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ansen

PROGRAMME SELECTION
Hansen P4 gear units (Q), vertical low speed shaft (V), parallel shafts (P)
T (kNm) 800 700 600 500 420 350 290 230 170 130 100 75 53 35 23 15 9 6 IN
6,3 7,1 8 9 10 11,2 12,5 14 16 18 20 22,4 25 28 31,5 35,5 40 45 50 56 63 71 80 90 100 112 125 140 160 180 200 224 250 280 315 355 400 450 500 560 630

QVP.3 C T

QVP.4 D Q

QVP.2 C F

Hansen P4 gear units (Q), vertical low speed shaft (V), right-angle shafts (R)
T (kNm) 800 700 600 500 420 350 290 230 170 130 100 75 53 35 23 15 9 6 IN
6,3 7,1 8 9 10 11,2 12,5 14 16 18 20 22,4 25 28 31,5 35,5 40 45 50 56 63 71 80 90 100 112 125 140 160 180 200 224 250 280 315 355 400 450 500

QVR.4 D T

QVR.3 C
QVR.2 C M

T (kNm): nominal torque at low speed shaft

IN: nominal ratio

TRANSMISSIONS

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A4

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DESCRIPTION

The gear unit Coding


1

Systems
Lubrication Lubricants: as a rule, mineral oils are used. Lubricants should always contain adequate EP-additives (refer to Service Manual). Horizontal shafts: splash lubrication is standard Vertical shafts: pump lubrication is standard The gear unit housing acts as a large oil sump Optional equipment : refer to page A11 Forced feed lubrication, with oil filter and cooler is recommended for absorbed powers exceeding 700 kW. Pressure lubrication: if specified in the selection tables Sealing Static: generalized use of sealing compound inspection cover: O-ring vertical low speed shaft, shaft down: dry-well Rotary: high speed shaft: Oil LockTM : - dual purpose labyrinth - maintenance free - oil return to sump low speed shaft: dust lip oil seal grease purged labyrinth seal optional. Cooling Heat generated in the gear unit while running, can be dissipated by: natural cooling through the housing fan cooling cooling coil water or air cooler For thermal check, refer to page A9 Cooling provisions 1. Standard fan cooling One or two standard fans are mounted on the high speed shaft. Free air entry at the suction side should be guaranteed. 2. Standard water cooling coil The extra thermal power rating Ptc+ and the connection dimensions as shown in the catalog apply for a cooling system as indicated hereafter: - a standard cooling coil made from copper alloy CuNi10Fe1Mn complying with DIN 17664 and allowing the use of fresh as well as seawater. (Maximum permissible water pressure: 8 bar) - difference between oil bath and cooling water temperature is 60C - waterflow ranging between 5 and 17 l/min; precise specifications are shown on the certified dimensional drawing. - dimensional drawings on page B37 for H-type units and page C37 for V-type units

5 bis

-9

Type 1 : Series 2: 3: 4: 5:

Q : Hansen P4 H : Horizontal low speed shaft V : Vertical low speed shaft P : Parallel shafts R : Right-angle shafts Size : A -> T Number of stages: 2, 3, 4

Centering at low speed shaft 5 bis : / : no centering C : flange at low speed shaft cover F : spigot at fixation feet of the gear unit Shaft arrangement 6 : High speed shaft extension: L : left U : up R : right C : right-angle T : two shaft extensions 7 : Low speed shaft extension : L : left U : up R : right D : down T : two shaft extensions 8 : Low speed shaft type : N : normal solid shaft D : hollow shaft with shrink disc K : hollow shaft with keyway

