Professional Documents
Culture Documents
113 Main Street, Box 270, Bloomingdale, New Jersey 07403 Phone: (973) 838-1780 / 1-800-LOW VIBE Fax: (973) 492-8430
orfund Dynamics, (an Aeroflex, Inc. subsidiary company) is a manufacturer of shock, vibration and structureborne noise isolation products for stationary, mobile and marine equipment. Engineering, sales and production facilities are located in Bloomingdale, NJ, with a total work force of 100 and approximately 20,000 sq. ft. of manufacturing space. Korfund Dynamics product line includes spring, elastomer, cable and pad-type isolators. Inventories of standard products are maintained for off-the-shelf delivery. Production tooling exists for all standard series and large quantities can be supplied in two to four weeks from order placement. Engineering development and test facilities include computerized testing for static and dynamic shock and vibration evaluation. If one of Korfund Dynamics' standard products is not suitable for a particular application, our engineering group will work closely with the customer to develop a modified standard or special design to provide the optimum isolation system. Specially engineered designs can usually be developed with prototype tooling in four to six weeks. Korfund Dynamics has developed new products primarily to serve the industrial OEM markets. These new products include a range of elastomer isolator designs offering lightweight, rugged, low-profile installations. Typical applications include motor generator sets, gas and diesel engines, radiators and charge air coolers, operator cabs and all types of industrial equipment. The following is a summary of the Products/Benefits provided by Korfund Dynamics.
Wide load range to 25,000 lbs. Available with adjustable snubbing. Available with leveling hardware. Available for seismic requirements.
Available in designs with up to 1/2" deection. Available in load ranges to 5,000 lbs. Reduces structureborne noise. Available for seismic requirements.
All axis isolation. Compact, low-prole design. Excellent vibration damping Large dynamic displacement attenuates heavy shocks.
KORFUND DYNAMICS
LF Series RB Series
RSM Series
`
Korpad
SERIES . . . . . . . . . . . . . PAD DESCRIPTION . . . . . . . . . . . . . . . PAGES Elasto-Rib . . . . . . . . . . . . Cork & Wafe Embossed Elastomer . . . . . 43 Elasto-Grip . . . . . . . . . . . Wafe-Embossed Elastomer. . . . . . . . . . . . 43 Korpad . . . . . . . . . . . . . . Wafe-Designed Elastomer . . . . . . . . . . . . 43 Maxi-Flex . . . . . . . . . . . . E - Z Cut Elastomer. . . . . . . . . . . . . . . . . . 44 Fabriply . . . . . . . . . . . . . Elastomer Isolation Pads. . . . . . . . . . . . . . . 44 Machinery Cork . . . . . . . Cork Plates. . . . . . . . . . . . . . . . . . . . . . . . . . 45 EU Damper . . . . . . . . . Elasto-Rib Damper . . . . . . . . . . . . . . . . . . . 45
SERIES . . . . . . . . . . . . . ISOLATOR DESCRIPTION. . . . . . . . . . PAGES CE/CESS . . . . . . . . . . . . Cast Housing . . . . . . . . . . . . . . . . . . . . . . 46 - 48 SNE. . . . . . . . . . . . . . . . . Stationary Welded . . . . . . . . . . . . . . . . . . 49 - 50 L . . . . . . . . . . . . . . . . . . . Versatile Rugged . . . . . . . . . . . . . . . . . . . 51 - 53 S . . . . . . . . . . . . . . . . . . . Heavy-Duty Welded . . . . . . . . . . . . . . . . . 54 - 57 KMS . . . . . . . . . . . . . . . . Heavy-Duty Restrained . . . . . . . . . . . . . . 58
CE Series
KMS Series
SERIES . . . . . . . . . . . . . ISOLATOR DESCRIPTION . . . . . . . . . . PAGE CB . . . . . . . . . . . . . . . . . . Helical Cable . . . . . . . . . . . . . . . . . . . . . . . 59 CCA . . . . . . . . . . . . . . . . Circular Arch. . . . . . . . . . . . . . . . . . . . . . . . 59 AEQM . . . . . . . . . . . . . . . Seismic Restrained Spring-Flex . . . . . . . . 60 SR . . . . . . . . . . . . . . . . . . Seismic Restraint . . . . . . . . . . . . . . . . . . . . 60 AWMR. . . . . . . . . . . . . . . Seismic Restrained Spring-Flex . . . . . . . . 60 AWRS . . . . . . . . . . . . . . . Restrained Spring-Flex . . . . . . . . . . . . . . . 60 UN. . . . . . . . . . . . . . . . . . Heavy Duty Spring . . . . . . . . . . . . . . . . . . . 61 HDSIP . . . . . . . . . . . . . . . Heavy Duty Shock Pad System. . . . . . . . . 61
KORFUND DYNAMICS
APPLICATION
CM KMS
MB
KORFUND DYNAMICS
Actuators X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X
Air Conditioners
Cabs (Vehicle)
Computer Equip.
Electronics/Instr.
Engines/Drive Trains
Fans/Blowers
Hammers
Machinery/Heavy
Marine Engs./Gens.
Motors
Pumps/Compressors
Radiators
Roll Grinders
Seismic
Shakers
Shipping Containers
Transformers
Vibrating Screens
In particular, the high frequency attenuation is less for the mounting system with greater damping. For lightly damped systems, the earlier equation can be reduced to: 1 T= 1- (fd/fn)2 Except at resonance, where transmissibility equals innity, this simpler equation will provide reasonable estimates of transmissibility for critical damping ratios less than about 0.10. For any isolator with negligible damping, the static deection of an isolation system is related to the vertical natural frequency by the following equation: 9.8 st = fn2
This last equation assumes that the dynamic stiffness of the isolation system is equivalent to the static stiffness of the system, which is reasonably correct for isolators with negligible damping, such as steel springs. However, isolators with a signicant amount of damping exhibit dynamic stiffness, and the resultant natural frequency is higher than for an undamped spring with the same static deection. Several aspects of vibration control are combined in Figure 3. The horizontal scale shows the disturbing frequency in cycles per minute (divide by 60 for cycles per second, or Hz), while the leftmost scale shows the isolation system natural frequency, also in cycles per minute. Lines at an angle of 45 show transmissibility. With this nomenclature, 1 percent transmissibility is a transmissibility of 0.01, etc. These lines assume a critical damping ratio (C/Cc) of zero no damping. The second scale from the left shows static deection. So, from this curve it is possible to determine the expected transmissibility for any value of static deection at any given disturbing frequency. This discussion regarding vibration isolation has been limited so far to a mass symmetrically supported about its center of gravity and vibrated only in the vertical direction. In practice, most installations exhibit signicant horizontal excitations. Rocking modes are evidenced by a shimmying-type motion. The lower frequency mode acts as a vibration centered about a point well below the center of gravity, while the upper frequency mode acts as a vibration centered closer to the center of gravity. In the presence of rocking modes, a transmissibility versus frequency curve will show two discernible peaks, one or both showing a frequency range of amplication. Damping has the same effect on the transmissibility curve with rocking modes as it does on the theoretical transmissibility curves
KORFUND DYNAMICS
1 % TRANSMISSIBILITY= 100
( ffdn ) 1
KORFUND DYNAMICS
Moment of Inertia
The mass moment of inertia of a rigid body about a given axis in the body is the sum of the product of the mass of each volume element and the square of its distance from the axis. Typical units are inchpound-sec2.
Center of Gravity
The point of support at which a body would be in balance.
Compression
When a body, such as a spring, is compressed from its free conguration, it is said to be in compression.
Natural Frequency
In an oscillating system, the frequency at which the system will vibrate. This is a function of the weight of the isolated equipment and the stiffness of the isolation system. Typically designated as fn. Common units are Hz or CPS.
Damping
Damping is the dissipation of energy with time or distance. Three types of damping are frequently encountered: coulomb, hysteretic and viscous.
Octave Band
An octave is the interval between two discrete frequencies having a frequency ratio of two. For instance, frequencies of 25 Hz and 50 Hz are said to be separated by one octave.
Damping Factor
A dimensionless ratio dening the amount of damping in a system. Generally idened as C/Cc or .
Period
The period is the time required for a periodic motion to repeat itself. The common unit is seconds. Period is the inverse of frequency.
Decade Band
A decade is the interval between two discrete frequencies having a basic frequency ratio of ten. For example, frequencies of 7 Hz and 70 Hz, are said to be one decade apart.
Random Vibration
Oscillations whose instantaneous amplitude can only be described as a random variable at any given instant in time. Typical unit is Power Spectral Density - PSD - in terms of g2/Hz.
Decibel
The decibel is a dimensionless unit of level which denotes the ratio between two quantities, such as Power, Pressure or Acceleration.
Resonance
Resonance occurs when the frequency of excitation is equal to the natural frequency of the system. When this happens, the amplitude of vibration increases and is only limited by the amount of damping present in the isolation system.
Deection
Deection is the distance an elastic body or spring moves when subjected to a static or dynamic force. Typical units are inches or mm.
Shear
When a body, such as a rubber mount, is subject to equal and opposite forces which are not in line, the forces tend to shear the body in two. The stiffness of a rubber mount subjected to this type of loading is referred to as shear stiffness.
