Professional Documents
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SERVICE
MAINTENANCE MODE
English
March 2003
Maintenance Mode Intelligent Global Electronics Module Dresser Europe GmbH Wayne Germany Dresser Inc. All rights reserved. Printed in Europe No part of this publication may be electronically or mechanically reproduced, stored in a retrieval system, or transmitted, in any form or by any means without express written permission of Dresser Inc. Translation of this material to another language without express written permission of Dresser Inc. is prohibited. The information in this publication is for informational use only and is subject to change without notice. The contents should not be construed as a commitment by Dresser Inc. who assumes no responsibility or liability for inaccuracies that may appear in this publication.
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Table of Contents:
1 Introduction............................................................................................... 6
1.1 Technical Support ................................................................................................................................ 6 1.2 Revision History:.................................................................................................................................. 8
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3.8.28 F27 - Side A Dispenser Configuration................................................................................... 27 3.8.29 F28 - Side B Dispenser Configuration................................................................................... 27 3.8.30 F29 - Side A Litre Flow Rate Configuration........................................................................... 27 3.8.31 F30 - Side B Litre Flow Rate Configuration........................................................................... 27 3.8.32 F31 - Side A Gallon Flow Rate Configuration ....................................................................... 27 3.8.33 F32 - Side B Gallon Flow Rate Configuration ....................................................................... 28 3.8.34 F33 - Password Change........................................................................................................ 28 3.8.35 F34 - Diagnostics .................................................................................................................. 28 3.8.36 F35 = Side A Satellite Configuration ..................................................................................... 28 3.8.37 F36 = Side B Satellite Configuration ..................................................................................... 29 3.8.38 F37 - Pump Model Configuration .......................................................................................... 29 3.8.39 F39 Error level assignment ................................................................................................ 30 3.8.40 F40 Manual VAP calibration without the Buerkert Handterminal ....................................... 30 3.8.41 F41 Backlight, Red/Green outputs, Spare In/Outputs assignment .................................... 30 3.8.42 F42 GHM rotation............................................................................................................... 31 3.8.43 F43 - Motor feedback ............................................................................................................ 32 3.8.44 F96 - Upload Flash Memory Programming ........................................................................... 32 3.8.45 F98 - Download Flash Memory Programming....................................................................... 32 3.8.46 F99 Not used...................................................................................................................... 34 3.9 Statistics List ...................................................................................................................................... 35 3.9.1 S01 - Side A Totals by Logical Nozzle ..................................................................................... 35 3.9.2 S02 - Side B Totals by Logical Nozzle ..................................................................................... 36 3.9.3 S03 - Side A Error/Event Counter Totals ................................................................................. 36 3.9.4 S04 - Side B Error/Event Counter Totals ................................................................................. 36 3.9.5 S05 - Side A Meter Volume Totals ........................................................................................... 36 3.9.6 S06 - Side B Meter Volume Totals ........................................................................................... 36 3.9.7 S07 - S10: RESERVED............................................................................................................ 36 3.9.8 S11 - Side A Totalizers by Logical Nozzle ............................................................................... 36 3.9.9 S12 - Side B Totalizers by Logical Nozzle ............................................................................... 37 3.9.10 S13 - Side A Error/Event Counter Totalizers......................................................................... 37 3.9.11 S14 - Side B Error/Event Counter Totalizers......................................................................... 37 3.9.12 S15 - Side A Meter Volume Totalizers .................................................................................. 37 3.9.13 S16 - Side B Meter Volume Totalizers .................................................................................. 37 3.9.14 S17 - S20: RESERVED......................................................................................................... 37 3.9.15 S21 - Side A Error/Event Log ................................................................................................ 37 3.9.16 S22 - Side B Error/Event Log ................................................................................................ 38 3.9.17 S23 - Side A Transaction History Log ................................................................................... 38 3.9.18 S24 - Side B Transaction History Log ................................................................................... 38 3.9.19 S25 - Total Number of Power Cycles .................................................................................... 38 3.9.20 S26 - Reset history................................................................................................................ 38 3.9.21 S27 - Statistic of the WIPs..................................................................................................... 39 3.10 Weights and Measures Mode ............................................................................................................ 40 3.10.1 View Blend Ratios Mode ....................................................................................................... 40 3.10.2 View Blend Ratio Change Counters Mode............................................................................ 41 3.10.3 View Blend Ratio Change Event Logs Mode ........................................................................ 41 3.10.4 View Volume Metering Unit Change Counters Mode............................................................ 42 3.10.5 View Volume Metering Unit Change Event Logs Mode ........................................................ 42 3.11 Readout of Totalizers/Totals in Weights and Measures Mode....................................................... 43
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4 Error Codes............................................................................................. 44
4.1 Error/Event Classification ................................................................................................................. 44 4.2 Error/Event Types .............................................................................................................................. 44
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1 Introduction
This manual describes how to operate the maintenance mode of a dispenser equipped with the Global Electronics Module (IGEM).