Ratio 9 : Nominal ratio

Basic components
Helical and spiral bevel gears Designed and rated: - based on AGMA, ISO and long term field experience; - for maximum load capacity, minimum losses and quiet operation. The rating tables show the mechanical power ratings P expressed in kW, i.e. the power which the gear unit can transmit during 10h/day, at uniform load, whereby 5 peak torques up to 200% of the nominal torque and lasting not more than 5 seconds each, are allowed. The mechanical power ratings shown in the tables relate respectively to input speeds of 1800, 1500, 1200, 1000, 900 and 750 RPM at the high speed shaft. They are also valid for full load speed which are max. 3% lower than the synchronous speeds. Interpolation will yield power rating values for intermediate speeds. The power rating for speeds lower than 750 RPM is based on the continuous torque rating of that speed. For input speeds exceeding 1800 RPM, please refer to us. All geared components are manufactured from alloy steel, gas carburized, hardened and ground. The same applies to all intermediate and high speed shafts which are generally designed as pinion shafts. Low speed shafts The low speed shafts are available in solid or hollow version. For horizontal low speed shafts, hollow shafts are shown in the catalogue with shrink disc connection, optionally with keyway connection. Bearings Heavy duty roller bearings of the tapered, cylindrical or spherical roller type. Calculated in compliance with AGMA, ISO and renowned bearing manufacturers. Housings, bearing housings and covers Made from grey pearlitic cast iron; Machined on CNC machining centers; Designed to ensure strength and rigidity.

Vct2

Air and water cooling system


It t

t C Vct1 t

Mt1

Mt2

Mf

B M

Vct1 t

A5

TRANSMISSIONS

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DESCRIPTION

3. Air and water cooling system When the standard fan cooling is either insufficient, or unsuitable because of the nature of the application or when a standard water cooling coil is not taken into consideration, an air or water cooling system may be recommended. Dimensional drawings on page B38 for H-type units and page C38 for V-type units. 3.1. The standard oil-to-air cooling system This system can either be connected to the gear unit or supplied with it as a separate element. (diagram, fig. page A5) 3.2. The standard oil-to-water cooling system This system can either be connected to the gear unit or supplied with it as a separate element. (diagram, fig. page A5) 3.3. The standard elements of the cooling systems 1) Positive displacement pump P with incorporated pressure relief valve. Electric motor protection according to IP 54 (IEC) Standard voltage range is either 230V/400V, 50Hz or 276/480V, 60Hz 2) Oil-to-air cooler B A separately driven fan forces an air stream through the cooler.Standard voltage range is either 230V/400V, 50Hz or 276/480V, 60Hz 3) Oil-to-water cooler C using fresh water in counter flow. Max. water pressure: 8 bar An oil-to-water cooler C for cooling with seawater can be supplied upon special request. 4) Flow switch Mf controls the oil flow into the gear unit. This switch can trigger an alarm signal when the oil supply is inadequate. In such an event, the gear unit has to be stopped at once and the cause of the interruption of the oil supply has to be removed. 5) Filter F with incorporated pressure relief valve and visual contamination indicator 6) Thermostatic valve Vct1 in the oil circuit to by-pass cooler at low temperatures so as to limit oil pressure 7) Thermometer It to give actual monitored oil temperature 8) Temperature switch Mt1 at the cooler outlet to indicate a high temperature condition 9) Optional devices The cooling system can be equipped with following standard options: - Temperature switch Mt2 monitoring the motor of the air cooler (air cooling system) - Thermostatic valve Vct2 in the water supply circuit (water cooling system) to conserve water - Duplex filter F for continuous operation, with incorporated pressure relief valve and visual and/or electrical contamination indicator as an option - Electrical and/or visual contamination indicator incorporated in the filter Note: when a cooling system is fitted, the oil level must be checked after a short test run (cooler should be filled with oil)

Torque arm: optional Fixation point: refer to dimensional drawings Execution and dimensions: refer to page B38 Backstop: optional Sprags, centrifugally lift-off type Lubricated by gear units' oil sump Easy service access Envelope dimensions: refer to dimensional drawings Heaters: optional Immersion oil heater for low temperature start-up is optional.

