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1996 Volkswagen Golf
For Volkswagen Technical Site
Copyright 1998 Mitchell Repair Information Company, LLC
Thursday, August 19, 1999 11:15PM
ARTICLE BEGINNING
GENERAL INFORMATION
Electrical System Motorist Assurance Program
Standards For Automotive Repair
All Makes and Models
PLEDGE TO CUSTOMERS
1. That recommendations will be clearly explained and
based on system failure, improved system performance or preventive
maintenance according to accepted industry standards.
2. That personnel will be properly trained and qualified to
identify and perform an accurate and complete inspection and service
of vehicle systems.
3. That a written estimate will be provided and no work will
be performed without a prior authorization.
4. That a written limited warranty will be included at no
additional cost.
STANDARDS OF SERVICE
I. Our recommendations are based upon the following
definitions.
A. System Failure - Parts/system indicated are out of
manufacturers' specifications, have failed, or are unable to perform
their normal function as intended or designed by the manufacturers.
Service/replacement is needed now.
B. Preventive/Schedule Maintenance - Parts/system are
scheduled for service/replacement per industry standards or are near
the end of their useful life and repair/replacement is recommended in
advance of parts/system failure. Service/replacement is optional.
C. Improved System Performance (Performance Improvement) Parts/system indicated are recommended for repair/replacement to
enhance/improve the vehicle's ability to perform as intended or
designed by the manufacturer, or as requested by the customer.
Service/replacement is optional.
II. Training/Criteria
A. Our personnel have acquired auto repair expertise through
formal education or work experience.
B. Where appropriate, personnel are moving toward
certification (e.g. vehicle manufacturers, ASE, etc.) for the services
performed.
C. Continuing education will be supported by all MAP
participants.
III. Appropriate Company Approved Inspection - We will
perform an appropriate inspection based on MAP Uniform Inspection
Guidelines.
IV. Written Estimates - Written estimates based on our
inspection, in compliance with state and local regulations, will
include parts (dollar amount), labor (dollar amount), and the total
estimate.
V. Work Authorization - No work will be performed without the
customer's prior approval.
VI. Limited Warranty - A minimum limited warranty will be
offered of 90 days or 4,000 miles, whichever comes first, covering
parts and labor.
VII. Returned Parts - All customers will be entitled to the
return of old parts, or if they choose, they may examine the parts
prior to leaving the store. Where failed parts are required to be
returned to the manufacturer in order to honor the warranty, the
customer will be allowed to examine the parts.
VIII. Classification of Parts - Replaced parts will be
identified as new, remanufactured, rebuilt or used. MAP participants
will inform the customer and indicate on the estimate and invoice
whether a part is new, remanufactured, rebuilt or used.
*
*
*
*
ELECTRICAL SYSTEMS
NOTE:
DEFINITION OF TERMS
Cold Cranking Amp (CCA) Rating - The number of amperes a new,
fully charged battery at 0F (-17.8C) can deliver for 30 seconds and
maintain at least a voltage of 1.2 volts per cell (7.2 volts for a 12
volt battery).
Cranking Amps (CA) - The number of amps a new, fully charged
battery, typically at 32F (0C), can deliver for 30 seconds and
maintain at least a voltage of 1.2 volts per cell (7.2 volts for a
12 volt battery).
Hot Cranking Amps - A rating (non-recognized by BCI) used
by some battery manufacturers for testing purposes based on 80F (26.
7 C).
OEM Cranking Amps - A number indicating the amount of amps
(current) at 0 recommended by the vehicle manufacturer intended to
meet the starting requirements for a specific vehicle.
Fails to Accept and Hold a Charge - This term refers a
battery that fails to either accept and/or retain a charge using
appropriate times listed in the Battery Charging Guide section of the
BCI Technical Service Manual or battery manufacturer's specifications.
BATTERY
NOTE:
BATTERY
Condition
Procedure
Note
Corroded posts/
Require repair.
terminals
Burned, melted
Require repair or
posts/terminals
replacement.
Loose posts/
Require replacement.
terminals
Loose or missing
Require repair or
vent caps
replacement of vent
caps.
Case leaking
Require replacement.
(distilled water
preferred).
retest to manufacturer's
specifications to verify
condition. If battery
replacement.
(non-removable filler
require replacement.
Swollen casing
Further inspection
No service suggested or
required.
required unless the
or fails to accept or
discoloration/
replacement required.
