Professional Documents
Culture Documents
Hazard
Oxy-fuel cutting
Gases
Noise
Radiation
Metals fume
Noise
Grinder disc
Spot welding
Electric source
Sparks
Hot parts
Explainantion
Cause
The high process temperature causes oxygen and nitrogen in the air to combine,forming nitric oxide (NO).
Nitric oxide is a severe eye, skin and mucous membrane irritant. Nitrogen dioxide is a highly toxic, irritating gas. There has been some reports of exposure to high levels of nitrogen dioxide (as generated by oxy-fuel gas cutting in confined spaces) resulting in severe ill health and even death (long term effect)
causing a reduction in the bloods oxygen carrying capacity which can be fatal.
generally only a problem when cutting plate thicknesses above 40-50 mm or when a large excess of 90 dB may result of hearing damage number of cutting torches are used simultaneously
very high pressure (2500 psi) and contain highly flammable gas
serious and fatal accidents can occurr at workplaces during the cutting of 20, 60 or 205-litre steel fuel explosion or seriuos injury drums
Any coating that have been applied The presence of any contaminates
Carbon steel - iron oxide forms the main component can result in siderosis, a permanent but relatively of the fume benign condition which affects the lungs
This is an acute illness of short duration characterised by a dry cough, difficulty breathing, shaking and cramps
High, short-term exposure to the fumes can cause Metal alloys containing cadmium - release cadmium kidney damage, and inflammation of the lung tissue fumes which can prove fatal.
Chromium
Hexavalent chromium can cause ulceration, skin sensitisation, occupational asthma and cancer.
Lead
Prolonged exposure can result in adverse effects on the blood, kidneys, central nervous system and reproduction.
Zinc
hearing damage
The input power circuit and machine internal circuits are also live when power is on. Incorrectly installed or improperly grounded equipment is a hazard. The flying sparks, hot workpiece, and hot equipment. Very often sparks fly off from the joint area.
Touching live electrical parts can cause fatal shocks or severe burns.
Accidental contact of electrode to metal objects can cause sparks, explosion, overheating, or fire.
Type
Likelihood (estimation)
source: all equipments related, action: high temperature cutting, situation: at hot, noise place
No
source: all equipments related, action: high temperature cutting, situation: at hot, noise place
No
source: all equipments related, action: high temperature cutting, situation: at hot, noise place
No
source: all equipments related, action: high temperature cutting, situation: at hot, noise place
Gloves
soure: all equipments related, action: high temperature cutting, situation: at hot, noise place
source: all equipments related, action: high temperature cutting, situation: at hot, noise place source: grinder, action: fitting by using high speed rotational disc, situation: at noise
source: grinder, action: fitting by using high speed rotational disc, situation: at noise
No
source: grinder, action: fitting by using high speed rotational disc, situation: at noise
No
source: grinder, action: fitting by using high speed rotational disc, situation: at noise
No
source: grinder, action: fitting by using high speed rotational disc, situation: at noise
No
source: grinder, action: fitting by using high speed rotational disc, situation: at noise
No
source: grinder, action: fitting by using high speed rotational disc, situation: at noise
No
source: grinder, action: fitting by using high speed rotational disc, situation: at noise
No
source: grinder, action: fitting by using high speed rotational disc, situation: at noise source: all equipments related to welding, action: high temperature cutting, situation: at hot
No
No
source: all equipments related to welding, action: high temperature cutting, situation: at hot
No
source: all equipments related to welding, action: high temperature cutting, situation: at hot
No
source: all equipments related to welding, action: high temperature cutting, situation: at hot
No
Severity (estimation)
Risk
Note
in TESDEC, the cutting process is just for training purpose and hardly exceed 90dB
12
accident rarly to happen since most of the student (fitter) using gloves
TESDEC provide appropriate equipment and place to handle pressured drum and the risk can be lowered significant ly
TESDEC provide appropriate equipment and place to handle pressured drum and the risk can be lowered significant ly
0 0 0
long term effect.tesdec didnt provide any PPE that relate to this hazard
long term effect.tesdec didnt provide any PPE that relate to this hazard
long term effect.tesdec didnt provide any PPE that relate to this hazard
long term effect.tesdec didnt provide any PPE that relate to this hazard
long term effect.tesdec didnt provide any PPE that relate to this hazard
long term effect.tesdec didnt provide any PPE that relate to this hazard
12
in TESDEC, the fitting process is just for training purpose and hardly exceed 90dB but the noise produced can be considered high
this activity need talent. Accident may occur if over force applied to grinder machine TESDEC provide appropriate equipment and place to do such this activity and the risk can be considered low TESDEC provide appropriate equipment and place to do such this activity and the risk can be considered low
TESDEC provide appropriate equipment and place to do such this activity and the risk can be considered low
Recommended action
person incharge
provide their employees with information, instruction and training on the health hazards they are exposed to whilst at work (risks from fumes and gases and the control measures needed).provide approproate respiratory protective equipment (RPE).
shazana
provide their employees with information, instruction and training on the health hazards they are exposed to whilst at work (risks from fumes and gases and the control measures needed).provide approproate respiratory protective equipment (RPE).
atharuddin
Where employees are exposed at or above 85 dB, employers are required to conduct a noise assessment, provide hearing protection and provide training on using the hearing protection correctly. If employees daily personal exposure exceeds 90 dB, in addition to the above the employer has also to take steps to try and reduce the level of this exposure other than by the means of hearing protection.
muhammad farid
no
mohd zulkifli
izati
shazana
provide their employees with information, instruction and training on the health hazards they are exposed to whilst at work (risks from fumes and gases and the control measures needed). Provide approproate respiratory protective equipment (RPE). provide their employees with information, instruction and training on the health hazards they are exposed to whilst at work (risks from fumes and gases and the control measures needed).Provide approproate respiratory protective equipment (RPE). provide their employees with information, instruction and training on the health hazards they are exposed to whilst at work (risks from fumes and gases and the control measures needed).provide approproate respiratory protective equipment (RPE). provide their employees with information, instruction and training on the health hazards they are exposed to whilst at work (risks from fumes and gases and the control measures needed).provide approproate respiratory protective equipment (RPE). provide their employees with information, instruction and training on the health hazards they are exposed to whilst at work (risks from fumes and gases and the control measures needed).provide approproate respiratory protective equipment (RPE).
atharuddin
muhammad farid
mohd zulkifli
izati
shazana
provide their employees with information, instruction and training on the health hazards they are exposed to whilst at work (risks from fumes and gases and the control measures needed).provide approproate respiratory protective equipment (RPE). Where employees are exposed at or above 85 dB, employers are required to conduct a noise assessment, provide hearing protection and provide training on using the hearing protection correctly. If employees daily personal exposure exceeds 90 dB, in addition to the above the employer has also to take steps to try and reduce the level of this exposure other than by the means of hearing protection. provide enough training by highly experienced trainer
muhammad farid
atharuddin
muhammad farid
No
shazana
No
muhammad farid
No
izati
provide their employees with information, instruction and training on the health hazards they are exposed to whilst at work (risks from fumes and gases and the control measures needed).Provide approproate respiratory protective equipment (RPE).
shazana