Displacement
Displacement is the change of position of a body, usually measured from the mean position of rest. Common units are inches (Double Amplitude) or mm (Double Amplitude). Displacement is related to acceleration by frequency.
Shock
Shock is a transient condition where the equilibrium of a system is disrupted by a sudden applied force or increment of force, or by a sudden change in the direction or magnitude of a velocity vector.
Elastomer
A generic term which encompasses all types of rubber, natural or synthetic. There are numerous families of elastomers. The type of elastomer chosen for any application depends on the environment in which the elastomer will be used.
Shock Pulse
A primary disturbance characterized by a rise and decay of acceleration in a relatively short time. Shock pulse is generally shown as a plot of acceleration vs. time.
Fragility
Fragility is the amount of shock or vibration which a piece of equipment can withstand. Isolation systems are designed or selected to limit the transmission of forces to the stated fragility.
Sinusoidal Vibration
Oscillations in which motion is periodic with time in the form of a sine curve. Rotating equipment generate vibrations which are frequently considered as sinusoidal.
Free Vibration
The oscillation of a system when there are no externally applied forces.
Stiffness
The force required to deect an isolator a unit distance. Stiffness is the slope of a curve showing Force on the Y-Axis and Deection on the X-Axis. Typical units are pounds/inch.
Frequency
The number of complete cycles of oscillations per unit of time. The frequency of a function periodic in time is the reciprocal of the period. Common units are Hz or CPS (Cycles per second).
Transmissibility
Transmissibility is the ratio of the transmitted force to the imposed force, or output divided by input.
Mass
Weight in pounds divided by the gravitational constant, (g=32.2ft./sec2 or 386 in./sec2).
Velocity
Velocity is a vector that denes the time rate of change of displacement. Typical units are in./sec. Velocity is related to acceleration or displacement by frequency.
Modulus
Modulus is a material characteristic which is related to the stiffness of a mount. Modulus is the ratio of stress to strain in the elastomer at a given loading condition. Compression stiffness is related to compression modulus (E) and shear stiffness is related to shear modulus (G). Typical units are lb./in.2.
KORFUND DYNAMICS
LF Series
Features/Benets
Static Load Ranges from 402800 lbs. Low Prole Rugged Construction All bonded construction Axial and radial loading Fail-safe design with snubbing washers Axial to radial stiffness approximately 1:1 Low natural frequency (approx. 10 Hz at max. load) Structureborne noise attenuation
LF1 LF1.5
Construction/Material Data
Structural sections carbon steel/sintered metal Corrosion resistant coating on metal surfaces Neoprene elastomer Resists oils, ozone and most solvents Operating temperature range (20F to +180F) Damping ratio C/Cc = 0.1 (transmissibility approx. 5:1 at resonance)
LF2
LF3
Applications
Highway and off-highway vehicles Isolate engines, cabs and radiators Motor generators and compressors Pumps and centrifuges Portable equipment and machinery Marine equipment and power plants Fans and blowers
LF4
Dia. A
Dia. B
Thickness C
LF4 Series
KORFUND DYNAMICS
LF1 Series
Part Number LF1 - 150 LF1 - 200 LF1 - 270 LF1 - 330 Axial Static Load, Max. (pounds) 150 200 270 330 Radial Static Load,Max. (pounds) 100 150 180 220
LF1.5 Series
Part Number LF1.5 - 270 LF1.5 - 350 LF1.5 - 450 LF1.5 - 570 Axial Static Load, Max. (pounds) 270 350 450 570
4.75 3.75
2.75
1000 450 270 LOAD, POUNDS 300 750 200 LOAD POUNDS 350
200 150
270 500
100
250
.05
.10
.15
.20
.25
0 0.00
0.04
0.08
0.12
0.16
0.20
0.24
DEFLECTION, INCHES
DEFLECTION, INCHES
500 300 LOAD, POUNDS 200 150 100 330 270 50 200 150 30 20 6 7 8 9 10 15 20 25 30 FREQUENCY, Hz
LOAD, POUNDS
300 200
7 8 9 10
15
20
25
30
FREQUENCY, Hz
KORFUND DYNAMICS
LF2 Series
Part Number LF2 - 500 LF2 - 650 LF2 - 800 LF2 - 1000 Axial Static Load, Max. (pounds) 500 650 800 1000 Radial Static Load,Max. (pounds) 330 430 530 660
LF3 Series
Part Number LF3 - 700 LF3 - 900 LF3 - 1200 LF3 - 1500 Axial Static Load, Max. (pounds) 700 900 1200 1500 Radial Static Load,Max. (pounds) 450 600 800 1000
1200
LOAD, POUNDS
400
400
200
200 0
0.5 .10 .15 .20 .25
0 DEFLECTION, INCHES
.05
.10
.15
.20
.25
DEFLECTION, INCHES
2000 1500 1000 900 800 700 600 500 400 300 900 200 700 150 1500 1200
LOAD, POUNDS
100 6 7 8 9 10 15 FREQUENCY, Hz 20 25 30
KORFUND DYNAMICS
LF4 Series
Part Number LF4 - 1200 LF4 - 1600 LF4 - 2100 LF4 - 2800 Axial Static Load, Max. (pounds) 1200 1600 2100 2800
7.50 6.00
Installation Congurations
4.75
1.50 4.00
A 9.00
B 7.50
C 0.44
D 3.00
E 5.50
F 1.75
G 0.19
H 1.75
J 2.75
DEFLECTION, INCHES
NOT CURRENTLY AVAILABLE 10.00 11.00 8.50 9.50 0.53 0.56 3.75 4.00 6.50 7.50 2.25 3.00 0.25 0.31 2.25 3.00 3.44 4.37
3000 LF42800 LF42100 2000 LF41600 1500 LF41200 1000 900 800 700 600 500 400 300
LOAD, POUNDS
Standoff Part No. 168600-1 Material: 168600-2 168600-3 Gray Cast Iron per ASTM A48-83, Class 30
200 150
100 6 7 8 9 10 15 FREQUENCY, Hz 20 25 30
KORFUND DYNAMICS
Notes: 1. Structural sections carbon steel 2. Rust-resistant coating on metal surfaces 3. Axial to radial stiffness ratio approx. 5:1 4. Weight: Approx. .5 lbs.
Dia. 2.00"
Thickness .13"
Load Pounds
700 600 500 400 300 200 100 0 0 .05 .10 .15 .20 .25 .30 .35 .40 75 175 100
Deflection Inches
LFS Mounts
Note: Contact Korfund Engineering for Mounting System Analysis and Recommendations
KORFUND DYNAMICS
10
LLF Series
Part Number LLF-400 LLF-700 LLF-1000 LLF-1300 250-400 400-700 700-1000 1000-1300 .15 .15 .15 .15
Features/Benets
Static Load Range 250 1300 lbs. Low Prole Rugged Construction All bonded construction Fail-safe design with built-in snubbing washer Axial to radial stiffness approximately 1:3.5 Low natural frequency (approx. 8 Hz at max. load) Structureborne noise attenuation
7.50 6.00
4.75
Construction/Material Data
Structural sections carbon steel/sintered metal Corrosion resistant coating on metal surfaces Neoprene elastomer Resists oils, ozone and most solvents Operating temperature range (20F to +180F) Damping ratio C/Cc = 0.1 (transmissibility approx. 5:1 at resonance) Weight - 6 lbs. (approx.)
DIA. .656 Hole (2 Places) 3/4 10 TAP DIA. 1.50 MAX. TH'D DEPTH DIA. 4.00 DIA. 1.75 .25
1.00
3.62 4
Applications
Highway and off-highway vehicles Isolate engines, cabs and radiators Motor generators and compressors Pumps and centrifuges Portable equipment and machinery Marine equipment and power plants Fans and blowers
DETAIL 'A'
Load Pounds
-1300
2500
Note: Mount is provided with snubbing washer attached as shown in Detail 'A'
-1000
2000
-700
1500 1000 500 0 0 .05 .10 .15 .20 .25 .30 .35 .40
-400
Deflection Inches
11
KORFUND DYNAMICS
MB Series
Features/Benets
Static Load Ranges from 30 to 1300 lbs. Axial and Radial Loading Structureborne noise attenuation Fail-Safe Design Natural Frequency 12 to 15Hz at max. rated load Built-in leveling device Furnished as complete assembly for ease of installation
MB1
Construction/Material Data
Housing - cast aluminum, heat treated Hardware - carbon steel, zinc plated Elastomer - Neoprene Resists oils, ozone and most solvents Operating Temperature (20F to +180F) Damping Ratio C/Cc = 0.1 (transmissibility approx. 5:1 at resonance)
MB3
Applications
Marine, Vehicular and Stationary Equipment Engine Generators and Compressors Pumps and Centrifuges Electric Motors and Transformers Roof-top equipment subjected to weathering and severe winds Engine/Drive Trains
Installation Conguration
KORFUND DYNAMICS
12
MB1 Series
Part Number MB1-60 MB1-120 MB1-200 Axial Static Load, Max. (pounds) 60 120 200 Radial Static Load, Max. (pounds) 30 40 50
MB3 Series
Part Number MB3-350 MB3-700 MB3-1300 Axial Static Load, Max. (pounds) 350 700 1300 Radial Static Load, Max. (pounds) 140 300 650
1500
700
300 120
DEFLECTION, INCHES
DEFLECTION, INCHES
Load Vs. Natural Frequency Part Number MB1-60 MB1-120 MB1-200 Axial Static Load, Max. (pounds) 60 120 200 Approximate Natural Freq. (Hz) (at Max. Load) 15 15 15 Part Number
Load Vs. Natural Frequency Axial Static Load, Max. (pounds) 350 700 1300 Approximate Natural Freq. (Hz) (at Max. Load) 12 12 12
13
KORFUND DYNAMICS
RSM Series
RSM1 & 3 Series
The RSM1 & 3 series mounts are fully bonded, failsafe, neoprene elastomer mounts designed to provide shock and vibration isolation for a variety of applications in the light to medium load range. The mount can be provided in a ductile iron outer housing for seismic or heavy duty applications, or with an aluminum cast housing for applications where weight is a critical consideration.
