KOZ CABLE CLAMPS //

High quality, innovative, unique, strong, handy, and safe for all applications

Designed to withstand high short-circuit currents Wide range of chemical resistance

Flame extinguishing properties High UV resistance

C U T H B E R T S T E W A R T L I M I T E D

STRONG, INNOVATIVE, SAFE, HANDY, UNIQUE //

KOZ Products bv is a company that specialises in the design, manufacture and distribution of new, innovative and safety-enhancing products for the electrotechnical installation sector. In 1998, KOZ introduced a range of new glassfibre reinforced polyamide clamps and blocks for fitting low-, medium- & highvoltage cables. The range has grown steadily since then and the products are now used throughout the world. KOZ products are always designed to meet the highest possible requirements. KOZ Products bv also designs and manufactures products for companies with special requirements for a particular product. Working in close cooperation with these companies, KOZ develops a custom made end product.

The products are also distinguished from other brands by their high mechanical strength, besides their innovative features and better safety aspects. Tests have shown that KOZ clamps and blocks have a mechanical strength of from 20,000 N to more than 40,000 N, depending on the type. This makes plastic KOZ products the toughest plastic cable clamps and blocks currently available on the market. The unique safety features of KOZ products make the whole electrical installation safer. This and the attractive prices are leading increasingly more companies to make the change and opt for the safety KOZ offers them.

Features and benefits:

Glass-fibre reinforced polyamide provides large mechanical, heat and chemical resistance. Designed to withstand high short-circuit currents and therefore perfect for use at locations where short-circuit-proof features are preferable. The balanced design of the products ensures even surface pressure on the cables. The flame extinguishing properties and high resistance to the effects of UV make the products suitable for indoor and outdoor use. No mechanical loss of strength occurs within a temperature range of -40C to +135C. Fire resistance follow Norm VDE 0304, Part 3, Class II A Glow Wire Tests follow Norm IEC 695-2-1 and Needle Flame Tests follow Norm IEC 695-2-2 Besides having good electrical properties, the products are also resistant to a wide range of chemicals, which makes them suitable for industrial applications. KOZ products are tested by KEMA Netherlands and, in the USA, by Underwriters Laboratories Inc.

TESTING //

Unlike other similar products, all the various types of KOZ cable clamps and cable blocks have been extensively tested in the United States by the world-renowned and famous testing institute Underwriters Laboratories Inc. and, in the Netherlands, by KEMA Netherlands.

The tests, which were carried out in accordance with the latest standards, not only provided an extremely precise impression of the exact strength of KOZ products but unlike the normal shortcircuit tests carried out by other manufacturers, they also showed after which forces give rise to hairline cracks in the products. These hairline cracks can often only be seen using electron microscopes but, obviously, a product with hairline cracks that are invisible to the naked eye has to be considered unacceptable for medium- and high-voltage installations.

Underwriters Laboratories Inc. is responsible for the worldwide random control of KOZ products. These controls are carried out at least 4 times a year on products taken straight from the production line, to enable KOZ to continue to guarantee the high level of reliability. No mechanical loss of strength occurs within a temperature range of -40C to +135C. The products have a fire resistance follow Norm VDE 0304, Part 3, Class II A. Glow Wire Tests are been done follow Norm IEC 695-2-1 and Needle Flame Tests follow Norm IEC 695-2-2. The KOZ products are then given the highly coveted American and Canadian quality mark C-UL.

KOZ STANDARD (ST) MOUNTING CLAMPS //

KOZ ST mounting clamps were designed especially to provide the best way of fitting low-, mediumand high-voltage cables containing one or more conductors and can always be supplied in large quantities from stock. KOZ ST mounting clamps are produced subject to the ISO 9001 standard and undergo continuous inspection by the world renowned and independent American testing institute Underwriters Laboratories Inc. KOZ ST mounting clamps are made of glass-fibre reinforced polyamide and are among the strongest products of the kind available in the world.

The clamps are distinguished from all similar brands by their superior mechanical strength, ongoing innovation and the fact that the ST series can also be fitted simply and quickly in a stacked formation. The balanced design of KOZ ST mounting clamps ensures a very low surface pressure on the cables. The products can be used indoors and outdoors and, because they are resistant to UV radiation, ozone, corrosion, oils, salts, acids and radioactive radiation, etc. they can be widely used. The clamps are tested by, amongst other organisations, KEMA Netherlands and also bear the C-UL quality mark, which is recognised throughout the world.

