PAW Heating Components and Solar Systems Brochure

Hydronic Heating Solar Thermal Technology
Catalog 05/2011
Modular Zone Control System

Innovative System Technology for Solar & Hydronics
Plug-and-play
Innovative system technology for Solar & Hydronics
1.
Solar stations and solar heat transfer units
1. FlowCon C+ Evolution II solar station with integrated controller 2. K31 high temperature zone module 2 x K32 high temperature zone module with 3-way mixing valve Modular distribution manifold K36E zone module with integrated temperature/flow bypass valve
2.
Zone modules and distribution manifolds
PAW North America, LP 45 Davis Street Webster, MA 01570 USA phone: +1-508-943-4240 fax: +1-508-943-4141 support@paw.eu www.paw.eu
Modern hydronic heating systems
Type "/DN 20 31 up to 102 MBH, 30 kW 32 up to 72 MBH, 21 kW 34 up to 72 MBH, 21 kW 38 33 up to 35 MBH, 10 kW 36 E Manifold up to 170 MBH, 50 kW Performance chart for t = 36 F/20 C Module "/DN 20 Type
1"/DN 25 up to 170 MBH, 50 kW up to 114 MBH, 33.5 kW up to 155 MBH, 45.5 kW up to 112.5 MBH, 33 kW up to 68 MBH, 20 kW up to 136.5 MBH, 40 kW up to 273 MBH, 80 kW
1 "/DN 32 up to 222 MBH, 65 kW up to 174 MBH, 51 kW up to 218 MBH, 64 kW up to 177 MBH, 52 kW up to 205 MBH, 60 kW up to 512 MBH, 150 kW
Page 5 6 7 8 9 10 - 11 12 13 14 15 16 17 18 19 20 - 21 22 - 23 24 - 25 26 - 27 28 29 30 31 32 - 33 34 - 35 36 - 37 38
1"/DN 25
1 "/DN 32
05/2011
K31 - high temperature module K32 - 3-way mixing valve K34 - 3-way mixing valve and bypass 0-50% K33 - thermostatic mixing valve Assembly accessories for " Modular distribution manifold and assembly accessories MW hydraulic separator Mounting example K31 - high temperature module K32 - 3-way mixing valve K33 - thermostatic mixing valve K34 - 3-way mixing valve with bypass 0-50% K38 - 4-way mixing valve Mounting equipment for 1" K36E - with integrated pressure/temperature bypass Modular distribution manifold MW hydraulic separator Assembly accessories and examples for modular system K31 - high temperature module K32 - 3-way mixing valve K34 - 3-way mixing valve with bypass 0-50% K38 - 4-way mixing valve K36E - with integrated pressure temperature bypass Modular distribution manifold and assembly accessories MW hydraulic separator and assembly accessories Assembly accessories for 1 "
High temperature zone module K31; residential series

For high temperature zone or boiler primary loop
USE High Temperature Zone Modules K31 in closed loop design to supply high temperature zones, such as indirect water heaters, baseboards or fan coil units, or as modules for injection mixing. All supply and return lines are ". Up to 9 high temp modules can be installed on one manifold. Under certain conditions, such as with the use of a condensing boiler, K31 can be connected directly to the heat source, provided the following conditions apply: Features: Full port ball valve. " female connection. Function-optimized insulation design made of durable elastic EPP, 100% insulation of the fittings, and air duct to cool the pumps. Free access to the pump head by simply pulling off the cover. Flow check valve in return pipe is noise free, low pressure drop, manual opener for faster line drain service, spring-actuated - suited for horizontal, vertical or flow-down assembly. Supply on the right = standard If required, the supply and return connections can be simply changed on site. TECHNICAL DATA Zone Module K31 Dimension " - DN 20 Materials Fittings Brass Gaskets EPDM/NBR Insulation EPP Technical data Max. pressure 116 psi/8 bar Max. temperature 230 F/110 C CV value 4.3 Dimensions Supply/return line to manifold (flat sealing) 1" male Supply/return line to heating zone " female Pipe-centre distance 3 "/90 mm Length 255 mm/10" Width insulation 180 mm/7 1/16" Height insulation 385 mm/15 1/8" Recommended High/floating temperature zone application control up to 102 MBH/30 kW at T = 36 F/20C Illustration Type Information Advantages PAW pump: completely preassembled precisely integrated in the insulation pressure tested serial number 3-speed pump PAW pump Wilo Star S 21 U-15-130
"/DN 20
Proper flow ist maintained through the heat source. Heat source can be set to desired temperature setting (no mixing required). No minimum return fluid temperature is required for the heat source. All the necessary conditions and piping practices, as outlined by the heat source manufacturer, are properly maintained.
All components (except for the circulator) are manufactured from brass. Full metal temperature gauges can be pulled off, brass thermowell is integrated in the ball valve. Pump can be replaced or serviced without draining the system. Fully assembled with flat sealing union connections at most joints, including 1" connection nut for the installation on PAWdistribution manifold. For stand alone assembly, use the conversion kit with wall bracket from the PAW-assembly accessories. The insulation of the distribution manifold is integrated in the insulation of the zone module.
Pressure drop K31/pump characteristics flow rate [USgpm]
pressure [m water column]
flow rate [l/h]
Item # 32013WI21NA
K31 " DN 20
pressure [ft head]
05/2011
Low temperature zone module K32; residential series with 3-way mixing valve
For heating zones controlled by motorized mixing with reset control
USE in closed loop design. Low Temperature Zone Module K32 replaces conventional injection mixing systems. In conjunction with an electronic reset control and a direct drive actuator, the K32 modulates a 3-way valve, diverts and mixes radiant return water with hot water from the boiler. The constant speed system circulator delivers the required water temperature to the radiant loop manifolds. Features: Full port ball valve. " female connection. Large ball valve handles for easy grip and visible closing position. Function-optimized insulation design made of durable elastic EPP, 100% insulation of the fittings, and air duct to cool the pumps. Free access to the pump head by simply pulling off the cover. Flow check valve in return pipe is noise free, low pressure drop, manual opener for faster line drain service, spring-actuated - suited for horizontal, vertical or flow-down assembly. Supply on the right = standard If required, the supply and return connections can be simply changed on site. TECHNICAL DATA Zone Module K32 Dimension " - DN 20 Materials Fittings Brass Gaskets EPDM/NBR Insulation EPP Technical data Max. pressure 116 psi/8 bar Max. temperature 230 F/110 C CV value 3.5 Dimensions Supply/return line to manifold (flat sealing) 1" male Supply/return line to heating zone " female Pipe-centre distance 3 "/90 mm Length 255 mm/10" Width insulation 180 mm/7 1/16" Height insulation 385 mm/15 1/8" Recommended High/floating temperature zone application control up to 72 MBH/21 kW at T = 36 F/20K Illustration Type Information Advantages PAW pump: completely preassembled precisely integrated in the insulation pressure tested serial number 3-speed pump PAW pump Wilo Star S 21 U-15-130
"/DN 20
Sizing and piping: The K32 can handle radiant load demands of up to 71,000 BTUs. Your current method of zoning the radiant loops (manifolds, zone valves, etc.) does not change with the installation of the K32. Multiple K32 modules can be used to separate the distinctive temperature requirements between manifolds. No special piping, just 2 connections and your installation is complete. All components (except for the circulator) are manufactured from brass. Full metal temperature gauges can be pulled off, brass thermowell is integrated in the ball valve. Pump can be replaced or serviced without draining the system. 3-way mixing valve fully made of brass, ideal linear characteristic (prevents swinging of the regulation). The supply line can be isolated, no draining necessary during pump service. Fully assembled with flat sealing union connections at most joints, including 1" connection nut for the installation on PAWdistribution manifolds. For stand alone assembly, use the conversion kit with wall bracket from the PAW-assembly accessories. The insulation of the distribution manifold is integrated in the insulation of the zone module.
flow rate [l/h]
Item # 32053WI21NA
K32 " DN 20
05/2011
pressure [ft head]
Low temperature zone module K34; residential series with 3-way mixing valve with bypass 0-50%
For high flow heating zones controlled by motorized mixing with reset control
USE in closed loop design. Low Temperature Zone Module K34 replaces conventional injection mixing systems. In conjunction with an electronic reset control and a direct drive actuator, the K34 modulates a 3-way valve, diverts and mixes radiant return water with hot water from the boiler. The constant speed system circulator delivers the required water temperature to the radiant loop manifolds. The adjustable bypass diverts up to 50% of additional return water to the system supply and lowers supply temperature to ensure a specific low supply water temperature is maintained and no thermal Features: Full port ball valve. " female connection. Large ball valve handles for easy grip and visible closing position. Function-optimized insulation design made of durable elastic EPP, 100% insulation of the fittings, and air duct to cool the pumps. Free access to the pump head by simply pulling off the cover. Flow check valve in return pipe is noise free, low pressure drop, manual opener for faster line drain service, spring-actuated - suited for horizontal, vertical or flow-down assembly. Supply on the right = standard If required, the supply and return connections can be simply changed on site. TECHNICAL DATA Zone Module K34 Dimension " - DN 20 Materials Fittings Brass Gaskets EPDM/NBR Insulation EPP Technical data Max. pressure 116 psi/8 bar Max. temperature 230 F/110 C CV value 3.5 Dimensions Supply/return line to manifold (flat sealing) 1" male Supply/return line to heating zone " female Pipe-centre distance 3 "/90 mm Length 255 mm/10" Width insulation 180 mm/7 1/16" Height insulation 385 mm/15 1/8" Recommended Floating action temperature control application up to 72 MBH/21 kW at T = 36 F/20K Illustration Type Information Advantages PAW pump: completely preassembled precisely integrated in the insulation pressure tested serial number 3-speed pump PAW pump Wilo Star S 21 U-15-130
"/DN 20
shock will occur in the radiant slab. Sizing and piping: The K34 can handle radiant load demands of up to 71,000 BTUs. Your current method of zoning the radiant loops (manifolds, zone valves, etc.) does not change with the installation of the K34. Multiple K34 modules can be used to separate the distinctive temperature requirements between manifolds. No special piping, just 2 connections and your installation is complete. All components (except for the circulator) are manufactured from brass. Full metal temperature gauges can be pulled off, brass thermowell is integrated in the ball valve. Pump can be replaced or serviced without draining the system. 3-way mixing valve with integrated adjustable bypass fully made of brass, ideal linear characteristic (prevents swinging of the regulation). The supply line can be isolated, no draining necessary during pump service. Fully assembled with flat sealing union connections at most joints, including 1" connection nut for the installation on PAWdistribution manifolds. For stand alone assembly, use the conversion kit with wall bracket from the PAW-assembly accessories. The insulation of the distribution manifold is integrated in the insulation of the zone module.
flow rate [l/h]
Item # 32063WI21NA
K34 " DN 20
pressure [ft head]
05/2011 7
Low temperature zone module K33; residential series

For low temperature heating zones controlled by 3-way thermostatic mixing
USE in closed loop design. Low Temperature Zone Modules K33 equipped with an adjustable thermostatic actuator. K33 is designed to provide constant supply temperatures to the radiant system. Depending on the geographic location of the installation, periodic adjustments to the temperature may or may not be necessary. Rotating the dial of thermostatic head to a higher number will provide for hotter temperatures. The designer of the radiant system must ensure the range of temperatures provided by the Features: Full port ball valve. " female connection. Large ball valve handles for easy grip and visible closing position. Function-optimized insulation design made of durable elastic EPP, 100% insulation of the fittings, and air duct to cool the pumps. Free access to the pump head by simply pulling off the cover. Flow check valve in return pipe is noise free, low pressure drop, manual opener for faster line drain service, spring-actuated - suited for horizontal, vertical or flow-down assembly. Supply on the right = standard If required, the supply and return connections can be simply changed on site. TECHNICAL DATA Zone Module K33 Dimension " - DN 20 Materials Fittings Brass Gaskets EPDM/NBR Insulation EPP Technical data Max. pressure 116 psi/8 bar Max. temperature 230 F/110 C CV value 1.6 Dimensions Supply/return line to manifold (flat sealing) 1" male Supply/return line to heating zone " female Pipe-centre distance 3 "/90 mm Length 255 mm/10" Width insulation 180 mm/7 1/16" Height insulation 385 mm/15 1/8" Recommended Floating action temperature application control up to 35 MBH/10 kW at T = 18 F/10 C Illustration Type Information Advantages PAW pump: completely preassembled precisely integrated in the insulation pressure tested serial number 3-speed pump PAW pump Wilo Star S 21 U-15-130
"/DN 20
control is suitable for the installation. The K33 can handle radiant load demands of up to 35,000 BTUs at a 35F/20C differential. The mixing valve closes on temperature rise. Multiple K33 modules can be used to separate the distinctive temperature requirements between manifolds. No special piping, just 2 connections and your installation ist complete.
All components (except for the circulator) are manufactured from brass. Strap-on high limit, adjustable supply temperature 68 F-140 F. Full metal temperature gauges can be pulled off, brass thermowell is integrated in the ball valve. Pump can be replaced or serviced without draining the system. 3-way mixing valve fully made of brass, regulated by the thermostatic head with remote sensor on supply pipe, manual temperature adjustment. Fully assembled with flat sealing union connections at most joints, including 1" connection nut for the installation on PAWdistribution manifolds. For stand alone assembly, use the conversion kit with wall bracket from the PAW-assembly accessories. The insulation of the distribution manifold is integrated in the insulation of the zone module.
flow rate [l/h]
Item # 32073WI21NA
K33 " DN 20
05/2011
pressure [ft head]
Assembly accessories for K31-K34, zone modules
"/DN 20
Pressure bypass valve

with counter-T-pieces and elbow gland, differential settings range: 1.4 up to 8.7 psi (0.1 up to 0.6 bar). Item # 31301
Compression adaptor for copper pipe

