Voltage Regularot

Publication Number: 9 3372 00 990, 06/20/01
INSTRUCTION MANUAL
FOR VOLTAGE REGULATOR
Model: LS65-12B
Leroy Some North America 669 Natchez Trace Drive Lexington, TN 38351 USA Tel: 731-967-3000 Fax: 731-967-3114 Email: lsna.service@lsusa.com www.ls-na.com
INTRODUCTION
This manual provides information concerning the operation and installation of the LS65-12B Voltage Regulator. To accomplish this, the following is provided. Specifications Mounting Information Operation Maintenance
WARNING TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE, ONLY QUALIFIED PERSONNEL SHOULD PERFORM THE PROCEDURES PRESENTED IN THIS MANUAL.
CAUTION MEGGERS AND HIGH POTENTIAL TEST EQUIPMENT SHOULD BE USED WITH EXTREME CARE. INCORRECT USE OF SUCH EQUIPMENT COULD DAMAGE COMPONENTS CONTAINED IN THE DEVICE.
Introduction
First Printing: June 2000 Printed in USA 2000 - 2001, Basler Electric Co., Highland, IL 62249 February 2001
CONFIDENTIAL INFORMATION
OF BASLER ELECTRIC COMPANY, HIGHLAND, IL. IT IS LOANED FOR CONFIDENTIAL USE, SUBJECT TO RETURN ON REQUEST, AND WITH THE MUTUAL UNDERSTANDING THAT IT WILL NOT BE USED IN ANY MANNER DETRIMENTAL TO THE INTEREST OF BASLER ELECTRIC COMPANY.
It is not the intention of this manual to cover all details and variations in equipment, nor does this manual provide data for every possible contingency regarding installation or operation. The availability and design of all features and options are subject to modification without notice. Should further information be required, contact Basler Electric Company, Highland, Illinois.
BASLER ELECTRIC ROUTE 143, BOX 269 HIGHLAND, IL 62249 USA http://www.basler.com, info@basler.com PHONE 618-654-2341 FAX 618-654-2351
ii
Introduction
CONTENTS
SECTION 1 GENERAL INFORMATION ..........................................................................................1-1 GENERAL ........................................................................................................................................1-1 SPECIFICATIONS ...........................................................................................................................1-1 SECTION 2 INSTALLATION............................................................................................................2-1 MOUNTING .....................................................................................................................................2-1 CONNECTIONS ..............................................................................................................................2-2 Terminal Descriptions...................................................................................................................2-2 SECTION 3 OPERATION .................................................................................................................3-1 GENERAL ........................................................................................................................................3-1 PRELIMINARY SET-UP...................................................................................................................3-1 SYSTEM START-UP .......................................................................................................................3-1 ADJUSTMENTS ..............................................................................................................................3-2 Field Flashing ...............................................................................................................................3-2 Frequency Roll-Off Adjustment ....................................................................................................3-2 Stability (STB) Adjustment ...........................................................................................................3-3 Voltage (VLT ADJ) Adjustment ....................................................................................................3-3 Factory Voltage Adjust Range Calibration Adjustment ................................................................3-3 Parallel Droop (DRP) Compensation ...........................................................................................3-3 OPTIONS .........................................................................................................................................3-3 Remote Voltage Adjust.................................................................................................................3-3 Excitation Disable.........................................................................................................................3-4 Current Boost Module ..................................................................................................................3-4 Var/PF Control..............................................................................................................................3-4 Manual Voltage Control................................................................................................................3-4 OPERATIONAL TEST .....................................................................................................................3-4 SECTION 4 MAINTENANCE............................................................................................................4-1 PREVENTIVE MAINTENANCE .......................................................................................................4-1 TROUBLESHOOTING.....................................................................................................................4-1 SECTION 5 MANUAL CHANGE INFORMATION ..........................................................................5-1 CHANGES .......................................................................................................................................5-1
Introduction
iii
SECTION 1 GENERAL INFORMATION

