 30 x 1000 x 0.8 x 15 x 1000 / 4
4
M=

90000000 N mm

M
f max = ffffffff= 90000000 / (2445 x 1000 )
Z
f max =

36.81

Mpa.

< fy =

Page 14 of 95

250

Mpa.

JOB NO.
CUSTOMER
DESCRIPTION

THUS

f=

DATE
DESIGNED BY
CHECKED BY

18-Jul-2011

36.81 - 0 Mpa.

SINCE THE ACTUAL STRESS RANGE ( 36.81 MpaIS

) LESS THAN
THE DESIGN FATIGUE STRENGTH (282.34 Mpa ) FOR THIS DETAIL, THE SIZE OF GIRDER IS SAFE.

SHEAR FORCE AT SUPPORT =

30 x 1000 x 0.8 / 2

SHEAR STRESS = SF/(d.tw) =

12000 / (760 x 8)

SHEAR STRESS f =

Mpa.

1.98

12000 KN

AS PER C.13.3.2.3 IS:800-2007

27
f fffffffffff=27 / 1.15 =

mft
HENCE

<

1.98 Mpa

23.48 Mpa

23.48

Mpa.

SAFE

HENCE FATIGUE ASSESSMENT IS NOT REQUIRED AT THE SUPPORT.

HOWEVER, LET US FIND OUT THE FATIGUE STRENGTH IN SHEAR OF THE DETAIL USING C13.5 IS:800-2007
SHEAR STRESS;

f =
f n
f =

vw
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
w
u
6
u 5
x
ffff
ffff10
ffffffffffff
t5

216.59

SC

Mpa.

DESIGN FATIGUE STRENGTH IN SHEAR =216.59 / 1.15 =

188.34

>>

1.98

Mpa.

HOWEVER, THE FOLLOWING POINTS HAVE TO BE BORNE IN MIND.

1. THE NUMBER OF STRESS CYCLES WILL NOT ALWAYS BE EQUAL TO THE NUMBER OF LOAD
CYCLES. FOR EXAMPLE, IN A CONTINUOUS BEAM OR WHEN A MULTIPLE-AXLE VEHICLE
TRANSVERSES A MEMBER, MORE THAN ONE STRESS CYCLE COULD OCCUR.
2. SINCE THE STRESS DUE TO THE DEAD LOAD IS ALWAYS PRESENT, THE CHANGE IN STRESS IN
THE MEMBER COULD BE TAKEN EQUAL TO THE CHANGE IN STRESS PRODUCED BY THE MOVING
(LIVE) LOAD.
3. OF COURSE, WE CAN ALSO COMPARE THE NUMBER OF CYCLES PERMITTED AT THE ACTUAL
STRESS RANGE OF 36.81 Mpa
FROM TABLE; log C FOR CATEGORY 118 AND N< 5 x 10^5 =

12.25

NUMERICAL VALUES FOR FATIGUE STRENGTH CURVES

log C for N < 108

NORMAL STRESS RANGE

ffn (N/mm2)
160
140
125
112
100
90
80
71
63
56
50
45
40
36

N 5 x 106
(m = 3)
12.9
12.75
12.6
12.45
12.3
12.15
12
11.85
11.7
11.55
11.4
11.25
11.1
10.95

N 5 x 106
(m = 5)
17.04
16.79
16.54
16.29
16.04
15.79
15.54
15.29
15.04
14.79
14.54
14.29
14.04
13.79

fd (N/mm2)

fL (N/mm2)

118
103
92
83
74
66
59
52
46
41
37
33
29
27

64
57
51
45
40
36
32
29
26
23
20
18
16
14

Page 15 of 95

JOB NO.
CUSTOMER
DESCRIPTION
FROM EQUATION

log N = log c @m log f

log N =
log N =

HENCE;

DATE
DESIGNED BY
CHECKED BY

N=

12.25 - 3 x log 36.81

7.56
36307806 cycles

SINCE THE ACTUAL NUMBER OF CYCLES IS ONLY 240000,

THIS ALSO SHOWS THAT THE SIZE OF THE GIRDER IS SUFFICIENT.