KOZ ST mounting clamps can be supplied from stock with stainless steel fastening materials (in our standard lengths). This means you get all the necessary fastening materials at once, at your chosen workplace. KOZ ST mounting clamps are halogen free and are fully recyclable. The high safety level of these KOZ products has been confirmed for many years at home and abroad.

Reference lists are available on request. For the latest developments and information visit our Internet site www.kozproducts.com Click on the link Fixing Options, to also see a short demonstration film of the installation of your chosen KOZ product.

SPECIFICATIONS KOZ ST CABLE MOUNTING CLAMPS //

Application

Suitable for fitting single- and multiple-conductor lowmedium- and high-voltage cables

Range of sizes

For cables with nominal outer diameters of 18 to 130 mm

Testing

Tested by KEMA Netherlands and Underwriters Laboratories Inc. No mechanical loss of strength occurs within a temperature range of -40C to +135C. Fire resistance follow Norm VDE 0304, Part 3, Class II A. Glow Wire Tests are been done follow Norm IEC 695-2-1 Needle Flame Tests follow Norm IEC 695-2-2

Mechanical strength

In ascending sizes, type ST clamp, increasing from 20,000 N to more than 40,000 N

Stacked fitted

ST clamps of same size can easily be mounted on top of each other, thanks to their top pieces.

Recommended tightening moment of the fastening material 5 Nm (also depends on cable manufacturers instructions)

Type

The type indications of the ST clamps also indicate the normal cable diameters that can be fittedin the clamps

Dimensions in millimetres

Type KOZ ST 18-26 KOZ ST 26-38 KOZ ST 36-52 KOZ ST 50-75 KOZ ST 75-100 KOZ ST 100-130

D 18-26 26-38 36-52 50-75 75-100 100-130

L 77 92 108 128 169 200

B 45 60 60 60 80 80

I 49 60 75 95 127 158

d 10,5 12,5 12,5 12,5 14,5 14,5

H 36-44 48-60 58-74 76-101 110-135 141-170

h 13,5 21 27 35 51 65

A 6 10 11 14 19 20

Weight/Gram 90 170 225 310 815 1000

SPECIFICATIONS KOZ STC CABLE MOUNTING CLAMPS //

Application

Suitable for fitting single- and multiple-conductor low- mediumand high-voltage cable Range of sizes : for cables with nominal outer diameters from 21 up to 100 mm

Testing

Tested by KEMA Netherlands and Underwriters Laboratories Inc. No mechanical loss of strength occurs within a temperature range of -40C to +135 C. Fire resistance follow Norm VDE 0304, part 3, Class II A. Glow Wire Tests are been done follow Norm IEC 695-2-1 and needle flame Tests follow Norm IEC 695-2-2

Mechanical strength

From 38.000 N. to more than 47.000 N.

Type

The type indications of the KOZ STC clamps also indicate the nominal cable diameters that can be fitted in the clamps.

Benefits

The central fastening hole in the bottom part of the KOZ STC clamps means they can be fastened with a bolt on fitting rails as well as on a flat surface.

Recommended tightening moment of the fastening material 5-8 Nm (also depends on cable manufacturers instructions)

Dimensions in millimetres Type KOZ STC 21-38 KOZ STC 36-52 KOZ STC 46-75 KOZ STC 72-100 D 21-38 72-100 46-75 72-100 L 92 107 128 172 B 60 60 60 80 I 60 75 95 127 d 12,5 12,5 12,5 14,5 H 54-70 69-84 79-109 113-138 h 26 33 35 51 A 18 18 20 22.5 Weight/Gram 174 237 298 768

KOZ TRIANGLE (TRI) CABLE MOUNTING CLAMPS //

KOZ TRI mounting clamps were designed especially to provide the best way of fitting three singleconductor, medium- and high-voltage cables in triangular arrays and can always be supplied in large quantities from stock.

KOZ TRI mounting clamps are produced subject to the ISO 9001 standard and under-go continuous inspection by the world renowned and independent American testing institute Underwriters Laboratories Inc.

KOZ TRI mounting clamps are made of glass-fibre reinforced polyamide and are among the strongest products of the kind available in the world. The clamps are distinguished from all similar brands by their superior mechanical strength, ongoing innovation and the fact that the TRI series can also be fitted simply and quickly in a stacked formation.