" male self-sealing, with O-Ring, additionally with support sleeve, suited for soft and hard copper pipes! Useable up to 300 F/150 C! Item # 561 212 Item # 561 222 " copper pipe " copper pipe
Wall bracket set for " zone modules

With the wall bracket and the mounting plate there can be installed distances from 55 mm up to 115 mm (with 15 mm spacing) from the wall. Consisting of: mounting plate, wall bracket and fastening material. Item # 3122 SET
Connecting set " female

to connect pipes with male thread under the modular heating circuits not necessary for mounting in connection with a PAW-manifold Consists of: 2 flanges, socket " female with nut G 1" Item # 3131
Adaptor nipple
" - connection self-sealing with O-ring, " NPTthread. Item # 348 310 NA
Distribution manifold MV DN 20
with patented thermal separation, up to 170 MBH, fully made of brass. Complete specification see page 10. Item # 3112 Item # 3113 Item # 3114 Item # 3115 Item # 3116 MV 2-fold MV 3-fold MV 4-fold MV 5-fold MV 6-fold
Coupling for flow down assembly "

for the installation of a heating zone module under a distribution manifold. Please note: If you want to use wall brackets, you will need an additonal mounting plate for the installation of a 2-fold distribution manifold MV2 (Item # 3125). Item # 31241
Wall bracket set for distribution manifold
set consists of 2 brackets, steel, yellow galvanized, for centre distances of 70, 85 or 100 mm, incl. fastening material. From MV 5-fold onwards 2 sets of wall brackets recommended. Item # 3121
Mounting plate
Item # 3125
flat sealing under a modular manifold, for fixing a wall bracket, one side 1" female (nut), other side 1" male.
05/2011
Modular distribution manifold residential series for closed loop design only
USE in closed loop design. Modular design distribution manifolds allow parallel connection of multiple Zone Modules in order to customize any installation. Available in 2- to 6-sectional designs, for connection of 2 to 9 heating zones, they simplify installation, extremely shorten assembly time, providing cost and time savings. Union connections make mounting Features: Distribution manifold - "/DN 20 modular design, with patented thermal separation of the supply and return chambers, for outputs up to 170 MBH/50 kW (per boiler connection) - completely made of brass - completely pre-assembled - supply and return chambers thermally separated at 95% - manifolds are delivered with insulating caps; the insulation for the manifolds is integrated in the zone module insulation - extremely low resistance, free flow = 1" - up to six pre-assembled manifold modules available - multiple boiler connections are possible, for higher outputs TECHNICAL DATA Modular Distribution Manifold " - DN 20 Dimension Materials Fittings Gaskets Insulation Max. pressure Max. temperature CV value For heating modules For boilers " - DN 20 Brass EPDM/NBR EPP-shells 116 psi/8 bar 230 F/110 C 7.8 " PAW flange for 1" union " female x 1" male flat-sealing (bottom) 2 x for boiler connection, rest plugged " female, plugged for safety group and expansion tank 90 mm/3 17/32" 80 mm/3 5/22" 85 mm/3 11/32"
"/DN 20
of Zone Modules to the manifold fast and easy. Supply and return chambers of the manifold are thermally divided. Add-on manifold module allows trouble-free connection of additional heating circuits to an existing system. No special piping, just 2 connections and your installation is complete.
Inside view of modular distribution manifold " supply chamber
thermal separation
Pressure drop modular distribution manifold DN 20 flow rate [USgpm]
return chamber
Technical data
Connections
Dimensions
Center distance Installation height Height of insulation
Width of the distribution manifold incl. insulation see item list below
flow rate [m3/h]
Illustration
DN
Options
Item # 3112
MV DN 20 "
MV 2 modular distribution manifold 2-fold

for connection of up to 3 heating circuits Width incl. insulation: L = 440 mm/17 1/3" for connection of up to 5 heating circuits Width incl. insulation: L = 620 mm/24 3/8" for connection of up to 7 heating circuits Width incl. insulation: L = 800 mm/31 " for connection of up to 9 heating circuits Width incl. insulation: L = 980 mm/38 5/8"
MV 3 modular distribution manifold 3-fold MV 4 modular distribution manifold 4-fold MV 5 modular distribution manifold 5-fold MV 6 modular distribution manifold 6-fold
for connection of up to 11 heating circuits Width incl. insulation: L = 1.160 mm/45 1/3"
3113
3114
3115
3116
05/2011
10
pressure [ft head]
On the side
Assembly accessories for distribution manifold
"/DN 20
Extension module
For the extension of existing PAW-modular zoning systems. The EPP insulation is part of the heating module. The installation should be carried out only by a trained technician! Item # 3111
Compression adaptor for copper pipe

" male self-sealing, with O-Ring, with additional support sleeve, suited for soft and hard copper pipes! Useable up to 300 F/150 C! Item # 561 212 Item # 561 222 " copper pipe " copper pipe
Wall bracket set for manifold

set consisting of 2 brackets, steel, yellow galvanized, for centre distances of 70, 85 or 100 mm, incl. fastening material. From MV 5-fold onwards 2 sets of wall brackets recommended. Item # 3121
Connecting set for expansion tank

tank connection coupling ", armored hose " x 700 mm, for max. tank diameter = 440 mm. Item # 7507
Connecting set " female Coupling for flow down assembly "
for the installation of a heating zone module under a distribution manifold. Please note: If you want to use wall brackets, you will need an additonal mounting plate for the installation of a 2-fold distribution manifold MV2 (Item # 3125). Item # 31241 To connect pipes with male thread or compression adaptor (see above) under the modular heating circuits. Consisting of: 2 flanged sockets " female with nut G 1". Item # 3131
Mounting plate
flat sealing under a modular manifold, for fixing a wall bracket, one side 1" female (nut), other side 1" male. Item # 3125
Wall bracket set for manifold

set consisting of 2 brackets, steel, galvanized, for centre distances of 70, 85 or 100 mm, incl. fastening material. For 5-fold and larger MV modular distribution manifolds two wall brackets sets are recommended. Item # 3121 11
05/2011
MW hydraulic separator for modular systems

USE in closed loop design. In conjunction with boilers having high resistance (condensing) or when total flow rate of all parallelly running circulators is higher than maximum flow rate of the boiler, the low-loss header provides hydraulic separation, decoupling boiler and system circuits from each other. It is recommended to use the low-loss header in applications in which the total system flow rate exceeds the maximum boiler flow rate. PAW strongly recommends the use of a hydraulic separator in cases where the system head and flow rates are unknown. Function When used in conjunction with boilers having a built-in pump, the hydraulic separator acts as hydraulic break, decoupling boiler and system circuits from each other. It is recommended to use the hydraulic separator in applications in which the total system flow rate exceeds the maximum boiler flow rate. PAW strongly recommends the use of a hydraulic separator in cases where the system head and flow rates are unknown. These are typical functional conditions. Following is an example of three possible situations of hydraulic stability.
"/DN 20
. . Vsec. = Vprim.
. . Vsec. < Vprim.
. . VBoiler = Vprim.
. . VConsumer = Vsec. . . Vsec. > Vprim.
Illustration
Type/Characteristics
Item #
Suitable for vertical or horizontal installation
MW 20 hydraulic separator up to 9.7 USgpm/2,200 l/h

Completely made of brass, completely covered by EPP insulation, to be installed under a modular distribution manifold " or separately (vertically or horizontally) on the wall. Connections: PAW flange with 1" union nut, 1" female/" female, 2 x " female for sensor well and drain valve. width = 11 13/16/300 mm, installation height = 3 5/32 /80 mm MW 20 hydraulic separator up to 9.7 USgpm/2,200 l/h 31421 NA
05/2011 12
Modular system Mounting example
"/DN 20
K33 - " for example for radiant floor heating K32 - ", for example for radiator circuit with actuator SR10
Modular distribution manifolds MV2 - " 2-fold
Mounting plate + wall bracket set
Connecting set performance per boiler connection up to 170 MBH
K31 - ", for example for indirect DHW storage tank
05/2011 13
High temperature zone module K31 unmixed

For high temperature zone or boiler primary loop
USE High Temperature Zone Module K31 in closed loop design to supply high temperature zones, such as indirect water heaters, baseboards or fan coil units, or as modules for injection mixing. Supply and return lines are 1" NPT. Up to 9 high temp modules may be installed on one manifold. Under certain conditions, such as with the use of a condensing boiler, K31 can be connected directly to the heat source, provided the following conditions apply: Features: 1" NPT female connections. Large ball valve handles Easy handling, visible closing position. Design insulation with optimized function made of durable, elastic EPP, 100% insulation of the fittings, ventilation openings to cool the pumps. Check valve in return pipe prevents any noise when electronically controlled pumps are used, manual opener, 200 mm water column, springoperated, thus suitable for horizontal and overhead installation. Supply on the right = standard The supply and return line can be changed infilled. All water-carrying parts are made of brass.
1"/DN 25
Proper flow is maintained through the heat source. Heat source can be set to desired temperature setting (no mixing required). No minimum return fluid temperature is required for the heat source. All necessary conditions and piping practices, as outlined by the heat source manufacturer, are properly maintained.
All-metal temperature gauges can be pulled off, integrated in the ball valve with an immersion sleeve. Fully assembled with flat gaskets. PAW heating circulation pumps - flanged 2-bolt integrated in the insulation, pressure tested, serial numbered. Pump can be completely isolated, enabling replacement or service without draining the system. Flat sealing 1 " male inlet connections Incl. 1 " union nut for the installation on PAW modular distribution manifolds. Individual installations with wall brackets are possible by using the PAW mounting equipment.
TECHNICAL DATA Zone Module K31 Dimension Materials Fittings Gaskets Insulation Technical data Max. pressure Max. temperature CV value Dimensions Zone module inlet Zone module outlet Center distance Length Width insulation Height insulation Recommended at T = 36 F/20 K application at 9.5 USgpm/2150 l/h
K31-DN 25
up to 170 MBH/50 kW
flow rate [l/h]
Illustration
Type
Information Advantages PAW pump: completely preassembled precisely integrated in the insulation pressure tested serial number 3-speed pump
PAW pump Wilo Star S 21 FX
Item # 473601.WI21 NA
K31 1" DN 25
05/2011
14
pressure [ft head]
1" - DN 25 Brass EPDM/NBR EPP 116 psi/8 bar 230 F/110 C 6.3 1 " male 1" NPT F 125 mm/4 21/32" 382 mm/15 1/32" 250 mm/9 27/32" 462 mm/18 3/16"
Low temperature zone module K32; with 3-way mixing valve