Endereo
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7.13 7.13 7.13 7.13 7.13 1.2 7.15 7.15 7.15 7.15 7.15
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1.3 1.4
7.15 7.16
Revised, F14.07/08, F20, F26.02/03, F38, F70 Added: F27/28.01, cash button assignment Changed: error level 54 classification changed from A to B
1.5
7.17
Added: F10/11.8N, maximum volume limit Added: F10/11.9N, grade code assignment Added: F22.04, Money rounding method Revised: F37.04, text for function Enhanced: S27, from 8 to 12 meters Revised: Maintenance Mode Display, chapt. 3.4, money display = current transaction side B, volume display = current transaction side A. Revised: chapt. 3.9 Statistics list Revised: error/event types, test error 36
1.6
7.19
Document revised to new template format Added: Introduction of pump model "PUMP MODEL 59, C11-11 S160 SAT": Added:Descriptions of LPG-configuration (F08/09.1N = 3) Enable to always enter FILLING COMPLETED on nozzle in (F20.03) Preset softKey#5 in F24 Pump Motor Feedback Calibration when two meters are assigned to one nozzle Pumping unit flow lost check to avoid dry operation when two meters are assigned to one nozzle Readout of Totalizers/Totals in Weights and Measures Mode Bootstrapp Download PC (Notebook) to iGEM Board (pump) Bootstrapp Download, iGEM Master (supporter Kid) to iGEM Board in pump Function 98 Download PC (Notebook) to iGEM Board Function 98 iGEM Master to iGEM Board (pump) Changed:Swapped sub functions F10/11.08 and F10/11.09. Grade number is now function F10/11.08 and individual nozzle limit is function F10/11.09.
1.7
7.19
Adjusted version number of document to this table + Added grade code description for DART (F10/11.8N) Added description of how to Strap HW for Ferranti/US Current Loop in F20
1.8
7.19
Added LPG Nozzle timeout description F23.07 Corrected release overview table, date was in, wrong order
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1.9
7.20
Added: F26.04 Vapor recovery monitoring (Fafnir Vaporix) configuration Vapor recovery monitoring error/event codes 37-40 F20.04 Use logical nozzle Totals/Totalisers Statistics as grade Totals/Totalisers Statistics
2.0
7.21
Release overview: Release 7.13 7.15 7.16 7.17 7.18 7.19 7.20 7.21 Not rel. = not released Date (MMDDYY) 11.08.01 21.05.02 01.07.02 09.11.02 09.26.02 01.21.03 03.26.03 27.03.03 Program checksum P-xxxx b912 cd5A 2232 5E15 45B0 175F A5EE B42E
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2.1.1
2.1.2
Configuration set-up and statistics viewing Diagnostics Remote download and upload of program code
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3 Programming IGEM
3.1 Introduction
This section discusses how to enter the maintenance mode and what functions are available for IGEM programming.
CLEAR Weights and Measures entry using weights and measures password The maintenance mode asks you for a password twice before allowing access to the maintenance mode functions and statistics. A 10 second time-out is built into the password entry code. When the word PASS 1 appears on the sale display, you have 10 seconds to start entering the password. The timer restarts after you press a key. When you finish entering the password and press ENTER, PASS 2 appears in the sale display window, prompting you to enter the password again.
You must enter your password twice to access the maintenance mode functions and statistics. When PASS 1 appears on the sale display, enter the field service engineer password and press ENTER. When PASS 2 appears in the sale display window, enter the password again, then press ENTER.
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7.17 100402
F --
To enter the statistics viewing mode press either the UP or DOWN arrow when the unit price is displaying "F - - ". When you enter the statistics viewing mode, the unit price display window shows "S - - ", the money display window shows the current transaction count for side B, and the volume display window shows the current transaction count for side A. To view specific statistics, enter any statistic number using the number keys and press ENTER. The corresponding number shows in the money display window.
1456
i.e. 1456 fillings on side B
3456
S --
Quick Exit
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3.5.1
3.5.2
Quick Exit
If you use a Quick Exit, you will lose changes you have made. To perform a Quick Exit, do the following: If you used the Service Terminal Program to enter the maintenance mode, deactivate the maintenance mode by removing the cable from the RS232 interface or terminate the Service Terminal Program.