The balanced design of KOZ TRI mounting clamps ensures a very low surface pressure on the cables. The clamps can be fitted quickly and, using the extra central fastening hole, they can easily be fitted to walls, masts, etc. The products can be used indoors and outdoors and, because they are resistant to UV radiation, ozone, corrosion, oils, salts, acids and radioactive radiation, etc. they can be widely used. The clamps are tested by, amongst other organisations, KEMA Netherlands and also bear the C-UL quality mark, which is recognised throughout the world.

KOZ TRI mounting clamps can be supplied from stock in our standard lengths with stainless steel fastening materials. This means you get all the necessary fastening materials at once, at your chosen workplace.

KOZ TRI mounting clamps are halogen free and are fully recyclable. The high safety level of these KOZ products has been confirmed for many years at home and abroad. Reference lists are available on request.

For the latest developments and information visit our Internet site: www.kozproducts.com Click on the link Fixing Options there, to also see a short demonstration film of the instilation of your chosen KOZ product.

SPECIFICATIONS KOZ CABLE MOUNTING CLAMP TRI 3X 25-40 //

Application

Suitable for fitting 3 single-conductor cables with high short-circuit load in triangular arrays

Range of sizes

For cables with nominal outer diameters of 25 to 40 mm

Testing

Tested by KEMA Netherlands and Underwriters Laboratories Inc. No mechanical loss of strength occurs within a temperature range of -40C to +135C. Fire resistance follow Norm VDE 0304, Part 3, Class II A. Glow Wire Tests are been done follow Norm IEC 695-2-1Needle Flame Tests follow Norm IEC 695-2-2

Mechanical strength

28,000 N

Type

The type indication of the KOZ TRI also indicate the cable diameters that can be fitted in the clamps. When the diameter of the cables is over 29 mm, the detachable part has to be removed.

Fitting

The central fastening hole in the bottom part of the KOZ TRI clamps means they can be fastened to e.g. masts and poles, as well as to concrete and fitting rails

Recommended tightening moment of the fastening material 5 - 8 Nm (also depends on cable manufacturers instructions)

Dimensions in millimetres Type KOZ TRI 3x 25-40 D 25-40 L 172 B 80 I 125 d 14,5 H 80-108 h 46 A 30 Z 16 Weight/Gram 835

SPECIFICATIONS KOZ CABLE MOUNTING CLAMP TRI3X 38-53 //

Application

Suitable for fitting 3 single-conductor cables with high short-circuit load in triangular arrays

Range of sizes

For cables with nominal outer diameters of 38 to 53 mm

Testing

Tested by KEMA Netherlands and Underwriters Laboratories Inc. No mechanical loss of strength occurs within a temperature range of -40C to +135C. Fire resistance follow Norm VDE 0304, Part 3, Class II A. Glow Wire Tests are been done follow Norm IEC 695-2-1 Needle Flame Tests follow Norm IEC 695-2-2

Mechanical strenghth

34,000 N

Type

The type indication of the KOZ TRI also indicate the cable diameters that can be fitted in the clamps

Fitting

The central fastening hole in the bottom part of the KOZ TRI clamps means they can be fastened to e.g. masts and poles, as well as to concrete and fitting rails.

Recommended tightening moment of the fastening material 5 - 8 Nm (also depends on cable manufacturers instructions)

Dimensions in millimetres Type KOZ TRI 3x 38-53 D 38-53 L 190 B 80 I 145 d 14,5 H 85-115 h 54 A 30 Z 25 Weight/Gram 880

SPECIFICATIONS KOZ CABLE MOUNTING CLAMP TRI 3X 53-66 //

Application

Suitable for fitting 3 single-conductor cables with high short-circuit load in triangular arrays

Range of sizes

For cables with nominal outer diameters of 53 to 66 mm

Testing

Tested by KEMA Netherlands and Underwriters Laboratories Inc. No mechanical loss of strength occurs within a temperature range of -40C to +135C. Fire resistance follow Norm VDE 0304, Part 3, Class II A. Glow Wire Tests are been done follow Norm IEC 695-2-1 Needle Flame Tests follow Norm IEC 695-2-2 .