RSM1
Features/Benets
Static Load Ranges from 250 to 1300 lbs. Axial and Radial Loading Structureborne noise attenuation Fail-Safe Design Natural Frequency 8Hz at max. rated load Furnished as complete assembly for ease of installation
RSM3
Housing - cast aluminum, heat treated. Also available in a ductile iron housing for seismic or heavy duty applications Hardware - carbon steel, zinc plated Elastomer - Neoprene Resists oils, ozone and most solvents Operating Temperature (20F to +180F) Damping Ratio C/Cc = 0.1 (transmissibility approx. 5:1 at resonance)
Construction/Material Data
Applications
Marine, Vehicular and Stationary Equipment Engine Generators and Compressors Pumps and Centrifuges Electric Motors and Transformers Roof-top equipment subjected to seismic and severe wind loads Engine/Drive Trains Marine propulsion equipment
Notes: 1. For aluminum housing order RSMA1 or RSMA3 2. Finish: Black paint 3. Weight: RSM1 2.9 lbs., RSM3 14.8 lbs. RSMA1 1.7 lbs., RSMA3 8.1 lbs. 4. Stiffness Ratio: Axial / Radial = 1 / 3.5 (approx.) 5. Mount supplied with hardware shown in DETAIL 'A'
KORFUND DYNAMICS
14
RSM1 Series
Part Number RSM1-120 RSM1-200 RSM1-250 RSM1-400 Load Range (pounds) 60-120 100-200 125-250 200-400 Deection at Max. Load (in.) .15 .15 .15 .15
RSM3 Series
Part Number RSM3-400 RSM3-700 RSM3-1000 RSM3-1300 Load Range (pounds) 250-400 400-700 700-1000 1000-1300 Deection at Max. Load (in.) .15 .15 .15 .15
Load Pounds
-250
600
3000
-1300
2500
-200
400 200 0 0 .025 .05 .075 .10 .125 .15 .175 .20 .225 .25 .275 .30 .325 .35 .375 .40
-1000
2000
-120
1500 1000 500 0
-700
-400
Deflection Inches
.375 .40
Deflection Inches
15
KORFUND DYNAMICS
LR Series
Features/Benets
Static Load Range 20 to 400 lbs. Low Prole Fail-safe design with snubbing washer Axial to radial stiffness approximately 6:1 Can be focused to decouple system
Construction/Material Data
Structural sections carbon steel Rust-resistant coating on metal surfaces Neoprene Elastomer Resists oils, ozone and most solvents Operating temperature range (20F to +180F) Damping ratio C/Cc = .10 (transmissibility approx. 5:1 at resonance)
Applications
Small/medium diesel or gas engines Motor generators and compressors Pumps and centrifuges Fans and blowers Portable equipment and machinery
Dia. 'A'
Dia. 'B'
KORFUND DYNAMICS
16
LR1 Series
Part Number LR1-40 LR1-75 LR1-100 LR1-150 LR1-230 Static Load Nominal lbs. 40 75 100 150 230
LR2 Series
Part Number LR2-100 LR2-160 LR2-240 LR2-320 LR2-400 Static Load Nominal lbs. 100 160 240 320 400
LR2-320
.05
.10
.15
.20
.25
.05
.10
.15
.20
.25
DEFLECTION, INCHES AXIAL LOAD Vs. FREQUENCY 500 -400 400 300 -240 200 -160 -320
150 100
LOAD, POUNDS
LOAD, POUNDS
100 90 80 70 60 50 40 30
75
-100 100 80 60 50 40 30
40
20
20
10 15 20 FREQUENCY, Hz
30
6 7 8 9 10
15
20
25 30
40
50
FREQUENCY, Hz
17
KORFUND DYNAMICS
BM Series
Features/Benets
Static Load Range 30 260 lbs. Normally Recommended for vertically applied loads Low natural frequency (approx. 8 Hz at max. rated load) Provides high deection shock isolation Structureborne noise attenuation
BM1
Construction/Material Data
Structural sections - carbon steel Rust resistant coating on metal surfaces Neoprene elastomer Resists oils, ozone and most solvents Operating temperature range (20F to +180F) Damping ratio C/Cc = .01 (transmissibility approx. 5:1 at resonance)
BM2
Applications
Motor Generators and Compressors Electric Motors HVAC Equipment Mobile Equipment and Machinery Centrifuges and Pumps In-Plant Machinery
Typical Installation
EQUIPMENT BASE
MOUNT
FLOOR
CAUTION: Mount is not inherently "fail safe", and therefore should not be used in mobile applications without some external means of restraint.
KORFUND DYNAMICS
18
BM1
Part No. BM1-60 BM1-100 BM1-130 Axial Static Load Range (pounds) 30 60 50 100 65 130
BM2
Part No. BM2-200 BM2-260 Axial Static Load Range (pounds) 100 200 130 260
4.41 3.75
4.00
350
250
200
100
LOAD, POUNDS
250
150 60 100
200
150 50 100 0
.10
.20
.30
.40
.50
50
DEFLECTION, INCHES 0
.10
.20
.30
.40
.50
DEFLECTION, INCHES
19
KORFUND DYNAMICS
BMX2 Series High Load Elastomer Shock & Vibration Isolation Mounts
Part Number BMX2-1 BMX2-2 BMX2-3 Axial Static Load Range (pounds) 175 350 250 500 350 700
Features/Benets
Static Load Range 250 700 lbs. Normally Recommended for vertically applied loads Low natural frequency (approx. 8 Hz at max. rated load) Provides good shock isolation Structureborne noise attenuation
BMX2
Construction/Material Data
Structural sections - carbon steel Rust resistant coating on metal surfaces Neoprene elastomer Resists oils, ozone and most solvents Operating temperature range (20F to +180F) Damping ratio C/Cc = .1 (transmissibility approx. 5:1 at resonance)
Applications
Motor Generators and Compressors Electric Motors HVAC Equipment Centrifuges and Pumps In-Plant Machinery
Typical Installation
EQUIPMENT BASE
MOUNT
FLOOR
CAUTION: Mount is not inherently "fail safe", and therefore should not be used in mobile applications without some external means of restraint.
KORFUND DYNAMICS
20
BMX2 Series
4.41 3.75
4.00
1.53
1.50
.090 SECTION AA
1600
BMX2-3
1400
BMX2-2
1000 BMX2-1
800
600
400
200
21
KORFUND DYNAMICS
RB Series
Features/Benets
Static Load Ranges from 30 4600 lbs. Full rebound protection Bonded center tube Axial and radial loadings Fail-safe design with snubbing washers Natural frequency 10 15 Hz at max. rated load Structureborne noise attenuation
Construction/Material Data
Structural sections carbon steel Rust-resistant coating on metal surfaces Neoprene elastomer Resists oils, ozone and most solvents Operating temperature range (20F to +180F) Damping ratio C/Cc = 0.1 (transmissibility approx. 5:1 at resonance)
Applications
Highway and off-highway vehicles Isolate engines, cabs, radiators, battery boxes, fuel tanks and accessories Motor generators and compressors Pumps and centrifuges Marine equipment and power plants HVAC equipment Portable equipment and machinery Ofce equipment/computers
Dia. A
Dia. B
Thickness C
KORFUND DYNAMICS
22
RB1 Series
Part Number RB1-60 RB1-120 RB1-200 Axial Static Load, Max. (Pounds) 60 120 200 Radial Static Load, Max. (Pounds) 30 40 50
RB2 Series
Part Number RB2-150 RB2-300 RB2-500 Axial Static Load, Max. (Pounds) 150 300 500 Radial Static Load, Max. (Pounds) 60 120 200
WEIGHT .1 lbs.