If you used the Infrared Interface, press the CLEAR key until the unit price display windows shows "F - - " or "S - -". Then press ENTER three times. This causes the maintenance mode task to immediately terminate.
When you begin to enter numbers, the non-numeric keys have the following functionality: CLEAR ENTER UP DOWN # NEXT
If you press the CLEAR key before you enter numeric data, the system will not accept the numeric data, because it has returned to the initial screen.
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If you enter numeric data without first pressing the # key, the system goes to the sub function or sub-statistic of the corresponding number that you entered. If the number is beyond the range of available sub-functions or sub-statistics, the maximum sub function or sub-statistic is used. When you begin to enter numbers (preceded by the # key or not), the non-numeric keys have the following functionality. CLEAR ENTER UP DOWN # NEXT Backspace key if there is numeric input, otherwise returns control to initial screen. Accepts any numeric input already entered. Ignored when numeric input has been entered, otherwise returns control to the sub entry level. Ignored when numeric input has been entered, otherwise returns control to the sub entry level. Ignored when numeric input has been entered, otherwise returns control to sub entry level. Ignored when numeric input has been entered, otherwise returns control to the sub entry level.
3.8.1
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3.8.2
3.8.3
3.8.4
3.8.5
3.8.6
3.8.7
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3.8.8
3.8.9
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.9N Third valve number assignment, 0-10, 0 = None, ASCO on/off only
1-24, 1-24,
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.01 Beep annunciator on physical nozzle lift 1 = Yes 2 = No .02 Repeat annunciator beep if physical nozzle out and Push-to-start (or grade select) NOT satisfied 1 = Yes 2 = No .03 Beep annunciator once for each eight's, blanks, and zeros 1 = Yes 2 = No
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.01 Baud rate (Baudrad is selected automatically by the selected protocol type above) 1 = 1200 2 = 2400 3 = 4800 4 = 9600 5 = 19200 6 = 38400 9600 is default
Note: DART and Ljungmans current loop is approved on 9600 Baud only
.02 Reserved .03 Always enter FILLING COMPLETE on nozzle return (including on grade change) 1 = Yes, 2 = No .04 Use logical nozzle Totals/Totalisers Statistics as grade Totals/Totalisers Statistics 1 = Yes, statistics will be updated based on grade code assigned by F10/11.8N 2 = No, statistics will be updated based logical nozzle numbers
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2 =One EMT per WIP/GHM. EMT 1 on J6 is mapped to WIP 1 and EMT 4 on J6 is mapped to WIP 4. 3 =One EMT per logical nozzle. EMT 1 on J6 is mapped to logical nozzle 1 on side A and EMT 5 on J7 is mapped to logical nozzle 1 on side B.
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.05 High/Low flow (80/40l/min) capacity and Master/Satellite selection timeout .06 Hose test time, 0-9 (units of 1/2 Sec.), where 0 = disabled, 11-19 (units of 1/2 Sec.), controlled by Logitron system .07. LPG nozzle timeout (units of secs) 1 - 15
3 = 5 button preset keyboard, displaying dashes (------) 4 = 12 button preset keyboard, displaying dashes (------) 5 = 5 button preset keyboard, displaying fill (FILL) 6 = 12 button preset keyboard, displaying fill (FILL) 7 = 5 button preset keyboard, displaying preset (PRESET) 8 = 12 button preset keyboard, displaying preset (PRESEt) 9 = 5 button preset keyboard, ARAL application, preset value is not indicated at the display, instead a LED beside the preset button is lit for identification, .03 Preset entry time-out, 0-60 (units of seconds) .04 Soft key #1 function configuration, 0-9 0 = Disabled 1 = Select Money Pre-set 2 = Select Volume Pre-set 3 = Toggle between Money or Volume Pre-set 4 = Select FILL Mode 5 = Select Pre-set Value #1 6 = Select Pre-set Value #2
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7 = Select Pre-set Value #3 8 = Clear Key 9 = Enter Key 10 = Select Pre-set Value #4 .05 Soft key #2 function configuration, 0-10 (See .04 for definitions of configuration items.) .06 Soft key #3 function configuration, 0-10 (See .04 for definitions of configuration items.) .07 Soft key #4 function configuration,.0-10 (See .04 for definitions of configuration items.) .08 Soft key #5 function configuration,.0-10 (See .04 for definitions of configuration items.) .09 First display digit entry point for money preset, 1-6 .10 First display digit entry point for volume preset, 1-6
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.01 Manual Calibration without the Buerkert Handterminal 0 = Disabled 1 = Enabled (Swedish Application) .02 K-factor 1 (V/L) used for manual calibration. Default = 107 (Burkert + ASF Pump) .03 K-factor 2 (general) used for manual calibration. Can be used to adjust the overall vapor regulation. Default = 100. .04 Vapor recovery monitoring (Fafnir Vaporix) configuration. 0 = Disabled 1 = Enabled, show monitorings errors on pump display only (connect Vaporix System to expansion inteface pulse and error signals) 2 = Enabled, show monitorings errors on pump display and transmit via DART to system Attenion, make sure that System has been loaded with specific Software Version to handle the DART Alarmcodes.