Sound pressure level


The chart shows the maximum sound pressure level at 1 meter, with 90% probability for Hansen P4 gear units at 1500 rpm input speed. Certified sound pressure level on request

85 Max. sound pressure level in dBA at 1 m

80

75

70

65

60 10 100 Pa (absorbed power kW) for SF2,5 and n1=1500rpm 500

Shipping conditions
Inspection prior to shipment No load test Conformance check to the acknowledgment of order Protection Painting: - outer side housing: all Hansen P4 gear units are standard provided with a two component epoxy coating. Improved surface protection : good corrosion protection for many years in a non-aggressive atmosphere. Dry film thickness : average 100 m (primer included). Excellent base for all kinds of special paints, these can also be applied on site after a longer period of time. Suitable to apply humidity resistant paint and high resistant paint as an option. - inner side housing: oil resistant paint - inner components: sprayed with rust preventive oil Shaft extensions: greased and protected with waxed waterproof paper Lubricants Units are shipped without oil Grease lubrication points are factory filled For information relating to storage, handling, installation, starting-up and maintenance, refer to the Service Manual which is supplied with each unit.

Accessories
Motor lantern and scoop: optional (page A1) motor lantern housing standard for 3 and 4 stage gear units with parallel or right-angle horizontal shafts (dimensional drawings refer to page B15, B16, B31 or B32) motor lantern housing standard for 2, 3 and 4 stage gear units with parallel vertical shafts (dimensional drawings refer to page C10, C13, C14 or C17) Motor base: optional (page A1) Flange at low speed shaft cover for gear units with vertical low speed shaft (dimensional drawing refer to page C34) Spigot at fixation feet for gear units with vertical low speed shaft (dimensional drawings refer to page C35 and C36)

TRANSMISSIONS

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A6

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97QX-00000012E A

SELECTION Mechanical power rating

Code
Procedure
1

5 bis

Reference Data

Series Q : Hansen P4
Type

H : Horizontal low speed shaft (or inclined < 45) V : Vertical low speed shaft Parallel shafts possible? Yes P : Parallel shafts No R : Right-angle shafts

Application Load conditions Prime mover

SF

Service factor SF

SF

Page A8

Actual absorbed power Pa and/or Motor power Pm


4 5 9

SF

Q
P

Size Number of stages Ratio

H
P
Mechanical power rating P

P P P R R R

2 3 4 2 3 4

p. B1 - B2 p. B3 - B4 p. B5 - B6 p. B17 - B18 p. B19 - B20 p. B21 - B22

V V V V V V

P P P R R R

2 3 4 2 3 4

p. C1 p. C3 - C4 p. C5 - C6 p. C19 - C20 p. C21 - C22 p. C23 - C24

H H H H H

5 bis

Centering at low speed shaft C : flange at low speed shaft cover F : spigot at fixation feet of the gear unit
High speed shaft extension L : left R : right T : two shaft extensions U: up C : right-angle Low speed shaft extension L : left R : right T : two shaft extensions U: up D : down Low speed shaft type N: normal solid shaft D: shrink disc hollow shaft K: keyway hollow shaft

for

Dimensional drawings

Solid shaft
Dimensional drawings
R

Hollow shaft
R

N : dimensional drawings D : dimensional drawings and page B34 K : pages B35 and B36

A7

TRANSMISSIONS

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SELECTION Application classification - Service Factor SF