Wet/dirty top
Clean battery using Check fluid level and
BCI procedures.
adjust to manufacturer's
Further inspection
specification. Check
required.
charging system for
proper operation.
Frozen battery
Further inspection
Do not attempt to charge
required.
a frozen battery. Allow
manufacturer's
specifications.
Condition
Procedure
Note
Missing
Require replacement.
Damaged/corroded
Suggest repair or
If battery tray/hold down
replacement.
hardware no longer
require repair or
replacement.
CHARGING SYSTEM
NOTE:
ALTERNATOR/GENERATOR
ALTERNATOR/GENERATOR
Condition
Procedure
Inoperative/intermittent
Require repair or replacement.
Noisy
Suggest repair or replacement.
Cracked/broken housing
Suggest repair or replacement.
Defective diodes
Require repair or replacement.
BELTS
BELTS
Condition
Procedure
Note
Missing
Require replacement.
Out of adjustment
Further inspection
Follow manufacturer's
required.
recommended adjustment
procedures. Require
replacement if unable to
meet OE specifications.
Service as necessary.
Damaged
Require replacement. Damaged conditions may
chunking or excessive
separation.
Noisy
Suggest replacement.
Worn
Suggest replacement. Worn conditions may
sidewall cracks,
PULLEYS
PULLEYS
Condition
Procedure
Improper alignment
Require repair or replacement.
Damaged
Require replacement.
TENSIONERS
TENSIONERS
Condition
Procedure
Note
Missing
Require replacement.
Noisy
Suggest replacement.
Damaged
Suggest replacement.
Improper tension
Further inspection
Follow manufacturer's
required.
recommended adjustment
procedures. Suggest
replacement if unable to
meet OE specifications.
VOLTAGE REGULATOR
VOLTAGE REGULATOR
Condition
Procedure
Inoperative/Intermittent
Require replacement.
Noisy
Suggest repair or replacement.
Damaged
Suggest replacement.
WIRING HARNESS/CONNECTORS
VOLTAGE REGULATOR
Condition
Procedure
Routed incorrectly
Suggest repair.
Shorted/open
Require repair or replacement.
Excessive resistance
Require repair or replacement.
Poor ground
Require repair.
Damaged
Suggest repair or replacement.
FUSE BOX/BLOCK
FUSE BOX/BLOCK
Condition
Procedure
Note
Burned/melted
Further inspection
Determine cause and
required.
correct prior to repair
or replacement of fuse
box.
corroded, loose)
Missing, damaged
Require replacement
mounting hardware
of mounting hardware.
Condition
Procedure
Note
Light does not come Further inspection See service manual for
on during bulb check required.
further information
Fail to function
mode
On constantly or
intermittently
below.
SYSTEM GAUGE
SYSTEM GAUGE
Condition
Procedure
Note
Inoperative/
Further inspection
See service manual for
intermittent
required.
further information
Indicating out of
OEM's specification
Missing, damaged
Require replacement
mounting hardware
of mounting hardware.
GROUND STRAP
GROUND STRAP
Condition
Procedure
High resistance/open
Require repair or replacement.
Missing
Require replacement.
Corroded
Require repair or replacement.
Loose
Require repair.
Damaged
Suggest repair or replacement.
STARTER SYSTEMS
To prevent misdiagnosis, care should be taken to eliminate
the possibilities of mechanical problems or high resistance in power
and/or ground circuits.
STARTER SYSTEMS
Condition
Procedure
Note
Inoperative/
Require repair or
intermittent
replacement.
open
replacement.
meet OEM
replacement.
specifications
Missing, damaged
Require repair or
mounting hardware/
replacement of
brackets
mounting hardware.
Noisy
Further inspection
Identify source of
required.
noise, suggest repair
or replacement.
Corroded, loose
Require repair or
terminals
replacement.
Cracked/broken
Suggest repair or
housing
replacement.
SOLENOID
SOLENOID
Condition
Procedure
Note
Inoperative/
Require repair or
intermittent
replacement.
open
replacement.
Noisy
Further inspection
Identify source of
required.
noise, suggest repair
or replacement.
Missing, damaged
Require repair or
mounting hardware/
replacement of
brackets
mounting hardware.
Fails to disengage
Further inspection
See service manual for
required.
further information.
Damaged
Suggest replacement.
RELAYS
RELAYS
Condition
Procedure
Inoperative/intermittent
Require replacement.