GENERAL
The LS65-12B Voltage Regulator is contained in an encapsulated plastic case. The regulator controls the dc exciter field power of conventional, 50 or 60 hertz brushless generators. Regulation is provided by sensing the generator output voltage, converting it to a dc signal and comparing the signal to a reference voltage signal. An error signal is developed and used to control the dc field power in order to maintain a constant generator output. The regulator includes frequency compensation with selectable slope, inverse time overexcitation shutdown, solid-state build-up circuitry, single-phase or three-phase voltage sensing, single-phase or three-phase shunt, or permanent magnet power input, and parallel droop compensation, and an accessory input. The accessory input provides compatibility with accessories such as a var/power factor controller.
SPECIFICATIONS
Refer to Table 1-1 for the electrical specifications and to Table 1-2 for the physical specifications of the LS65-12B. Table 1-1. Electrical Specifications Output Power (with a 240 Vac Input): AC Input Power: 12 Adc @ 65 Vdc maximum 25 Adc @ 125 Vdc forcing for 10 seconds. continuous.
180 to 264 Vac, single-phase or three-phase, 50/60 Hz, or 63 to 105 Vac; three-phase, 100 to 240 Hz, PMG, 3125 VA maximum 240 Vac; single-phase, 100 to 240 Hz, PMG, 3125 VA. 180 to 264 Vac, 50/60 Hz; single- or three-phase. 10 kohm, 2 W, potentiometer 1% of voltage setpoint 1% voltage variation for a 40C (104F) change. < 4 milliseconds 1 or 2 V/Hz jumper selectable with knee adjustable from 45 Hz to 65 Hz. Internal filter Internal provisions for automatic voltage build-up from generator residual voltages as low as six Vac. Overexcitation protection starts timing at 90 Vdc 5% and takes the output to zero in greater than 30 seconds. The output can be 125 Vdc for greater than 10 seconds. 1 A or 5 A, <10 VA, Adjustable from 0 to 10% at rated input current, 0.8 power factor 50 W maximum. UL Recognized per Standard 508, UL File NO. E97035. CSA Certified per Standard CAN/CSA-C22.2 No. 14-95, CSA File No. LR 23131
AC Sensing Voltage: External Voltage Adjust Rheostat: Regulation Accuracy: Voltage Drift: Response Time: Frequency Compensation: EMI Suppression: Voltage Build-Up: Overexcitation Shutdown:
Droop Power Dissipation: UL Recognized/CSA Certified
General Information
1-1
Table 1-2. Physical Specifications CE Conformity Conforms to: Radiated Emissions .............. EN50081-2 Radiated Immunity: Electric field .................... EN61000-4-3 (10 V/m Conducted ...................... EN61000-4-6 (10 VRMS) Conducted Emissions ........... EN50081-2 (EN55011, Class A) ESD Immunity ....................... EN50082-2 (4 KV contact, 8 KV air) EFT Immunity........................ EN50082-2 (2 KV coupling clamp) Magnetic Immunity ................ EN50082-2 (30ARMS, 50 Hz) Safety: ................................... EN61010-1 -40C (-40F) to +70C (+158F). Withstands up to 20 g in each of three mutually perpendicular axes. Withstands the following accelerations at the stated frequency: 0.5 g; 18 to 2000 Hz Approximately 1.1 kg (2.5 lbs.)
Operating and Storage Temperature: Shock: Vibration: Weight:
1-2
General Information
SECTION 2 INSTALLATION
MOUNTING
The regulator may be mounted in any position. Refer to the outline drawing (Figure 2-1) for overall dimensions. The regulator may be mounted directly on the generator set using UNF 1/4-20 or equivalent hardware. Select the proper hardware to withstand any expected shipping/transportation and operating conditions.
.281 DIA. HOLE (4 PL) 0.438
CH GND
.51 DIA. (4 PL)

2 3 4 5 5a 6 6a 7 8 9
.750
DRP FAC CAL VLT ADJ UF KNEE STB 8.375
7.500
0.438
20
22
24
26
28
30
F1
F2
0.438
5.500
0.438
3.50
3.50
0.593 6.01
D2590-23.vsd 02-21-01
Figure 2-1. LS65-12B Outline Drawing Installation 2-1
CONNECTIONS
Before connecting the LS65-12B into your system, review the terminal descriptions provided in Table 2-1, the internal adjustments provided in Table 2-2, and the typical interconnection diagrams shown in Figures 2-2 through 2-17. When automatic voltage regulation is used with a permanent magnetic excited generator, ensure that the jumpers are removed between terminals 20 - 28, 22 - 30, and 24 26. Terminal Descriptions Table 2-1. Terminal Descriptions Terminal Number Upper Terminal Strip CH GND 2 3 4 5 5a 6 6a 7 8 9 Lower Terminal Strip 20 22 24 26 28 30 F1 F2 Phase C sensing input Phase A sensing input Phase B sensing input 3-phase power input 1-phase or 3-phase power input 1-phase or 3-phase power input Field + Field Chassis ground connection Auxiliary Input from var Power Factor Controller Auxiliary Input from var Power Factor Controller Connect to 7 to use internal voltage adjust, no connection for external voltage adjust 1 Amp Current Transformer 5 Amp Current Transformer Current Transformer Common Common connection for selectable features Connect Remote Adjust from 7 to 6a, connect to 4 for internal voltage adjust Connect to 6a to select 1v/Hz underfrequency slope Connect to 6a to select 3 phase sensing Terminal Description
Table 2-2. Internal Adjustments Adjustment DRP FAC CAL VLT ADJ UF STB Adjustment Description Voltage Droop Adjust FAC CAL is a factory voltage adjust range calibration. No customer adjustment is required. Multi-turn Voltage Adjust Underfrequency Knee Adjust Stability Adjust
2-2
Installation
T1 T0
T2 T8
T3
CCW
10K CW R2
2
T1
3 1
CH GND
2 3 4 5 5a 6 6a 7 8 9
LS65-12B
L3
CR8 CR7 CR1 CR2 CR3 E1 R5 CR4 CR5 CR6 E2
RFA
20 22 24 26 28 30 F1 F2
L2
L1
ABC 10 AMP L5
S M
N ABC 10 AMP
1
CR1-6 ROTATING RECTIFIERS CR7,8 SURGE SUPPRESSION DIODES E1 POSITIVE HEAT SINK E2 NEGATIVE HEAT SINK L1 EXCITER FIELD (STATOR) L2 EXCITER ARMATURE (ROTOR) L3 ROTATING FIELD (MAIN ROTOR) L4 STATOR (MAIN STATOR) L5 PM EXCITER STATOR M ROTATING PERMANENT MAGNET R2 REMOTE LEVEL RHEOSTAT R5 SUPPRESSION RESISTOR RFA REVOLVING FIELD ASSY T1 VOLTAGE DROOP TRANSFORMER (MAY NOT BE SUPPLIED)
CONNECT TO TERMINAL 5 FOR 1 AMP CT, CONNECT TO TERMINAL 5a FOR 5 AMP CT. CONNECT REMOTE VOLTAGE ADJUST FROM 6a TO 7 AND REMOVE LINK 4-7 IF FITTED WITH A REMOTE ADJUST. CONNECT 6a TO 8 FOR 1V/Hz; REMOVE FOR 2V/Hz UNDERFREQUENCY SLOPE. CONNECT 6a TO 9 FOR 3-PHASE SENSING; OPEN FOR 1-PHASE SENSING.
CONNECT 2 AND 3 TO SCP250 VAR/PF CONTROLLER. SHORT WHEN NOT USED.