3h APPLICATION Agitators / Mixers Pure liquids Liquids and solids Liquids variable density Cement industry Cement kilns Dryers, coolers Clay working machinery Brick press Briquette machine Compressors Centrifugal Lobe Waterring Reciprocating, multi-cylinder Reciprocating, single-cylinder Conveyors Uniformly loaded or fed Heavy duty Reciprocating, shaking Apron feeder, belt feeder Screw feeder Cranes and hoists * Hoist (non-reversing torque) Light duty Medium duty Heavy duty Travel drive or slewing Peak torque / nom. motor torque 1,5 1,75 2,0 Luffing non-reversing torque reversing torque Boom hoist Crushers Stone or ore Dredges Cable reels Cutter head or bucket chain drives Jig drives Winches Elevators Bucket elevator Escalators Freight elevator Energy conversion Frequency converters Water wheels (low speed) Water turbines Wind turbines Wind regime medium heavy Fans Heat exchangers Dry cooling towers Wet cooling towers Large fans (mines, industrial) Food industry Beet slicers Cereal cookers Crushers 1,5 1,25 1 1,25 2 2 1,25 1 1 1 1 1,15 1,15 1,15 1 1 1 1,25 1,5 1 1 1,25 1 1
24h

SF min 10h
24h

24h
24h

3h APPLICATION Food industry (continued) Diffusers extraction Diffusers rotary Digesters Dough mixers Extruders Filling machines Kernel expellers Meat grinders Screw presses Sugar cane carriers Sugar cane knives Sugar roller mills Toasters, desolventisers Mills (rotary type) Ball, rod, Autogene Dryers and coolers Mining Bucket wheel drives Excavation Reclaimer medium duty Reclaimer heavy duty Disc pelletisers Rotary screens (stones or gravel) Pulp and Paper Calanders Chippers Cutters Debarking drums Dryers (anti friction bearings) Lime kilns Presses (felt and suction) Pulpers Bales of recycling paper Others Pumps (vacuum) Centrifugal Waterring Piston Reelers (surface type) Rolls (non-reversing) Winders/Unwinders Pumps Centrifugal Proportioning Rotary gear type, lobe, vane Reciprocating, multi-cylinder Reciprocating, single-cylinder Screw pumps Recycling Crushers Garbage drums Fluidised bed grate Rubber and plastic Mixing mills Rubber calanders Extruders rubber plastic Water treatment Common aerator Carrousel aerator Brush aerator Screw pump 1,15 1,15 1,15 1,25 1,5 1 1 1 1,15 1,25 1
24h

SF min 10h
24h

24h
24h

on Pa on Pm on Pa on Pm on Pa on Pm 1 1,15 1,15 1 1 1 1,15 1,25 1,25 1 1,25 1,25 1,25 1,6 1,7 2 1,75 1,75 1,75 1,5 1,5 1,5 1,75 2 1,15 1,25 1,75 1,25 1,25 1,25 1,25 1,25 1,5 1,75 1 1,1 1,5 1,1 1,1 2 2 1,5 1,75 1,75 1,75 2 1,25 1,5 2 1,5 1,5 1,25 1,25 1,5 1,5 1,75 1,1 1,25 1,75 1,25 1,25 1,25 1,5 1,5 1,75 1,5

on Pa on Pm on Pa on Pm on Pa on Pm 1,4 1,75 1,25 1,25 1,5 1 1,25 1,25 1,5 1,15 1,25 1,5 1,5 1,25 1,75 1,5 1,25 1,75 2 2 1,5 1,5 1,5 2 2 1,75

1,5 1,1 1,5 1,75 1,75 1,25 1,75 1,75 1,5

1,5 1,5 1,5

1,25 1,25

1,75 2 1,5

1 1,15 1,5 1 1

2,25 1,5 2 1,5 1 1,25 1,5 1,5 1,25 2,5 2 2 1,25 1,5 1,5 2,5 2 1,75 1,75 2 1,25 1,5 1,25 1,15 1,15 1,15 1,5 1,75 1,5 2 1,5 1,5 2 1,5 1,75 1,5 1,75 2 2 1,5 1,5 1,75 1,75 1,25