Page 16 of 95

18-Jul-2011

JOB NO.
CUSTOMER
DESCRIPTION

REFERANCES:

DATE
DESIGNED BY
CHECKED BY

18-Jul-2011

BS 5950-1:2000 STRUCTURAL USE OF STEELWORK IN BUILDING

IS 800:2007 CODE OF PRACTICE FOR GENERAL CONSTRUCTION IN STEEL (3rd REV.)
STRUCTURAL STEELWORK:DESIGN TO LIMIT STATE THEORY BY DENNIS LAM, THIEN-CHEONG ANG - 3RD ED
DESIGN OF STEEL STRUCTURES (L.S.M) BY N.SUBRAMANIAN

REFERANCE IS800-2007

Page 17 of 95

JOB NO.
CUSTOMER
DESCRIPTION

DATE
DESIGNED BY
CHECKED BY

Page 18 of 95

18-Jul-2011

JOB NO.
CUSTOMER
DESCRIPTION

DATE
DESIGNED BY
CHECKED BY

Page 19 of 95

18-Jul-2011

NAME

STAADNAME

UB127X76X13
UB127X76X13
UB152X89X16
UB152X89X16
UB178X102X19 UB178X102X19
UB254X102X22 UB254X102X22
UB203X102X23 UB203X102X23
UB305X102X25 UB305X102X25
UB203X133X25 UB203X133X25
UB254X102X25 UB254X102X25
UB305X102X28 UB305X102X28
UB254X102X28 UB254X102X28
UB203X133X30 UB203X133X30
UB254X146X31 UB254X146X31
UB305X102X33 UB305X102X33
UB356X127X33 UB356X127X33
UB254X146X37 UB254X146X37
UB305X127X37 UB305X127X37
UB406X140X39 UB406X140X39
UB356X127X39 UB356X127X39
UB305X165X40 UB305X165X40
UB305X127X42 UB305X127X42
UB254X146X43 UB254X146X43
UB356X171X45 UB356X171X45
UB406X140X46 UB406X140X46
UB305X165X46 UB305X165X46
UB305X127X48 UB305X127X48
UB356X171X51 UB356X171X51
UB457X152X52 UB457X152X52
UB305X165X54 UB305X165X54
UB406X178X54 UB406X178X54
UB356X171X57 UB356X171X57
UB457X152X60 UB457X152X60
UB406X178X60 UB406X178X60
UB356X171X67 UB356X171X67
UB406X178X67 UB406X178X67
UB457X191X67 UB457X191X67
UB457X152X67 UB457X152X67
UB406X178X74 UB406X178X74
UB457X152X74 UB457X152X74
UB457X191X74 UB457X191X74
UB457X191X82 UB457X191X82
UB457X152X82 UB457X152X82
UB533X210X82 UB533X210X82
UB457X191X89 UB457X191X89
UB533X210X92 UB533X210X92
UB457X191X98 UB457X191X98
UB533X210X101 UB533X210X101
UB610X229X101 UB610X229X101
UB533X210X109 UB533X210X109

AX
cm^2
16.5
20.3
24.3
28
29.4
31.6
32
32
35.9
36.1
38.2
39.7
41.8
42.1
47.2
47.2
49.7
49.8
51.3
53.4
54.8
57.3
58.6
58.7
61.2
64.9
66.6
68.8
69
72.6
76.2
76.5
85.5
85.5
85.5
85.6
94.5
94.5
94.6
104
105
105
114
117
125
129
129
139

D
mm
127
152.4
177.8
254
203.2
305.1
203.2
257.2
308.7
260.4
206.8
251.4
312.7
349
256
304.4
398
353.4
303.4
307.2
259.6
351.4
403.2
306.6
311
355
449.8
310.4
402.6
358
454.6
406.4
363.4
409.4
453.4
458
412.8
462
457
460
465.8
528.3
463.4
533.1
467.2
536.7
602.6
539.5

Bf
mm
76
88.7
101.2
101.6
101.8
101.6
133.2
101.9
101.8
102.2
133.9
146.1
102.4
125.4
146.4
123.4
141.8
126
165
124.3
147.3
171.1
142.2
165.7
125.3
171.5
152.4
166.9
177.7
172.2
152.9
177.9
173.2
178.8
189.9
153.8
179.5
154.4
190.4
191.3
155.3
208.8
191.9
209.3
192.8
210
227.6
210.8