D2590-11.vsd 002-21-01
Figure 2-2. 10-12 Lead, PMG, Single-Phase Sensing Installation 2-3
T1 T0
T2 T8
T3
CCW
10K CW R2
2
T1
3 1
CH GND
2 3 4 5 5a 6 6a 7 8 9
LS65-12B
L3
RFA
20 22 24 26 28 30 F1 F2
L2
L1
ABC 10 AMP L5
S M
N ABC 10 AMP
1

D2590-12.vsd 02-21-01
Figure 2-3. 10-12 Lead, PMG, Three-Phase Sensing 2-4 Installation
T1 T0
T2 T8
T3
CCW
10K CW R2
2
T1
1
3 CH GND
2 3 4 5 5a 6 6a 7 8 9
LS65-12B
L3
RFA
20 22 24 26 28 30 F1 F2
L2
L1
KTK-12
KTK-12
1

D2590-13.vsd 02-21-01
Figure 2-4. 10-12 Lead, Shunt Excited, Single-Phase Sensing Installation 2-5
T1 T0
T2 T8
T3
CCW
10K CW R2
2
T1
1
3 CH GND
2 3 4 5 5a 6 6a 7 8 9
LS65-12B
L3
RFA
20 22 24 26 28 30 F1 F2
L2
L1
KTK-12
KTK-12
KTK-12
1

D2590-14.vsd 02-21-01
Figure 2-5. 10-12 Lead, Shunt Excited, Three-Phase Sensing
2-6
Installation
T1 T5 T4 T1
T2 T6
T3
CCW
10K CW R2
2
1 3 CH GND
2 3 4 5 5a 6 6a 7 8 9
LS65-12B
L3
RFA
20 22 24 26 28 30 F1 F2
L2
L1
ABC 10 AMP L5
S M
N ABC 10 AMP
1

D2590-15.vsd 02-21-01
Figure 2-6. 4-6 Lead, PMG, Single-Phase Sensing Installation 2-7
T1 T5 T4 T1
T2 T6
T3
CCW
10K CW R2
2
1 3 CH GND
2 3 4 5 5a 6 6a 7 8 9
LS65-12B
L3
RFA
20 22 24 26 28 30 F1 F2
L2
L1
ABC 10 AMP L5
S M
N ABC 10 AMP
1

D2590-16.vsd 02-21-01
Figure 2-7. 4-6 Lead, PMG, Three-Phase Sensing 2-8 Installation
T1 T5 T4 T1
T2 T6
T3
CCW
10K CW R2
2
3 CH GND
2 3 4 5 5a 6 6a 7 8 9
LS65-12B
L3
RFA
20 22 24 26 28 30 F1 F2
L2
L1
KTK-12
KTK-12
1

D2590-17.vsd 02-21-01
Figure 2-8. 4-6 Lead, Shunt Excited, Single-Phase Sensing Installation 2-9
T1 T5 T4 T1
T2 T6
T3
CCW
10K CW R2
2
3 CH GND
2 3 4 5 5a 6 6a 7 8 9
LS65-12B
L3
RFA
20 22 24 26 28 30 F1 F2
L2
L1
KTK-12
KTK-12
KTK-12
1