1 1,15 1,25 1,4 1,65 1,85 1 1,4 1,25 1,75

1,15 1,25 1,45 1,7 2 2,35 1,25 1,7 1,25 2 1,25 2 2 1,25 1,25 1,15 1,25 1,1

1,3 1,45 1,85 1,9 2,2 2,5 1,45 1,9 1,5 2,25 1,5 2,25 2,25 1,5 1,5 1,25 1,5 1,25

1,5 1,75 1,75

1,5 1,5 1,15 1,25 1,25 1,5 1,75 1 1 1 1,25 1,5 1,25 1,5 1,5 1,5 1,75 2

1,5

1,5

1,75 1,5 2 1,75 2

1,5 1,75 1,75 1,5

1,5 1,5 1,25

1,5 2 2 1,75 2 1,25

1,75 1,75 1,25

1,5 1,5

1,5 1,5

1 1,75

1,15 2

1,25

1,15

2,25 Pa = absorbed power Pm = nameplate rating of the electric drive motor (or generator) at the motor (or generator) rated base speed.

- selection according to FEM 1.001 specification upon request; - special document for selection of gear units for cranes is available; - hoists for transportation of people : refer to us.

- These service factors SF are empirical values based on AGMA and ISO specifications and our experience. They apply for "State of the art" designed driven machines and normal operating conditions. They apply for electric motors as prime movers-if prime motor is a multicylinder combustion motor, 0,25 has to be added to the SF. For multiple drives consider the actual load sharing. Refer to us for special designed applications or special operating conditions. - Other applications not listed : refer to us.

TRANSMISSIONS

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A8

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97QX-00000022E A
Thermal check
Ptn for gear unit without forced cooling

SELECTION Thermal power rating


Reference Data
Q 2 3 4 2 3 4 p. B2 p. B4 p. B6 p. B18 p. B20 p. B22 -

Pt

H
Pa Ptn a b c ? OK Cooling fan possible No forced cooling required

P P P R R R

V V V V V V

P P P R R R

2 3 4 2 3 4

p. C2 p. C4 p. C6 p. C20 p. C22 p. C24

Pt
Ptn, Ptf + Ptff, P tc

H H H H H

for

Ptf for gear unit with 1 fan

factor a for ambient temperature without forced cooling


Reduction Ratio 15 to 25 1 1 1 A T A Ambient temperature in C 25 to 35 0,81 0,85 0,87 H J 0,78 0,81 0,85 0,68 0,71 0,75 D E 35 to 45 0,55 0,66 0,74 H J 0,6 0,7 T

Pa Ptf d b ?
OK

One fan

6,3 12,5 20 Size

11,2 18

T A

2 cooling fans possible


factor b for duration of service
h/day (max) 3 1000 2000 1,2 A DE 1,3 GH 1,4 1,5 L M TA 1,2 1,1 DE 1,2 1,1 GH 10 1,3 1,2 1,4 1,3 >16 1,2 1,1 1

Ptff for gear unit with 2 fans

h/year

Pa Ptff d b ?
OK

Double fan

4000 Size

L M T A T

factor c for air circulation (without fan)

Water available

+ Additional P for cooling coil tc

Mounting Indoors - small enclosure Indoors - normal working area Outdoors - protected against sun Size

Air flow 0,5 m/s 1,4 m/s 3,0 m/s A 0,73 1 1,33 D E 0,70 1 1,36 H J 0,65 1 1,40 T

factor d for ambient temperature with forced cooling

+ Pa (Ptn a c + P )b tc OK

Number of

Ambient temperature in C 15 to 25 25 to 35 35 to 45 45 to 55 1 1 0,86 0,88 0,72 0,75 0,59 0,62

Cooling coil
with forced cooling

stages 2 3&4

Additional P

+ for oil - to - water cooling tw Cooling group size W...