Tf
mm
7.6
7.7
7.9
6.8
9.3
7
7.8
8.4
8.8
10
9.6
8.6
10.8
8.5
10.9
10.7
8.6
10.7
10.2
12.1
12.7
9.7
11.2
11.8
14
11.5
10.9
13.7
10.9
13
13.3
12.8
15.7
14.3
12.7
15
16
17
14.5
16
18.9
13.2
17.7
15.6
19.6
17.4
14.8
18.8

Tw
mm
4
4.5
4.8
5.7
5.4
5.8
5.7
6
6
6.3
6.4
6
6.6
6
6.3
7.1
6.4
6.6
6
8
7.2
7
6.8
6.7
9
7.4
7.6
7.9
7.7
8.1
8.1
7.9
9.1
8.8
8.5
9
9.5
9.6
9
9.9
10.5
9.6
10.5
10.1
11.4
10.8
10.5
11.6

Ix
cm^4
473
834
1356
2841
2105
4455
2340
3415
5366
4005
2896
4413
6501
8249
5537
7171
12510
10170
8503
8196
6544
12070
15690
9899
9575
14140
21370
11700
18720
16040
25500
21600
19460
24330
29380
28930
27310
32670
33320
37050
36590
47540
41020
55230
45730
61520
75780
66820

UB610X229X113
UB533X210X122
UB610X229X125
UB686X254X125
UB762X267X134
UB610X229X140
UB686X254X140
UB762X267X147
UB610X305X149
UB686X254X152
UB686X254X170
UB762X267X173
UB838X292X176
UB610X305X179
UB838X292X194
UB762X267X197
UB914X305X201
UB1016X305X222
UBM16X305X222
UB914X305X224
UB838X292X226
UB610X305X238
UB1016X305X249
UBM16X305X249
UB914X305X253
UB1016X305X272
UBM16X305X272
UB914X305X289
UB1016X305X314
UBM16X305X314
UB914X419X343
UB1016X305X349
UBM16X305X349
UB914X419X388
UB1016X305X393
UBM16X305X393
UB1016X305X437
UBM16X305X437
UB1016X305X487
Girder

UB610X229X113
UB533X210X122
UB610X229X125
UB686X254X125
UB762X267X134
UB610X229X140
UB686X254X140
UB762X267X147
UB610X305X149
UB686X254X152
UB686X254X170
UB762X267X173
UB838X292X176
UB610X305X179
UB838X292X194
UB762X267X197
UB914X305X201
UB1016X305X222
UBM16X305X222
UB914X305X224
UB838X292X226
UB610X305X238
UB1016X305X249
UBM16X305X249
UB914X305X253
UB1016X305X272
UBM16X305X272
UB914X305X289
UB1016X305X314
UBM16X305X314
UB914X419X343
UB1016X305X349
UBM16X305X349
UB914X419X388
UB1016X305X393
UBM16X305X393
UB1016X305X437
UBM16X305X437
UB1016X305X487
760x180

UBM16X305X349

144
155
159
159
171
178
178
187
190
194
217
220
224
228
247
251
256
283
283
286
289
303
317
317
323
347
347
368
400
400
437
445
445
494
500
500
557
557
620
95.2

607.6
544.5
612.2
677.9
750
617.2
683.5
754
612.4
687.5
692.9
762.2
834.9
620.2
840.7
769.8
903
970.3
970.3
910.4
850.9
635.8
980.2
980.2
918.4
990.1
990.1
926.6
1000
1000
911.8
1008.1
1008.1
921
1016
1016
1025.9
1025.9
1036.1
760

228.2
211.9
229
253
264.4
230.2
253.7
265.2
304.8
254.5
255.8
266.7
291.7
307.1
292.4
268
303.3
300
300
304.1
293.8
311.4
300
300
305.5
300
300
307.7
300
300
418.5
302
302
420.5
303
303
305.4
305.4
308.5
180

1.74E+05

173.84

17.3
21.3
19.6
16.2
15.5
22.1
19
17.5
19.7
21
23.7
21.6
18.8
23.6
21.7
25.4
20.2
21.1
21.1
23.9
26.8
31.4
26
26
27.9
31
31
32
35.9
35.9
32
40
40
36.6
43.9
43.9
49
49
54.1
10