Mechanical strenghth

38,000 N

Type

The type indication of the KOZ TRI also indicate the cable diameters that can be fitted in the clamps

Fitting

The central fastening hole in the bottom part of the KOZ TRI clamps means they can be fastened to e.g. masts and poles, as well as to concrete and fitting rails.

Recommended tightening moment of the fastening material 5 - 8 Nm (also depends on cable manufacturers instructions)

Dimensions in millimetres Type KOZ TRI 3x 53-66 D 53-66 L 215 B 80 I 169 d 14,5 H 137-168 h 60 A 30 Z 32 Weight/Gram 1300

SPECIFICATIONS KOZ CABLE MOUNTING CLAMPS // TRI 3X 67-82 AND TRI 3X 82-98
Application Suitable for fitting 3 single-conductor cables with high short-circuit load in triangular arrays

Range of sizes Testing

For cables with nominal outer diameters of 67 to 98 mm Tested by KEMA Netherlands and Underwriters Laboratories Inc. No mechanical loss of strength occurs within a temperature range of -40C to +135C. Fire resistance follow Norm VDE 0304, Part 3, Class II A. Glow Wire Tests are been done follow Norm IEC 695-2-1 Needle Flame Tests follow Norm IEC 695-2-2

Mechanical strength

42,000 N

Type

The type indication of the KOZ Triangle also indicate the cable diameters that can be fitted in the clamps

Fitting

The central fastening hole in the bottom part of the KOZ Triangle clamps means they can be fastened to e.g. masts and poles, as well as to concrete and fitting rails

Recommended tightening moment of the fastening material 5 - 8 Nm (also depends on cable manufacturers instructions)

Dimensions in millimetres Type KOZ TRI 3x 67-82 KOZ TRI 3x 82-98 D 67-82 82-98 L 252 284 B 100 100 I 202 234 d 16,5 16,5 H 140-175 168-205 h 70 78 A 26 26 Z 44 52 Weight/Gram 1840 2515

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KOZ UNIVERSAL (UNI) CABLE MOUNTING BLOCKS //

KOZ UNI mounting blocks were designed especially to provide the best way of fitting low-, mediumand high-voltage cables in multiples alongside and in layers above each other. The unique dovetail concept means that KOZ UNI cable blocks can also be interconnected, which increases their flexibility and the number of ways in which they can be used.

There is no longer any need to fit protective strips between the cables, thanks to the ingenious design of KOZ UNI cable blocks. This makes fitting not only simpler but also a lot faster. KOZ UNI mounting blocks can always be supplied in large quantities from stock. KOZ UNI mounting blocks are produced subject to the ISO 9001 standard and undergo institute Underwriters Laboratories Inc.

Contrary to other brands, KOZ UNI mounting blocks are made of glass-fibre reinforced polyamide and are amongst the strongest products of the kind available in the world. The blocks are distinguished from all similar products by their superior mechanical strength, ongoing innovation, wide availability and extensive possibilities for combining them.

KOZ UNI mounting blocks can be supplied from stock with stainless steel fastening materials (in our standard lengths). This means you get all the necessary fastening materials at once, at your chosen workplace. KOZ UNI mounting blocks are halogen free and are fully recyclable. The high safety level of these KOZ products has been confirmed for many years at home and abroad. Reference lists are available on request.

For the latest developments and information visit our Internet site www.kozproducts.com Click on the link Fixing options there, to also see a short demonstration film of the installation of your chosen KOZ product.

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SPECIFICATIONS KOZ UNI CABLE MOUNTING BLOCKS //

Application

Suitable for fitting a number of single- and multipleconductor low-, medium- and high-voltage cables alongside or in layers above each other

Range of sizes

For cables with nominal outer diameters of 13 to 47 mm

Testing

Tested by KEMA Netherlands and Underwriters Laboratories Inc. No mechanical loss of strength occurs within a temperature range of -40C to +135C. Fire resistance follow Norm VDE 0304, Part 3, Class II A. Glow Wire Tests are been done follow Norm IEC 695-2-1 Needle Flame Tests follow Norm IEC 695-2-2

Mechanical strength

In ascending sizes, type UNI blocks, increasing from 19,000 N to more than 27,000 N

Type

The type indications of the UNI blocks also indicate the nominal cable diameters that can be fitted in the blocks

Fitting

The unique dovetail construction means the KOZ UNI blocks can be joined, thereby increasing their flexibility and the number of ways in which they can be used