D2590-18.vsd 02-21-01
Figure 2-9. 4-6 Lead, Shunt Excited, Three-Phase Sensing 2-10 Installation
10K
T1 T5 T4 T1
1
T2 T6
T3
CCW
CW R2
2
3 CH GND
2 3 4 5 5a 6 6a 7 8 9
LS65-12B
L3
RFA
20 22 24 26 28 30 F1 F2
L2
L1
ABC 10 AMP L5
S M
N ABC 10 AMP
1
CR1-6 ROTATING RECTIFIERS CR7,8 SURGE SUPPRESSION DIODES E1 POSITIVE HEAT SINK E2 NEGATIVE HEAT SINK L1 EXCITER FIELD (STATOR) L2 EXCITER ARMATURE (ROTOR) L3 ROTATING FIELD (MAIN ROTOR) L4 STATOR (MAIN STATOR) L5 PM EXCITER STATOR M ROTATING PERMANENT MAGNET R2 REMOTE LEVEL RHEOSTAT R5 SUPPRESSION RESISTOR RFA REVOLVING FIELD ASSY (MAY NOT BE SUPPLIED) T1 VOLTAGE DROOP TRANSFORMER
D2590-19.vsd 02-21-01
CONNECT 2 AND 3 TO SCP250 VAR/PF CONTROLLER. SHORT WHEN NOT USED. 3-PHASE VOLTAGE SENSING LEADS - CONNECT TO 240 VOLT SECONDARY OF METERING TRANSFORMER PHASE RELATION WITH TRANSFORMER T1 IS IMPORT CONNECT TERMINAL 22 TO P.T. ON GENERATOR T1 CONNECT TERMINAL 24 TO P.T. ON GENERATOR T2 CONNECT TERMINAL 20 TO P.T. ON GENERATOR T3
Figure 2-10. Medium Voltage, PMG, Single-Phase Sensing Installation 2-11
T1 T5 T4 T1
T2 T6
T3
CCW
10K CW R2
2
3 CH GND
2 3 4 5 5a 6 6a 7 8 9
LS65-12B
L3
RFA
20 22 24 26 28 30 F1 F2
L2
L1
ABC 10 AMP L5
S M
N ABC 10 AMP
1
D2590-20.vsd 02-21-01
Figure 2-11. Medium Voltage, PMG, Three-Phase Sensing 2-12 Installation
T1 T5 T4 T1
T2 T6
T3
CCW
10K CW R2
2
1 3 CH GND
2 3 4 5 5a 6 6a 7 8 9
LS65-12B
L3
RFA
20 22 24 26 28 30 F1 F2
L2
L1
KTK-12
POWER TRANSFORMER
D2590-21.vsd 02-21-01 1
KTK-12
Figure 2-12. Medium Voltage, Shunt Excited, Single-Phase Sensing Installation 2-13
T1 T5 T4 T1
T2 T6
T3
CCW
10K CW R2
2
1 3 CH GND
2 3 4 5 5a 6 6a 7 8 9
LS65-12B
L3
RFA
20 22 24 26 28 30 F1 F2
L2
L1
POWER TRANSFORMER
KTK-12 KTK-12 KTK-12
D2590-22.vsd 02-21-01
Figure 2-13. Medium Voltage, Shunt Excited, Three-Phase Sensing 2-14 Installation
1 2
1 AMP CT NOT AVAILABLE WITH SCP250. CONNECT REMOTE VOLTAGE ADJUST FROM 6a TO 7 AND REMOVE LINK 4-7 IF FITTED WITH A REMOTE ADJUST. CONNECT 6a TO 8 FOR 1V/Hz; REMOVE FOR 2V/Hz UNDERFREQUENCY SLOPE. CONNECT 6a TO 9 FOR 3-PHASE SENSING; OPEN FOR 1-PHASE SENSING. CONNECT 2 AND 3 TO SCP250 VAR/PF CONTROLLER. SHORT WHEN NOT USED. SENSING INPUT VOLTAGE IS RATED AT 25 VA. CR1-6 ROTATING RECTIFIERS CR7,8 SURGE SUPPRESSION DIODES E1 POSITIVE HEAT SINK E2 NEGATIVE HEAT SINK L1 EXCITER FIELD (STATOR) L2 EXCITER ARMATURE (ROTOR) L3 ROTATING FIELD (MAIN ROTOR) L4 STATOR (MAIN STATOR) L5 PM EXCITER STATOR M ROTATING PERMANENT MAGNET R2 REMOTE LEVEL RHEOSTAT R5 SUPPRESSION RESISTOR RFA REVOLVING FIELD ASSY T1 VOLTAGE DROOP TRANSFORMER (MAY NOT BE SUPPLIED)
PF VAR
5 kOHMS
X Y J K S1S2S3P1P2P3
USE TWISTED, SCHIELDED-TYP CABLES
3 4
VAR/PF CONTROLLER
Basler Part Number 9 1100 00 10X 2 1 E1 E3 C

4
B A
10K CW R2
2
T1 T0
T2 T8
T3
CCW
T1
1 3 CH GND
2 3 4 5 5a 6 6a 7 8 9
LS65-12B
L3
RFA
20 22 24 26 28 30 F1 F2
L2
L1 KTK-12
KTK-12
D2590-24.vsd 02-21-01
KTK-12
Figure 2-14. LS65-12B Interconnected With VAR/PF Controller Installation 2-15
T1 T0
T2 T8
T3
CCW
10K CW R2
2
T2
T1
1 3 CH GND
T3
2 3 4 5 5a 6 6a 7 8 9
LS65-12B
L3
RFA
20 22 24 26 28 30 F1 F2
L2
KTK-12 L1
KTK-12 KTK-12
2 1
TB1
PN
4 3
CBS212/CBS212A TB2 2 1
CONNECT TO TERMINAL 5 FOR 1 AMP CT, CONNECT TO TERMINAL 5a FOR 5 AMP CT. CONNECT REMOTE VOLTAGE ADJUST FROM 6a TO 7 AND REMOVE LINK 4-7 IF FITTED WITH A REMOTE ADJUST. CONNECT 6a TO 8 FOR 1V/Hz; REMOVE FOR 2V/Hz UNDERFREQUENCY SLOPE. CONNECT 6a TO 9 FOR 3-PHASE SENSING; OPEN FOR 1-PHASE SENSING. CONNECT 2 AND 3 TO SCP250 VAR/PF D2590-27.vsd CONTROLLER. SHORT WHEN NOT USED. 02-21-01
VOLTAGE SENSING SELECT