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.03 Master Enable Button (Button no. 024, 0 = None assigned). If no button is assigned, flow will be re-directed within the timeout F23.05 based on nozzle lift/returned. .04 Satellite behaviour 0 = Limited (cant start on SAT nozzle, no dual nozzle filling e t c). 1 = Can not start on satellite, dual and sequential filling possible 2 = Full (any combinations). .05 Single Meter SAT, (one meter with duplex valve 1 and 9) 0 = Disabled. 1 = Enabled.
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.05 UPD mapping 0 = Disabled 1 = map all UPD to second UPD panel 2 = map 1st UPD to UPD panel 2 and 2nd on panel 3 (when a 4 UP Display is used in a 4/2 pump) 3 = map 1st UPD to UPD panel 1 and 2nd on panel 3 (when a 3 UP Display is used in a 4/2 pump)
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.06 Spare Out 2 functionality Pulse output side B 0 = disabled 1 = Vaporix control (no pulses if vapour recovery is disabled) 2 = Pulse output (pulse output always enabled) .07 Spare Out 3 functionality Pulse output side A 0 = disabled 1 = Vaporix control (no pulses if vapour recovery is disabled) 2 = Pulse output (pulse output always enabled) .08 Spare Out 4 functionality Pulse output side B 0 = disabled 1 = Vaporix control (no pulses if vapour recovery is disabled) 2 = Pulse output (pulse output always enabled) .09 Spare In 1 functionality Maintenance key configuration 0 = not assigned 1 = not defined 2 = not defined 3 = not defined 4 = Maintenance key is enabled (connector J12 pin 1+2) .10 Spare In 2 functionality 0 = not assigned 1 = not defined
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.05 GHM 5, exchange meter assignment, reserved 0 = disabled 1 = exchange .06 GHM 6, exchange meter assignment, reserved 0 = disabled 1 = exchange
Further fillings (which use the erroneous motor) are inhibited until "flag" is cleared in F43.01 For example : If F43.01 = 3-> motors 1 and 2 has shut off. If one write 1 in F43.01 only motor 1 is shut off. If 0 (zero) is written in F43.01 then all motor errors are cleared.
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Switch on the power to the pump computer board Start the Service Terminal Program Press the CRC button to establish the data communication When communication is established, your are asked to enter the password (If this does not display, be sure the cable is connected properly and repeat the previous steps) 1. Enter PASS 1. 2. 3. 4. 5. 6. 7. 8. 9. Enter PASS 2. Enter 98 and ENTER for Function 98. DOWNLOAD FLASHPROGRAM NO CHANGE W&M PART Press ENTER to confirm ENTER PASSWORD XY and press ENTER (Enter Verification Code Password) Select the file. ENTER
10. The Service Terminal Program should request a filename to be downloaded. The Service Terminal Program will allow the user to browse the various directories for the desired file. When the file is selected, the CRC of the file is checked and if everything is OK, the program download will start. If the file cannot be found or has a bad CRC, the download will be aborted. 11. Upon completion of the download, the IGEM will go back to the function entry mode where other functions may be accessed or the Service Terminal Program can be terminated at this point and the laptop disconnected. 12. The window on the laptop screen shows waiting for flash erase and displays then sequentially the data blocks transmitted to the pump computer. 13. The pump computer is displaying burn to indicate loading of the program 14. Upon completion of the download, the IGEM will go back to the function entry mode where other functions may be accessed or the Service Terminal Program can be terminated at this point and the laptop disconnected. 15. The Service Terminal Program indicates DOWNLOAD COMPLETE It is important that you do not interrupt the download for any reason. If this happens, you will have to replace the computer board. Reloading is not possible anymore. When the download is complete, the software executes a warm start which is just like a power cycle. If the laptop is still connected and the laptop program is still running, the IGEM will re-enter maintenance mode when you press the CRC button prompting for the passwords to be entered. At this point you can terminate the laptop program and disconnect the laptop. It is recommended to run a coldstart after download.