500
RB1-200
1200
1000
LOAD, POUNDS
500 800
300 RB1-120
600 300
200
400
RB1-60
150
100
200
DEFLECTION, INCHES
LOAD Vs. NATURAL FREQUENCY Part Number RB1-60 RB1-120 RB1-200 Mounting Plate Thickness (Inches) .38 .38 .38 Approximate Natural Frequency (at Max. Load) 15 Hz 15 Hz 15 Hz
LOAD Vs. NATURAL FREQUENCY Part Number RB2-150 RB2-300 RB2-500 Mounting Plate Thickness (Inches) .56 .56 .56 Approximate Natural Frequency (at Max. Load) 12 Hz 12 Hz 12 Hz
23
KORFUND DYNAMICS
RB3 Series
Part Number RB3-350 RB3-700 RB3-1300 Axial Static Load, Max. (Pounds) 350 700 1300 Radial Static Load, Max. (Pounds) 140 300 650
RB4 Series
Part Number RB4-500 RB4-1000 RB4-2100 Axial Static Load, Max. (Pounds) 500 1000 2100 Radial Static Load, Max. (Pounds) 200 400 900
WEIGHT .7 lbs.
1500
LOAD, POUNDS
RB3-700
3000 RB4-1000
1000 RB3-350
2000
.02
.04
.06
.08
.10
.12
.14
.16
.18
.05
0.10
0.15
0.20
0.25
DEFLECTION, INCHES
DEFLECTION, INCHES
LOAD Vs. NATURAL FREQUENCY Part Number RB3-350 RB3-700 RB3-1300 Mounting Plate Thickness (Inches) .88 .88 .88 Approximate Natural Frequency (at Max. Load) 12 Hz 12 Hz 12 Hz
LOAD Vs. NATURAL FREQUENCY Part Number RB4-500 RB4-1000 RB4-2100 Mounting Plate Thickness (Inches) 1.12 1.12 1.12 Approximate Natural Frequency (at Max. Load) 10 Hz 10 Hz 10 Hz
KORFUND DYNAMICS
24
RB5 Series
Part Number RB5-2600 RB5-3600 RB5-4600 Axial Static Load, Max. (Pounds) 2600 3600 4600 Radial Static Load, Max. (Pounds) 1000 1450 1900
Installation Data
Installation Congurations
5000
4000
Installation Dimensions (inches) Mount A .04 .06 .09 .12 .12 B 1.25 1.94 2.43 2.88 3.38 C .38 .56 .88 1.12 1.25 D .75 1.25 1.50 2.25 2.50
3000
2000
1000
RB4 RB5
0 0.05 0.1 0.15 Deflection - Inches 0.2 0.25
LOAD Vs. NATURAL FREQUENCY Part Number RB5-2600 RB5-3600 RB5-4600 Mounting Plate Thickness (Inches) 1.25 1.25 1.25 Approximate Natural Frequency (at Max. Load) 10 Hz 10 Hz 10 Hz
25
KORFUND DYNAMICS
RBX2 Series
RBX2 Series
The RBX2 series is a rugged, ring and bushing type mount designed for light load ranges. The integral bonded wear plate provides improved fatigue life and wear resistance for applications where severe shock and vibration conditions exist. Installation is also simplied with this wear plate design due to the fact that a smooth, close tolerance attachment hole is not required. Applications include small engines, pumps, generators, radiators, and operator cabs in severe environments. The mount is fail-safe when used with the recommended snubbing washer. At maximum rated load, the mount exhibits a natural frequency of about 12 Hz when installed in a .56 thick mounting plate. Standard elastomer is neoprene for resistance to oils, ozone, and most solvents.
I.D. .53
BUSHING
.45
Snubbing Washer P/N 148099-18 (zinc plated carbon steel) Dia. .51"
1.23
RING
Dia. 2.00"
1.88
Thickness .13"
KORFUND DYNAMICS
26
RBX2 Series
Load Pounds
1000 800 600 400 200 0 0 .025 .05 .075 .10 .125 .15 .175 .20 .225 150
260
Deflection Inches
Load Pounds
1000 800 600 400 200 0 0 .025 .05 .075 .10 .125 .15 .175 .20 .225 500 260
150
Deflection Inches
27
KORFUND DYNAMICS
SB3 Series
Part No. SB3-250 SB3-425 SB3-600 SB3-750 Axial Static Load Range (Pounds) 125 250 250 425 425 600 600 750
Features/Benets
Static Load Range 125 750 lbs. Full rebound shock protection Bonded center tube and wear plates Fail-safe design with snubbing washers Natural frequency approx. 12 Hz at max. rated load Built-in snubbing in all directions No metal-to-metal contact No chamfer or radius required on installation hole
3.00
Construction/Material Data
Structural sections - carbon steel Rust resistant coating on metal surfaces Neoprene elastomer Resists oils, ozone and most solvents Operating temperature range (-20F to +180F) Damping Ratio C/Cc = .1 (transmissibility approx. 5:1 at resonance) Snubbing washer zinc plated carbon steel Weight - 1.1 lbs. (approx.)
2.50 1.02 Install in .75 thick plate with 1.50 dia. hole 0.37 1.48 Note: Mount provided with two halves and one snubbing washer .19 .66 DIA.
Snubbing Washer
Applications
Highway and off-highway vehicles Isolate engines, cabs, radiators, battery boxes, fuel tanks and accessories Motor Generators and Compressors Pumps and Centrifuges Marine equipment Portable equipment and machinery Note: Install in .75 thick plate with 1.50 dia. hole
Load-Pounds
2.81
-750
1400 1200 1000 800 600 400 200 0 0 0.02 0.04 0.06 0.08 0.1 0.12 Deflection - Inches
-600
-425
-250
KORFUND DYNAMICS
28
CM Series
Features/Benets
Load Range from 5 110 lbs. Low prole, fail-safe design Rugged lightweight construction All attitude mounting Structureborne noise isolation Nominal 30 Hz natural frequency Available in Steel or Aluminum housing Neoprene or Silicone elastomer element
Elastomeric cup mounts provide superior shock and vibration isolation for a variety of applications, environments, and mounting congurations.
Construction/Material Data
Structural sections, cold rolled steel, zinc plated, or aluminum with chemical coat per MIL-C-5541 Neoprene elastomer: Resists oils, ozone and most solvents Good heat aging resistance Operating temperature range (20F to +180F) Damping ratio C/Cc = .10 Silicone elastomer: Resists oils, ozone and most solvents Excellent heat aging resistance Operating temperature range (80F to +300F) Damping ratio C/Cc = .15
CM1
Applications
Airborne avionics Shipboard and vehicular electronics Motor generator sets Pumps and compressors Camera systems Fans and blowers Control panels
CM2
Cup Mount Selection Guide - Part Numbering Code (Typical P/N Code: CM114 BST)
Isolator Size (CM1, CM2) Maximum Load Cup Material: A - Alum. B - Steel Elastomer: S - Silicone N - Neoprene* Center Hole: T - Tapped H - Thru Hole
29
CM1 Series
Part Number CM1-5* CM1-14 CM1-24 CM1-38 CM1-60 Max. Mobile Max. Stationary Load (Pounds) Load (Pounds) 5 14 24 38 60 8 20 30 70 100
CM2 Series
Part Number CM2-30 CM2-50 CM2-80 CM2-110 Max. Mobile Max. Stationary Load (Pounds) Load (Pounds) 30 50 80 110 50 100 150 250
*Available in silicone only Weight: 512 oz. (Steel) 312 oz. (Alum.)
CM
40
CM 1
60
30
CM
CM 1
24
CM
30
CM 2
CM
3 0
CM
CM
2 80
50
110
14
38
20
20 4 5 6 7 8 9 10 15 20 25 30 40 50 60 70 80 Nominal natural frequency for a vibration input of .036 in. (DA) LOAD, POUNDS
10 10 20 40 LOAD, POUNDS 60 80 100 150 Nominal natural frequency for a vibration input of .036 in. (DA)
KORFUND DYNAMICS
30
VLM3
Construction/Material Data
Structural sections painted steel housing with electro-plated hardware. Neoprene elastomer Resists oil, ozone and most solvents
VLM5
Applications
Grinders, Jig Bores, Lathes Milling Machines Punch Presses, Shears, Brakes Processing Equipment Printing Presses Diesel Generators
VLM6
Typical Installation
VLM8
31
KORFUND DYNAMICS
VLM3/5/6/8
Part Number VLM-3 VLM-5 VLM-6 VLM-8 Axial Static Load Max. (Pounds) 1000 1500 4000 12000
INSTALLATION INSTRUCTIONS 1. Select proper mount for load required. 2. Remove leveling bolt from mount. 3. Center mount under hole in equipment leg or base. 4. Replace leveling bolt and turn clockwise to level equipment as required. 5. Tighten lock-nut securely.
KORFUND DYNAMICS
32
R/RD Series
Features/Benets
Static Load Ranges from 104,000 lbs. Deections to 14" with Type R, to 12" with Type RD Available in 4 sizes Corrosion resistant Molded in colored oil-resistant neoprene 5 colors for error free identication Non-skid ribbed neoprene on base plate
Applications
Air Handling Units Business Machines Compressors, Pumps and Fans Instrument Panels Machine tools Motor Generators Transformers
R4
Mounting Congurations
Type R or RD IF BOLTING IS PREFERRED Type R or RD mountings are furnished with a tapped hole in the center. This enables the equipment to be bolted securely to the mounting.
