Professional Documents
Culture Documents
SI-MRT-XX-105 [2]
Evolution in Automation
Instrumentation Process Controls
Loop Controllers
PID loops Electrical
DCS
Integrated Control Factory Automation
PlantWeb
Relays
Logic sequences
P Control PLCs
Low cost Compact
1970
SI-MRT-XX-105 [2]
1980
1990
2000
History of PLC
Developed from Automotive Assembly and Factory Automation where discrete points are used Developed to replace mechanical timers and solid state relays Evolved where process restart is not a major concern but processing speed is important Designed with digital logic as the most important design feature
SI-MRT-XX-105 [2]
History of DCS
Evolved from single loop controllers Evolved from analog based signal handling Evolved with extensive involvement from the process control end-users Developed with alarm handling, diagnostics and fail safe as important design feature
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 4
SI-MRT-XX-105 [2]
SI-MRT-XX-105 [2]
CTLRCTLR
CTLRCTLR
DCS Architecture
Realtime Data Server
PLC-MMI Architecture
Local Site
CTLR CTLR
Ovation Network
In
Out
Remote Site
SI-MRT-XX-105 [2]
SI-MRT-XX-105 [2]
PLC Programming requires writing of logic for alarms and signal conditioning
SI-MRT-XX-105 [2]
SI-MRT-XX-105 [2]
SI-MRT-XX-105 [2]
This allows simplified engineering via standard drag & drop functionality
Drag & drop points, control, graphics and system configuration to desired locations Download changes
SI-MRT-XX-105 [2]
SI-MRT-XX-105 [2]
SI-MRT-XX-105 [2]
eDB
Historian TCP/IP Network DCS WDPFII
SI-MRT-XX-105 [2]
SI-MRT-XX-105 [2]
Alarm System
Alarm List, Alarm History, Unacknowledged Alarms & Reset List functions DCS alarm functionality - 4 high & 4 low limits Iconic and audible alarms
Point Menu
Triggers display of trends, graphics and point information
Trends
3-D graph option Drag & Drop trend building with points Trend groups
Point Reviews
Similar to Solaris but with different look & feel
Options
DCS membrane keyboard and dual-CRT options
SI-MRT-XX-105 [2]
SI-MRT-XX-105 [2]
SI-MRT-XX-105 [2]
CTLR
CTLR
SI-MRT-XX-105 [2]
SI-MRT-XX-105 [2]
SI-MRT-XX-105 [2]
SI-MRT-XX-105 [2]
SI-MRT-XX-105 [2]
You Decide
A PLC-HMI system will work. It will run your plant. It will do ladder logic. It will even do PID control.
Can you integrate well with external systems? Do you have easy to use Advanced Control? Do you have performance monitoring software? Do you have an integrated asset management solution?
AMS
DCS provide best value, highest return, lowest long term running cost.
SI-MRT-XX-105 [2]
Systems Comparison
Redundancy Controller Redundancy Controller Power Supply Redundancy Communications Redundancy Programming/Configuration Drag & Drop Configuration Device Configuration Change Tracking Configuration Audit Trail
Ovation Siemens PCS7 Rockwell ProcessLogix Rockwell ControlLogix
Some Some No
Some No No
Some No No
Some No No
Yes Yes
Some Yes
Yes Some
Some Yes
No No No No
No No Some No
No No Some No
Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
No No No No No Some No
No No No No No Some No
No No No No No Some No