FS-5406N

May 2010

Contents
How To Use The Illustrated Parts List .................................................................................................................................................. 3
CASE ......................................................................................................................................................................................................... 4
COUNTERSHAFT ASSY ....................................................................................................................................................................... 6
INPUT SHAFT ......................................................................................................................................................................................... 8
KITS & ASSEMBLIES ........................................................................................................................................................................... 9
LEVER ASSY ........................................................................................................................................................................................ 10
MAINSHAFT ASSY .............................................................................................................................................................................. 12
REVERSE IDLER GEAR ASSY ......................................................................................................................................................... 14
SHIFT BAR HOUSING ........................................................................................................................................................................ 15

How To Use The Illustrated Parts List

The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit
the interactive Electronic Parts Catalog at www.roadranger.com/epc.
Model Designation or Nomenclature
For information regarding Model Designation and Nomenclature, visit www.roadranger.com.
Kits and Assemblies (K/A's)
Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service
problem.
Kits and Assemblies are shown with applicable parts groupings in the parts listings.
Identifying Kits and Assemblies
A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations
Illustrations show parts in assembly groups.
Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
Notes are included on illustrations where additional information is needed.
Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with
the following categories
Item Number - corresponding with numbers on illlustrations for part identification.
Current Part - indentifies part as it is available for service.
Description - specifies part name or description.
Replaced Part - quantity quantity required for assembly.
Quantity - defines unique characteristics or requirements.
Notes - indicates Kits or Assemblies that contain a particular part.
Kits/Assy's Where Used

Group: CASE

CASE
Item

Current Part

Description

Replaced Part

Qty.

Notes

A-5634

CLUTCH HSG ASSY

#2 ALUMINUM, ABOVE CENTER

LINE PULL TYPE

S-2952

CASE ASSY

3
4
5
6
7
8
10
11
12
15
16
17
18
21
21
21
21
21
23
24

4300301
201398
12815
239613
23380
3315679
X-8L-408
X-8-1011
X-3-1000
3315659
4300888
4300121
239614
3315681
3315682
3315683
3315684
4300977
X-12-1207
X-12-1209

FITTING-45 DEGREE
PTO COVER
BUSHING
CAPSCREW
COVER
PLUG
SCREW & WASHER ASSY
CAPSCREW
LOCKWASHER
GASKET
FRONT BRG COVER-PULL
OIL SEAL
SCREW
SHIM .004
SHIM .007
SHIM .010
SHIM .020
SHIM .040
PIPE PLUG
PIPE PLUG

23726 ,3316236
,3316237 ,A - 5632 ,A 5771
3316276 ,4301285
,4304643 ,4305177
11H15

206466

1C1036

3315623

X12 1202 X12 1206

Kits/Assys Where
Needed

1
2
2
4
12
1
1
2
4
4
1
1
1
6
1
1
1
1
1
1
1

A-5634
3/8"-16X5/8"
A-5634
K-3423
5/8"-11X2-1/4"
5/8"
K-7028
K-3423
3/8"-16X3/4"
QUANTITY AS REQUIRED
QUANTITY AS REQUIRED
QUANTITY AS REQUIRED
QUANTITY AS REQUIRED
3/4" MAGNETIC

K-2183
K-2183
K-2183
K-2183

Item

Current Part

Description

27
30
31
32
32
32
32
32
33
34
36

4301607
3316160
711123
3315662
3315663
3315664
3315665
4300978
K-7045
4300119
K-3411

C/S REAR BRG COVER

SPEEDO ROTOR
BEARING CUP
SHIM .004
SHIM .007
SHIM .010
SHIM .020
SHIM .040
REAR BRG COVER KIT
OIL SEAL
NUT KIT

37
38
44
47
49
50
52

239436
86D8
X-8C-604
14373
239433
X-12-405
238370

WASHER
NUT
CAPSCREW
MAGNET
STUD
PIPE PLUG
LIFTING EYE

Replaced Part

4302621
21937 ,4301920
,4304690
86D08

Qty.
1
1
1
1
1
1
1
1
1
1
1
4
4
4
1
4
1
1

Notes

QUANTITY AS REQUIRED
QUANTITY AS REQUIRED
QUANTITY AS REQUIRED
QUANTITY AS REQUIRED

Kits/Assys Where
Needed

K-3423
K-2183
K-2183
K-2183
K-2183

K-3423

1/2"
1/2"-20
3/8"-16X1-1/4"
S-2952
1/2"-20X2-5/16"