Type R or RD NO BOLTING REQUIRED Type R or RD mountings may be used without bolting under machines having no lateral or severe vertical motion.
RD
Non-Skid Base
The R/RD Series base plates are covered in non-skid ribbed neoprene
NOTE: Mounts are not inherently fail safe. For stationary, vertical loading only.
33
KORFUND DYNAMICS
R1/RD1 Series
Type Color Code Deection, in. Max.Load, lbs. 35 45 70 120 R 0.20 RD 0.40 Blue R1/RD1 Black Red Green
R2/RD2 Series
Type Color Code Blue Black Red Green Grey Deection, in. Max.Load, lbs. 135 170 240 380 550 R RD
R2/RD2
0.25
0.50
400
ED 1R R-
2G
RE
EN
RED 2R
R-2 BLA CK
200
50
R-1 BL
R-
ACK
LUE R1-B
0 .10 .20 .30
100
R-2 BLU
DEFLECTION, INCHES
KORFUND DYNAMICS
34
R3/RD3 Series
Type Color Code Deection, in. Max.Load, lbs. 250 525 750 1100 R 0.25 RD 0.50 Black R3/RD3 Red Green Gray
R4/RD4 Series
Type Color Code Deection, in. Max.Load, lbs. 1500 2250 3000 4000 R 0.25 RD 0.50 Black R4/RD4 Red Green Gray
1200
R-
GR
AY
3000
4 G RE
EN
LOAD, POUNDS
Y RA -G R3
R-
R-
3G
RE
EN
2000
R-
4R
ED
400
R R-3
ED
R-4
BL
AC
1000
200 0 .10
LACK R-3 B
.20
.30
DEFLECTION, INCHES
35
KORFUND DYNAMICS
RDC2 Series
Part Number RDC2-175 RDC2-300 RDC2-425 RDC2-550 Axial Static Load Range (Pounds) 90 175 150 300 225 425 350 550
Features/Benets
Static Load Range 90 550 lbs. Flush Attachment Rugged Construction All bonded construction Fail-safe design with built-in snubbing washer Axial to radial stiffness approximately 1:1 Low natural frequency (approx. 12 Hz at max. load) Structureborne noise attenuation
Construction/Material Data
Structural sections carbon steel/sintered metal Corrosion resistant coating on metal surfaces Neoprene elastomer Resists oils, ozone and most solvents Operating temperature range (20F to +180F) Damping ratio C/Cc = 0.1 (transmissibility approx. 5:1 at resonance) Weight - 0.6 lbs. (approx.)
AXIAL LOAD vs DEFLECTION
Applications
Highway and off-highway vehicles Isolate engines, cabs and radiators Motor generators and compressors Pumps and centrifuges Portable equipment and machinery Marine equipment and power plants Fans and blowers HVAC Equipment - Seismic
1800
1600
550 RD C2RD C2
1400
800
-3 00
600
400
RD
RD C2 -17 5
0 0.025 0.05 0.075 0.1 0.125 0.15 DEFLECTION INCHES
1000
200
KORFUND DYNAMICS
36
C2
-42
TTB Series
Part No. TTB-10-500 TTB-10-750 TTB-10-1000 Axial Static Load Range (Pounds) 250 500 500 750 750 1000
Features/Benets
Static Load Range 250 1,000 lbs. Normally recommended for vertically applied loads (see note below) Low natural frequency (approx. 9 Hz at max. rated load) Structureborne noise attenuation Low Prole Ease of installation Fail-safe design
3.88
Construction/Material Data
Structural sections - carbon steel Rust resistant coating on metal surfaces Neoprene elastomer Resists oils, ozone and most solvents Operating temperature range (-20F to +180F) Damping Ratio C/Cc = .1 (transmissibility approx. 5:1 at resonance) Weight - 1.8 lbs. (approx.)
5.00 6.25
AXIAL
LOAD
1.66
.12
Applications
Motor Generators and Compressors Electric Motors HVAC Equipment Mobile Equipment and Machinery Centrifuges and Pumps In-Plant Machinery
Axial Load (Ponds)
-1000
Note: Can be used in tension or shear. (Consult factory for tension or shear ratings.)
-750
875 750 625 500 375 250 125 0 0 0.05 0.1 Deflection (inches) 0.15 0.2
-500
37
KORFUND DYNAMICS
GR/GC Series Low Prole, All Attitude Shock & Vibration Isolators
Features/ Benets
7 Load Ratings to 50 lbs./mt. All attitude mounting Structureborne noise isolation Nominal 30 Hz natural frequency Plate or cup conguration Rugged lightweight construction Low prole conguration Fail-safe construction Silicone or neoprene elastomer
GR2
Typical Applications
Airborne, shipboard and vehicular electronics Small motors, pumps and compressors Fans and blowers Electronic and computer equipment Appliances
GC2
Elastomeric Selection/Capabilities
Requirement Temperature Range Approx. Damping Factor (C/Cc) Oil Resistance Ozone Resistance Heat Aging Resistance Silicone 80F to 300F 0.15 Good Excellent Excellent Neoprene 20F to 180F 0.10 Good Good Good
GR3
GC3
KORFUND DYNAMICS
38
GR2 Series
Max. Load/Mount (lbs) 5.0 7.0 10.0 Plate Type/ Tapped Core GR2-5T( ) GR2-7T( ) GR2-10T( ) Plate Type/ Thru Core GR2-5H( ) GR2-7H( ) GR2-10H( )
GC2 Series
Max. Load/Mount (lbs) 5.0 7.0 10.0 Cup Type/ Tapped Core GC2-5T( ) GC2-7T( ) GC2-10T( ) Cup Type/ Thru Core GC2-5H( ) GC2-7H( ) GC2-10H( )
LOAD/NATURAL FREQUENCY
Vibration Input .036 in (D.A) 50
FREQUENCY (Hz)
40 5 30 7 10
20 1.5
10
LOAD (POUNDS)
39
KORFUND DYNAMICS
GR3 Series
Max Load/Mount lbs. Plate Type/ Stationary Vehicular Tapped Core 15 25 35 50 7 11 17 30 GR3-15T( ) GR3-25T( ) GR3-35T( ) GR3-50T( ) Plate Type/ Thru Core GR3-15H( ) GR3-25H( ) GR3-35H( ) GR3-50H( )
GC3 Series
Max Load/Mount lbs. Plate Type/ Stationary Vehicular Tapped Core 15 25 35 50 7 11 17 30 GC3-15T( ) GC3-25T( ) GC3-35T( ) GC3-50T( ) Plate Type/ Thru Core GC3-15H( ) GC3-25H( ) GC3-35H( ) GC3-50H( )
20
15 2 3 4 5 6 8 10 15 20 30 40 50 LOAD, POUNDS
KORFUND DYNAMICS
40
LD1
Applications
The LD Series mount is a mid-frequency isolator with a large deection capability to give both shock and vibration protection. The standard neoprene version is for applications where extreme high or low temperatures are not a concern. The alternate Polybutadiene version is for applications with operating temperatures to -65F. Both units are applicable where high amplitude vibration inputs are expected or large shock deections are needed.
LD2
Environmental Data
LD isolators in neoprene operate over a temperature range of -20F to +180F and the mount is resistant to oil and ozone. For lower temperatures, LD2 mounts are available in Polybutadiene.
Installation Data
No special tools are required for installation. The central core is tapped to accept common screws. This mount is not inherently fail-safe. A suitable means of restraining the isolated sytem is required.
41
KORFUND DYNAMICS
LD1 Series
Part Number LD1-7N LD1-10N LD1-15N Axial Static Load Max, (pounds) 7 10 15
LD2 Series
Part Number LD2-10N LD2-20N LD2-40N Axial Static Load Max, (pounds) 10 20 40
30 AXIAL FREQUENCY, Hz
LD
20
LD
LD 1
50
N
AXIAL FREQUENCY, Hz
7N
10 N
40
LD 2 40 N
30 25 20
LD 2
LD
10 N
20
10 3 4 5 6 7 8 9 10 15 20 LOAD, POUNDS
15
10 1.5
2.5 3
6 7 8 9 10 LOAD POUNDS
15
20
25 30
40
50
KORFUND DYNAMICS
42
Korpad
Load Range: Standard Capacity to 60 lbs./sq. inch (Consult factory for higher capacity loading) Thickness: 1" Max Sheet Size; 24" x 36" Suggested Loadings: 50 lbs./sq. in. for engines, compressors, fans. 40 lbs./sq. in. for punch presses, shears etc.
Korpads have been tested to over 1000 PSI without failure. Recommended loads: Design Maximum Type Color Load (PSI) Load (PSI) Korpad 1000 Red 100 200 Korpad 40 Black 40 60
LOAD Vs. DEFLECTION
For static applications, where weight is known, maximum loads can be used. For impact machinery, or where weight distribution is not accurately known, use design loads only.