CR1-6 ROTATING RECTIFIERS CR7,8 SURGE SUPPRESSION DIODES E1 POSITIVE HEAT SINK E2 NEGATIVE HEAT SINK L1 EXCITER FIELD (STATOR) L2 EXCITER ARMATURE (ROTOR) L3 ROTATING FIELD (MAIN ROTOR) L4 STATOR (MAIN STATOR) L5 PM EXCITER STATOR M ROTATING PERMANENT MAGNET R2 REMOTE LEVEL RHEOSTAT R5 SUPPRESSION RESISTOR RFA REVOLVING FIELD ASSY T1 VOLTAGE DROOP TRANSFORMER 3 (MAY NOT BE SUPPLIED)
Figure 2-15. LS65-12B Interconnected With Current Boost System 2-16 Installation
T1 T0
T2 T8
T3
CCW
10K CW R2
2
T1
1
3 CH GND
2 3 4 5 5a 6 6a 7 8 9
LS65-12B
L3
RFA
20 22 24 26 28 30 F1 F2
L2
KTK-12 L1
KTK-12 KTK-12
F- F+ 23 24 TAP120 240 F1 F2 4 3 TB2 MVC-112 TB1 50/ 125 6332 14 15 16 COM100 100/ 200COM
CONNECT 2 AND 3 TO SCP250 VAR/PF CONTROLLER. SHORT WHEN NOT USED. R2 REMOTE LEVEL RHEOSTAT R5 SUPPRESSION RESISTOR RFA REVOLVING FIELD ASSY T1 VOLTAGE DROOP TRANSFORMER (MAY NOT BE SUPPLIED)
D2590-25.vsd 02-21-01
CR1-6 ROTATING RECTIFIERS CR7,8 SURGE SUPPRESSION DIODES E1 POSITIVE HEAT SINK E2 NEGATIVE HEAT SINK L1 EXCITER FIELD (STATOR)
L2 EXCITER ARMATURE (ROTOR) L3 ROTATING FIELD (MAIN ROTOR) L4 STATOR (MAIN STATOR) L5 PM EXCITER STATOR M ROTATING PERMANENT MAGNET
Figure 2-16. LS65-12B Interconnected With Manual Voltage Controller Installation 2-17
T1 T0
T2 T8
T3
CCW
10K CW R2
2
T1
1 3 CH GND
2 3 4 5 5a 6 6a 7 8 9
LS65-12B
L3
RFA
20 22 24 26 28 30 F1 F2
L2
KTK-12 L1
TO ALARM OR SHUTDOWN CIRCUITS
100 MV SHUNT
4
KTK-12 KTK-12
12 11 10
K1 CONTACTS
F+ F2 F-
E3 E1
EXCITER DIODE MONITOR
CR1-6 ROTATING RECTIFIERS CR7,8 SURGE SUPPRESSION DIODES E1 POSITIVE HEAT SINK E2 NEGATIVE HEAT SINK L1 EXCITER FIELD (STATOR) L2 EXCITER ARMATURE (ROTOR) L3 ROTATING FIELD (MAIN ROTOR) L4 STATOR (MAIN STATOR)
L5 PM EXCITER STATOR M ROTATING PERMANENT MAGNET R2 REMOTE LEVEL RHEOSTAT R5 SUPPRESSION RESISTOR RFA REVOLVING FIELD ASSY T1 VOLTAGE DROOP TRANSFORMER (MAY NOT BE SUPPLIED)
CONNECT 2 AND 3 TO SCP250 VAR/PF CONTROLLER. SHORT WHEN NOT USED. SHUNT RATED FOR 100 MV AT FULL RATED FIELD CUR
D2590-26.vsd 02-21-01
Figure 2-17. LS65-12B Interconnected With Exciter Diode Monitor
2-18
Installation
5 4 3 2
5 VA SENSING TRANSFORMERS
E1 1:1
1 4 9 5 3
E2
MAGNETEK SERIES BOOST MODULE
FIELD
E3 22 24 20
P0004-30.vsd 12-11-00
F1
LS65-12B
F2
Figure 2-18. LS65-12B Interconnect With Magnetek Series-Boost Module Installation 2-19
CT GEN 1 52 1
0.1
5 or 5A
52b 1
6
LS-65-12B LS-65-12B
5 or 5A
0.1 52b 2
CCC ENABLE CONTACT
LOAD
GEN 2 CT LS-65-12B
5 or 5A
52 2
0.1 52b 3
52 3 GEN 3 CT
P0001-18.vsd 07-13-00
Figure 2-19. LS65-12B Cross-Current Compensation
2-20
Installation
Installation
2-21
2-22
Installation
SECTION 3 OPERATION
GENERAL
Table 3-1 provides system start-up procedures for the LS65-12B Voltage Regulator. Symptoms of problems occurring during start-up that arise from incorrect regulator adjustment and certain generator system problems that resemble faulty regulation are included together with possible solutions. Simplifying the system by eliminating components, such as remote adjust potentiometers and other nonessential items can be helpful in the troubleshooting process. Adjustments, options, and an operational test are included in the paragraphs after the table.
PRELIMINARY SET-UP
To prevent damage to the regulator, ensure that the regulator has been installed and connected in accordance with Section 2 before proceeding with the system start-up.
SYSTEM START-UP
Refer to Table 3-1 for starting up the system. Table 3-1. System Start-Up Procedure 1. Perform the preliminary set-up. 2. Start prime mover and bring up to rated speed. N/A a. Voltage does not build-up. Symptom N/A a. Flash field. b. Remove power for 1 minute to allow the over excitation circuit to reset. c. Troubleshoot. See Section 4. b. Voltage builds up and then decays. 3. Slowly adjust VOLT adjustment or external voltage adjust rheostat until voltage reaches nominal. a. Voltage does not build up to rated value. a. Troubleshoot. See Section 4. a. Check generator output for shorted or excessive load. b. Troubleshoot. See Section 4. b. Voltage high and uncontrollable. 4. Apply and remove load to check stability. Generator response too slow or is hunting (oscillating). a. Troubleshoot. See Section 4. a. Check generator output for shorted or excessive load. Adjust STB with no load applied. b. Check stability of governor system. c. Troubleshoot. See Section 4. Remedy
Operation
3-1
Procedure 5. Check regulation under normal operating conditions.
Symptom Poor regulation.
Remedy a. Check that prime mover is up to speed. b. Check that voltmeter is connected at the same point as the regulator sensing. c. Use an average sensing voltmeter (not a RMS sensing). d. Troubleshoot. See Section 4.
6. Reduce generator frequency. Generator output should decrease from this point.
Generator output voltage does not decrease at desired frequency.
a. Check that all wiring is in accordance with Section 2. b. Adjust FREQ control.
ADJUSTMENTS
For location of the adjustments referenced in the following paragraphs, refer to Figure 2-1. Field Flashing When the regulator is operated with the generator for the first time, the polarity of the residual magnetism may not be correct or of sufficient magnitude. If generator residual voltage is less than 6 Vac at terminals 26,28 and 30 shut down the prime mover and proceed with the following steps: CAUTION Do not flash the field with the generator in motion. The regulator may be damaged. (1) With the prime mover at rest, apply a dc source (ungrounded), of not more than 24 Vdc, to terminals F1 (positive) and F2 (negative) in series with a limiting resistor. Use one (1) ohm of resistance for each volt from the dc power source with a power rating of least one (1) watt per ohm. EXAMPLE: If using a 24 Vdc source, use a 24-ohm, 24-watt resistor. (2) Allow the field to be flashed for approximately ten seconds before removing the dc source. (3) If voltage build-up does not occur after performing steps (1) and (2), verify the polarity of the dc source used in steps (1) and (2) and re-perform. Frequency Roll-Off Adjustment The underfrequency knee can be set for 50 (60) Hz operation as described in the following paragraphs. (1) Adjust the generator frequency for 50 (60) Hz. (2) Adjust the underfrequency potentiometer (UF) CCW. (3) Adjust the Voltage Adjust for 200 (240) Vac. (4) Adjust the underfrequency potentiometer (UF) CW until the voltage begins to decrease. (5) Adjust the underfrequency potentiometer (UF) CCW until the voltage just returns to the value set in Step 3. (6) The underfrequency knee is now set just below the nominal operating frequency. Further rotation in the CCW direction will lower the frequency at which underfrequency compensation begins. 3-2 Operation
(7) Connecting a jumper from terminal 8 to terminal 6a will provide an underfrequency slope of 1 pu V/Hz. No connection to terminal 8 will result in an underfrequency slope of 2 pu V/Hz. Stability (STB) Adjustment An oscilloscope or other voltage-recording device should be used if an optimal stability setting is desired. Adjust the stability setting with the generator at no load. Good response can be obtained with the following procedure. (1) Rotation of the front panel STB control in the clockwise (CW) direction will slow response time. (2) Rotation of the front panel STB control in the counter-clockwise (CCW) direction will speed response time. If rotated too far CCW, the generator voltage may oscillate (hunt). (3) Rotate the front panel STB control CCW until the system just begins to oscillate and then rotate CW just past the point where oscillation occurred. Voltage (VLT ADJ) Adjustment (1) Installation of a jumper across terminals 4 and 7 allows the internal (front panel) VLT ADJ adjustment to vary the generator nominal voltage over the operating range. (2) Remove the jumper between terminals 4 and 7 and connect a 10k ohm external voltage adjust potentiometer across terminals 6 and 7 to allow operation of the external voltage adjust potentiometer. The internal voltage adjustment should be set fully CW for proper operation of the external adjustment.