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- Download iGEM - IGEM Computer: Definitions: Master = IGEM computer which is connected to the IGEM computer in the pump. Slave = IGEM computer located in the pump Turn off the power of the Slave Connect data cable between Master and Slave Switch on the power of the Master and Slave For download complete the following steps: 1. Slave: Press CRC button to get Maintenance Mode Access 2. 3. 4. 5. 6. 7. 8. Slave: Slave: Slave: Slave: Slave: Enter PASS 1. Enter PASS 2. Enter F.98 and press ENTER -> PRESS is displayed Press ENTER to confirm Enter Verification Display shows burn Code Password XY and ENTER
Master: Display shows ERASE and then the data blocks transmitted Pro 01 xy
Switch off power when finished and disconnect cable connections. It is important that you do not interrupt the download for any reason. If this happens, you will have to replace the computer board. Reloading is not possible anymore. It is recommended to run a coldstart after download.
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To enter the statistics viewing mode press either the UP or DOWN arrow when the unit price is displaying "F - - ". When you enter the statistics viewing mode, the unit price display window shows "S - - ", the money display window shows the current transaction count for side B, and the volume display window shows the current transaction count for side A. To view specific statistics, enter any statistic number using the number keys and press ENTER. The corresponding number shows in the money display window.
1456 3456
S- -
The following is a comprehensive list of defined statistics: Describe how to reset totals!
3.9.1
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3.9.2
3.9.3
3.9.4
3.9.5
3.9.6
3.9.7 3.9.8
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3.9.9
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Page 2 has the following format: MM.DD.YY, not used C where: MM = month, not used DD = day, not used YY = year, not used C = filling count Page 2 shows the event date on the Money display in the format MM.DD.YY and the filling count for the side on the volume display.
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Page 2 shows the event date on the Money display in the format MM.DD.YY and the return address as SS.OOOO where SS is the hex code segment, and OOOO is the hex offset into the code segment. The return address can be used to determine the PC contents when the trap occurred. This can be especially helpful for unexpected traps such as illegal instructions, odd word fetches, etc.
010725 1004
27.01
Batch number: 010725 (YYMMDD, i.e. 25. July 2001) Number 1004 Meter 01
2M, totalizer of the WIPs, 8 digits (least significant 6 digits of the data appear on the volume, higher order 2 digits to the right of the money display)
25 121004
27.21
4M, previous WIP totalizer, (Totalizer of replaced WIP) (least significant 6 digits of the data appear on the volume, higher order 2 digits to the right of the money display),and counter of replaced WIPs, 3 digits to the left of the money display
34
156004
27.41
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00169
27.61
Meter 1
00059
Meter 1
27.81
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The corresponding unit price display contains Pr n where n is the product number, also known as the logical nozzle number. The money display contains the current counter value showing how many times this product's blend ratio has changed. The volume display contains the current blend ratio
If you press one of the following keys while you are in this mode, the corresponding action occurs: CLEAR The system enters the View Volume Metering Unit Change Counters mode. ENTER The system enters the View Blend Ratio Change Event Logs mode. NEXT The next product's change counter data in the sequence is displayed, unless you are viewing the last product's change counter. Otherwise the system enters the View Volume Metering Unit Change Counters mode.
3.
If you press one of the following keys while in this mode, the corresponding action is taken: CLEAR The system exits the View Blend Ratio Change Event Logs mode and returns control to the View Blend Ratio Change Counters log. ENTER NEXT UP DOWN The system exits the View Blend Ratio Change Event Logs mode and returns control to the View Blend Ratio Change Counters log. The next blend change event displays. If you are viewing event 10, it will wrap around and show event 1. The next blend change event displays. If you are viewing event 10, it will wrap around and show event 1. The previous blend change event displays. If you are viewing event 10, it will wrap around and show event 1.
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LItErs
If you press one of the following keys while in this mode, the corresponding action happens: CLEAR The system exits the weights and measures mode. ENTER NEXT The system enters the View Volume Metering Unit Change Event Logs mode. The system exits the weights and measures mode.
If you press one of the following keys while in this mode, the corresponding action happens: CLEAR ENTER NEXT UP DOWN The system enters the weights and measurements mode. The system enters the weights and measurements mode. The next volume metering unit change event displays. If you are viewing event 10, it wraps around to show event 10 The next volume metering unit change event displays. If you are viewing event 10, it wraps around to show event 10 The next volume metering unit change event displays. If you are viewing event 10, it will wrap around to show event 10.
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1
LItErS
UNIT
Automatically after 20 sec. or when you press the NEXT button the totalizers/totals value appear: The least significant six (6) digits of the data value appear on the volume display. Higher order nonzero digits of the data value, if present, appear on the money display. Leading zeros appear as blanks.