Elasto-Grip
200 180 160 140 120 100 80 60 40 20 0 .002 .01 .02 .03 .04 TOTAL DEFLECTION
KORPAD-100 (RED)
KORPAD-40 (BLACK)
.05
Installation Congurations
Load Range: Standard Capacity to 60 lbs./sq. inch High Capacity to 60-120 lbs./sq. inch Thickness: 14" (wafe-embossed one side only) 1 2" (wafe-embossed both sides) Max. Sheet Size: 24" x 36" Suggested Loadings; 50 lbs./sq. in. for engines, compressors, fans. 40 lbs./sq. in. for punch presses, shears etc.
Fig.1 One layer Korpad. No levelling provision Fig.2. Multiple layer Korpad. For increased vibration isolation efciency and levelling, if desired of precision grinders, impact machines etc. Korpad Fig.3. Korpad with load distributing steel plate. For use when machine leg is smaller than the area of Korpad required. Drawing showws optional bolt down arrangement. If bolt is not used, tack weld leg to plate. Levelling Screw
Isolation Washer
Steel Plate
Korpad
Korpad Fig.4. Method used to level machines having built-in levelling screws
43
KORFUND DYNAMICS
Typical Applications
HVAC equipment - Copmpressors - Chillers Motor Generators - Diesel Generator Sets Presses - Lathes - Pumps - Shears Steam Generators - Transformers - Textile Machinery
Maxi-Flex Pad's sectional construction allows easy separation of segments wth a utlity knife or shears, and should be used in full segments.
Choose the number of segments required and tailor-make to the most effective shape for the equipment base. Extra segments can be used for increased loading. Typical Loading Calculation Example using Standard (black) MaxiFlex: Load is 1000 lbs., capacity of 2" sq. segments is 180 lbs., 1000 therefore = 5.56 segments, 180 use any combination of 6 segments (1 x 6 or 2 x 3).
1/8"
15/64"
3/8"
5/8"
1"
Recommended Load Ratings per 2" x 2" segment Color Code Lbs. Blue 120 Black (standard) 180 Red 240 Green 360
700
2000 1900 1800 1700 LOAD, POUNDS PER SQ. INCH 1600 1500 1400 1300 1200 1100 1000 900 800
600
500
700
GR N EE
400
300 200
D RE
100
0 .05 .10 .11 DEFLECTION, INS.
300
AC K
(Sta
nda
BL rd)
200 100 0 0 .020 .040 .060 .080 .100 .120 .140 .160 .180 DEFLECTION, INCHES (2" x 2" PAD)
LUE
.20
*For increased deection, Maxi-Flex Pads can be stacked with 16 guage shims separating the layers
KORFUND DYNAMICS
44
Installation Congurations
Physical Properties Density Designation Weight, Lbs./Board Ft. Load Capacity, Lbs./Sq.Ft. Thickness Available, Inches Standard Sheet Size: 12" x 36" Heavy 1.5 1.7 4300 8000 1, 2, 3
Installation Congurations
STANDARD OR HEAVY DENSITY MACHINERY CORK MACHINE BASE LIGHT, STANDARD OR HEAVY DENSITY MACHINERY CORK RETAINING CURB FOR EQUIPMENT TENDING TO WALK STANDARD OR HEAVY DENSITY MACHINERY CORK MASTIC
OR CONCRETE
CONTINUOUS LAYER OF CORK FOR HEAVY MACHINERY AND CONCRETE FOUNDATIONS ABOVE FLOOR LINE
Loads/Dimensions Max. load - Lbs. Damper NonSize Impact Impact EU-4 EU-5 EU-8 EU-10 EU-14 EU-21 EU-28 EU-42 EU-60 EU-85 EU-120
.25
A 234 4 234 4 6 7 6 7 12 10 12
Dimensions - Inches B C 212 212 212 212 4 5 4 5 8 7 8 8 1 5 8 1 112 2 112 2 434 312 434
3
D 8 8 5 8 5 8 5 8 5 8 5 8 5 8 3 4 3 4 34
5 5
X
8,000 6,000
4,000
X
X - INDICATES NORMAL MAXIMUM LOAD CAPACITY
2,000
390* 545* 785 1090 1440* 2100* 2880 4200 6000* 8500 12,000
260 362 523 728 960 1400 1920 2800 4000 5660 8000
For machines like punch presses, shears, etc. *Standard Capacity Elasto-Rib. All others, High Capacity
45
KORFUND DYNAMICS
Series CE/CESS
Features/Benets
Effective Vibration Control Loads up to 10,500 lbs. Static Deections up to 1.36" Available with, or without adjustable snubbing Rugged cast-iron housing Quickly and easily installed
CE-1
Applications
Stationary Equipment HVAC Equipment Compressors, Pumps Motor Generator Sets Fans, Blowers
Korfund Series CE/CESS Spring Isolators are available in 4 sizes for loads up to 10,500 lbs., and static deections up to 1.36". See Load/Deection tables for actual ratings. Cast-iron housings are shop primed with a rust inhibitor primer. All nuts and bolts are electro zinc plated, and coil springs are powder coated and color coded for easy identication. Optional: Series CESS-1 and CESS-2 Isolators are furnished with adjustable horizontal snubbing devices to control oscillation and withstand lateral forces. (Not available on CE-4 or CE-7). All dimensions, loads, deections, are the same as CE-1 and CE-2 un-snubbed mounts.
CE-2
CE-4
CE-7
KORFUND DYNAMICS
46
CE-1 Series
Loads/Deections Deection (inches) 1.36 1.31 1.28 1.26 1.23 1.22 1.17 1.06 1.02 .83 .74 .70 Isolator Constant Pounds/Inch 63 87 133 179 264 368 513 707 881 1327 1758 2145 Spring Color PINK BLACK BLUE YELLOW BROWN RED PURPLE ORANGE GREEN GRAY WHITE GOLD No. of Springs
CE-2 Series
Loads/Deections Deection (inches) 1.22 1.17 1.06 1.02 .83 .74 .70 Isolator Constant Pounds/Inch 736 1026 1414 1762 2654 3516 4290 Spring Color RED PURPLE ORANGE GREEN GRAY WHITE GOLD No. of Springs
Type & Size CE-1-19 CE-1-21 CE-1-22 CE-1-23 CE-1-24 CE-1-25 CE-1-26 CE-1-27 CE-1-28 CE-1-31 CE-1-32 *CE-1-35
Max. Load 85 115 170 225 325 450 600 750 900 1100 1300 1500
Type & Size CE-2-25 CE-2-26 CE-2-27 CE-2-28 CE-2-31 CE-2-32 *CE-2-35
TWO
ONE
*Free Height .50 higher than shown in diagram Note: Series CESS-2 has the same dimensions, loads & deections as Series CE-2
*Free Height .50 higher than shown in diagram Note: Series CESS-1 has the same dimensions, loads & deections as Series CE-1
3.00
3.00
47
KORFUND DYNAMICS
CE-4 Series
Loads/Deections Deection (inches) 1.22 1.17 1.06 1.02 .83 .74 .70 Isolator Constant Pounds/Inch 1475 2051 2830 3529 5301 7027 8571 Spring Color RED PURPLE ORANGE GREEN GRAY WHITE GOLD No. of Springs
CE-7 Series
Loads/Deections Deection (inches) 1.22 1.17 1.06 1.02 .83 .74 .70 Isolator Constant Pounds/Inch 2581 3589 4592 6176 9277 12297 15000 Spring Color RED PURPLE ORANGE GREEN GRAY WHITE GOLD No. of Springs
Type & Size CE-4-25 CE-4-26 CE-4-27 CE-4-28 CE-4-31 CE-4-32 *CE-4-35
Type & Size CE-7-25 CE-7-26 CE-7-27 CE-7-28 CE-7-31 CE-7-32 *CE-7-35
KORFUND DYNAMICS
48
SNE Series
Features/Benets
Load Ranges from 200 to 5200 lbs. Sturdy, welded steel baseplate construction Effective vibration control Quick and easy installation External levelling provision
Applications
Stationary Equipment HVAC Equipment Compressors, Pumps Motor Generator Sets Fans, Blowers
Korfund's Series SNE Spring Isolator offers excellent vibration isolation within a rugged, heavy duty housing. It is capable of supporting up to 5200 lbs., and is recommended for stationary applications such as generators and HVAC equipment. The bottom housing is constructed of welded steel which can be bolted to the oor, and the cast-iron top housing offers external levelling adjustment capability.