11.1
12.7
11.9
11.7
12
13.1
12.4
12.8
11.8
13.2
14.5
14.3
14
14.1
14.7
15.6
15.1
16
16
15.9
16.1
18.4
16.5
16.5
17.3
16.5
16.5
19.5
19.1
19.1
19.4
21.1
21.1
21.4
24.4
24.4
26.9
26.9
30
8

87320
76040
98610
118000
150700
111800
136300
168500
125900
150400
170300
205300
246000
153000
279200
240000
325300
408000
408000
376400
339700
209500
481300
481300
436300
554000
554000
504200
644200
644200
625800
723100
723100
719600
807700
807700
909900
909900
1021400
77642

De
mm
96.6
121.8
146.8
225.2
169.4
275.9
172.4
225.2
275.9
225.2
172.4
219
275.9
311.6
219
265.2
360.4
311.6
265.2
265.2
219
311.6
360.4
265.2
265.2
311.6
407.6
265.2
360.4
311.6
407.6
360.4
311.6
360.4
407.6
407.6
360.4
407.6
407.6
407.6
407.6
476.5
407.6
476.5
407.6
476.5
547.6
476.5

Ct
cm
1.3
1.6
1.8
3.5
2.2
4.4
2.1
3.3
4.2
3.2
2.1
2.7
4.1
4.6
2.6
3.8
5.3
4.4
3
3.9
2.6
4.1
5
3.1
3.9
3.9
6
3.2
4.8
4
5.8
4.6
4
4.7
5.5
5.9
4.8
5.9
5.4
5.5
6
6.8
5.5
6.6
5.5
6.5
7.8
6.6

Iy
cm^4
56
90
137
119
164
123
308
149
155
179
385
448
194
280
571
336
410
358
764
389
677
811
538
896
461
968
645
1063
1021
1108
795
1203
1362
1365
1452
913
1545
1047
1671
1871
1185
2007
2089
2389
2347
2692
2915
2943

plastic modulus
Zx
Zy
cm^3
cm^3
84
23
123
31
171
42
259
37
234
50
342
39
258
71
306
46
403
49
353
55
314
88
393
94
481
60
543
70
483
119
539
85
724
91
659
89
623
142
614
98
566
141
775
147
888
118
720
166
711
116
896
174
1096
133
846
196
1055
178
1010
199
1287
163
1199
209
1211
243
1346
237
1471
237
1453
187
1501
267
1627
213
1653
272
1831
304
1811
240
2059
300
2014
338
2360
356
2232
379
2612
399
2881
400
2828
436

NBF
mm
76
89
102
102
102
102
133
102
102
102
133
146
102
127
146
127
140
127
165
127
146
171
140
165
127
171
152
165
178
171
152
178
171
178
191
152
178
152
191
191
152
210
191
210
191
210
229
210

547.6
476.5
547.6
615.1
686
547.6
615.1
686
540
615.1
615.1
686
761.7
540
761.7
686
824.4
868.1
868.1
824.4
761.7
540
868.2
868.2
824.4
868.1
868.1
824.4
868.2
868.2
799.6
868.1
868.1
799.6
868.2
868.2
867.9
867.9
867.9

7.6
6.7
7.5
8.9
10.3
7.6
8.6
10.2
6.5
8.6
8.7
10
11.4
6.7
11.1
9.9
12.5
13.8
13.8
12.1
10.8
7.1
13.2
13.2
12
12.5
12.5
12.2
12.9
12.9
10.2
13.1
13.1
10.3
13.8
13.8
14
14
14.4

3434
3388
3932
4383
4788
4505
5183
5455
9308
5784
6630
6850
7799
11410
9066
8175
9423
9546
9546
11240
11360
15840
11750
11750
13300
14000
14000
15600
16230
16230
39160
18460
18460
45440
20500
20500
23450
23450
26720
975.16

3281
3196
3676
3994
4644
4142
4558
5156
4594
5000
5631
6198
6808
5547
7640
7167
8351
9807
9807
9535
9155
7486
11350
11350
10940
12830
12830
12570
14850
14850
15480
16590
16590
17670
18540
18540
20760
20760
23200
2445