Missing
Require replacement.
Damaged
Suggest replacement.
IGNITION SWITCH
IGNITION SWITCH
Condition
Procedure
Inoperable
Require replacement.
Intermittent
Suggest replacement.
Condition
Procedure
Note
Inoperative
Require replacement.
Intermittent
Suggest replacement.
return, etc.)
Missing
Require replacement
Missing, damaged
Require repair or
mounting hardware
replacement of
mounting hardware.
Corroded, loose
Suggest repair or
terminals
replacement.
Out of adjustment
Further inspection
Follow OEM recommended
required.
adjustment procedures.
of specification.
Damaged
Suggest replacement.
Condition
Procedure
Routed incorrectly
Suggest repair.
Shorted/open
Require repair or replacement.
Excessive resistance
Require repair or replacement.
Poor ground
Require repair.
Condition
Procedure
Note
Out of adjustment
Further inspection
Follow OEM recommended
required.
adjustment procedures.
of specification.
Inoperative
Require replacement.
Intermittent
Require replacement.
Corroded, loose
Suggest repair or
terminals
replacement.
Missing, damaged
Require repair or
mounting hardware
replacement of
mounting hardware.
Damaged
Suggest replacement.
BULB SOCKETS
BULB SOCKETS
Condition
Procedure
Note
Missing, damaged
Require repair or
mounting hardware
replacement of
mounting hardware.
Burned/melted
Further inspection
Determine cause and
required.
correct prior to repair
or replacement of
socket(s).
Corroded, loose
Suggest repair or
terminals
replacement.
Inoperative/
Require repair or
intermittent
replacement.
Damaged
Suggest repair or
replacement.
WIRING HARNESS/CONNECTORS
WIRING HARNESS/CONNECTORS
Condition
Procedure
Routed incorrectly
Suggest repair.
Shorted/open
Require repair or replacement.
Excessive resistance
Require repair or replacement.
Poor ground
Require repair.
Damaged
Suggest repair or replacement.
Condition
Procedure
Note
Inoperative/
Require replacement. Determine cause of
intermittent
Further inspection
condition and correct
required.
prior to replacement.
Corroded, loose
Suggest repair or
terminals
replacement.
Missing
Require replacement. Refer to OEM owner's
Damaged (e.g.,
Suggest repair or
melted, burned,
replacement.
cracked, etc.)
SWITCHES/DIMMERS/TIMERS/DELAYS
SWITCHES/DIMMERS/TIMERS/DELAYS
Condition
Procedure
Inoperative/intermittent
Require replacement.
Missing
Require replacement.
LENSES
LENSES
Condition
Procedure
Missing
Require replacement.
Broken
Require replacement.
Damaged
Suggest replacement.
Condition
Procedure
Note
Inoperative/
Require replacement.
intermittent
return, etc.)
Missing
Require replacement.
Out of adjustment
Further inspection
Follow OEM recommended
required.
adjustment procedures.
of specification.
Leaking (vacuum)
Suggest repair or
replacement.
Noisy
Missing, damaged
Require repair or
mounting hardware
replacement of
mounting hardware.
Corroded, loose
Suggest replacement.
terminals
Damaged
VEHICLE ACCESSORIES
Vehicle accessories refers to OEM installed equipment,
including but not limited to power windows, locks, seats, roof/top,
antennas, heated seats, mirrors, windshield/window defrosters, trunk
pull down/release, keyless entry, tire pressure monitors, electric
mirrors, etc.
Condition
Procedure
Inoperable
Require replacement.
Intermittent
Suggest replacement.
Missing
Require replacement.
ACTUATORS/MOTORS/SOLENOIDS/TRANSDUCERS
ACTUATORS/MOTORS/SOLENOIDS/TRANSDUCERS
Condition
Procedure
Note
Inoperative/
Require replacement.
intermittent
return, etc.)
Missing
Require replacement.
Out of adjustment
Further inspection
Follow OEM recommended
required.
adjustment procedures.
of specification.
Leaking (vacuum/
Suggest repair or
fluid/air)
replacement.
Noisy
Corroded, loose
terminals
Missing, damaged
Require repair or
mounting hardware
replacement of
mounting hardware.
Damaged
Suggest repair or
replacement.
WIRING HARNESS/CONNECTORS
WIRING HARNESS/CONNECTORS
Condition
Procedure
Routed incorrectly
Suggest repair.
Shorted/open
Require repair or replacement.