USE in closed loop design. Low Temperature Zone Modules K32 are replacing conventional injection mixing systems. In conjunction with an electronic reset control and a direct drive actuator, the K34 modulates a 3-way valve, diverts and mixes radiant return water with hot water from the boiler. The constant speed system circulator delivers the required water temperature to the radiant loop manifolds.
1"/DN 25
Sizing and piping: The K32 can handle radiant load demands of up to 111 MBH. Your current method of zoning the radiant loops (manifolds, zone valves, etc.) does not change with the installation of the K32. Multiple K32 modules can be used to separate the distinctive temperature requirements between manifolds. No special piping, just 2 connections and your installation is complete.
Features: 1" NPT female connections. Large ball valve handles Easy handling, visible closing position. Design insulation with optimized function made of durable elastic EPP, 100% insulation of the fittings, ventilation openings to cool the pumps. Check valve in return pipe prevents any noise when electronically controlled pumps are used, manual opener, 200 mm water column, springoperated, thus suitable for horizontal and overhead installation. Supply line on the right or on the left Supply and return line can be changed on site, the mixing valve can be changed without difficulties. All water-carrying parts are made of brass.
All-metal temperature gauges can be pulled off, integrated in the ball valve with an immersion sleeve. Fully assembled with flat gaskets. PAW heating circulation pumps - flanged 2-bolt already installed, integrated in the insulation, pressure tested, serial numbered. 3-way mixing valve completely made of brass, characteristic curve prevents variation in temperature, flow pipe can be shut off, thus the pump can be replaced or serviced without draining the system. Flat sealing 1 " male inlet connections Incl. 1 " union nut for the installation on PAW modular distribution manifolds. Using PAW mounting equipment the heating circuit can be installed with wall brackets.
TECHNICAL DATA Zone Module K32 Dimension Materials Fittings Gaskets Insulation Technical data Max. pressure Max. temperature CV value Dimensions Zone module inlet Zone module outlet Center distance Length Width insulation Height insulation Recommended at T = 36 F/20 K application at 6 USgpm/1400 l/h
K32-DN 25
up to 114 MBH /33.5 kW
flow rate [l/h]
Illustration
Type
Item # 473605.WI21 NA
K32 1" DN 25
pressure [ft head]
05/2011 15
Low temperature zone module K33 with thermostatic 3-way mixing valve and adjustable bypass 0-50 %
For low temperature heating zones controlled by 3-way thermostatic mixing
USE in closed loop design. Low Temperature Zone Modules K33 equipped with adjustable thermostatic actuator. K33 is designed to provide constant supply temperatures to the radiant system. Depending on the geographic location of the installation, periodic adjustments of the temperature may be necessary. Rotating the dial of the thermostatic head to a higher number will provide for hotter temperatures. The designer of the radiant system must ensure the range of temperatures provided by the Features: 1" NPT female connections. Large ball valve handles Easy handling, visible closing position. Design insulation with optimized function made of durable elastic EPP, 100% insulation of the fittings, ventilation openings to cool the pumps. Check valve in return pipe prevents any noise when electronically controlled pumps are used, manual opener, 200 mm water column, springoperated, thus suitable for horizontal and overhead installation. Supply line on the right or on the left Supply and return line can be changed infilled. To change the supply line, a mixing valve conversion set is necessary. Check valve integrated in the mixing valve, prevents unwanted circulation. All water-carrying parts are made of brass.
1"/DN 25
control is suitable for the installation. The K33 can handle radiant load demands of up to 34 MBH at 36 F /20 C differential. Mixing valve closes on temperature rise. Multiple K33 modules can be used to separate the distinctive temperature requirements between manifolds. No special piping, just 2 connections and your installation is complete.
Thermostat - adjustable in the range of 68 F-140 F /20-60 C When the adjusted temperature is exceeded a switch is activated and switches off the pump. All-metal temperature gauges can be pulled off, integrated in the ball valve with an immersion sleeve. Fully assembled with flat gaskets. PAW heating circulation pumps - flanged 2-bolt already installed, integrated in the insulation, pressure tested, serial numbered. 3-way mixing valve with bypass 0-50 % and thermostat control completely made of brass, set by the thermostat and the sensor, the setting is done manually, the bypass can be set at the front. Flat sealing 1 " male inlet connections Incl. 1 " union nut for the installation on PAW modular distribution manifolds. Using PAW mounting equipment the heating circuit can be installed with wall brackets.
K33-DN 25
up to 34 MBH/10 kW
flow rate [l/h]
Illustration
Type
Item # 4736071.WI21 NA
K33 1" DN 25
05/2011
16
pressure [ft head]
Low temperature zone module K34 3-way mixing valve and adjustable bypass 0-50 %
For low-temperature heating controlled by a mixing valve
USE in closed loop design. Low Temperature Zone Module K34 replaces conventional injection mixing systems. In conjunction with an electronic reset control and a direct drive actuator, the K34 modulates a 3-way valve, diverts and mixes radiant return water with hot water from the boiler. The constant speed system circulator delivers the required water temperature to the radiant loop manifolds. Adjustable bypass diverts up to 50% of additional return water to the system supply and lowers supply temperature to ensure a specific low supply water temperature is maintained and no therFeatures: 1" NPT female connections. Large ball valve handles Easy handling, visible closing position. Design insulation with optimized function made of durable elastic EPP, 100% insulation of the fittings, ventilation openings to cool the pumps. Check valve in return pipe prevents any noise when electronically controlled pumps are used, manual opener, 200 mm water column, springoperated, thus suitable for horizontal and overhead installation. Supply line on the right or on the left Supply and return line can be changed on site, the mixing valve can be changed without difficulties. Check valve Integrated in the mixing valve, prevents unwanted circulation. TECHNICAL DATA Zone Module K34 Dimension Materials Fittings Gaskets Insulation Technical data Max. pressure Max. temperature CV value Dimensions Zone module inlet Zone module outlet Center distance Length Width insulation Height insulation Recommended at T = 36 F/20 K application at 8.5 USgpm/1940 l/h
1"/DN 25
mal shock will occur in the radiant slab. Sizing and piping: The K34 can handle radiant load demands of up to 154 MBH. Your current method of zoning the radiant loops (manifolds, zone valves, etc.) does not change with the installation of the K34. Multiple K34 modules can be used to separate the distinctive temperature requirements between manifolds. No special piping, just 2 connections and your installation is complete.
All water-carrying parts are made of brass All-metal thermometer can be pulled off, integrated in the ball valve with an immersion sleeve. Fully assembled with flat gaskets. PAW heating circulation pumps - flanged 2-bolt already installed, integrated in the insulation, pressure tested, serial numbered. 3-way mixing valve completely made of brass, characteristic curve prevents variation in temperature. With the bypass valve (adjustable on the front) 0-50% of the water from the return line can be mixed to the flow line. Flat sealing 1 " male inlet connections incl. 1 " union nut for the installation on PAW modular distribution manifolds. Individual installations with wall brakkets are possible by using PAW mounting equipment.
K34-DN 25
up to 155 MBH /45.5 kW

flow rate [l/h]
Illustration
Type
Item # 473606.WI21 NA
K34 1" DN 25
pressure [ft head]
05/2011 17
Low temperature zone module K38 with 4-way mixing valve

For heating mode with minimum temperature set by motorized mixing valve
USE in closed loop design. Low Temperature Zone Modules K38 replace conventional injection mixing system. In conjunction with an electronic reset control and a direct drive actuator, the K34 modulates a 4-way valve, diverts and mixes radiant return water with hot water from the boiler. The constant speed system circulator delivers the required water temperature to the radiant loop manifolds.
1"/DN 25
Features: 1" NPT female connections. Large ball valve handles Easy handling, visible closing position. Design insulation with optimized function made of durable elastic EPP, 100% insulation of the fittings, ventilation openings to cool the pumps. Free access to the pump head by simply pulling off the cover. Check valve in return pipe prevents any noise when electronically controlled pumps are used, manual opener, 200 mm water column, springoperated, thus suitable for horizontal and overhead installation. Supply on the right = standard Supply and return line can be changed infilled. All water-carrying parts are made of brass.
All-metal temperature gauges can be pulled off, integrated in the ball valve with an immersion sleeve. Fully assembled with flat gaskets. PAW heating circulation pumps - flanged 2-bolt already installed, integrated in the insulation, pressure tested, serial numbered. 4-way mixing valve completely made of brass, suitable for operation with a boiler circuit pump when installing a single heating circuit, work on primary circuit is possible by closed supply line (a change in the boiler circuit with closed supply line is possible). When installed on a distribution manifold, the return line of the mixing valve must be equipped with a check valve to prevent unwanted circulation. Flat sealing 1 " male inlet connections incl. 1 " union nut for the installation on PAW modular distribution manifolds. Individual installations with wall brackets are possible by using PAW mounting equipment.
TECHNICAL DATA Zone Module K38 Dimension Materials Fittings Gaskets Insulation Technical data Max. pressure Max. temperature CV value Dimensions Zone module inlet Zone module outlet Center distance Length Width insulation Height insulation Recommended at T = 36 F/20 K application at 6 USgpm/1400 l/h
K 38-DN 25
up to 112.5 MBH/32.5 kW
flow rate [l/h]
Illustration
Type
Item # 473608.WI21 NA
K38 1" DN 25
05/2011
18
pressure [ft head]
Assembly accessories for zone modules K31-K38
1"/DN 25
Pressure bypass valve 1"

With self-sealing coupling, installed between supply and return line thermometer ball valve, adjustment range 1-6 m water column/1.5-8.5 psi. Item # 2854
Wall bracket set

Using the wall bracket and mounting plate distances from 87.5 mm up to 162.5 mm (with 12.5 mm spacing) off the wall are possible. Item # 3422SET
Connection set 1" female

Consisting of 2 insertion pieces, for connecting pipes with 1" NPT under zone modules. Item # 3431 NA
Coupling for flow down assembly 1"

For installing a modular heating circuit under a distribution manifold. Please note: when using wall brackets an additional mounting plate for the assembly of a 2-fold MV2 modular distribution manifold is necessary (Item # 3425). Item # 34241
" male sensor well

For the installation of the temperature sensor into a thermometer ball valve. 2 types available: Self-sealing with O-ring, polished brass, for sensor with a diameter of 5.5 mm, depth = 30 mm Standard, chrome-plated brass, with extension for the ball valve " x 25 mm, for sensor with a diameter of 6 mm, depth = 60 mm Item # 566001 Item # 566002 5,5 x 30 mm 6 x 60 mm
Mounting plate 1"

Item # 3425
For installation under a modular distribution manifold and for attaching wall brackets.
Modular distribution manifold 1"

Modular design, up to 80 kW each boiler connection, completely made of brass. For a detailed description see page 22. Item # 3412 NA 2-fold Item # 3413 NA 3-fold Item # 3414 NA 4-fold Item # 3415 NA 5-fold Item # 3416 NA 6-fold 19 05/2011
Wall bracket set

Two wall brackets in a set, steel, yellow galvanized, suitable for wall distances of 100, 125 or 150 mm, with mounting equipment. For 5-fold and larger MV modular distribution manifolds two wall bracket sets are recommended. Item # 3421
K36E zone module with integrated temperature/flow bypass valve

Features: 1 " female connections . Large ball valve handles Easy handling, visible closing position. Design insulation with optimized function made of durable elastic EPP, 100% insulation of the fittings, ventilation openings to cool the pumps. Check valve in return pipe prevents any noise when electronically controlled pumps are used, manual opener, 200 mm water column, spring-operated, thus suitable for horizontal and overhead installation. Supply on the right = standard The supply and return line can be changed infilled. All water-carrying parts are made of brass. All-metal temperature gauges can be pulled off, integrated in the ball valve with an immersion sleeve. Fully assembled with flat gaskets. PAW heating circulation pumps - flanged 2-bolt preinstalled, integrated in the insulation, pressure tested, serial numbered. For technical reasons electronically controlled pumps are not recommended for the K36E zone module! Flat sealing 1 " male inlet connections incl. 1 " union nut for the installation on PAW modular distribution manifolds. Individual installations with wall brackets are possible by using the PAW mounting equipment. Thermal control valve with automatic flow bypass and integrated pressure bypass valve. ensures that the boiler always keeps a minimum temperature (= opening temperature +/- 5 F, +/- 3 C) and prevents the boiler from sooting. Special feature of the thermal control valve of the K36E heating circuit is the integrated pressure bypass valve. By means of this adjustable valve the K36E can be adjusted optimally to all possible working and mounting conditions: When mounted to a buffer storage tank or a hydraulic separator the overflow valve must be closed. When the opening temperature in the boiler circuit is achieved, the power of the integrated boiler pump is high enough to load the storage tank/ hydraulic separator. When mounted to distribution manifolds the pump pressure is reduced by means of the integrated bypass valve. The pump must operate at speed stage II. Unwanted circulation, for example excessive charging of potable water storage tanks, is prevented this way.
1"/DN 25
With thermal control valve, to compensate temperature differences in solid fuel boilers as well as in wood firing and stove heating systems
TECHNICAL DATA Zone Module K36E Dimension Opening temperature Materials Fittings Gaskets Insulation Max. pressure Max. temperature CV value Zone module inlet Zone module outlet Center distance Length Width insulation Height insulation at T = 36 F/20 K at 7.6 USgpm/1725 l/h
Technical data
Dimensions
Recommended application
1" - DN 25 122 F/131 F/140 F 50/55/60 C Brass EPDM/NBR EPP 116 psi/8 bar 230 F/110 C 5.5 1 " female 1" NPT F 125 mm/4 21/32" 382 mm/15 1/32" 250 mm/9 27/32" 462 mm/18 3/16" up to 136.5 MBH/40 kW
Pressure drop K36E/pump characteristics flow rate [USgpm]
K36E-DN 25
05/2011
flow rate [l/h]
20
pressure [ft head]
1"/DN 25
Thermal control valve with bypass and integrated overflow valve Function: 1. The thermal control valve shuts off the connection to the heating/storage tank (load) as long as the water in the boiler circuit is colder than the opening temperature of the thermal control valve. The pump in the K36E circulates the water in the boiler loop by means of the automatic bypass which is completely open. 2. When the water in the boiler circuit has reached the opening temperature (+/- 5 F) of the thermal control valve, this valve opens the flow from/to the load. The bypass shuts off to the same extent as the flow to the load is opened/ unlocked. The control valve opens the return line of the load and enables the water to circulate in the circuit depending on the setting of the integrated pressure bypass valve. The cold water from the consumer return line is mixed in the control valve with the hot water from the bypass. Depending on the temperature and the flow rate of the water from the return line, the thermal control valve shuts off the connection to the lead. Thus the return line which leads to the boiler always remains at a certain temperature level. 3. With rising temperature in the boiler supply line or rising temperature in the return line from the load, the thermal control valve opens (the flow connection to the lead). The temperature of the return line of the boiler remains nearly constant (+/- 5 F, +/- 3 C). Please notice: The boiler thermostat setpoint has to be set 36 F (20 C) higher than the opening temperature of K36E.
tk
Boiler temperature tk is lower than the opening temperature; tr = tk
tr
tz
Boiler temperature tk is higher than the opening temperature. tr is approximately equivalent to the opening temperature.
tk
tr tz
Return line temperature tz from the consumer is higher than the opening temperature; tr = tz
tr
Illustration Option Typ Information Advantage PAW pump: completely preassembled precisely integrated in the insulation pressure tested serial number 3-speed pump PAW pump Wilo Star S 21 FX Item # 4736035 WI21 NA
K36E
Opening temp. 122 F/50 C
K36E
Wilo Star S 21 FX
4736036 WI21 NA
K36E
Wilo Star S 21 FX
4736037 WI21 NA
Wall bracket set for PAW zone module
Not required for installation in connection with a PAW modular distribution manifold. Using the wall bracket, wall distances from 87.5 mm up to 162.5 mm (with 12.5 mm spacing) are possible. Consists of: steel wall bracket, galvanized, fasteners. Wall bracket for heating circuits DN 25 3422
Connection set DN 25
05/2011
2 x tail piece 1 " male for nut thread 1" NPT, brass
3432 NA
21
Modular distribution manifold for closed loop design only