469
500
535
542
570
611
638
647
937
710
811
807
842
1144
974
959
982
1020
1020
1163
1212
1574
1245
1245
1371
1470
1470
1601
1713
1713
2890
1941
1941
3341
2168
2168
2469
2469
2800
173.84

229
210
229
254
267
229
254
267
305
254
254
267
292
305
292
267
305
305
305
305
292
305
305
305
305
305
305
305
305
305
419
305
305
419
305
305
305
305
305

NAME

STAADNAME

CH76X38
CH100X50X10
CH102X51
CH125X65X15
CH127X64
CH152X76
CH150X75X18
CH180X75X20
CH178X76
CH200X75X23
CH203X76
CH152X89
CH150X90X24
CH230X75X26
CH180X90X26
CH229X76
CH178X89
CH260X75X28
CH254X76
CH200X90X30
CH203X89
CH230X90X32
CH229X89
CH260X90X35
CH254X89
CH300X90X41
CH305X89
CH300X100X46
CH305X102
CH380X100X54
CH381X102
CH430X100X64
ISMC 250

CH76X38
CH100X50X10
CH102X51
CH125X65X15
CH127X64
CH152X76
CH150X75X18
CH180X75X20
CH178X76
CH200X75X23
CH203X76
CH152X89
CH150X90X24
CH230X75X26
CH180X90X26
CH229X76
CH178X89
CH260X75X28
CH254X76
CH200X90X30
CH203X89
CH230X90X32
CH229X89
CH260X90X35
CH254X89
CH300X90X41
CH305X89
CH300X100X46
CH305X102
CH380X100X54
CH381X102
CH430X100X64
250x125

AX
cm^2
8.53
13
13.28
18.8
19
22.8
22.8
25.9
26.6
29.9
30.4
30.4
30.4
32.7
33.2
33.2
34.1
35.1
35.9
37.9
37.9
41
41.6
44.4
45.4
52.7
53.3
58
58.9
68.7
70.1
82.1
38.66

D
mm
76.2
100
101.6
125
127
152.4
150
180
177.8
200
203.2
152.4
150
230
180
228.6
177.8
260
254
200
203.2
230
228.6
260
254
300
304.8
300
304.8
380
381
430
250

Bf
mm
38.1
50
50.8
65
63.5
76.2
75
75
76.2
75
76.2
88.9
90
75
90
76.2
88.9
75
76.2
90
88.9
90
88.9
90
88.9
90
88.9
100
101.6
100
101.6
100
80

Tf
mm
6.8
8.5
7.6
9.5
9.2
9
10
10.5
10.3
12.5
11.2
11.6
12
12.5
12.5
11.2
12.3
12
10.9
14
12.9
14
13.3
14
13.6
15.5
13.7
16.5
14.8
17.5
16.3
19
14.7

Tw
mm
5.1
5
6.1
5.5
6.4
6.4
5.5
6
6.6
6
7.1
7.1
6.5
6.5
6.5
7.6
7.6
7
8.1
7
8.1
7.5
8.6
8
9.1
9
10.2
9
10.2
9.5
10.4
11
7.1

Ix
cm^4
74.1
208
207.7
483
482
852
861
1370
1338
1963
1955
1168
1162
2748
1817
2615
1753
3619
3355
2523
2492
3518
3383
4728
4445
7218
7078
8229
8208
15030
14870
21940
381680

Iy
cm^4
10.7
32.3
29.1
80
67.2
114
131
146
134
170
152
216
253
181
277
159
241
185
162
314
265
334
285
353
302
404
326
568
499
643
579
722
21910

Cy
cm
1.2
1.7
1.5
2.3
1.9
2.2
2.6
2.4
2.2
2.5
2.1
2.9
3.3
2.3
3.2
2
2.8
2.1
1.9
3.1
2.7
2.9
2.5
2.7
2.4
2.6
2.2
3.1
2.7
2.8
2.5
2.6