Cast-Iron Top
49
KORFUND DYNAMICS
Series SNE
Loads/Stiffness Rated Capacity (pounds) Max. Steady 200 500 800 1200 2000 2800 4800 1300 1800 2400 4400 5200 Isolator Stiffness (lbs./in.) 100 250 480 760 1380 2240 6600 1760 3200 4900 8520 10,600 Min Free Height
Type & Size SNE-50 SNE-51 SNE-52 SNE-53 SNE-54 SNE-55 SNE-56 SNE-45 SNE-46 SNE-47 SNE-57 SNE-68
Spring Color Yellow Orange Brown Black Green Blue Purple Brown Red Purple Blue Green
6.13
5.50
.38
5.0 2.50
KORFUND DYNAMICS
50
L Series
Features/ Benets
Load Ranges from 50 to 23,000 lbs. Available in 6 sizes Reduces vibration, shock and noise transmission Durable gray cast iron housings Fully adjustable snubbing (Types LK & LI) External or internal levelling adjustment
Advantages
Series L Vibration Isolators are the most versatile vibration control mountings available. They are offered in several standard versions; in addition, special modications are available at nominal extra charges. Level Adjustment: Regular, external adjustment (type LK and LN) for the majority of installations or internal adjustment (type LI and LO) are standard. The types LI and LO have internal adjustment which permits their location anywhere, irrespective of availability or location of bolt holes in the machine base or concrete foundation (see arrangements on next page). The size J is available with internal adjustment only. Adjustment Bolt: Standard bolt will pass through 2" machine leg. Longer bolts for thicker legs are available. Snubber Adjustment: Fully adjustable snubbing by means of end nuts is standard for LK and LI isolators; for size A, adjustment is slightly different from arrangement shown. LN and LO have non-adjustable inserts for alignment purposes, without any snubbing action; they can be converted to LK and LI in the eld. Snubber Inserts: Oil-resistant synthetic rubber is standard for all sizes and styles (except for size A which uses sponge rubber). Springs: Oil-tempered high carbon steel is standard. Special: Softer springs for lighter loads, stainless steel or coated springs for corrosion resistance. All springs are color coded for easy identication and supplied with a new powder coated nish as standard for improved corrosion resistance. Housing Materials: All housings except for H and J sizes are durable cast grey iron per ASTM A48 as standard. The H and J housings are of welded steel construction. Fastening To Floor: Base plate with slotted bolt holes and bonded synthetic rubber sound pad and isolation washers for bolting to oor, are standard. Fastening To Machine: Single bolt is standard on types LK, and LN isolators. Synthetic rubber sound pad cemented to top plate is standard on types LI and LO which have no standard provision for bolting; however, one tapped hole will be furnished without charge upon request. Special: extra tapped holes in top plate for bolting.
Sound Damping: For maximum noise absorption, Korfund wafe-embossed synthetic rubber pads are included as standard as indicated above. Protective Coatings: Vista Green enamel and electro-plated bolts and nuts are standard.
Ordering Designations
Interior Designations Type LK LI LN LO Levelling External Internal External Internal Snubbing Adjustable Adjustable Non-Adjustable Non-Adjustable
TOP AND BOTTOM PLATE PADS ALL ISOLATORS SUPPLIED WITH SOUND PAD CEMENTED TO BASE PLATE. LI & LO ISOLATOR TOP PLATES WITHOUT TAPPED HOLES FURNISHED WITH RUBBER SOUND PADS
Example LNA-45 = External levelling, non-adjustable snubbing. "A" size housing. #45 spring, rubber pad, and isolation washers for bolted arrangement.
51
KORFUND DYNAMICS
L Series / continued
Dimen. Letter S T U V W X Y
(1) First 2 digits indicate spring designation number. Additional digits, if any, indicate quantity of springs used. Different springs may be combined in an isolator for special conditions; for example, LKE 552-562 has two #55 and two #56 sprngs. (2) Ratings listed under "STEADY" are maximum for steady running applications (no impact). Ratings listed under "IMPACT" are maximum for impact applications on punch presses, hammers, and pulverizers. (3) Static spring deection in inches = load isolator constant. (4) Minimum operating height = free height spring deection, or dimension shown in referenced column, whichever is greater. (5) Free height tolerance 1/4 inch. *7 or 8 springs may be used for special conditions.
Dimensions (inches) Isolator Housing Size A D E G H 4 678 918 1112 1112 212 5 5 7 7 678 912 1134 14 14 234 4 518 614 614 9 9 11 13 13 16 16 16 16 16 1 5 3 2 8 4 1 114* 5 5 5 3 3 16 8 8 4 4
*Adjusting Rod LIH 1" Diameter **LIJ Furnished with two internal Adjustment Bolts
Spring Color Code for Easy Identication Spring No. 50 51 52 53 54 55 56 Color Yellow Orange Brown Black Green Blue Purple Spring No. 45 46 47 57 68 75 Color Brown Red Purple Blue Green Pink
KORFUND DYNAMICS
52
L Series
Features/ Benets
Load Ranges from 50 to 23,000 lbs. Available in 6 sizes Reduces vibration, shock and noise transmission Durable gray cast iron housings Fully adjustable snubbing (Types LK & LI) External or internal levelling adjustment
Advantages
Series L Vibration Isolators are the most versatile vibration control mountings available. They are offered in several standard versions; in addition, special modications are available at nominal extra charges. Level Adjustment: Regular, external adjustment (type LK and LN) for the majority of installations or internal adjustment (type LI and LO) are standard. The types LI and LO have internal adjustment which permits their location anywhere, irrespective of availability or location of bolt holes in the machine base or concrete foundation (see arrangements on next page). The size J is available with internal adjustment only. Adjustment Bolt: Standard bolt will pass through 2" machine leg. Longer bolts for thicker legs are available. Snubber Adjustment: Fully adjustable snubbing by means of end nuts is standard for LK and LI isolators; for size A, adjustment is slightly different from arrangement shown. LN and LO have non-adjustable inserts for alignment purposes, without any snubbing action; they can be converted to LK and LI in the eld. Snubber Inserts: Oil-resistant synthetic rubber is standard for all sizes and styles (except for size A which uses sponge rubber). Springs: Oil-tempered high carbon steel is standard. Special: Softer springs for lighter loads, stainless steel or coated springs for corrosion resistance. All springs are color coded for easy identication and supplied with a new powder coated nish as standard for improved corrosion resistance. Housing Materials: All housings except for H and J sizes are durable cast grey iron per ASTM A48 as standard. The H and J housings are of welded steel construction. Fastening To Floor: Base plate with slotted bolt holes and bonded synthetic rubber sound pad and isolation washers for bolting to oor, are standard. Fastening To Machine: Single bolt is standard on types LK, and LN isolators. Synthetic rubber sound pad cemented to top plate is standard on types LI and LO which have no standard provision for bolting; however, one tapped hole will be furnished without charge upon request. Special: extra tapped holes in top plate for bolting.
Sound Damping: For maximum noise absorption, Korfund wafe-embossed synthetic rubber pads are included as standard as indicated above. Protective Coatings: Vista Green enamel and electro-plated bolts and nuts are standard.
Ordering Designations
Interior Designations Type LK LI LN LO Levelling External Internal External Internal Snubbing Adjustable Adjustable Non-Adjustable Non-Adjustable
TOP AND BOTTOM PLATE PADS ALL ISOLATORS SUPPLIED WITH SOUND PAD CEMENTED TO BASE PLATE. LI & LO ISOLATOR TOP PLATES WITHOUT TAPPED HOLES FURNISHED WITH RUBBER SOUND PADS
Example LNA-45 = External levelling, non-adjustable snubbing. "A" size housing. #45 spring, rubber pad, and isolation washers for bolted arrangement.
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KORFUND DYNAMICS
S Series
Features/Benets
Load Ranges from 100 to 125,000 lbs. All Directional Heavy-duty welded steel housing Reduces vibration, shock and structureborne noise transmission External and internal levelling adjustment types Fully adjustable snubbing
Applications
Marine and stationary diesel generator sets Centrifugal lters Large presses, hammers Shaker screens, pulverizers
Advantages
Level Adjustment: Type SK external adjustment with single bolt through isolator top plate. Type SI internal adjustment bolt. Type SO is non-levelling. Adjustment Bolt: Standard bolt will pass through 2" thick machine leg. Longer bolts available at extra cost. Snubber Adjustment: Fully adjustable snubbing by means of end bolts is standard for all Series S Isolators. Snubber Inserts: Elastomer impregnated cotton duck for heavy duty service is standard. Special materials for corrosive chemical atmospheres available at extra cost. Springs: Oil-tempered, high carbon steel springs are standard. Special steels or coatings for corrosion resistance are available at extra cost. Housing Materials: Heavy-duty all welded steel construction is standard. Fastening To Floor: Base plate with bolt holes and elastomer sound pad with isolation washers for bolting to oor is standard. Fastening To Machine: For external levelling, Type SK, a single adjusting bolt alone or in combination with two clearance holes for additional connecting bolts are standard. For internal levelling, Type SI, clearance holes standard. Tapped holes, number, size and location as specied by customer. Limit Stops: For marine, mobile and other installations where overturning forces may be encountered, consult factory for information on Type KMS isolator with integral alldirectional limit stops. Protective Coatings: Housing painted Vista Green and zinc plated hardware standard. Consult factory for various coatings and isolator enclosures available for special applications.