USE in closed loop design. Modular design distribution manifolds allow parallel connection of multiple Zone Modules in order to customize any installation. Available in 2- to 6-sectional designs, for connection of 2 to 9 heating zones, they simplify installation, extremely shorten assembly time, providing cost and time savings. Union connections make the mounting of
1"/DN 25
Zone Modules to the manifold fast and easy. Supply and return chambers of the manifold are thermally divided. Add-on manifold modules allow trouble-free connection of additional heating circuits to an existing system. No special piping, just 2 connections and your installation is complete.
Features: Heating distribution manifold 1"/DN 25 Modular design, for outputs up to 273 MBH/80 kW per boiler connection - completely made of brass - completely pre-assembled - completely insulated with EPP - extremely low resistance, free flow diameter = 36 mm/1 13/32" - up to six pre-assembled manifold modules available - multiple connection of the boiler possible, for larger power outputs Inside view of modular distribution manifold 1" TECHNICAL DATA Zone Module DN 25 Dimension Materials Fittings Gaskets Insulation Max. pressure Max. temperature CV value For heating circuits For boilers 1" - DN 25 Brass EPDM/NBR EPP 72.5 psi/5 bar 230 F/110 C 12.5 1" PAW flange for 1 " nut (top) 1" female x 1 " male flat-sealing (bottom) 2 x for boiler connection, rest plugged " female, plugged for safety group and expansion tank 125 mm/4 29/32" 100 mm/3 15/16" 128 mm/5 2" supply chamber
Technical data
return chamber
Pressure drop modular distribution manifold DN 25 flow rate [USgpm]
Connections
6-fold 5-fold
On the side Dimensions Center distance Installation height Height of insulation
4-fold 3-fold 2-fold
Width of the distribution manifold incl. insulation see item list below
flow rate [m3/h]
Illustration
Type
Options
Item # 3412 NA
MV 1" DN 25

for connection of up to 3 heating circuits Width incl. insulation: L = 580 mm/22 27/32" for connection of up to 5 heating circuits Width incl. insulation: L = 830 mm/32 11/16" for connection of up to 7 heating circuits Width incl. insulation: L = 1.080 mm/42 17/32" for connection of up to 9 heating circuits Width incl. insulation: L = 1.330 mm/52 3/8"
for connection of up to 11 heating circuits Width incl. insulation: L = 1.580 mm/62 7/32 "
3413 NA
3414 NA
3415 NA
3416 NA
05/2011
22
pressure [ft head]
Assembly accessories for distribution manifold

Adaptor set for conversion
For installation of 1 " zone modules on a 1" modular distribution manifold, spacer ring set for union nut 2" female on PAW flange, brass, with special seals, flat-sealing. Item # 3436
1"/DN 25
Reducer set
For installing " zone modules on a 1" modular distribution manifold, adaptor set 1 " male, flat-sealing with nut on " PAW flange, reduction of the center distance from 125 mm/4.92" to 90 mm/3.54", distance pipe 1" female x 1" male flat-sealing, brass, with seals. The required union nuts 1" female have to be taken from the heating circuit! Item # 34351
Extension module DN 25
For the extension of an existing PAW modular manifold, EPP insulation is integrated in the heating circuit. The installation may only be made by a qualified technician! Item # 3411
1" screw flange set on 1 " female
For 1" modular distribution manifolds and 1" modular heating circuits. Extends the inlet connection from " to 1 " female. Connections: nut 1 " NPT female flat-sealing- 1 " female. Item # 3434 NA
Wall bracket set

Two wall brackets in a set, steel, galvanized, suitable for wall distances of 100 mm/3.94", 125 mm/4.92" or 150 mm/5.9", with mounting equipment. For 5-fold and larger MV modular distribution manifolds two wall bracket sets are recommended. Item # 3421
Connection kit for the expansion tank

" connection coupling for expansion tank, armored hose " x 700 mm/27.56", double nipple ", with wall bracket + mounting equipment for tanks with max. diameter of 440 mm/17.32". Item # 7507
Wall bracket set

Two wall brackets in a set, steel, galvanized, suitable for wall distances of 100 mm/3.94", 125 mm/4.92" or 150 mm/5.9", with mounting equipment. For 5-fold and larger MV modular distribution manifolds two wall bracket sets are recommended.
Coupling piece for flow down assembly 1"

For installing a modular heating circuit under a distribution manifold. Please note: when using wall brackets an additional mounting plate for installing a MV 2-fold modular distribution manifold is necessary (Item # 3425). Item # 34241
Item # 3421
Mounting plate 1"

For installation under a modular distribution manifold and for attaching wall brackets. Necessary when all lower outlet connections are occupied. Item # 3425 23 05/2011

USE in closed loop design. In conjunction with boilers having high resistance (condensing) or when total flow rate of all parallel running circulators is higher than maximum flow rate of the boiler, the low-loss header provides hydraulic separation, decoupling boiler and system circuits from each other. It is recommended to use the low-loss header in applications in which the total system flow rate exceeds the maximum boiler flow rate. PAW strongly recommends the use of a low-loss header in cases where the system head and flow rates are unkown. Function When used in conjunction with boilers having a built-in pump, the low-loss header acts as hydraulic break, decoupling boiler and system circuits from each other. It is recommended to use the low-loss header in applications in which the total system flow rate exceeds the maximum boiler flow rate. PAW strongly recommends the use of a low-loss header in cases where the system head and flow rates are unknown. These are typical functional conditions. Following is an example of three possible situations of hydraulic stability.
1"/DN 25
. . Vsec. = Vprim.
. . Vsec. < Vprim.
Illustration
Item #
MW 25 hydraulic separator up to 15.4 USgpm/3500 l/h
Completely made of brass, completely insulated with EPP insulation, for the installation under a 1" modular distribution manifold or separately (vertically or horizontally) on the wall. Connections: PAW flange with 1 " nut, 1 "/1" female flat-sealing with fitting, 2 x " female for immersion sleeve and fill and drain valve, width of insulation = 600 mm/23 5/8 ", installation height = 129 mm/5 3/32 " MW 25 hydraulic separator up to 15.4 USgpm/3500 l/h 34421 NA
Hydraulic separator 1" up to 7 USgpm/1600 l/h
Completely made of brass, with routed supply and return line, for the installation under a single 1" modular distribution manifold. The EPP insulation is integrated in the heating circuit. Can also be installed under a 1" modular distribution manifold (by using the mounting plate item 3425) or separately (in the pipe). In that case 2 connection sets item 2151 for the PAW flanges are necessary. Connections: 1" PAW flange for 1 " nut (above), 1" female x 1 " male flat-sealing (below) with fitting, " female closed with plug (on the side), width = 330 mm/13", installation height = 100 mm/3 15/16", distance between the connections = 125 mm/4 29/32" Hydraulic separator 1" up to 7.0 USgpm/1600 l/h
05/2011
3442 NA
24
Assembly accessories for the MW hydraulic separator
1"/DN 25
Sensor well
For supply line sensor/boiler sensor, connection " male, for sensor diameter of 6 mm/0.24", depth = 60 mm/2.36", chromed brass. Item # 566002
Wall bracket set for hydraulic separator 1"

Two wall brackets in a set, steel, galvanized, suitable for wall distances of 100 mm/3.94", 125 mm/4.92" or 150 mm/5.9", incl. mounting equipment. Item # 3421
Pipe set 1"

For the MW 25 hydraulic separator, for connecting a vertically mounted hydraulic separator under a PAW modular distribution manifold, flat-sealing connection, completely insulated, outlet on the right or on the left. Item # 3442KS1
Fill and drain valve

Solid design, with hose nozzle and cap, completely made of brass, plastic handles, connection " male self-sealing with counter nut. Item # 2260 NA
Conversion kit for the modular distribution manifold 1"

For extending additionally a distribution manifold with an integrated hydraulic separator (low-loss header). Application range: up to 7 USgpm/1600 l/h, max. up to MV 3-fold modular distribution manifold! Consisting of two distance rings for a resistance-free connection of the flow and return chamber, incl. screws and O-rings. Item # 3443
Mounting plate 1"

For installation under a modular distribution manifold and for attaching a 1" hydraulic separator up to 7 USgpm/1600 l/h. Item # 3425
Low-loss headers are used for boilers with an integrated pump. By means of the conversion kit the modular distribution manifolds have a bypass which connects the supply and return line without causing resistance (low-loss header). It must be considered that the pump of the boiler circuit must deliver a higher flow rate than the consumer pumps need in total. Otherwise, unwanted circulation occurs on the right or left end of the distribution manifold. In that case a hydraulic separator (item 34421 or 3442) must be installed under a distribution manifold.
Please note: The use of a low-loss header has to be planned carefully. In connection with central heating boilers hydraulic separators must be installed before/under a distribution manifold as the boiler delivers a low flow rate with a high temperature difference (leads to unwanted circulation on low-loss headers).
Illustration
Type
Options
Item #
MVW 1"
MVW 2 low-loss header, 2-fold
Up to 3 heating circuits can be installed Width incl. insulation : L = 580 mm/22.8"
34422 NA
MVW 3 low-loss header, 3-fold
34423 NA 05/2011
Up to 5 heating circuits can be installed Width incl. insulation: L = 830 mm/32.7"
25
Accessories for modular systems

Illustration 566001 mounted Item
1"/DN 25
Item #
Sensor wells " male
For the installation of temperature sensors in the ball valve. Self-sealing with O-ring, polished brass, for temperature sensors with diameter = 0.22"/5.5 mm, depth = 1.18"/30 mm 5660021 Standard, chrome-plated brass, with extension for the ball valve, for temperature sensor diameter = 0.24"/6 mm, depth = 2.34"/60 mm 566 001
566 0021
Conversion kit for PAW mixing valves 1" + " on K34

Before: After: K33 mixing valve (with bypass at the front), 1" K34-1" (with bypass at the front), supply line on the right/supply line on the left 37012
Conversion kit for PAW mixing valves 1" + " on K33

Before: After: Before: After: K34 mixing valve (with bypass at the front), 1" K33 mixing valve (with bypass at the front), 1" , supply line on the left K33-1" (with bypass at the front), supply line on the right K34 mixing valve (with bypass at the front), 1" K33 mixing valve (with bypass at the front), 1" , supply line on the right K33-1" (with bypass at the front), supply line on the left 340711
340722
PAW-actuator type SR10-24/3P
for weather-compensated controls. Simple assembly and disassembly thanks to the patented PAW halting technique, with 5 ft cable and mounting set for halting assembly onto the PAW mixing valve. Change-over switch for manual/automatic operation. Thanks to the removable scale it is suitable for flow on the right or left side. For controllers with 3-wire motor output. Technical data: electric connection: 24 VAC/DC input power: 3.5 W (SR10) actuation time 90: 140 s Type SR10-24/3P 7054
05/2011 26
Modular System Mounting examples
1"/DN 25
K31 - 1", DHW zone
K32 - 1", for example RFH, with an SR10-24 actuator
K31 - 1", radiators
MV 3 modular distribution manifold 1" 3-fold
Wall bracket set
K31 - 1", for example for DHW K32 - 1", for example for radiators K34 - 1", for example for RFH
K33 - 1", for example for RFH
MV 5 Modular distribution manifold 1" 5-fold
Mounting plate with wall bracket set, fitting and compression fitting
Coupling piece for overhead installation with wall bracket set
K36 - 1", for wood fired boiler loop Hydraulic separator 05/2011 27
High temperature zone module K31 unmixed

For boiler load or floating heat mode For high temperature zone or boiler primary loop
USE High Temperature Zone Modules K31 in closed loop design to supply high temperature zones, such as indirect water heaters, baseboards or fan coil units, or as modules for injection mixing. All supply and return lines are 1 ". Up to 9 high temp modules can be installed on one manifold. Under certain conditions, such as with the use of a condensing boiler, a K31 unit can be connected directly to the heat source, provided the following conditions apply: Features: 1 " NPT female connections. Large ball valve handles. Easy handling, visible closing position. Design insulation with optimized function made of durable elastic EPP, 100% insulation of the fittings, ventilation openings to cool the pumps. Free access to the pump head by simply pulling off the cover. Check valve in return pipe prevents any noise when using electronically controlled pumps, manual opener, 200 mm water column, springoperated, thus suitable for horizontal and overhead installation. Supply on the right = standard The supply and return line can be changed infilled.
1 "/DN 32
Proper flow is maintained through the heat source. Heat source can be set to desired temperature setting (no mixing required). No minimum return fluid temperature is required for the heat source. All necessary conditions and piping practices, as outlined by the heat source manufacturer, are properly maintained.
All water-carrying parts are made of brass. All-metal temperature gauges can be pulled off, integrated in the ball valve with an immersion sleeve. Fully assembled with flat gaskets. PAW heating circulation pumps - flanged 2-bolt integrated in the insulation, pressure tested, serial numbered. Pump can be shut off completely can be replaced or serviced without draining the system. Flat sealing 1 " male connections Incl. 2" union nut for the installation on PAW modular distribution manifolds. Individual installations with wall brackets are possible by using the PAW mounting equipment.
K31 - 1 "
up to 222 MBH/65 kW
flow rate [l/h]
Illustration
Type
Item # 473901.WI21 NA
K31 1 "
05/2011
28
pressure [ft head]
1 " - DN 32 Brass EPDM/NBR EPP 87 psi/6 bar 230 F/110 C 12.3 2" male 1 " NPT F 125 mm/4 21/32" 435 mm/17 1/8" 250 mm/9 27/32" 462 mm/18 3/16"