De
mm
45.8
65
65.7
82
84
105.9
106
135
128.8
151
152.5
97
102
181
131
178
121
212
203.8
148
145.2
178
169.8
208
194.7
245
245.4
237
239.2
315
312.4
362

plastic modulus
Zx
Zy
cm^3
cm^3
23.4
7.8
48.9
17.5
48.8
15.7
89.9
33.2
89.4
29.3
130
41.2
132
47.2
176
51.8
176
48.1
227
60.6
226
53.5
178
68.3
179
76.9
278
63.2
232
83.5
271
54.5
230
75.4
328
62
316
53.9
291
94.5
287
81.7
355
98.9
348
86.3
425
102
414
89.6
568
114
559
92.9
641
148
638
128
933
161
931
144
1222
176
2181.02
384.38

Table 17 Bending strength pb (N/mm2) for welded sections (BS 5950-1:2000)

Steel grade and design strength py (N/mm2)

lt
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
175
180
185
190
195
200
210
220
230
240
250
L0

235
235
235
235
224
206
190
175
162
150
139
130
126
122
118
114
110
106
101
96
90
85
80
75
71
67
64
60
57
54
52
49
47
45
43
41
39
36
33
31
28
26
37.1

245
245
245
245
231
212
196
180
167
154
142
135
131
127
123
118
113
109
104
97
91
86
81
76
72
68
64
61
58
55
52
50
47
45
43
41
39
36
33
31
29
27
36.3

S 275
255
255
255
255
237
218
201
185
171
158
146
140
136
131
127
122
117
112
106
99
93
87
82
77
73
69
65
62
59
56
53
50
48
46
44
42
40
37
34
31
29
27
35.6

265
265
265
265
244
224
207
190
176
162
150
145
141
136
131
125
120
115
107
101
94
89
83
78
74
70
66
62
59
56
53
51
48
46
44
42
40
37
34
31
29
27
35

275
275
275
272
250
230
212
195
180
166
155
151
146
140
135
129
123
117
109
102
96
90
84
79
75
71
67
63
60
57
54
51
49
46
44
42
40
37
34
31
29
27
34.3

315
315
315
300
276
253
233
214
197
183
177
170
163
156
149
142
132
123
115
107
100
94
88
83
78
73
69
65
62
59
56
53
50
48
46
43
42
38
35
32
30
28
32.1

325
325
325
307
282
259
238
219
201
188
182
175
168
160
152
144
134
125
116
108
101
95
89
83
78
74
70
66
62
59
56
53
51
48
46
44
42
38
35
32
30
28
31.6

S 355
335 345
335 345
335 345
314 321
288 295
265 270
243 248
223 227
205 209
194 199
187 192
179 184
172 176
164 167
156 159
146 148
136 137
126 128
117 119
109 110
102 103
96
96
90
90
84
85
79
80
74
75
70
71
66
67
63
63
59
60
56
57
53
54
51
51
48
49
46
46
44
44
42
42
38
39
35
35
33
33
30
30
28
28
31.1 30.6

355
355
355
328
301
276
253
232
212
204
196
188
179
171
162
150
139
129
120
111
104
97
91
85
80
75
71
67
63
60
57
54
51
49
47
44
42
39
36
33
30
28
30.2

400
400
390
358
328
300
275
251
237
227
217
207
196
185
170
157
145
134
124
115
107
100
94
88
82
77
73
69
65
61
58
55
52
50
48
45
43
39
36
33
31
29
28.4

410
410
397
365
334
306
279
255
242
232
222
210
199
187
172
158
146
135
125
116
108
101
94
88
83
78
73
69
65
62
58
55
53
50
48
45
43
40
36
33
31
29
28.1

S 460
430 440
430 440
412 419
378 385
346 352
316 321
288 293
263 269
253 258
242 247
230 234
218 221
205 208
190 192
175 176
161 162
148 149
137 138
127 128
118 118
109 110
102 103
95
96
89
90
84
84
79
79
74
74
70
70
66
66
62
62
59
59
56
56
53
53
50
51
48
48
46
46
44
44
40
40
37
37
34
34
31
31
29
29
27.4 27.1

-1:2000)
460
460
460
434
398
364
332
302
281
269
256
242
228
214
195
179
164
151
140
129
120
111
104
97
90
85
80
75
71
67
63
60
56
54
51
48
46
44
40
37
34
31
29
26.5