Factory Voltage Adjust Range Calibration Adjustment
CAUTION The factory calibration (FAC CAL) adjustment is intended for use by factory technicians only. The following procedure can be used if the factory calibration has been disturbed. (1) With the voltage regulator operating on a generator, adjust the calibration potentiometer fully ccw and the voltage adjust potentiometer fully cw. Adjust the calibration potentiometer cw until the generator voltage is 272 1 Vac. Adjust the voltage adjust ccw and verify the generator voltage is between 156 and 180 Vac. The unit is calibrated and the calibration potentiometer can be sealed.
Parallel Droop (DRP) Compensation (1) Variable parallel droop compensation levels can be obtained by adjusting the droop potentiometer. CW rotation increases the amount of droop for a given condition.
OPTIONS
The LS65-12B may be equipped with the following options to enhance operational characteristics. Characteristics of these options are defined in the following paragraphs. Remote Voltage Adjust Connect a 10 k ohm potentiometer from terminals 6 to 7, remove the jumper from terminal 4 to 7 and adjust the internal voltage adjust potentiometer fully clock wise to allow operation of a remote voltage adjust. Operation 3-3
Excitation Disable This option provides for disabling of the excitation system by removal of power from the LS65-12B. A switch removing voltage from terminals 26, 28 and/or 30 will remove power. Current Boost Module This option provides short circuit support during motor starting or generator fault clearing. When these conditions cause the generator voltage to be low, special current transformers provide excitation to the exciter field to boost the generator output. Var/PF Control This option allows the LS65-12B to regulate the var and power factor while the generator is connected to an infinite or utility bus. The var/PF option (Model Number SCP250G-50 for 50-hertz operation or SCP250G-60 for 60-hertz operation) supplies a dc signal into the LS65-12B terminals 2 and 3 to regulate the SCP250 var or power factor setting. Manual Voltage Control This option provides a manual back-up channel for manually controlling the generator output during generator start-up and commissioning or in the unlikely event that the LS65-12B should fail. This option comes in two models. Manual voltage controller model MVC-112 is suitable for use with the LS65-12B
OPERATIONAL TEST
To operationally test any LS65-12B, perform the following steps. a. Connect the voltage regulator as shown by Figure 3-1 and apply 240 Vac. b. Adjust the front panel VLT ADJ control fully counterclockwise (CCW). RESULT: Observe that the lamp is OFF. c. Adjust the front panel VLT ADJ control clockwise (CW). RESULT: Observe that the lamp is now ON. d. Adjust the front panel VLT ADJ control until the lamp just goes out. Regulator operation is satisfactory if the above results are obtained. Stability, however, must be tested with the generator and regulator in operation.
3-4
Operation
100 W Lamp 240 Vac 10 ohm
F1
F2
28
26
30
20
22
24
LS65-12B
CH GND
5a
6a
D2590-28.vsd 02-21-01
Figure 3-1. Operational Test Setup Operation 3-5
SECTION 4 MAINTENANCE
PREVENTIVE MAINTENANCE
A periodic inspection should be made of the voltage regulator to ensure that it is clean and free from accumulations of dust and moisture. Be sure that all connections are clean and tight.
TROUBLESHOOTING
In case of failure/defective operation of the unit, the following table (Table 4-1) is provided to aid in the determination of the cause and the possible solution. Simplifying the system by eliminating components, such as remote adjust potentiometers and other non-essential items can be helpful in the troubleshooting process. Table 4-1. Troubleshooting Symptom Voltage does not build up. Possible Cause a. No voltage or incorrect voltage to power input at terminals 26, 28 or 30. a. Flash field. b. Verify wiring. c. Check fuses. d. Replace regulator. b. Overexcitation circuit is shutting off regulator. Voltage builds up and then decays. a. Defective external voltage adjust rheostat or no connection between terminals 4 and 7. b. Single or three phase jumper incorrect. Shutdown prime mover for 1 minute then restart. Watch for high field voltage. Replace external voltage adjust rheostat or the jumper across terminals 4 and 7 and verify operation with the internal voltage adjust. Verify single or three phase sensing is applied to 20, 22 and/or 24 and verify connection from upper terminal 6a to 9 is correct. Replace regulator. Verify single or three phase sensing is applied to 20, 22 and/or 24 and verify connection from upper terminal 6a to 9 is correct. Adjust front panel VOLT control and/or external voltage adjust rheostat. Verify proper connection from 4 to 7. Verify the generator is rotating at the proper frequency. Verify proper adjustment of the underfrequency pot. Replace regulator. a. Jumper terminals 2 and 3. b. Connect var/PF controller to terminals 2 and 3. 4-1 Remedy
c. Defective regulator. Voltage does not build up to rated value. a. Single or three phase jumper incorrect.
b. Internal or external voltage adjustments are improperly set. c. The regulator is operating on the underfrequency curve. d. Faulty regulator. Voltage does not build up to rated value (Continued). e. Terminals 2 and 3 are not jumpered and there is no var/PF controller connected in the system.
Maintenance
Symptom
Possible Cause f. Jumpers are set for singlephase sensing and three phase voltage is applied.
Remedy Install jumpers correctly.
Voltage high and uncontrollable.
a. No sensing input. b. Single or three phase jumper incorrect.
Verify wiring. Verify single or three phase sensing is applied to 20, 22 and/or 24 and verify connection from upper terminal 6a to 9 is correct. Replace regulator. Remove jumper.
c. Faulty regulator. d. Voltage adjust pot in use and terminals 4 and 7 are still jumpered. e. Voltage adjust pot not in use and terminals 4 and 7 are not jumpered. f. Jumpers are set for threephase sensing and singlephase voltage is applied. Generator response too slow or hunting. a. Improper front panel STB adjustment. b. Improper governor setting. c. Faulty regulator. Poor regulation. Improper droop. a. Output increases based on the amount of current and the droop pot setting. b. Too much or too little droop. c. Improper droop characteristics. b. CT input improperly connected to the one ampere or five ampere input terminals. c. Sensing Input connected out of phase. a. Low prime mover speed. a. CT input is reversed
Install jumper.
Install jumpers correctly.
Re-adjust front panel STB adjustment. Adjust governor. Replace regulator. Verify prime mover speed. Correct CT input connections.
Correct CT input connections.
Correct sensing input connections.
4-2
Maintenance
SECTION 5 MANUAL CHANGE INFORMATION