Group: COUNTERSHAFT ASSY

COUNTERSHAFT ASSY
Item

Current Part

Description

1
2
3
5
6

3315686
3315687
K-3796
3315752
4304935

SNAP RING
WASHER
COUNTERSHAFT BRG KIT
SNAP RING
DRIVE GEAR-CNTRSHFT

4304936

5TH GEAR-CNTRSHFT

4304940

4TH GEAR-CNTRSHFT

4304941

3RD GEAR-CNTRSHFT

10
11

230292
4304939

KEY
COUNTERSHAFT

2
1

12
13

658981
660181

BEARING CONE
BEARING CUP

1
1

Replaced Part

5557008, 5557506
3315751

Qty.
1
1
1
1
1

Notes

Kits/Assys Where
Needed
K-3422,K-3423
K-3422

ORDERS FOR THIS PART MUST BE

PLACED THRU A NAVISTAR
INTERNATIONAL DEALER
ORDERS FOR THIS PART MUST BE
PLACED THRU A NAVISTAR
INTERNATIONAL DEALER
ORDERS FOR THIS PART MUST BE
PLACED THRU A NAVISTAR
INTERNATIONAL DEALER
ORDERS FOR THIS PART MUST BE
PLACED THRU A NAVISTAR
INTERNATIONAL DEALER
K-3422
ORDERS FOR THIS PART MUST BE
PLACED THRU A NAVISTAR
INTERNATIONAL DEALER
K-3423
K-3423

Group: INPUT SHAFT

INPUT SHAFT
Item

Current Part

Description

1
2
3

675250
742259
4304933

BEARING CUP
BEARING CONE
INPUT SHAFT-1.75"

Replaced Part

Qty.
1
1
1

Notes

ORDERS FOR THIS PART MUST BE

PLACED THRU A NAVISTAR
INTERNATIONAL DEALER

Kits/Assys Where
Needed
K-3423
K-3423

KITS & ASSEMBLIES

Item

Current Part

Description

K-2183
K-3411

SHIM KIT
NUT KIT

K-3421
K-3422
K-3423
K-3796
K-7028
K-7045
K-7051
K-7061

SYNCHRONIZER KIT
SMALL PARTS KIT
BASIC REBUILD KIT
COUNTERSHAFT BRG KIT
GASKET KIT
REAR BRG COVER KIT
SYNCHRONIZER KIT -3/4
SHIFT LEVER HSG KIT

S-2861

SHIFT BAR HSG ASSY

S-2952

CASE ASSY

Replaced Part

21937 ,4301920
,4304690
K - 7004

4302621
241075 ,4302711 ,A 6439
4303606
3316276 ,4301285
,4304643 ,4305177

Qty.

Notes

1
1
1
1
1
1
1
1
1
1
1

Kits/Assys Where
Needed
K-3423

K-3423

ALUMINUM HOUSING MEDIUM LEVER HEIGHT 3-1/8"

COMPLETE REVERSE SWITCH
POSITION - RIGHT FRONT

Group: LEVER ASSY

LEVER ASSY
Item

Current Part

Description

2
3
4
5

23180
4300690
23181
241076

PIN
SPRING
WASHER
SHIFT LEVER 27-1/2

6
7
8
9
10

202484
4301958
X-8C-604
201401
K-7061

DUST COVER
GASKET
CAPSCREW
SHIFT KNOB
SHIFT LEVER HSG KIT

10

Replaced Part

229337

241075 ,4302711 ,A 6439

Qty.
2
1
1
1
1
1
4
1
1

Notes

Kits/Assys Where
Needed
K-7061

STRAIGHT LEVER - "BEND TO

SUIT"
K-7028,K-7061
3/8"-16X1-1/4"
3/8"X24 THREAD
ALUMINUM HOUSING MEDIUM LEVER HEIGHT 3-1/8"

11

Group: MAINSHAFT ASSY

MAINSHAFT ASSY
Item

Current Part

Description

4
5
6
7
8

710787
4301467
A-6608
4301476
4304932

BEARING CONE
SYNCHRONIZER CUP 5/6
SYNCHRONIZER ASSY 5/6
CLUTCH HUB 5/6
5TH GEAR-MAINSHAFT

9
10
11
12

3315737
3315728
3315727
4304946

BEARING
SNAP RING
WASHER
4TH GEAR-MAINSHAFT

13
14
15
16

4124075
4301466
3315725
A-6136

BEARING
SYNCHRONIZER CUP 3/4
SNAP RING
SYNCHRONIZER ASSY 3/4

12

Replaced Part

Qty.