15 5661,48
A n1
Side A nozzle 1
The least significant six (6) digits of the data value appear on the volume display. Higher order nonzero digits of the data value, if present, appear on the money display. Leading zeros appear as blanks.
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4 Error Codes
4.1 Error/Event Classification
Depending on how serious an error or event is, it may be handled differently. Errors/Events shall be classified as specified in the table below: Error Type LOG TERMINATION SEMI-FATAL FULLY-FATAL CATASTROPHIC INDICATION DISABLED Classification A B C D E F G Description Error/event is only logged. Error/event is logged as specified above and filling is terminated. Error/event is logged as specified above, filling is terminated and current dispenser side is closed. Error/event is logged as specified above, filling is terminated and both dispenser sides are closed. Error/event is logged as specified above, filling is terminated and both dispenser sides are closed, power cycle must be done Error/event is not logged, but certain message on display gives information about error Error is not logged, no action
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11 12 13 1415 16 17 18 19 20
Totalizers Database Failure EM Totalizers Database Failure Identity Prom Data Error N/A Overflow Limit Reached Hose test volume Hose test volume N/A Display Read back Error
CRC on Totalizers Database is incorrect CRC on EM Totalizers Database is incorrect CRC on Identity Prom data is incorrect N/A Limit for suppressed overflow has been reached Hose test volume out of tolerance Hose test volume out of tolerance (on three consecutive fillings) N/A Configured maximum number of display read back errors has been reached ( -> F.17.02 ) N/A Attempted start of filling with Zero (0) Unit Price Attempted start of filling with no Unit Prices downloaded from POS. Attempted start of filling before Unit Price change timeout ( -> F23.04 ) Nozzle Lifted without Preset Entry though required ( -> F24.01 = 1 ) Attempted start of filling and the unit price is not equal at SAT and MASTER No poll from POS for time exceeding configured maximum offline time -> F23.02 Rx and/or Tx buffers in DART task is full CRC of received POS message is incorrect N/A Filling terminated due to STOP button press Blend Error exceeds configured max Value (%) ( -> F.18 ) Volume ratio between the assigned meters is < 0,5% 10 fillings in row with vapor recovery flowrate out of tolerance 72 hours elapsed after error code 37
2124 25 26 27 28 29 30 31 32 33 34 35 36 37 38
N/A Filling Start with Zero Unit Price Filling Start with No Unit Price Downloaded Filling Start after Unit Price Change Filling start without Preset Entry Sale start price SAT not equal MASTER POS Communication Lost POS task buffers full POS CRC error N/A STOP button pushed Blending out of tolerance No flow on one meter at high speed/blender pump VAP Monitor 10 fillings bad VAP Monitor 72h elapsed
N/A B B B B B C A A N/A B B B A A
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39 40 41 42 43 44 45 46 47 4849 50 51 52 53 54 55 56
VAP Monitor internal error VAP Monitor Reset Motor feedback Vap not calibrated Vap valve current low Vap valve current high Vap contactor error Vap external error Vap electric error N/A Error on WIP in use Error on idle WIP No response from WIP in use N/A Back pulses from idle WIP N/A Forward Flow on idle WIP
Internal VAP Monitor System (Vaporix) error or not connected VAP Monitor System (Vaporix) has been reset Errors from motor VAP system not calibrated yet Valve current is low (e.g. no valve connected) Valve current is high(e.g. short circuit on valve output) No contactor detected Error detected via external signal input Vap hardware error N/A Errors from WIP used in Transaction ( -> F17.00 ) Errors from WIP not used in Transaction ( -> F17.01 ) No response from WIP used in Transaction N/A Back pulses from WIP not used in Transaction ( -> F16.03 ) N/A Forward flow on WIP Not used in Transaction (indication of leakage) ( -> F19.14 ) N/A WIP used in transaction didnt respond on re-transmission. WIP didnt respond to heart beat message N/A WIP is to exchange N/A Filling was started but no fuel has been dispensed for configurable time ( -> F17.03 ) Configured number of maximum consecutive No Flow events has been reached ( -> F17.04 )
57 58 59 6061 62 6369 70
N/A Comm failure with WIP in use Comm failure with WIP in idle N/A WIP serial number mismatch N/A No Flow Timeout
71
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72 73
Flow Lost Timeout Consecutive number of lost flow Unfinished filling Consecutive number of unfinished fillings N/A RTOS mail buffer exhausted F03 not programmed F04 not programmed F05 not programmed F06 not programmed F37 not programmed F38 not programmed N/A
Flow was lost for configured maximum time ( -> F17.03 ) Configured number of maximum consecutive Flow Lost events has been reached ( -> F17.05 ) Filling ended before preset or prepay limit was reached Configured number of unfinished fillings has been reached ( -> F17.06 ) N/A Mail buffer of RTOS is exhausted F03 is not programmed and pump running in standalone mode F04 is not programmed and pump running in standalone mode F05 is not programmed and pump running in serial mode F06 is not programmed and pump running in serial mode F37 (pump model type) is not programmed F38 is not programmed N/A
B B
74 75 7679 80 81 82 83 84 85 86 8799
B B N/A B F F F F F F N/A
March 2003
5.3 Pumping unit flow lost check to avoid dry operation when two meters are assigned to one nozzle
On pumps/dispensers where more than one meter (i.e. 130l/min or blenders) is used, the flow through the meters is checked. At start of filling, after 5 litres are dispensed, the flow ratio is checked. If the ratio between the meters is smaller than 0,5%, the filling will be terminated and error code 36 logged. Example, Diesel pump 130 l/min: 1. No flow from 1st meter, flow from 2nd meter => iGEM will stop filling after 5 litres. This functionality is disabled when W&M mode is selected by function F01.