CHANGES
Substantive changes in this manual to date are summarized in Table 5-1. Table 5-1. Summary of Changes Revision A Summary of Changes Changed Table 2-2 to align with Figure 2-1 and added new Figure 2-18, LS65-12B, Cross Current Compensation. Added Section 5, Manual Change Information. Added When automatic voltage regulation is used with a permanent magnetic excited generator, ensure that the jumpers are removed between terminals 20 - 24, 22 - 26, and 24 30. to the first paragraph in Section 2, Installation, Connections. Added Adjust STB with no load applied. to Table 3-1, Procedure 4, Remedy a. Added Adjust the stability setting with no load on the generator. to Section 3, Operation, Adjustments, Stability (STB) Adjustment, first paragraph. Changed Table 4-1, Troubleshooting. Corrected Table 1-1 input voltage ranges by changing VA to Vac and added single-phase voltage range. Added European Community conformation standards specifications. Corrected terminal numbers in the first paragraph, page 2-2, and made the last sentence in that paragraph bold typeface. Added Note 4 to Figure 2-14. Added new Figure 2-18, and renumbered old 2-18 to Figure 2-19. Reworded the second sentence under Stability (STB) Adjustment on page 3-3, and made the entire sentence in bold typeface. Changed Figure 2-1 to incorporate new standoffs. Added Section 5 to the Table of Contents. Added chassis ground terminal to Table 2-1 and the illustrations in Section 2. Added CW and CCW to rheostat R2 in Figures 2-2 through 2-17, added a jumper between Terminal 9 and rheostat R2 in Figure 2-11, deleted two callouts for Note 1 in Figure 2-14 and changed text for Note 1, deleted the Spike Suppression Module from Figures 2-15 and 2-16, and corrected Figure 2-19 to identify appropriate auxiliary breaker contacts and generators. ECO 9963 Date 07/2000
11484
11/2000
11686
12/2000
D E
12301 12393
02/2001 02/2001
MANUAL CHANGE INFORMATION
5-1