USE in closed loop design. Low Temperature Zone Modules K32 are replacing conventional injection mixing systems. In conjunction with an electronic reset control and a direct drive actuator, the K32 modulates a 3-way valve, diverts and mixes radiant return water with hot water from the boiler. The constant speed system circulator delivers the required water temperature to the radiant loop manifolds.
1 "/DN 32
Features: 1 " NPT female connections. Large ball valve handles Easy handling, visible closing position. Design insulation with optimized function made of durable elastic EPP, 100% insulation of the fittings, ventilation openings to cool the pumps. Free access to the pump head by simply pulling off the cover. Check valve in return pipe prevents any noise when electronically controlled pumps are used, manual opener, 200 mm water column, springoperated, thus suitable for horizontal and overhead installation. Supply line on the right or on the left Supply and return line can be changed on site, the mixing valve can be changed without difficulties.
All water-carrying parts are made of brass. All-metal temperature gauges can be pulled off, integrated in the ball valve with an immersion sleeve. Fully assembled with flat gaskets. PAW heating circulation pumps - flanged 2-bolt already installed, integrated in the insulation, pressure tested, serial numbered. 3-way mixing valve completely made of brass, characteristic curve prevents variation in temperature, flow pipe can be shut off, thus the pump can be replaced or serviced without draining the system. Flat sealing 2" male connections Incl. 2" union nut for the installation on PAW modular distribution manifolds. Using PAW mounting equipment the heating circuit can be installed with wall brackets.
K32-1 "
up to 174 MBH/51 kW
flow rate [l/h]
Illustration
Type
Item # 473905.WI21 NA
K32 1 "
pressure [ft head]
05/2011 29
Low temperature zone module K34 3-way mixing valve and adjustable bypass valve 0-50 %
For low-temperature heating controlled by a mixing valve
USE in closed loop design. Low Temperature Zone Module K34 is replacing conventional injection mixing systems. In conjunction with an electronic reset control and a direct drive actuator, the K34 modulates a 3-way valve, diverts and mixes radiant return water with hot water from the boiler. The constant speed system circulator delivers the required water temperature to the radiant loop manifolds. Adjustable bypass diverts up to 50% of additional return water to the system supply and lowers supply temperature to ensure a specific low supply water temperature is maintained and no therFeatures: 1 " NPT female connections. Large ball valve handles Easy handling, visible closing position. Design insulation with optimized function made of durable elastic EPP, 100% insulation of the fittings, ventilation openings to cool the pumps. Free access to the pump head by simply pulling off the cover. Check valve in return pipe prevents any noise when electronically controlled pumps are used, manual opener, 200 mm water column, springoperated, thus suitable for horizontal and overhead installation. Supply line on the right or on the left Supply and return line can be changed on site, the mixing valve can be changed without difficulties.
1 "/DN 32
mal shock will occur in the radiant slab. Sizing and piping: The K34 can handle radiant load demands of up to 164 MBH. Your current method of zoning the radiant loops (manifolds, zone valves, etc.) does not change with the installation of the K34. Multiple K34 modules can be used to separate the distinctive temperature requirements between manifolds. No special piping, just 2 connections and your installation is complete.
Check valve Integrated in the mixing valve, prevents unwanted circulation. All water-carrying parts are made of brass All-metal temperature gauges can be pulled off, integrated in the ball valve with an immersion sleeve. Fully assembled with flat gaskets. PAW heating circulation pumps - flanged 2-bolt already installed, integrated in the insulation, pressure tested, serial numbered. 3-way mixing valve completely made of brass, characteristic curve prevents variation in temperature. With the bypass valve (adjustable on the front) 0-50% of the water from the return line can be mixed to the flow line. Flat sealing 2" male connections incl. 2" union nut for the installation on PAW modular distribution manifolds. Individual installations with wall brackets are possible by using PAW mounting equipment.
K34-1 "
up to 164 MBH/48 kW
flow rate [l/h]
Illustration
Type
Item # 473906.WI21 NA
K34 1 "
05/2011
30
pressure [ft head]

For heating mode with minimum temperature set by a mixing valve
USE in closed loop design. Low Temperature Zone Modules K38 are replacing conventional injection mixing system. In conjunction with an electronic reset control and a direct drive actuator, the K34 modulates a 4-way valve, diverts and mixes radiant return water with hot water from the boiler. The constant speed system circulator delivers the required water temperature to the radiant loop manifolds.
1 " - DN 32
Features: 1 " NPT female connections. Large ball valve handles Easy handling, visible closing position. Design insulation with optimized function made of durable elastic EPP, 100% insulation of the fittings, ventilation openings to cool the pumps. Free access to the pump head by simply pulling off the cover. Check valve in return pipe prevents any noise when electronically controlled pumps are used, manual opener, 200 mm water column, springoperated, thus suitable for horizontal and overhead installation. Supply on the right = standard Supply and return line can be changed infilled. All water-carrying parts are made of brass.
All-metal temperature gauges can be pulled off, integrated in the ball valve with an immersion sleeve. Fully assembled with flat gaskets. PAW heating circulation pumps - flanged 2-bolt already installed, integrated in the insulation, pressure tested, serial numbered. 4-way mixing valve completely made of brass, suitable for operation with a boiler circuit pump when installing a single heating circuit, work on primary circuit is possible by closed supply line (a change in the boiler circuit with closed supply line is possible). When installing a single distribution manifold the return line of the mixing valve must be equipped with a check valve to prevent unwanted circulation. Flat sealing 2" male connections incl. 2" union nut for the installation on PAW modular distribution manifolds. Individual installations with wall brackets are possible by using PAW mounting equipment.
K 38-1 "
up to 177 MBH/52 kW
flow rate [l/h]
Illustration
Type
Item # 473908.WI21 NA
K38 1 "
pressure [ft head]
05/2011 31

Features: 2" female connections. Large ball valve handles Easy handling, visible closing position. Design insulation with optimized function made of durable elastic EPP, 100% insulation of the fittings, ventilation openings to cool the pumps. Free access to the pump head by simply pulling off the cover. Check valve in return pipe prevents any noise when electronically controlled pumps are used, manual opener, 200 mm water column, spring-operated, thus suitable for horizontal and overhead installation. Supply on the right = standard The supply and return line can be changed infilled. All water-carrying parts are made of brass. All-metal temperature gauges can be pulled off, integrated in the ball valve with an immersion sleeve. Fully assembled with flat gaskets. PAW heating circulation pumps - flanged 2-bolt already installed, integrated in the insulation, pressure tested, serial numbered. For technical reasons electronically controlled pumps are not recommended in the K36E modular heating circuit! Flat sealing 2" male connections incl. 1 " union nut for the installation on PAW modular distribution manifolds. Individual installations with wall brackets are possible by using the PAW mounting equipment. Thermal control valve with automatic bypass and integrated bypass overflow valve ensures that the boiler always keeps a minimum temperature (= opening temperature +/- 5 F, +/- 3 C) and prevents the boiler from contamination. The special feature of the thermal control valve of the K36E heating circuit is the integrated bypass overflow valve. By means of this adjustable valve the K36E can be adjusted optimally to all possible working and mounting conditions: When mounted to a buffer storage tank or a hydraulic separator the overflow valve must be closed. When the opening temperature in the boiler circuit is achieved, the power of the integrated boiler pump is high enough to load the storage tank/ hydraulic separator. When mounted to distribution manifolds the pump pressure is reduced by means of the integrated bypass valve. The pump must operate at speed stage II. Unwanted circulation, for example excessive charging of potable water storage tanks is prevented this way.
1 "/DN 32
TECHNICAL DATA Zone Module K36E Dimension Opening temperature Materials Fittings Gaskets Insulation Max. pressure Max. temperature CV value Zone module inlet Zone module outlet Center distance Length Width insulation Height insulation at T = 36 F/20 K at 11.4 USgpm/2600 l/h
Technical data
Dimensions
Recommended application
1 " - DN 32 122 F/131 F/140 F 50/55/60 C Brass EPDM/NBR EPP 87 psi/6 bar 230 F/110 C 8.3 2" female 1 " female 125 mm/4 21/32" 435 mm/17 1/8" 250 mm/9 27/32" 462 mm/18 3/16" up to 205 MBH/60 kW
Pressure drop K36E/pump characteristics flow rate [USgpm]
K36E-1 "
05/2011
flow rate [l/h]
32
pressure [ft head]
K36E zone module with integrated pressure bypass valve
1 "/DN 32
Thermal control valve with bypass and integrated overflow valve Function: 1. The thermal control valve shuts off the connection to the heating/storage tank (load) as long as the water in the boiler circuit is colder than the opening temperature of the thermal control valve. The pump in the K36E circulates the water in the boiler loop by means of the automatic bypass which is completely open. 2. When the water in the boiler circuit has reached the opening temperature (+/- 5 F) of the thermal control valve this valve opens the flow from/to the load. The bypass shuts off to the same extent as the flow to the load is opened. The control valve opens the return line of the load and enables the water to circulate in the circuit depending on the setting of the integrated pressure bypass valve. The cold water from the consumer return line is mixed in the control valve with the hot water from the bypass. Depending on the temperature and the flow rate of the water from the return line the thermal control valve shuts off the connection to the lead. Thus the return line which leads to the boiler always remains at a certain temperature level. 3. With rising temperature in the boiler supply line or rising temperature in the return line from the load the thermal control valve opens (the flow connection to the lead). The temperature of the return line of the boiler remains nearly constant (+/- 5 F, +/- 3 C). Please notice: The boiler thermostat setpoint has to be set 36 F (20 C) higher than the opening temperatur of K36E.
tk
Boiler temperature tk is lower than the opening temperature; tr = tk
tr
tz
Boiler temperature tk is higher than the opening temperature. tr is approximately equivalent to the opening temperature.
tk
tr tz
Return line temperature tz from the consumer is higher than the opening temperature; tr = tz
tr
Illustration Option Typ Information Advantage PAW pump: completely preassembled precisely integrated in the insulation pressure tested serial number 3-speed pump PAW pump Wilo Star S 21 FX Item # 4739035 WI21 NA
K36E
K36E
Wilo Star S 21 FX
4739036 WI21 NA
K36E
Wilo Star S 21 FX
4739037 WI21 NA
Wall bracket set for PAW modular heating circuit
Not required for installation in connection with a PAW modular distribution manifold. Using the wall bracket wall distances from 142.5 mm up to 167.5 mm is possible. Consists of: steel wall bracket, galvanized, mounting equipment. Wall bracket for heating circuits 1 " 3722
Connection set 1 "
05/2011
2 x insertion piece 2" male for nut thread 1 " NPT, brass
3732 NA
33
Modular distribution manifold

USE in closed loop design. Modular design distribution manifolds allow parallel connection of multiple Zone Modules in order to customize any installation. Available in 2- to 6-sectional designs, for the connection of 2 to 9 heating circuits, they simplify installation, extremely shorten assembly time, providing cost and time savings. Union connections make
1 "/DN 32
mounting of Zone Modules to the manifold fast and easy. Supply and return chambers of the manifold are thermally divided. An add-on manifold module allows trouble-free connection of additional heating circuits to an existing system. No special piping, just 2 connections and your installation is complete.
Features: Heating distribution manifold 1 " Modular design, for outputs up to 512 MBH/150 kW per boiler connection - completely made of brass - completely pre-assembled - completely insulated with EPP - extremely low resistance, free flow diameter = 50 mm (2") - up to six pre-assembled manifold modules available - multiple connection of the boiler possible, for larger power outputs Inside view of modular distribution manifold 1 " TECHNICAL DATA Modular distribution manifold 1 " Dimension 1 " - DN 32 Materials Fittings Brass Gaskets EPDM/NBR Insulation EPP Technical data Max. pressure 72.5 psi/5 bar Max. temperature 230 F/110 C CV value 20.6 Connections For heating circuits 1 " PAW flange for 2" nut (top) For boilers 1 " female x 2" male flat-sealing (bottom) 2 x for boiler connection, rest plugged On the side 1" female, plugged for safety group and expansion tank Dimensions Center distance 125 mm/4 29/32" Installation height 125 mm/4 29/32" Height of insulation 150 mm/5 29/32" Width of the distribution manifold incl. insulation see item list below supply chamber
return chamber
Pressure drop modular distribution manifold 1 " flow rate [USgpm]
6-fold 5-fold
4-fold 3-fold 2-fold
flow rate [m3/h]
Illustration
DN
Options
Item # 3712 NA
MV 1 "

for connection of up to 3 heating circuits Width incl. insulation: L = 600 mm/23 5/8" for connection of up to 5 heating circuits Width incl. insulation: L = 850 mm/33 15/32" for connection of up to 7 heating circuits Width incl. insulation: L = 1.100 mm/43 5/16" for connection of up to 9 heating circuits Width incl. insulation: L = 1.350 mm/53 5/32"
for connection of up to 11 heating circuits Width incl. insulation: L = 1.600 mm/63"
3713 NA
3714 NA
3715 NA
3716 NA
05/2011
34
pressure [ft head]
Assembly accessories for the modular distribution manifold