Excessive resistance
Poor ground
Suggest repair.
Damaged
Suggest repair or replacement.
FUSE BOX/BLOCK
FUSE BOX/BLOCK
Condition
Procedure
Note
Burned/melted
Require replacement. Determine cause and
Further inspection
correct prior to repair
required.
or replacement of fuse
box.
corroded, loose)
Loose terminals/
connectors
Missing, damaged
Require replacement
mounting hardware
of mounting hardware.
Condition
Procedure
Note
Inoperative,
Require replacement. Determine cause of
intermittent
Further inspection
condition and correct
required.
prior to replacement.
Corroded, loose
Suggest repair or
terminals
replacement.
Missing
Require replacement. Refer to OEM owner's
Damaged (e.g.,
Suggest repair or
melted, burned,
replacement.
cracked, etc.)
RELAYS
RELAYS
Condition
Procedure
Inoperative, intermittent
Require replacement.
Missing
Require replacement.
Damaged
Suggest replacement.
CONTROL MODULE
CONTROL MODULE
Condition
Procedure
Note
Inoperative/
Require replacement.
intermittent
expected operations)
Code set
Further inspection
Refer to manufacturer's
(if applicable)
required.
diagnostic trouble code
replacement of affected
component(s).
Damaged
Suggest replacement.
Corroded, loose
terminals
Missing, damaged
Require replacement
mounting hardware
of mounting hardware.
ELECTROCHROMATIC MIRROR
ELECTROCHROMATIC MIRROR
Condition
Procedure
Inoperative, intermittent
Require replacement.
Malfunctioning
Suggest replacement.
Missing
Require replacement.
Damaged
Suggest replacement.
Condition
Procedure
Inoperative, intermittent
Require repair or replacement.
Damaged
Suggest repair or replacement.
CLOCK
CLOCK
Condition
Procedure
Inoperative, intermittent
Require repair or replacement.
CIGARETTE LIGHTER/SOCKET/ELEMENT
CIGARETTE LIGHTER/SOCKET/ELEMENT
Condition
Procedure
Inoperative, intermittent
Require repair or replacement.
Missing
Suggest replacement.
Damaged
Suggest repair or replacement.
CRUISE CONTROL/LINKAGE/CABLES
CRUISE CONTROL/LINKAGE/CABLES
Condition
Procedure
Note
Missing
Require replacement.
Out of adjustment
Further inspection
Follow OEM recommended
required.
adjustment procedures.
of specification.
Disconnected
Further inspection
CAUTION: Reconnect and
required.
check for proper
operation.
Binding/seized
Further inspection
Determine cause of
required.
binding. Require repair
or replacement.
Broken
Require replacement.
Damaged
Suggest replacement.
Missing, damaged
Require repair or
mounting hardware
replacement of
or brackets
mounting hardware
or brackets.
Routed incorrectly
Suggest repair.
VACUUM HOSES/TUBES/RESERVOIRS
VACUUM HOSES/TUBES/RESERVOIRS
Condition
Procedure
Missing
Require replacement.
Leaking
Require repair or replacement.
Restricted
Require repair or replacement.
Routed incorrectly
Suggest repair.
Damaged
Suggest repair or replacement.
Condition
Procedure
Note
Improper output
Further inspection
Follow OEM recommended
signal
required.
service procedures.
excessive resistance.
Require repair or
replacement of affected
component(s).
Cracked sensor
Require replacement.
housing
Lead routed
Require re-routing
incorrectly
according to vehicle
manufacturer's
specifications.
replacement.
Contamination of
Further inspection
Identify and correct
surface
required.
source of contamination.
Suggest repair
(cleaning).
Missing sensor/tip
Require replacement.
Loose
Require repair or
replacement.
Damaged
Suggest replacement.
Missing, damaged
Require repair or
mounting hardware
replacement of
or brackets
mounting hardware
or brackets.
BRAKE/CLUTCH SWITCH
BRAKE/CLUTCH SWITCH
Condition
Procedure
Note
Inoperative
Require replacement.
Intermittent
return, etc.)
Out of adjustment
Further inspection
Follow OEM recommended
required.
adjustment procedure.
Require repair or
replacement if out of
specification.
Leaking
Suggest replacement.
Missing
Require replacement.
Missing, damaged
Require repair or
mounting hardware
replacement of
mounting hardware.
Corroded, loose
Suggest repair or
terminals
replacement.