+ Pa (Ptn a c + P ) b ? tw
OK

+ P oil-to-water cooling groups (kW) To be applied only if basic tw thermal power ratings are listed
size 2 stages 3 stages 4 stages W1 235 175 140 W2 415 310 250 W3 730 550 440 W4 1000 750 600

No water available + Additional P for oil - to - air cooling group ta P + oil-to-air cooling groups (kW) ta
size 2 stages 3 stages A1 175 130 105 A2 320 245 195

To be applied only if basic thermal power ratings are listed


A3 520 390 310 A4 880 660 530

+ Pa (Ptn a c + P d) b ? ta

OK

Cooling group size A...

4 stages

A9

TRANSMISSIONS

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SELECTION Detailed example of selection

Conveyor drive Pa = 54 kW, n2 = 33 min-1 Mechanical power rating (page A7) 2 Horizontal low speed shaft H 3 Right-angle shafts required R - application: see above - load conditions: heavy duty 16h/24h - prime mover: electric motor SF = 1,5 (page A8) Pa x SF = 54 x 1,5 = 81 kW Ratio: n 1500 9 i= 1 = = 45,5 45 n2 33 4 Size and D 5 number of stages : 3 mechanical power rating P = 84 kW (page B19) check : Pa x SF = 81 kW P = 84 kW dimensional drawings on page B27 6 Right-angle shafts C 7 Machine shaft to the right R 8 Hollow shaft with shrink disc D Please indicate gear unit type on the gear unit specification sheet (p. A11):
1

Second case Operational parameters: . ambient temperature = 40C : correction factor without forced cooling correction factor with forced cooling . operating time 16 h/day & > 4000 h/year . mounted indoors, normal working area

E
: : : : a = 0.75 (p. A9) d = 0.75 (p. A9) b = 1 (p. A9) c = 1 (p. A9)

- Gear unit without forced cooling: Ptn = 50 kW (p. B20) Check: Pa ? Ptn x a x b x c 54 kW ? 50 kW x 0.75 x 1 x 1 = 37,5 kW : not OK! Extra cooling is required. - Cooling fan possible: Ptf = 100 kW (p. B20) Check: Pa ? Ptf x d x b 54 kW ? 100 kW x 0.75 x 1 = 75 kW : OK! Cooling fan solution can be selected. Dimensional drawing on page B27.
no extra cooling fan double fan cooling coil X

p. A11

Q H R D 3

- C R D - 4 5

- Water available + Cooling coil: P tc = 84 kW (p. B20) + Check: Pa ? (Ptn x a x c + P tc ) x b 54 kW ? (50 x 0.75 x 1 + 84) x 1 = 121,5 kW : OK! Cooling coil solution can be selected. Description page A5, dimensional drawing page B37
no extra cooling fan double fan cooling coil

Thermal power rating (page A9) First case Operational parameters: . ambient temperature = 30C : correction factor without forced cooling

p. A11
X

: a = 0.87 (p. A9) . operating time 16 h/day & > 4000 h/year : b = 1 (p. A9) . mounted outdoors : c = 1.33 (p. A9)

- Thermal power rating for gear unit without forced cooling: Ptn = 50 kW (p. B20) Check: 54 kW ? 50 kW x 0.87 x 1 x 1.33 = 58 kW : OK! No extra cooling is required.
no extra cooling fan double fan cooling coil X

Oil-to-water cooler: P + = 175, 310, 550, 750 kW tw (W1 -> W4, p. A9) Check: Pa (Ptn x a x c + P+ ) x b tw 54 kW ? (50 x 0.75 x 1 + 175) x 1 = 212,5 kW : W1 OK! Oil-to-water cooler solution size 1 can be selected Description and options page A6, dimensional drawing page B38
cooling system size 1 2 3 4 oil-to-water oil-to-air pressure lubrication X

p. A11
X

p. A11 - No water available + Oil-to-air cooler: P ta = 130, 245, 390, 660 kW (A1 -> A4, p. A9) Check: + Pa ? (Ptn x a x c + Pta x d) x b 54 kW ? (50 x 0.75 x 1 + 130 x 0.75) x 1 = 135 kW : A1 OK! Oil-to-air cooler solution size 1 can be selected. Description and options page A6, dimensional drawing page B38
cooling system size 1 2 3 4 oil-to-water oil-to-air pressure lubrication