Reducer set
For the installation of 1" modular heating circuits on 1 " modular distribution manifolds, adaptor set 2" male, flat-sealing with nut on 1 " female flat-sealing, brass on 1 " female flat-sealing, brass, with seals. Two types: Item # 37351 Height 11 mm Item # 3735 Height 24 mm
1 "/DN 32
Extension module 1 "

For the extension of existing PAW modular heating circuit systems, EPP insulation is integrated in the heating circuit. The installation may only be made by experts! Item # 3711
1 " NPT
Screw flange set 1 on 1 " female

For modular distribution manifold 1 " and modular heating circuit 1 ", extension of the inlet connection to 1 " female. Connections: nut 2" female flat-sealing-1 " female. Item # 3734 NA
Wall bracket set

Two wall brackets in a set, steel, galvanized, suitable for wall distances of 100 mm/3 15/16", 155 mm/6 1/8" or 180 mm/7 3/32", with mounting equipment. For 5-fold and larger MV modular distribution manifolds two wall bracket sets are recommended. Item # 3721
Connection kit for the expansion tank

1" cap valve, armored hose with bend 1" x 700 mm/27 9/16", double nipple 1", with wall bracket. Item # 7508
Wall bracket set

Two wall brackets in a set, steel, galvanized, suitable for wall distances of 155 mm/6 1/8" or 180 mm/7 3/32.", with mounting equipment. For 5-fold and larger MV modular distribution manifolds two wall bracket sets are recommended.
Coupling piece for flow down assembly 1 "

For installing a modular heating circuit under a distribution manifold. Please note: when using wall brackets an additional mounting plate for installing a MV 2-fold modular distribution manifold is necessary (see on the right). Item # 3724
Item # 3721
Mounting plate 1 "

For installation under a modular distribution manifold and for attaching wall brackets. Necessary when all lower outlet connections are occupied. Item # 3725 35 05/2011

USE in closed loop design. In conjunction with boilers having high resistance (condensing) or when total flow rate of all parallel running circulators is higher than maximum flow rate of the boiler, the low-loss header provides hydraulic separation, decoupling boiler and system circuits from each other. It is recommended to use the low-loss header in applications in which the total system flow rate exceeds the maximum boiler flow rate. PAW strongly recommends the use of a low-loss header in cases where the system head and flow rates are unkown. Function When used in conjunction with boilers having a built-in pump, the low-loss header acts as hydraulic break, decoupling boiler and system circuits from each other. It is recommended to use the low-loss header in applications in which the total system flow rate exceeds the maximum boiler flow rate. PAW strongly recommends the use of a low-loss header in cases where the system head and flow rates are unknown. These are typical functional conditions. Following is an example of three possible situations of hydraulic stability.
1 "/DN 32
. . Vsec. = Vprim.
. . Vsec. < Vprim.
Illustration
Item #
MW 32 hydraulic separator up to 21.1 USgpm/4800 l/h
Completely made of brass, completely insulated with EPP insulation, for the installation under a modular distribution manifold 1" or separately (vertically or horizontally) on the wall. Connections: PAW flange with 2" nut, 1 " NPT female, 2 x " female for immersion sleeve and fill and drain valve, width of insulation = 600 mm/23 5/8", installation height = 150 mm/5 29/32" MW 32 hydraulic separator up to 21.1 USgpm/4800 l/h 37421 NA
Hydraulic separator 1 " up to 11.5 USgpm/2600 l/h
Completely made of brass, with routed supply and return line, for the installation under a single modular distribution manifold 1 ". The EPP insulation is integrated in the heating circuit. Can also be installed under a modular distribution manifold 1 " (by using the mounting plate item 3725) or separately (in the pipe). In that case 2 connection sets item 2152 for the PAW flanges are necessary. Connections: 1 " PAW flange for 2" nut (above), 1 " female x 2" male flat-sealing (below) with fitting, " female closed with plug (on the side), width = 330 mm, installation height = 125 mm, distance between the connections = 125 mm Hydraulic separator 1 " up to 11.5 USgpm/2600 l/h
05/2011
3742 NA
36
Assembly accessories for the MW hydraulic separator
1 "/DN 32
Immersion sleeve
For supply line sensor/boiler sensor, connection " male, for sensor diameter of 6 mm/", depth = 60 mm/2 11/32", chromed brass. Item # 566002
Wall bracket set for 1 " hydraulic separator

Two wall brackets in a set, steel, yellow galvanized, suitable for wall distances of 155 mm /6 1/ 8", or 180 mm/7 3/32.", incl. mounting equipment. Item # 3721
1 " pipe set

For the MW 25/32 hydraulic separator, for connecting a vertically mounted hydraulic separator under a PAW modular distribution manifold, flat-sealing connection, completely insulated, outlet on the right or on the left. Item # 34742KS1
Fill and drain valve

Solid design, with hose nozzle and cap, completely made of brass, plastic handles, connection " male self-sealing with counter nut. Item # 2260 NA
Conversion kit for the modular distribution manifold 1 "

For extending additionally a distribution manifold with an integrated hydraulic separator (low-loss header). Application range: up to 11.4 USgpm/2600 l/h, max. up to MV 3-fold modular distribution manifold! Consisting of two distance rings for a resistancefree connection of the supply and return chamber, incl. screws and O-rings. Item # 3743
1 " mounting plate

For installation under a modular distribution manifold and for attaching a 1 " hydraulic separator, up to 11.4 USgpm/2600 l/h. Item # 3725
Low-loss headers are used for boilers with an integrated pump. By means of the conversion kit the modular distribution manifolds have a bypass which connects the supply and return line without causing resistance (low-loss header). It must be considered that the pump of the boiler circuit must deliver a higher flow rate than the consumer pumps need in total. Otherwise, unwanted circulation occurs on the right or left end of the distribution manifold. In that case a hydraulic separator (item 3742 or 37421) must be installed under a distribution manifold.
Please note: If a low-loss header can be used must be checked when the system is planned. In connection with central heating boilers hydraulic separators must be installed before/under a distribution manifold as the boiler delivers a low flow rate with a high temperature difference (leads to unwanted circulation on low-loss headers).
Illustration
DN
Options
Item # 37422 NA
MVW 1 "
MVW 2 low loss header, 2-fold
Up to 3 heating circuits can be installed Width incl. insulation : L = 600 mm/23 5/8"
MVW 3 low loss header, 3-fold
37423 NA
Up to 5 heating circuits can be installed Width incl. insulation: L = 850 mm/33 15/32"
05/2011 37
Assembly accessories for K31-K38 zone modules
1 "/DN 32
Pressure bypass set 1 "

With self-sealing coupling, installed between supply and return line thermometer ball valve, adjustment range 1.5-8.5 psi /1-6 m water column. Item # 2854
Wall bracket set

Using the wall bracket and mounting plate centre distances from 142.5 mm up to 167.5 mm off the wall are possible. Item # 3722 SET
Connection set 1 " female

Consisting of 2 insertion pieces, for connecting pipes with 1 " male under modular heating circuits. Item # 3731
Coupling piece for flow down assembly 1 "

For installing a modular heating circuit under a distribution manifold. Please note: when using wall brackets an additional mounting plate for the assembly of a 2-fold MV2 modular distribution manifold is necessary (see below). Item # 3724
" male sensor well

For the installation of the temperature sensor into a thermometer ball valve. 2 types available: Self-sealing with O-ring, polished brass, for sensor with a diameter of 5.5 mm, depth = 30 mm Standard, chrome-plated brass, with extension for the ball valve " x 25 mm, for sensor with a diameter of 6 mm, depth = 60 mm Item # 566001 5,5 x 30 mm Item # 566002 6 x 60 mm
Mounting plate 1 "

Item # 3725
For installation under a modular distribution manifold and for attaching wall brackets.
Modular distribution manifold 1 "

Modular design, up to 510 MBH/150 kW each boiler connection, completely made of brass. For a detailed description see page 34. Item # 3712NA Item # 3713NA Item # 3714NA Item # 3715NA Item # 3716NA 2-fold 3-fold 4-fold 5-fold 6-fold
Wall bracket set

Two wall brackets in a set, steel, galvanized, suitable for wall distances of 155 or 180 mm, with mounting equipment. For 5-fold and larger MV modular distribution manifolds two wall bracket sets are recommended. Item # 3721
05/2011
38
Solar thermal systems
Performance
Diameter Type Max. flowrate Max. collector surface Low-Flow (0.5 G/ft2 h) Max. collector surface High-Flow (1 G/ft2h) See page
FlowCon
" FlowCon 4.4 USgpm 1.000 l/h 540 ft2 50 m2 270 ft2 25 m2 42 - 49 1" FlowCon Max 6.6 USgpm 1.500 l/h 750 ft2 70 m2 380 ft2 35 m2 52 - 53
SolexDWHX
" 6094602US 2.6 USgpm 600 l/h 320 ft2 30 m2 160 ft2 15 m2 6094603US 4.4 USgpm 1.000 l/h 540 ft2 50 m2 270 ft2 25 m2 54 - 55 1" 6094604US 6.6 USgpm 1.500 l/h 750 ft2 70 m2 380 ft2 35 m2
Modular system for solar thermal installations

Product Solar station FlowCon Solar station with flowmeter and air scoop Solar station with integrated controller Solar station with integrated controller Extension kit for systems with 2 collector fields or 2 tanks Assembly accessories Solar station FlowCon MAX Solar heat transfer unit Solex Solar station with flowmeter and air scoop Solar heat transfer unit FlowCon MAX FA Evolution II SolexDWHX Short description FlowCon FA Evolution II FlowCon C Evolution II FlowCon C+ Evolution II Extension kit Page 42 - 43 44 - 45 46 - 47 48 - 49 50 - 51 52 - 53 54 - 55 05/2011 39
Features of PAW solar pump modules

PAW solar pump modules and heat transfer systems are designed for use in closed loop solar thermal systems working with glycol.
PAW air scoop
The pump modules offer a lot of functions which make the installation easier, prevent installation mistakes and improve the performance of your solar thermal plant.
Features of every unit are all water-carrying parts are made of brass all sealing components are high temperature resistant up to 266 F/130 C (320 F/160 C - short term) Flowmeters are adjustable to set the correct flow rate. High quality bora silicate glass. Check valves are integrated in every line in the solar loop. They are made of brass for high pressure and temperature resistance. Air scoops in the supply line help to deaerate your system easily All pumps used in PAW solar pump modules are UL-certified and equipped with 3-speed motors. Range of application of the solar stations: Solar thermal systems are divided into "High-Flow" and "Low-Flow" systems depending on their operational mode. "High-Flow" systems are characterized by a flow rate of 0.6-1.0 gals./ ft solar panel surface and hour which corresponds to 0.42-0.67 l/(m2 x min). "Low-Flow" systems are operated with 0.25-0.5 gals. /ft solar panel surface and hour which corresponds to 0.17-0.33 l/(m2 x min). The flow rate being circulated in the system depends on the operational mode, the solar panel surface as well as on the performance of the heat exchanger (secondary). The dimensioning of the circulation pump depends on the flow rate and the pressure losses which occur in the heat exchanger, the solar panels and inside the fittings of the system. In the description of the products the ranges of application/solar panel surfaces are mentioned. For low-flow systems a specific flow rate of 0.2 l/(m2 x min) was assumed; for high-flow systems we calculated with 0.5 l/(m2 x min). These values can only serve as a first help for the dimensioning. It is always essential to carry out a complete dimensioning of the system! PAW flowmeter
PAW high temperature check valve
PAW handle with integrated temperature gauge
PAW isolation valve
05/2011 40
Solar systems with PAW pump modules

FlowCon FA/C/C+ Evolution II, FlowCon MAX Evolution II One solar panel field, single storage tank with integrated heat exchanger FlowCon extension kit Two independantly operated solar panel fields, one storage tank with integrated heat exchanger
SolexDWHX One solar panel field, one buffer storage tank without heat exchanger
FlowCon extension kit One solar panel field, two independantly or parallelly operated storage tanks with integrated heat exchanger
05/2011 41
Solar station FlowCon FA Evolution II