Recommended maximum tightening moment of the fastening material 5 - 8 Nm (also depends on cable manufacturers instructions)

Dimensions in millimetres Type UNI 3x 3-32 1 UNI 4x 13-32 UNI 4x 30-47 A 86,5 246,5 345,0 B 32,25 32,25 44,5 C 60,5 60,5 85,0 D 62,75 62,75 87,5 E 60,5 60,5 85,0 F 10,5 10,5 13,0 G 43,0 43,0 65,0 H 45,0 45,0 50,0 I 61,0 61,0 66,0 Weight/Gram 145 205 375

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KOZ MOULDED RECYCLED MOUNTING BLOCKS //

KOZ recycled mounting blocks are designed especially to your specifications, to provide the best way of fitting low-, medium- and high-voltage cables in multiples alongside and in layers above each other. The high (moulded) density of our material means no air will enter, as occurs with other brands of products made from recycled materials. The implemented standardisation of the basic material makes it possible to start production quickly, to enable your products to be supplied within an acceptable period.

The blocks are distinguished from similar recycled products by their higher constant quality, their superior mechanical strength when compared with other injectionmoulded, recycled material and the large range of product types and sizes that can be produced.

The balanced range of sizes of KOZs recommended moulded, recycled mounting blocks ensures that cables will be subject to very little surface pressure. The products can be used widely both indoors and outdoors.

KOZ moulded, recycled mounting blocks can be provided with a recess for washers and nuts. Stainless steel fastening material can be supplied from stock in our standard lengths. This means you receive all the necessary materials at once, at your chosen workplace. KOZ moulded, recycled mounting blocks are off course fully recyclable.

They can be produced in practically any desired cable configuration.

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KOZ WOODEN CABLE MOUNTING BLOCKS //

KOZ wooden cable mounting blocks are made under KOZs own management from steamed beech wood. The wood is subject to continuous visual inspection to guarantee a high-quality finished product. Steamed beech wood is more resistant to internal tension, which means it is more stable than other types of wood.

This high-quality wood is excellent for use without applying any finish but can also be provided with a high-quality UV-resistant coating on request. The wood is steamed after sawing. In this treatment, every 100 m3 of the wood is placed on support bars and then steam treated for 12 to 36 hours. This artificially ages the wood and draws out all the sap.

There are differences in the quality of beech wood, which are expressed in the woods specific gravity per m3. The specific gravity of the beech wood KOZ uses, which is on average 740 kg/m3 at 20% humidity, means the best quality is used. This results in stronger finished products than other products that may look the same but which are made of lower quality beech wood.

Production usually takes place using CNC operated machines. Each cable mounting block is visually inspected before, during and after production to guarantee a high-quality finished product. KOZ wooden cable mounting blocks are always produced to your specifications and with a short delivery period. The blocks enclose the cables evenly, with the right surface pressure to prevent damage to the cables.

If required, KOZ wooden mounting blocks can be provided with a recess for washers and nuts. Stainless steel fastening material can be supplied from stock in our standard lengths. This means you receive all the necessary materials at once, at your chosen workplace.

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OTHER PRODUCTS MADE TO CUSTOMER SPECIFICATIONS //

KOZ distinguishes itself from competitors also because the company actively thinks through solutions to (complicated) problems that may occur in practice. KOZs efficient operational management and know-how mean the company can often come up with practical solutions in a very short time. KOZ not only develops products made of various types of plastics but also designs and manufactures products made of different kinds of metals. For example, KOZ designed special brackets for a project that enabled KOZ products to be fitted to existing galvanized cable ladders, where, for various reasons, no holes could be drilled. KOZ also designs, manufactures and produces plastic products for OEM users, for example.

Working in close cooperation with clients, KOZ makes innovative proposals and product drawings, which can be further developed into finished products once they have been approved.

KOZ can also be brought in to attend to the protection of the (model) rights. KOZs services therefore include not only supplying the companys own range of products but also include supplying total solutions for your actual situation, where possible.

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W E L L I N G TO N D I S T R I B U T I O N C E N T R E / /
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AU C K L A N D O F F I C E / /
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H A M I LTO N O F F I C E / /
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+64 4 568 6156

csl@cuthber tstewar t.co.nz

PO Box 38 496 Wellington Mail Centre, Wellington