March 2003
March 2003
6 Software Download
The iGEM program, the so called BIN-file (iGEMxxxx.BIN) can be loaded by either a PC or a iGEM Master calculator via the serial interface (sitecontroller interface). For the program loading, the pump computers load sequence has to be activated by authorised service personnel (see below). The Software can be loaded by 2 alternatives: 1. Bootstrapp Bootstrapp mode has to be executed when the W&M software version has been changed or on boards where no pump software has been loaded to before or when while downloading the trasmission has been interrupted
In case of the events above the PRG LOAD switch on the iGEM has to be switched on. Make sure that you always fulfil the local Weight and Measure demands. 2. Function 98 This mode can be executed only with iGEM software loaded to the board. It is possible on RS485 (2 wire DART) or RS422 (4-wire LJCL) interface. When program has been downloaded, a coldstart shall be performed. To setup a specific pump model the Function F37 has to be assigned. This will load the default pump configuration. To setup specific country parameters Function F38 has to be assigned to a defined country code. Functions parameters modified by country and model selection should be programmed after F37 and F38 has been configured. Beginning from iGEM software version 7.15 and PC Serviceterminal version 2.0 (SERVTERM2.0) the W&M software version is checked at beginning of the download sequence. If the W&M part of the software to be downloaded is different to the existing W&M software part on the iGEM board, the download process is interrupted and W&M different is displayed in the PC screen respectively E-diff on the iGEM Masters display. Switch PRG LOAD switch on the iGEM board into ON position before retry. Make sure that you always full fill the local W&M demands if the switch is covered by a seal. Since breaking the seal on the switch is not allowed in Germany a new preapproved board has to be installed.
March 2003
Display Side A, Side B PRG LOAD switch sw 2 CRC check button sw 1 CRC S13 S14 S15
PC (Notebook)
J2
J3
J4
1. 2. 3. 4.
Turn off the power to the iGEM in pump. Connect PC and iGEM via download cable, (PC com port to J14 on the iGEM board) Switch on PC Check Jumper on the iGEM (picture). Set Jumper S21 ( 5 Volt to download box), Jumper S20, S16 and Jumper S13 (BOOT), if required S15 COLDSTART. Switch on the iGEM Start ServTerm.exe software at PC. Select "Boot" by BOOT button. "Entering GEM Boot Strap" appears. Confirm "Entering GEM Boot Strap". Select new iGEM.BIN file.
9.
The file is now downloaded to the iGEM board, while each downloaded block is shown at the display. If "W&M different is displayed Go to step 11
5. 6.
10. After downloading check if "COLDSTART" is required . Remove Jumper S13 (S15). When required switch PRG LOAD OFF. (left position) Reprogram iGEM if required 11. Switch PRG LOAD ON. (right position) Go to step 1 and restart download. Make sure that you always fulfil local W&M demands.
7. 8.
When download is completed and COLDSTART jumper in place the display shows COLD on the sales display until the COLDSTART jumper (S15) is removed. Also make sure to restore the communication jumpers to operate with POS protocol correct.