KORFUND DYNAMICS
54
S Series / continued
Maximum Loads - Type SK and Type SI Levelling Mounts Housing sizes D through J
Isolator Housing Size Spring No.(1) 50 51 52 53 54 55 56 45 46 47 57 68 50 51 52 53 54 55 56 45 46 47 57 68 51 52 53 54 55 56 45 46 47 57 68 754 755 756 757 758 759 7512 Max. Capacity lbs. Max. Steady 100 250 400 600 1000 1400 2400 650 900 1200 2200 2600 200 500 800 1200 2000 2800 4800 1300 1800 2400 4400 5200 1125 1800 2700 4500 6300 10,800 2925 4000 5400 9900 11,700 7640 9540 11,450 13,370 15,300 17,200 22,900 Max. Impact Isolator Constant lbs./in. 50 125 240 380 690 1120 3300 880 1600 2450 4260 5300 100 250 480 760 1380 2240 6600 1760 3200 4900 8520 10,600 563 1080 1710 3105 5040 14,850 3960 7200 11,025 19,160 23,850 11540 14,430 17,320 20,200 23,090 25,970 34,640 Free Height Inches SK SI Min Working Height inches
D 2 Springs
6"
678" 518"
518"
512" 578"
614"
718"
E 4 Springs
618"
7"
8"
G 9 Springs
634" 634" 63/4" 7" SKH 7" 712" 834" SIH 814" 834" SIJ 814"
Dimensions
2340 3200 4320 7425 11,025 5720 7150 8580 10,000 11,460 12,900 17,160
Housing Size D E G H J
Dimensions (inches) A 9 2
1
B 5 5 7 7 7
C 312 312
D 8 4
1
E
5 3
F 6 6 6
G
5 3 3 7 7
H 2 2 4 4 4
J
3 3 1 5 5
K
1 5
L
1
M
5 3 7
8 4
8 4 4 8 8
8 9 2 8 11 8 2 16 8 18
2 8 4
8 4 8
11 8
5
10 8
1
5 3
16 18 2014
14 16
114 6
118 118
8 2014 1
(1) First 2 digits indicate spring designation number. Additional digits, if any, indicate quantity of springs used. Different springs may be combined in an isolator for special conditions: for example, SKE-452-462 has two #45 and two #46 springs. 7 or 8 springs may be used for special job conditions Ratings listed under "STEADY" are maxima for steady running applications (no impact). Ratings listed under "IMPACT" are maxima for impact applications on punch presses, hammers and pulverizers. Minimum operating height = free height spring deection, or dimension shown in referenced column, whichever is greater.
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KORFUND DYNAMICS
S Series / continued
Maximum Loads - Type SI High Capacity Levelling Mounts Housing Sizes P through W
Max. Capacity In Pounds Max. Max. Steady Impact 31,000 51,000 63,000 77,000 94,000 Isolator Constant lbs./in. 64,000 104,000 128,000 157,000 191,000 Min. Working Height 1034" 1014" 11" 1014" 1114"
Maximum Loads - Type SO High Capacity Non-Levelling Mounts. Housing Sizes P through W
Max. Capacity In Pounds Max. Max. Steady Impact 38,000 68,000 80,000 106,000 122,000 29,000 51,000 60,000 80,000 92,000 Isolator Constant lbs./in. 58,000 104,000 122,000 162,000 186,000 Min. Working Height 6" 634" 7" 7" 714"
Isolator
Isolator
SIP-7522 42,000 SIS-7536 68,000 SIT-7544 84,000 SIV-7554 103,000 SIW-7566 125,000
Dimensions Dimensions (inches) Housing Size P S T V W N 214 134 214 134 214 1 2 2 3 3 K 1812 30 32 42 44 AA 15 20 22 26 26 B 13 16 16 19 21 C 21 2 2712 2912 3312 3312
1
D 18 2 24 26 30 30
1
E 7 10 10 12 13
Dimensions Dimensions (inches) Housing Size AA P S T V W 2412 36 38 4912 5112 B 13 13 14 14 15 C 7 7 712 712 8 D 2114 3212 3412 46 48 E
KORFUND DYNAMICS
56
S Series / continued
Typical Installation Congurations
The Series S Isolator is normally fastened to the oor, foundation, substructure or deck by bolting through the holes provided in the base plate. It can be fastened to the equipment by the various arrangements shown in Figures 1 through 6. Korfund Dynamics reserves the right to approve the fastening method for all applications. EXTERNAL ADJUSTING (TYPE SK) AND INTERNAL ADJUSTING (TYPE S), HOUSING SIZES THROUGH H. 1. The standard method of fastening the Type SK isolator to the machine is by using the external adjusting bolt as shown in Fig.1. 2. Where additional fastening is necessary, i.e., large horizontal forces, the external adjusting bolt can be used in combination with bolts through the standard clearance holes in isolator top plate. Fig.2. The standard method of fastening the internal Type SI isolator housing sizes D through J is by bolting through standard clearance holes in the isolator top plate. TYPE SI (INTERNAL ADJUSTING) AND TYPE SO (NON-LEVELLING) 3. Machines with Bolt Holes Off Center. Where equipment cannot be accommodated by standard clearance holes in the Type SI isolator, an offset tapped hole will be furnished in the SI isolator top plate in housing sizes D through J. Fig.3. The Type SI and SO housing sizes P through W are provided with tapped holes in the top plate as specied by the customer. 4. Height Saving Arrangement. If increase in height of isolated machine is objectionable, the machine may be supported on angle or channel cradles running between brackets (gusset plates may be used to strengthen brackets) or the brackets can be bolted or welded directly to the machine base. Fig.4. 5. Fastening to Concrete Equipment Base. With thin concrete blocks theisolators may be placed under the block with extra long adjusting bolts (extra charge) passing through cast-iron pipe sleeves. For thicker blocks the isolators can be attached to the ends of cast-in beams running through the entire block. Fig.5. 6. Limit Stops. Where large external forces, i.e., marine or mobile installations, earthquake applications or where large overturning forces are present, limit stops must be used. If limit stops cannot easily be accommodated, consult Korfund for information on the Type KMS all welded steel, all directional, steel spring isolator with built-in limit stops.
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KORFUND DYNAMICS
KMS Series
Features/Benets
Load Ranges from 50 to 8,000 lbs. Heavy duty welded steel housings All directional limit stops Reduces Vibration, shock and structureborne noise transmission
Construction/Material Data
Oil-tempered, high carbon steel springs, powder coated for corrosion resistance Horizontal limit stops in molded polyurethane Vertical limit stops, neoprene impregnated cotton duck Heavy duty all welded construction Zinc plated hardware and zinc chromate primed housing and metal parts
Applications
Marine and mobile installations
* *
D 2 Springs
618
E 4 Springs
G 8 Springs
734
NOTE: FASTENING TO SUPPORT STRUCTURE & EQUIPMENT IS REQUIRED. Anchor bolt holes in base plate and tapped holes in top plate are provided
**Installed height 1/4" more than operating height Static spring deection in inches = load isolator constant
Housing Size D E G
E 3 2
1 3
F 3 2
1
G 5
H
9
J
5
K
3 7 7
L 2 2 4
M
3 7
16 16 16
8 8 8
4* 8* 8*
4 8
7 1414
5 4 6
4 5
11 13
5 7
KORFUND DYNAMICS
58
Applications
Airborne avionics and equipment Shipboard/Marine equipment and electronics Mobile equipment and electronics Computer equipment and disc drives Blowers and Fans Motors and Pumps Medical Equipment Motor Generators and Compressors HVAC Equipment
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KORFUND DYNAMICS
Applications
HVAC Equipment Fans, Pumps Chillers, Cooling Towers Motor Generators Duct and Equipment
AEQM
SR
AWMR
AWRS
For more comprehensive information on Korfund's Seismic Mounts and Restraints, consult factory.
KORFUND DYNAMICS
60
Special Products
Series UN Heavy-Duty Spring Isolator
A heavy duty spring isolator most frequently used to support machines on deep concrete foundations such as forging hammers and roll grinders. The structural members cast through the foundation are supported by the UN isolator, and machine and foundation is levelled through adjustment of the isolator. Separate snubbing and damping controls are available. Load range to 35,000 lbs. per isolator and deections to 112 result in excellent shock and vibration attenuation.
Installation Conguration
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KORFUND DYNAMICS
Completed By Date
The following data will help us to determine your Korfund Isolator needs to meet your shock and vibration requirements. If a drawing cannot be included, use space provided on reverse side for sketches.
Address
TECHNICAL REQUIREMENTS
Equipment Type/Description Equipment Weight lbs.
Operating Conditions (Stationary, Mobile, Marine, etc.) Shock/Vibration Levels Temperature Range High of F Low of F
PROTOTYPE/PRODUCTION REQUIREMENTS
Prototype Quantity Production Forecast Timing Timing
ENGINE/DRIVETRAIN APPLICATIONS
Engine/Transmission Type and Manuf. Number of Cylinders Total Wet Weight Torque/Belt Loads Operating Speed Range Accessories
(Use additional sheets for sketch and remarks)
to
RPM
KORFUND DYNAMICS
62
REMARKS
63
KORFUND DYNAMICS
NOTES
KORFUND DYNAMICS
64
DRAWINGS and SPECIFICATIONS Product Dimensions and Specications contained in this catalog are subject to change without notice. If specic product information is required, up-to-date revision drawings can be furnished by Korfund.
KORFUND DYNAMICS
113 Main Street, P.O.Box 270, Bloomingdale, New Jersey 07403 Tel: 973/838-1780 Toll Free: 1-800-LOW-VIBE Fax: 973/492-8430
5M 8/99