Voltage Regularot

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Voltage Regularot

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Publication Number: 9 3372 00 990, 06/20/01

SECTION 1 GENERAL INFORMATION

Droop Power Dissipation: UL Recognized/CSA Certified

Operating and Storage Temperature: Shock: Vibration: Weight:

.51 DIA. (4 PL)

DRP FAC CAL VLT ADJ UF KNEE STB 8.375

Figure 2-1. LS65-12B Outline Drawing Installation 2-1

CONNECT 2 AND 3 TO SCP250 VAR/PF CONTROLLER. SHORT WHEN NOT USED.

Figure 2-2. 10-12 Lead, PMG, Single-Phase Sensing Installation 2-3

CONNECT 2 AND 3 TO SCP250 VAR/PF CONTROLLER. SHORT WHEN NOT USED.

Figure 2-3. 10-12 Lead, PMG, Three-Phase Sensing 2-4 Installation

CONNECT 2 AND 3 TO SCP250 VAR/PF CONTROLLER. SHORT WHEN NOT USED.

CONNECT 2 AND 3 TO SCP250 VAR/PF CONTROLLER. SHORT WHEN NOT USED.

Figure 2-5. 10-12 Lead, Shunt Excited, Three-Phase Sensing

CONNECT 2 AND 3 TO SCP250 VAR/PF CONTROLLER. SHORT WHEN NOT USED.

Figure 2-6. 4-6 Lead, PMG, Single-Phase Sensing Installation 2-7

CONNECT 2 AND 3 TO SCP250 VAR/PF CONTROLLER. SHORT WHEN NOT USED.

Figure 2-7. 4-6 Lead, PMG, Three-Phase Sensing 2-8 Installation

CONNECT 2 AND 3 TO SCP250 VAR/PF CONTROLLER. SHORT WHEN NOT USED.

CONNECT 2 AND 3 TO SCP250 VAR/PF CONTROLLER. SHORT WHEN NOT USED.

Figure 2-10. Medium Voltage, PMG, Single-Phase Sensing Installation 2-11

Figure 2-11. Medium Voltage, PMG, Three-Phase Sensing 2-12 Installation

KTK-12 KTK-12 KTK-12

Basler Part Number 9 1100 00 10X 2 1 E1 E3 C

Figure 2-14. LS65-12B Interconnected With VAR/PF Controller Installation 2-15

VOLTAGE SENSING SELECT

EXCITER DIODE MONITOR

Figure 2-17. LS65-12B Interconnected With Exciter Diode Monitor

MAGNETEK SERIES BOOST MODULE

CCC ENABLE CONTACT

Figure 2-19. LS65-12B Cross-Current Compensation

Procedure 5. Check regulation under normal operating conditions.

Symptom Poor regulation.

Generator output voltage does not decrease at desired frequency.

Factory Voltage Adjust Range Calibration Adjustment

100 W Lamp 240 Vac 10 ohm

Figure 3-1. Operational Test Setup Operation 3-5

Remedy Install jumpers correctly.

Voltage high and uncontrollable.

a. No sensing input. b. Single or three phase jumper incorrect.

Install jumpers correctly.

Correct CT input connections.

Correct sensing input connections.

SECTION 5 MANUAL CHANGE INFORMATION

MANUAL CHANGE INFORMATION

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