A - 6137

1
2
1
1
1

3315729

4301457 4304050

2
1
1
1

2
2
2
1

Notes

Kits/Assys Where
Needed
K-3423
K-3421
K-3421

ORDERS FOR THIS PART MUST BE

PLACED THRU A NAVISTAR
INTERNATIONAL DEALER
K-3423
K-3422
K-3422
ORDERS FOR THIS PART MUST BE
PLACED THRU A NAVISTAR
INTERNATIONAL DEALER
K-3423
K-7051
K-3422,K-3423
K-7051

Item

Current Part

Description

17
18

4301475
4304945

CLUTCH HUB 3/4

3RD GEAR-MAINSHAFT

19
20
21
22

3315722
3315717
3315719
4304944

BEARING
SNAP RING
WASHER
2ND GEAR-MAINSHAFT

23

A-7934

SYNCHRONIZER ASSY 1/2

24
25

4304545
4304547

26
27
28
31
33
34
35
36

4301474
4304550
10J06
3315703
4304549
4301492
5557003
4304555

1ST GEAR-MAINSHAFT
REVERSE GEARMAINSHAFT
CLUTCH HUB-REV
SLIDING CLUTCH-REV
STEEL BALL
BEARING
MAINSHAFT
WASHER
BEARING CONE
BEARING

Replaced Part

Qty.

Notes

Kits/Assys Where
Needed

,4304452
1
1

3315718

4304551 ,A - 6801,A6932
4303809 ,4303946

4303808

2
1
1
1

ORDERS FOR THIS PART MUST BE

PLACED THRU A NAVISTAR
INTERNATIONAL DEALER
K-3423
K-3422
K-3422
ORDERS FOR THIS PART MUST BE
PLACED THRU A NAVISTAR
INTERNATIONAL DEALER

1
1
1
1
1
2
4
1
1
1
1

3/16"

K-3422
K-3423
K-3422
K-3423
K-3423

13

Group: REVERSE IDLER GEAR ASSY

REVERSE IDLER GEAR ASSY

Item

Current Part

Description

15
16
18
19
20

3315674
3315676
3315672
10J06
4304318

BEARING
SPACER
REVERSE IDLER SHAFT
STEEL BALL
REVERSE IDLER GEAR

14

Replaced Part

Qty.
2
1
1
1
1

Notes

Kits/Assys Where
Needed
K-3423

3/16"

K-3422

Group: SHIFT BAR HOUSING

SHIFT BAR HOUSING

Item

Current Part

Description

Replaced Part

Qty.

A-6744

SHIFT BAR HSG ASSY

3315760 ,4302947

Notes

Kits/Assys Where
Needed

15

Item

Current Part

2
3
4
5
6
7

4300854
X-8C-600
3315765
10J14
201044
4301719

19
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
39
40
41
43
44
44
45
46
47
999

21736
3316296
3316298
21723
21724
3316295
3316300
4301469
3315897
3315778
4304561
3315772
4301471
A-6139
1JM6028
1JM3528
4301472
A-6138
4301279
3315757
233043
227675
235052
4303656
15900
X-8-688
238370
S-2861

16

Description

GASKET
CAPSCREW
SPRING
STEEL BALL
PIN
BALL RETAINERREVERSE
SNAP RING
PLUNGER
WASHER
SPRING
SPRING
WASHER
SHIFT BLOCK REV
YOKE BAR REV
YOKE ASSY REV
SHIFT BLOCK 1ST/2ND
YOKE BAR 1ST/2ND
YOKE ASSY 1ST/2ND
YOKE BAR 3RD/4TH
YOKE ASSY 3RD/4TH
PIN
PIN
YOKE BAR 5TH/6TH
YOKE ASSY 5TH/6TH
SHIFT BAR RETAINER
SHIFT BAR RETAINER
CAPSCREW
INSERT - YOKE PAD
CA PLUG
PLUG
GASKET
CAPSCREW
LIFTING EYE
SHIFT BAR HSG ASSY

Replaced Part
,4303606 ,A - 6536 ,A 6537
3315678
239611

4303819
3315770
4301486

4301488
3315756

15917

4303606

Qty.

1
12
4
13
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
6
1
1
2
1
8
6
1
1
1
5
5
1

Notes

Kits/Assys Where
Needed

K-7028,S-2861
3/8"-16X1"
7/16"

K-3423
K-3422

3/8"-16X1"
A-6138,A-6139,K-3422
9/16 - 18
9/16 - 18, THREADED
K-7028,S-2861
3/8"-16X1"
COMPLETE REVERSE SWITCH
POSITION - RIGHT FRONT

17

18