USE in closed loop design only. The circulation unit is used on the primary circuit of solar heating systems to control the temperature in the hot water storage. The pump inside the unit is activated by the signal from the differential temperature controller (not included in delivery). This unit contains the functional and safety devices for optimum circuit control. The unit components enable: Medium circulation with specific pump Safety against pressure increase Accurate flow rate control Filling/draining the circuit Measuring the supply and return line temperature Separating the air contained in the circuit Shutting off the circuits and anti thermosyphoning Thermal insulation
Features: All medium-bearing parts are made of brass. All connections " female. With pre-assembled steel wall bracket. Full port ball valve in return pipe and connection for temperature sensor. Check valve inside the supply and return ball valve, manual opener, 2 x 200mm WC each, special design for solar thermal systems, avoid any gravity circulation. Large ball valve handles easy grip and visible closing position. Air scoop in the supply line for a permanent deaeration of the heat transfer medium. Function-optimized design insulation made of durable elastic EPP; 100% insulation of the fittings excellent pump ventilation and cooling. Solar safety assembly pressure relief valve 87 psi/6 bar, high-temperature pressure gauge 0-87 psi/0-6 bar, with shut off valve, drain valve for flushing and filling, flat sealing connection for expansion tank. Full metal solar temperature gauges, 32-320F/0-160 C can be pulled off, with immersion sleeve integrated in the ball valve. Fully assembled with flat sealing union connections. With three speed solar circulation pump by Wilo without wire. Pump can be completely isolated, no draining necessary during servicing. Flowmeter Flow quantity measuring device with adjustable flow quantity gauge and function control device, installed in the (cold) return - up to 266 F/130 C heat resistant two measurement ranges: 0.8-6 USgpm or 3-22 l/min. Flush and fill unit integrated two drain valves (at the flow meter and at the safety assembly) permit filling and flushing the system. TECHNICAL DATA FlowCon FA Dimension Material fittings gaskets insulation check valves Techn. data max. pressure max. temperature Equipment check valves flowmeter range pressure relief valve pressure gauge temperature gauges connections pipe-center distance width of insulation height of insulation
Dimensions 05/2011
" - DN 20 brass EPDM/NBR EPP brass 145 psi/10 bar 266 F/130 C temporarily 320 F/160 C 2 x 200 mm WC = 400 mm WC 0.8-6 USgpm or 3-22 l/min 87 psi/6 bar, for thermal solar systems 0-87 psi/0-6 bar, resistant to high temperatures 32-320 F/0-160 C, full metal " compression fitting 100 mm/3.94" 334 mm/13.15" 383 mm/15"
42
Solar station FlowCon FA Evolution II

solar panels
Pressure drop FlowCon FA/Pump characteristic flow rate [USgpm]
pressure [ft head]
pressure[m WC]
storage tank
scope of delivery
flow rate [l/h]
hydraulic diagram of a FlowCon FA solar station Illustration Options Pumps Wilo Star S 21 U-15-130 " copper connection Item # 7655210WS7NA
FlowCon FA Evolution II metric
flowmeter 3-22 l/min, air scoop, temperature gauges in C
FlowCon FA Evolution II imperial

flowmeter 0.8-6 USgpm, air scoop, temperature gauges in F Illustration Accessories
Wilo Star S 21 U-15-130 " copper connection
7655210WS7US
Item #
Connecting set " for expansion tank
Stainless steel corrugated hose " female - female x 2", wall bracket with fastening material, solar tank connecting coupling ", with BSP coupling As before, but tank connecting coupling with integrated cap valve " Stainless steel corrugated hose " female - female x 2", wall bracket with fastening material, solar tank connecting coupling ", with NPT coupling
437 509 437 510 437 509 NA
Compression-ring couplings for copper pipe
For the connection of " solar stations DN 20, self-sealing with o-ring, additionally with support sleeve, also appropriate for soft copper pipes! Applicable until 302 F/150 C! " male x " copper pipe " male x " copper pipe 561 212 561 222
Adaptor nipple
" male x outlet " NPT male - flat sealing 548 310 NA 05/2011 43
Solar station FlowCon C Evolution II with integrated controller

USE in closed loop design only. The circulation unit is used on the primary circuit of solar heating systems to control the temperature in the hot water storage. The pump inside the unit is activated by the signal from the differential temperature controller. In addition, this unit contains the functional and safety devices for optimum circuit control. Features: All medium-bearing parts are made of brass. All connections " female. With pre-assembled steel wall bracket. Full port ball valve in return pipe. Check valve inside the supply and return ball valve, manual opener, thanks to 45 position of the ball valve handle, 200mm WC each, special design for solar thermal systems, avoid any gravity circulation. Large ball valve handles easy grip and visible closing position. Air scoop in the supply line for a permanent deaeration of the heat transfer medium. Function-optimized design insulation made of durable elastic EPP; 100% insulation of the fittings excellent pump ventilation and cooling. Solar controller integrated into the insulation, pre-wired and splash-proof. Solar safety assembly pressure relief valve 87 psi/6 bar, high-temperature pressure gauge 0-87 psi/0-6 bar, with shut off valve, drain valve for flushing and filling, flat sealing connection for expansion tank. Full metal solar temperature gauges, 32-320F/0-160 C can be pulled off, with immersion sleeve integrated in the ball valve. Fully assembled with flat sealing union connections. With three speed solar circulation pump by Wilo without wire. Pump can be completely isolated, no draining necessary during servicing. Flowmeter Flow quantity measuring device with adjustable flow quantity gauge and function control device, installed in the (cold) return - up to 266 F/130 C heat resistant two measurement ranges: 0.8-6 USgpm or 3-22 l/min. Flushing and filling unit integrated two drain valves (at the flowmeter and at the safety assembly) permit filling and flushing the system. TECHNICAL DATA FlowCon C Dimension Material fittings gaskets insulation check valves Techn. data max. pressure max. temperature Equipment check valves flow meter range pressure relief valve pressure gauge temperature gauges connections pipe-center distance width of insulation height of insulation (without controller) height of insulation (with controller) The unit components enable: Medium circulation with specific pump Safety against pressure increase Accurate flow rate control Filling/draining the circuit Measuring the supply and return line temperature Separating the air contained in the circuit Shutting off the circuits and anti thermosyphoning Thermal insulation
Dimensions
05/2011
560 mm/22"
flow rate [l/h]
44
pressure [ft head]
pressure [m WC]
" - DN 20 brass EPDM/NBR EPP brass 145 psi/10 bar 266 F/130 C, temporarily 320 F/160 C 2 x 200 mm WC = 400 mm WC 0.8-6 USgpm or 3-22 l/min 87 psi/6 bar, f.thermal solar syst. 0-87 psi/0-6 bar, resistant to high temperatures 32-320 F/0-160 C, full metal " compression fitting 100 mm/3.94" 334 mm/13.15" 383 mm/15"
Pressure drop FlowCon C/Pump characteristic flow rate [USgpm]
Solar station FlowCon C Evolution II with integrated controller

The controller Type BS/4 is integrated in the insulation. It is designed for the application in basic systems. This controller has 2 standard relay outputs and 4 sensor inputs for Pt1000 temperature sensors. The illuminated display with system monitoring (with blinking symbols for a clear allocation of the indicated data) permits a simple and clear appliance and function control. The controller is equipped with a storage temperature limit, an operation hours count, a thermostat function, a heat metering as well as (selectable) pipe collector functions. UL/CSA certified. Supplied with 3 Pt1000 sensors ( 6 mm, 1 with silicon wire).
Overview of the functions

Indication Appliance Relay outputs Sensor inputs Operation hours count Heat quantity count System choice Thermostat function Emergency shut-down Recooling function Solar collector cooling function Frost protection Special function for solar pipe collectors
Controller type 4 combined display as system monitor 3 press buttons 2 x standard 4, Pt1000 yes yes 2 basic systems yes yes yes yes yes yes
Standard solar system 1 collector/1 storage
Standard solar system with auxiliary heating 1 collector/1 storage
FlowCon C Evolution II
FlowCon C Evolution II
Operating flow rate in solar loop

0.5 G/ft2 collector surface x h 1 G/ft2 collector surface x h 20 l/m2 collector surface x h 40 l/m2 collector surface x h
Performance
25 kW 12.5 kW 85.3 MBH 42.7 MBH
Illustration
Options
Pumps
Item #
FlowCon C Evolution II metric
Wilo Star S 21 U-15-130, " copper connection
7655215WS7NA
flowmeter 3-22 l/min, temperature gauges in C
FlowCon C Evolution II imperial

flowmeter 0.8-6.0 USgpm, temperature gauges in F
7655215WS7US 05/2011 45
Solar station FlowCon C+ Evolution II with integrated controller

USE in closed loop design only. The circulation unit is used on the primary circuit of solar heating systems to control the temperature in the hot water storage. The pump inside the unit is activated by the signal from the differential temperature controller. In addition, this unit contains the functional and safety devices for optimum circuit control. Features: All medium-bearing parts are made of brass. All connections " female. With pre-assembled steel wall bracket. Full port ball valve in return pipe. Check valve inside the flow and return ball valve, manual opener, thanks to 45 position of the ball valve handle, 200mm WC each, special design for solar thermal systems, avoid any gravity circulation. Large ball valve handles easy grip and visible closing position. Air-scoop in the supply line for a permanent deaeration of the heat transfer medium. Function-optimized design insulation made of durable elastic EPP; 100% insulation of the fittings excellent pump ventilation and cooling. Solar controller integrated into the insulation, pre-wired and splash-proof. Solar safety assembly pressure relief valve 87 psi/6 bar, high-temperature pressure gauge 0-87 psi/0-6 bar, shut off valve, drain valve for flushing and filling, flat sealing connection for expansion tank. Full metal solar temperature gauges, 32-320F/0-160 C can be pulled off, with immersion sleeve integrated in the ball valve. Fully assembled with flat sealing union connections. With three speed solar circulation pump by Wilo without wire. Pump can be completely isolated, no draining necessary during servicing. Flowmeter Flow quantity measuring device with adjustable flow quantity gauge and function control device, installed in the (cold) return - up to 266 F/130 C heat resistant two measurement ranges: 0.8-6 USgpm or 3-22 l/min. Flushing and filling unit integrated two drain valves (at the flow meter and at the safety assembly) permit filling and flushing the system. TECHNICAL DATA FlowCon C+ Dimension Material fittings gaskets insulation check valves Techn. data max. pressure max. temperature Equipment check valves flowmeter range pressure relief valve pressure gauge temperature gauges controller connections pipe-center distance width of insulation height of insulation (without controller) height of insulation (with controller) The unit components enable: Medium circulation with specific pump Safety against pressure increase Accurate flow rate control Filling/draining the circuit Measuring the supply and return line temperature Separating the air contained in the circuit Shutting off the circuits and anti thermosyphoning Thermal insulation
Dimensions
05/2011
" - DN 20 brass EPDM/NBR EPP brass 145 psi/10 bar 266 F/130 C, temporarily 320 F/160 C 2 x 200 mm WC = 400 mm WC 0.8-6 USgpm or 3-22 l/min 87 psi/6 bar, f.thermal solar syst. 0-87 psi/0-6 bar, resistant to high temperatures 32-320 F/0-160 C, full metal Type 4 plus " compression fitting 100 mm/3.94" 334 mm/13.15" 383 mm/15" 560 mm/22"
Pressure drop FlowCon C+/Pump characteristic flow rate [USgpm]
flow rate [l/h]
46
pressure [ft head]
pressure [m WC]
Solar station FlowCon C+ Evolution II with integrated controller

The controller Type BS Plus is integrated in the insulation. It is designed for the application in various basic systems. This controller has 2 standard relay outputs and 4 sensor inputs for Pt1000 temperature sensors. The illuminated display with system monitoring (with blinking symbols for a clear allocation of the indicated data) permits a simple and clear appliance and function control. The controller is equipped with a storage temperature limit, an operation hours count, a thermostat function, a heat metering as well as (selectable) pipe collector functions. V-Bus. UL/CSA certified. Supplied with 4 Pt1000 sensors (6 mm, 1 with silicon wire).
Solar system with 1 storage
Solar system with 1 storage and heat exchange control
Solar system with1 storage and backup control
Overview of the functions

Indication Appliance Relay outputs Sensor inputs Operation hours count Heat quantity count System choice Thermostat function Emergency shut-down Recooling function Solar collector cooling function Frost protection Special function for solar pipe collectors
Controller type BS Plus combined display as system monitor 3 press buttons 2 x standard 4, Pt1000 yes yes 9 basic systems yes yes yes yes yes yes
Solar system with stratified storage
Solar system with 2 storages, valve logic
Solar system with 2 storages, pump logic
Solar system with east/west roof and 1 storage
Solar system with 1 storage and a solid fuel boiler
Solar system with temperature offset for heating circuit return
FlowCon C+ Evolution II
FlowCon C+ Evolution II

0.5 G/ft2 collector surface x h 1 G/ft2 collector surface x h 20 l/m2 collector surface x h 40 l/m2 collector surface x h
Performance
25 kW 12.5 kW 85.3 MBH 42.7 MBH
Illustration
Options
Pumps
Item #
FlowCon C+ Evolution II metric
7655219WS7NA
flowmeter 3-22 l/min, temperature gauges in C
FlowCon C+ Evolution II imperial

flowmeter 0.8-6 USgpm, temperature gauges in F
7655219WS7US 05/2011 47
Extension kit for systems with 2 collector fields or 2 tanks

USE in closed loop design only. The circulation unit is used on the primary circuit of solar heating systems to control the temperature in the hot water storage. Module with pump, in combination with a FlowCon 2-line station it is suitable for two solar storages or two collector fields. In addition, this unit contains the functional devices for optimum circuit control. The unit components enable: Medium circulation with specific pump Accurate flow rate control Filling / draining the circuit Measuring the return line temperature Shutting off the circuits and anti thermosyphoning Thermal insulation
Features: All medium-bearing parts are made of brass All connections " female With pre-assembled steel wall bracket Check valve inside ball valve, manual opener, 200 mm WC, special design for solar thermal systems, avoids any gravity circulation Function-optimized design insulation made of durable elastic EPP; 100% insulation of the fittings excellent pump ventilation and cooling Full metal solar temperature gauges, 32-320 F, 0-160 C, dual scale can be pulled off, with immersion sleeve integrated in the ball valve Fully assembled with flat sealing union connections With solar circulation pump by Wilo pre-assembled, without wire Pump can be completely isolated, no draining necessary during servicing Flowmeter Flow quantity measuring device with adjustable flow quantity gauge and function control device, installed in the (cold) return - up to 266 F /130 C heat resistant measurement range: 0.8-6 USgpm or 322 l/min Drain valve integrated
TECHNICAL DATA Extension kit Dimension Material fittings gaskets insulation check valves Techn. data max. pressure max. temperature Equipment
Dimensions
05/2011
DN 20 - " brass Klingersil / EPDM EPP brass 145 psi/10 bar 266 F/130 C, temp. 320 F/160 C check valves 200 mm WC flowmeter range 0.86 USgpm or 3-22 l/min pressure relief valve 87 psi/6 bar, for solar thermal systems pressure gauge 090 psi/06 bar, resistant to high temperatures temperature gauges 32-320 F/0-160 C, full metal connections " compression fitting pipe-center distance 100 mm / 3.94" width of insulation 127 mm / 5" height of insulation 320 mm / 12.6" width (complete assembly) 513 mm/20.2" height (complete assembly) 460 mm/18.1"
Pressure drop extension kit flow rate [USgpm]
flow rate [l/h]
48
pressure [ft head]
pressure [m WC]
Extension kit for systems with 2 collector fields or 2 tanks
Application In a system with 2 collector fields, the pumps are connected in order to switch between the fields. This assembly allows a parallel charge from both collector fields.
Application In a system with 2 storage tanks, the pumps are connected in order to switch between the tanks. This assembly allows a parallel charge of both storage tanks.
solar panel
solar panel solar panel
buffer storage tank
buffer storage tanks
delivery delivery
Illustration
Options
Pumps
Item #
Extension kit metric FlowCon S2

flowmeter 2 storages 322 l/min
2 x Wilo Star S 21 U-15 - 130
7650290WS7NA
Extension kit imperial

flowmeter 0.86.0 USgpm
2 x Wilo Star S 21 U-15 - 130
7650290WS7US 05/2011 49
Solar station FlowCon Evolution II assembly accessories