X p. A11
X

TRANSMISSIONS

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A10

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GEAR UNIT SPECIFICATIONS
97QX-00000032E A
Ref : Date : Name : Signature :

SELECTED TYPE
Pnom = Pmot = speed (constant) : exact ratio = direction of rotation LSS : kW kW nHSS =

5 SF =

5 bis

Pa = min-1 / nLSS = Red. CW

kW min-1 Mult CCW Reference data solid LSS


CW CW

quantity hollow LSS

CW CW

Reference data backstop required Low speed shaft bearing design for: radial load thrust load Y Y N N Y N
*

no extra cooling fan double fan cooling coil cooling system size 1 2 3 4 oil-to-water (fresh water) (seawater) oil-to-air pressure lubrication (p. A5) (p. A6)

* * p.B37/C37 p.B38/C38

p.B38/C38 p.B38/C38 p.B38/C38

OPTIONS
1. MOTOR MOUNT : IEC frame : (If not IEC, add dimensional drawing) lantern housing adjustable motor platform(M1 - M2 - M3 - M4) scoop motor base bed plate 2. SHAFTS : inch hollow LSS : bronze bushing 3. OTHER : anti-humidity breather plug dust-proof breather plug drain cock with hose coupling grease-purged labyrinth at LSS double oil seal at LSS Duplex bolts torque arm hollow shaft assy / disassy tooling external locking element heater (M5 - M6 - M8) (M7) (M10 - M12)

Reference data 4. PAINTING : epoxy coating humidity resistant painting


p. A1 p. A1 p. A1 p. A1 p. A1

Reference data

high resistant painting 5. INSTRUMENTATION : oil level : switch oil sight glass oil flow switch (only for V-types) oil sump temperature fixed alarm adjustable alarm meter Pt100 with transmitter if cooling system, circulation or pressure lubrication :
p. A6 p.B37/C37 p.B37/C37 p. C37

inch catal.

p.B37/C37 p.B37/C37

filter contamination : - mechanical indicator - electrical indicator duplex filter if oil-to-water cooler : thermostatic valve water flow if oil-to-air cooler : fan thermoswitch
p. A6 p. A6

* refer to dimensional drawings

A11

TRANSMISSIONS

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TECHNICAL DATA REQUESTED FOR QUOTATION
97QX-0000002E A
Ref : Date : Name : Signature :

APPLICATION:

7. BRAKE Drum Disc Dia: N of callipers Pm = kW at Pa = Ta = 3 = 10 % 5 Y Y >5 N N 8. OPERATIONAL PARAMETERS Ambient temperature (C) Location : small enclosure Direct sun exposure Variable speed Max. sound pressure level : Atmosphere: min-1 CW n2: CW
CW

Y mm

1. LOAD Motor power Absorbed power Absorbed torque Running time in h/day Peak torque in excess of 200% Ta Number of starts/stops per 10 hours Bidirectional load Backstop required 2. SPEED Constant speed Constant torque across the speed range Constant power across the speed range High speed shaft (HSS) direction of rotation : Low speed shaft (LSS) direction of rotation : solid LSS :
CW

min-1 kW kNm >10

Nominal torque: Peak torque: Braking frequency: At which shaft: 10/h HSS HSS 2nd shaft end 10/h ISS LSS

kNm kNm

min: indoor Y

max: outdoor N dBA at ........... m

humid dusty aggressive, to specify

n1:

CCW min-1 CCW


CW CW

Electric installation Main power supply Auxiliary power supply Protection requirement: Insulation:

AC 3 Ph 1 Ph

DC

Hz

hollow LSS :

.... .... .... ....