March 2003
6.2 Bootstrapp Download, iGEM Master (supporter Kid) to iGEM Board in pump
S21 S20
J14
IGEM in pump
S17 S16 S18 J14
IGEM Master
Note:
Set the iGEM Master (supporter kit) in function F21.09 to 4 (no maintenance mode entry without pressing the CRC button first). 1. Turn off the power to the iGEM in pump. 2. Connect iGEM Master (supporter kit) and iGEM in pump (J14) via data cable 3. Connect power cable (24V) between IGEM Master, iGEM in PUMP and power supply in pump. 4. Check Jumper on the iGEM pump computer and supporter kit (picture above). Set Jumper S20 and Jumper S16. (S21 has no effect). Set jumper S13 (BOOT) on the iGEM in pump and if required set S15 COLDSTART. Important: do not set Jumper S17! 5. Switch on power. 6. Press the CRC button on the iGEM Master. 7. On the iGEM Master display appears "bootld". IF "E diff" appears go to step 10. 8. The file is now downloaded to the iGEM board, while each downloaded block is shown on the masters money display "PRO XX". The volume display shows 0 242. 9. After downloading check if "COLDSTART" is required . Remove Jumper S13 (S15). When required switch PRG LOAD off. (left position) Reprogram iGEM if required 10. Switch PRG LOAD ON (right position) and follow step 1 to restart the download. Make sure that you always fulfil local W&M demands.
When download is completed and COLDSTART jumper in place the display shows COLD on the sales display until the COLDSTART jumper (S15) is removed. Also make sure to restore the communication jumpers to operate with POS protocol correct.
March 2003
PC (Notebook)
J2
J3
J4
1. Turn off the power to the iGEM in pump 2. Connect PC and iGEM via download cable, (PC com port to J14 on the iGEM board). 3. Switch on PC. 4. Check Jumper on the iGEM (picture ). DART: S18, S20 and S21 LJCL: S16, S17, S20 and S21 if required S15 COLDSTART. 5. Switch on the iGEM. 6. Start ServTerm.exe software at PC and select protocol by TYPE button. 7. Press the CRC button on the iGEM pump computer to start download process. 8. On the pump display appears "PASS 1". 9. Enter service password 1 "xxxx" on PC and confirm by ENTER. On the pump display appears "PASS 2". 10. Enter service password 2 "xxxx" on PC and confirm by ENTER
11. Select Function Register 98, and confirm by ENTER twice. 12. On the pump display appears "PASS". 13. Enter Download Password "yy" from PC and press ENTER and select iGEM file. The file is now downloaded to the iGEM board, while each downloaded block is shown at the PC PRO XX. The pump display shows "burn". If "W&M different is displayed Go to step 15 14. After downloading check if COLDSTART is required . Restore Jumpers. When required switch PRG LOAD OFF. (left position) Reprogram iGEM if required. 15. Switch PRG LOAD ON. (right position) Go to step 1 and restart download Make sure that you always fulfil local W&M demands.
When download is completed and COLDSTART jumper in place the display shows COLD on the sales display until the COLDSTART jumper (S15) is removed. Also make sure to restore the communication jumpers to operate with POS protocol correct.
53 Part No. 921279 Rev.C
March 2003
J14
J14
Note:
Set the iGEM Master (supporter kit) in function F21.09 to 4 (no maintenance mode entry without pressing the CRC button first). 1. Turn off the power to the iGEM in pump. 2. 3. 4. 12. Press the CRC button on the supporter kit. 13. The display on the supporter kit shows Connect via data cable (J14) iGEM into pump "dLoAd". Press ENTER on the iGEM pump and IGEM Master. computer. The display on the iGEM pump computer shows "PASS". Connect power cable (24V) between iGEM Master and iGEM in pump and power supply. 14. Enter Pass "yy" on the iGEM pump computer and press ENTER. Check Jumper on the iGEM (picture ). DART: S18, S20 and S21 15. The file is now downloaded to the iGEM LJCL: S16, S20 and S21 board, while each downloaded block is shown if required S15 COLDSTART. at the display "PRO XX". Important: do not set Jumper S17! The pump display shows "burn". If "W&M different is displayed Switch On power to iGEM Master and iGEM in Go to step 17 pump 16. After downloading check if COLDSTART is After 3 sec. Press the CRC button on the required. Remove Jumpers. iGEM Master. When required switch PRG LOAD off. After indication of program CRC (left position) press ENTER button. Reprogram iGEM if required. On the pump display appears "PASS 1". 17. Switch PRG LOAD ON. (right position) Enter password 1 "xxxx", and press ENTER. Go to step 1 and restart download On the pump display appears "PASS 2".. Make sure that you always fulfil local W&M Enter password 2 "xxxx", and press ENTER. demands. Select Function register 98 and press ENTER. On the pump display appears "Press".
5. 6.
7. 8. 9. 10. 11.
When download is completed and COLDSTART jumper in place the display shows COLD on the sales display until the COLDSTART jumper (S15) is removed. Also make sure to restore the communication straps to operate with POS protocol correct.
March 2003