Illustration Description Item #
For FlowCon solar stations to connect the safety set "; for max. tank diameter of 17.32"/440 mm. Stainless steel corrugated hose " female - female x 2", wall bracket with fastening material, solar tank connecting coupling ", with BSP coupling As before, but tank connecting coupling with integrated cap valve " Stainless steel corrugated hose " female - female x 2", wall bracket with fastening material, solar tank connecting coupling ", with NPT coupling 437 509 437 510 437 509NA
Service unit for solar systems
With solar fluid fine filter (250 ) As protection of the pump, the flow check valve(s) and the flow meter against dirt particles (for example solder residues and scales particles). For assembly inside the solar supply line, above the ball valve. Completely closable for servicing so that only a small amount of solar fluid has to be refilled. Connection to the solar station with self sealing screw connection ", outlet " female. Maintenance unit for solar sytems 56701
Connecting piece for sensor well
For thermowell with " male, up to 60 mm length 1" union nut with gasket, " female, bushing " Connecting piece for sensor well
5660
Thermowells
For the assembly of the temperature sensors inside the storage, collector etc. self-sealing with o-ring, brass blank, for sensor 5.5 mm, depth = 30 mm standard, chromed brass, for sensor 6 mm, depth = 60 mm standard, chromed brass, for sensor 6 mm, depth = 100 mm standard, chromed brass, for sensor 6 mm, depth = 150 mm 566 001 566 002 566 003 566 004
Flush and drain kit
t-piece with counter nut, self-sealing with drain valve, for expanding the solar thermal system with a flush and drain connection, assembly at the lowest point (drain unit). 1 piece " - DN 20 05/2011 31611NA
50
Solar station FlowCon Evolution II assembly accessories

Illustration Description Item #
Manually operated filling and injection pump

Male = ", 15 mm hose connection Attainable pressure until approx. 4 bar, length: 175 mm Manually operated filling and injection pump 7061
Manually operated filling and injection pump

Male = ", 15 mm hose connection Additional drain valve Attainable pressure until approx. 4 bar, length: 225 mm Manually operated filling and injection pump
7062
Flush and fill kit DN "
Consisting of: Brass ball valve " female, with red butterfly handle, with 2 drain valves with hose clip 15 mm Additionally with: 2 compression fittings with support sleeves, preassembled DN 15 DN 22 for " mm copper pipe for " mm copper pipe 565 151 NA 565 221 NA
Compression adaptors for copper pipe
For the connection of " solar stations DN 20, self-sealing with o-ring, additionally with support sleeve, also appropriate for soft copper pipes! Applicable until 302 F/150 C! " male x 15 mm " male x 22 mm 561 215 561 222 05/2011 51
Solar station FlowCon MAX FA Evolution II

USE in closed loop design only. The circulation unit is used on the primary circuit of solar heating systems to control the temperature in the hot water storage. The pump inside the unit is activated by the signal from the differential temperature controller (not included in delivery). This unit contains the functional and safety devices for optimum circuit control. Features: All medium-bearing parts are made of brass, All connections 1 male, flat-sealing, for the direct assembly of corrugated stainless steel pipes and solder fittings, prepared for assembly of ferrule compression fittings for copper pipe (with PAW ferrule compression fittings) Steel wall bracket for the easiest assembly simply attach the solar station Full port ball valves Check valve inside the supply and return ball valve, manual opener, 2 x 200mm WC each, special design for solar thermal systems, avoid any gravity circulation Large ball valve handles easy handling and visible closing position Full metal solar temperature gauges, 32-320 F/0-160 C dual scale can be pulled off, with immersion sleeve integrated in the ball valve Air scoop in the supply line for a permanent deaeration of the heat transfer medium Function-optimized design insulation made of durable elastic EPP; 100% insulation of the fittings excellent pump ventilation and cooling Solar safety assembly pressure relief valve 87 psi/6 bar, high-temperature pressure gauge 0-87 psi/0-6 bar with valve, drain valve for flushing and filling, flat sealing connection for expansion tank Solar circulation 3-speed pump by Wilo Pump can be completely isolated, no draining necessary during servicing Flushing and filling unit integrated below the pump, for a clear and simple handling, permits filling and flushing the system. FlowCheck Flow quantity measuring device with function control, integrated in the (cold) return - up to 266 F/130 C heat resistant measurement range: 1-10 USgpm or 5-40 l/min. The unit components enable: Medium circulation with specific pump Safety against pressure increase Accurate flow rate control Filling/draining the circuit Measuring the supply and return line temperature Separating the air contained in the circuit Shutting off the circuits and anti thermosyphoning Thermal insulation
05/2011
TECHNICAL DATA FlowCon MAX FAEvolution II Dimension DN 25 - 1" Material fittings brass gaskets Klingersil/EPDM insulation EPP check valves brass Techn. data max. pressure 145 psi/10 bar max. temperature 266 F/130 C, temporarily 320 F/160 C Equipment check valves 2 x 200 mm WC = 400 mm WC flow meter range 1-10 USgpm or 5-40 l/min pressure relief valve 87 psi/6 bar, solar thermal pressure gauge 0-87 psi/0-6 bar, resistant to high temperatures temperature gauges 32-320 F/0-160 C, full metal Dimensions connections 1" female pipe-center distance 100 mm/3.94" width of insulation 308 mm/12.13" height of insulation 480 mm/18.66"
52
Solar station FlowCon MAX FA Evolution II

Pressure drop FlowCon MAX FA/pump characteristic flow rate [USgpm]
solar panels
hydraulic diagram of a FlowCon MAX solar station
pressure [ft head]
pressure [m WC]
storage tank
flow rate [l/h]
scope of delivery
FlowCon MAX FA Evolution II

FlowCon MAX FA Evolution II

0.5 G/ft2 collector surface x h 0.74 G/ft2 collector surface x h 20 l/m2 collector surface x h 40 l/m2 collector surface x h
Performance
35 kW 17,5 kW 119.4 MBH 59.71 MBH
Illustration
Options Flushing and filling unit, air scoop, FlowCheck 5-40 l/min Flushing and filling unit, air scoop, FlowCheck 1-10 USgpm
Pumps Wilo Star S 30 U-25-180
Item # 607052WS8NA
Wilo Star S 30 U-25-180
607052WS8US
only matching for FlowCon MAX, 2 pieces as set, made of brass, with support sleeves for copper pipe 22 mm, with 1"- nut 562927
Set of ferrule compression fittings
for connecting the safety set ", stainless steel corrugated hose " female female x 19.7"/500 mm, wall brackets with fixation material, for max. of tank = 17.32"/440 mm connection set with tank connection coupling ", with BSP coupling as before, but tank connection coupling with integrated cap valve " connection set with tank connection coupling, with NPT coupling 437 509 437 510 05/2011 437 509 NA
53
Solar heat transfer unit SolexDWHX

Solar heat transfer unit The solar heat transfer station SolexDWHX is a preinstalled and leak-tested unit with integrated double wall heat exchanger for transferring heat from the collector to the storage tank. Completely insulated, with generously dimensioned double-wall stainless-steel plate heat exchanger, integrated preset and prewired controller assures a simple and quick installation as well as a safe commissioning. The unit contains important fittings and safety devices for the operation of the solar thermal system: Ball valves in supply and return in combination with check valves to prevent gravity and thermo circulation Connections for flushing, filling and draining the system Air vent for manual bleeding of the heat exchanger Flow meter for displaying and setting the flow rate Temperature gauges in supply and return for displaying both temperatures Pressure gauge for displaying the system pressure Pressure relief valve to prevent overpressure Three-speed solar pump for wide range of flow rates Three-speed bronze pump for the secondary (DHW) loop double wall design heat exchanger with visible leak detection Compact wall hung design of the unit with insulation shell made of durable elastic EPP prevents heat losses and increases overall system efficiency. Integral to the unit are variable speed collector and storage tank circulators, double wall design heat exchanger, and the electronics to drive it all. With only four piping connections needed, the SolexDWHX significantly reduces the time and space required for installation. The heat exchanger provides complete isolation between fluid on the collector side and domestic hot water.
TECHNICAL DATA SolexDWHX Dimension Material fittings gaskets insulation check valves heat exchanger
Techn. data Equipment
max. pressure max. temperature check valves flow meter pressure relief valve manometer temperature gauges controller connections
Dimensions
05/2011
overall width overall height 54
" - DN 20 brass Klingersil/EPDM EPP brass plates + connection pieces: 1.4400 solder: 99.99% copper 87 psi/6 bar 248 F, short-term. 320 F, 7.87" WC primary 7.87" WC secondary 0.3-3.5 USgpm (1-13l/min) 87 psi/6 bar, solar thermal 0-87 psi/0-6 bar, resistant to high temperatures 0-320 F/0-160 C, in the solar loop BS Plus primary loop " cutting-ring connection secondary loop: " male thread 390 mm/15.6 in 650 mm/25.6 in"
Solar heat transfer unit SolexDWHX

Pressure drop SolexDWHX 6094602US/6094603US primary/pump characteristics Flow rate [USgpm] Pressure drop SolexDWHX 6094602US/6094603US secondary/pump characteristics Flow rate [USgpm]
Pressure [m wc]
Pressure [ft head]
Flow rate [l/h] Pressure drop SolexDWHX 6094604US primary/pump characteristics Flow rate [USgpm]
Flow rate [l/h] Pressure drop SolexDWHX 6094604US secondary/pump characteristics Flow rate [USgpm]
Pressure [m wc]
Pressure [ft head]
Flow rate [l/h]
Flow rate [l/h]
SolexDWHX Operating flow rate in solar loop

6094602US 6094603US 6094604US 0.5 G/ft collector surface x h
2
Performance
2
20 l/m collector surface x h 40 l/m2 collector surface x h 20 l/m collector surface x h

2
15 kW 7.5 kW 25 kW 12.5 kW 35 kW 17.5 kW
51.2 MBH 25.6 MBH 85.3 MBH 42.7 MBH 119.4 MBH 59.71 MBH Item no.
1 G/ft2 collector surface x h 0.5 G/ft collector surface x h

2
1 G/ft2 collector surface x h 0.5 G/ft collector surface x h

2
40 l/m2 collector surface x h 20 l/m collector surface x h

2
1 G/ft collector surface x h

2
40 l/m collector surface x h

2
Item
SolexDWHX "/DN 20
primary: Wilo Star-S21; secondary: Wilo Star-S21 BU, 16 plates heat exchanger primary: Wilo Star-S21; secondary: Wilo Star-S21 BU, 30 plates heat exchanger primary: Wilo Star-S30; secondary: Wilo Star-S21 BU, 30 plates heat exchanger
6094602US 6094603US 6094604US

05/2011
Pressure [ft head] 55
Pressure [m wc]
Pressure [ft head]
Pressure [m wc]
PAW North America, LP 45 Davis Street Webster, Ma 01570 USA +1-508-943-4240 +1-508-943-4141 support@paw.eu www.paw.eu
Printed in the USA Issued 05/2011

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PAW Heating Components and Solar Systems Brochure

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Hydronic Heating Solar Thermal Technology

Modular Zone Control System

Innovative system technology for Solar & Hydronics

Solar stations and solar heat transfer units

Zone modules and distribution manifolds

Modern hydronic heating systems

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Pressure drop K32/pump characteristics flow rate [USgpm]

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Low temperature zone module K33; residential series

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Assembly accessories for K31-K34, zone modules

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Wall bracket set for distribution manifold

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MV 2 modular distribution manifold 2-fold

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. . Vsec. < Vprim.

. . VConsumer = Vsec. . . Vsec. > Vprim.

Suitable for vertical or horizontal installation

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Modular system Mounting example

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High temperature zone module K31 unmixed

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flow rate [l/h]

PAW pump Wilo Star S 21 FX

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Low temperature zone module K32; with 3-way mixing valve

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flow rate [l/h]

PAW pump Wilo Star S 21 FX

pressure [ft head]

Pressure drop K32/pump characteristics flow rate [USgpm]

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PAW pump Wilo Star S 21 FX