Damaged
Suggest replacement.
Condition
Procedure
Note
Inoperative
Require replacement.
Intermittent
Out of adjustment
Further inspection
Follow OEM recommended
required.
required.
adjustment procedure.
Require repair or
replacement if out of
specification.
Leaking
Suggest replacement.
Missing, damaged
Require repair or
mounting hardware
replacement of
mounting hardware.
Damaged
Suggest replacement.
CELLULAR PHONES/ANTENNA
CELLULAR PHONES/ANTENNA
Condition
Procedure
Inoperative/intermittent
Require replacement.
Broken
Missing
Damaged
Suggest repair or replacement.
TRANSCEIVER/EXTERNAL SPEAKER/MICROPHONE
TRANSCEIVER/EXTERNAL SPEAKER/MICROPHONE
Condition
Procedure
Note
Inoperative/
Require repair or
intermittent
replacement
Malfunctioning
Suggest repair or
replacement.
Missing
Require replacement.
Missing, damaged
Require replacement
mounting hardware
of mounting hardware.
Corroded, loose
Suggest repair or
terminals
replacement.
forms of electrical
interference.
Damaged
Suggest repair or
replacement.
HORNS/SIRENS
HORNS/SIRENS
Condition
Procedure
Inoperative
Require repair or replacement.
Intermittent
Missing
Require replacement.
SECURITY/ALARM SYSTEM/SENSORS
SECURITY/ALARM SYSTEM/SENSORS
Condition
Procedure
Inoperative
Require repair or replacement.
Intermittent
Missing
Require replacement.
Condition
Procedure
Inoperative/intermittent
Require repair or replacement.
Malfunctioning
Suggest repair or replacement.
Missing
Require replacement.
Damaged
Suggest replacement.
Condition
Procedure
Routed incorrectly
Suggest repair.
Shorted/open
Require repair or replacement.
Excessive resistance
Poor ground
Suggest repair.
Damaged
Suggest repair or replacement.
RECEIVER/AMPLIFIER/SPEAKERS/EQUALIZER
SUB-WOOFER VOLUME CONTROL
RECEIVER/AMPLIFIER/SPEAKERS/EQUALIZER/SUB-WOOFER VOLUME CONTROL
Condition
Procedure
Note
Inoperative
Require repair or
replacement
Intermittent
Malfunctioning
Suggest repair or
replacement.
Missing
Require replacement.
Missing, damaged
Require replacement
mounting hardware
of mounting hardware.
forms of electrical
interference.
Corroded, loose
Suggest repair or
terminals
replacement.
Damaged
Suggest replacement.
TAPE/CD PLAYER
TAPE/CD PLAYER
Condition
Procedure
Note
Inoperative
Require repair or
replacement
Intermittent
Suggest repair or
replacement.
Malfunctioning
Missing
Require replacement.
Missing, damaged
Require replacement
mounting hardware
of mounting hardware.
forms of electrical
interference.
Corroded, loose
Suggest repair or
terminals
replacement.
Skips
Incorrect speed
Damaged
Suggest replacement.
WIPER SYSTEMS/MOTOR
WIPER SYSTEMS/MOTOR
Condition
Procedure
Note
Inoperative/
Require repair or
intermittent
replacement.
return, etc.)
Missing
Require replacement.
Out of adjustment
Further inspection
Follow OEM recommended
required.
adjustment procedures.
of specification.
Leaking (vacuum/
Suggest repair or
fluid/air)
replacement.
Noisy
Corroded, loose
terminals
Missing, damaged
Require repair or
mounting hardware
replacement of
mounting hardware.
Damaged
Suggest repair or
replacement.
LINKAGE/ARMS/BLADES
LINKAGE/ARMS/BLADES
Condition
Procedure
Inoperative
Require replacement.
Malfunctioning
Suggest repair or replacement.
Missing
Require replacement.
Loose
Noisy
Suggest repair or replacement.
Damaged
PUMP RESERVOIR
PUMP RESERVOIR
Condition
Procedure
Leaks
Require repair or replacement.
Missing
Require replacement.
Damaged
Suggest repair or replacement.
HOSES/NOZZLES
HOSES/NOZZLES
Condition
Procedure
Leaks
Require repair or replacement.
Missing
Require replacement.
Blocked
Require repair or replacement.
Damaged
Suggest repair or replacement.
FAX _______________________________
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END OF ARTICLE