3. PRIME MOVER Electric motor Internal combustion engine: single cylinder multi cylinder Variable speed motor - constant torque - constant power 4. CONNECTION MOTOR/GEAR UNIT Flexible coupling Hydrodynamic coupling V-belt drive: pulley diameter: belt section: number of belts: Other: ... 5. CONNECTION GEAR UNIT/APPLICATION solid shaft : coupling chain sprocket pinion other to specify : hollow shaft : centering : with shrink disc flange Y = = with keyway spigot N kN mm ........................................................... ........................................................... .......................................................... motor: mm / gear unit: mm

If additional cooling is required, check & specify method to be used: Fan Oil-to-air cooler Cooling coil Oil-to-water cooler Availability of water if salt or aggressive, specify Y N

Sketch of application
TOP VIEW

SIDE VIEW

6. OVERHUNG LOAD ON LOW SPEED SHAFT Radial load Distance from application point to gear unit shaft shoulder Direction to specify on sketch below Thrust load Towards gear unit Away from gear unit = = + -

please indicate tilt angle if 5/1000

Other data available in : kN kN

TRANSMISSIONS

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A12

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Gear unit
Vertical low speed shaft Right-angle shafts Size Two stages

Rducteur engrenages
Arbre petite vitesse vertical Arbres perpendiculaires Taille Deux tages

Zahnradgetriebe
Langsamdr. Welle: vertikal Kegel- und Stirnrder Baugre Zweistufig

Reductor
Eje lento vertical Ejes perpendiculares Tamao Dos etapas

Q V R C 2 M

P
kW

Mechanical power ratings


r.p.m. n1 n2
1800 1500 1200 1000 900 750 1800 1500 1200 1000 900 750 1800 1500 1200 1000 900 750 1800 1500 1200 1000 900 750 1800 1500 1200 1000 900 750 1800 1500 1200 1000 900 750 1800 1500 1200 1000 900 750 1800 1500 1200 1000 900 750 1800 1500 1200 1000 900 750 1800 1500 1200 1000 900 750 1800 1500 1200 1000 900 750 1800 1500 1200 1000 900 750 285 240 190 160 145 120 255 210 170 140 125 105 225 190 150 125 115 94 200 165 135 110 100 83 180 150 120 100 90 75 160 135 105 89 80 67 145 120 96 80 72 60 130 105 86 71 64 54 115 94 75 63 56 47 100 83 67 56 50 42 90 75 60 50 45 38 80 67 54 45 40 33

Puissances mcaniques nominales

Nennleistungen

Potencias mecnicas nominales

iN

C
341 287 230 192 172 144 310 267 215 180 162 136 291 249 205 174 157 131 255 214 172 144 130 109 240 205 168 142 128 107 208 174 140 117 106 88 182 151 121 101 91 76 164 138 111 92 83 70 127 106 85 71 64 53 127 106 85 71 64 53

D
546 467 378 315 283 236 490 411 331 277 250 209 447 378 304 255 230 192 392 329 264 221 200 167 359 301 242 203 183 152 312 261 210 176 159 133 264 220 176 147 132 110 253 212 171 143 129 108 187 156 125 104 94 78 187 156 125 104 94 78

E
703 619 529 452 407 339 703 619 503 421 380 318 704 598 482 403 364 305 597 500 402 337 304 254 569 482 387 324 293 245 480 402 324 271 244 204 441 367 294 245 221 184 386 323 260 217 196 164 298 248 199 166 149 124 298 248 199 166 149 124

F
1010 885 757 633 570 475 1010 885 754 632 570 475 967 835 672 563 508 425 871 730 588 492 444 372 783 680 547 458 413 346 710 595 479 401 361 302 584 487 389 325 292 244 566 474 382 319 288 241 417 348 278 232 209 174 417 348 278 232 209 174

Size - Taille - Baugre - Tamao G H J K L M


1780 1570 1260 1060 956 801 1640 1380 1110 931 841 704 1510 1270 1030 859 776 649 1330 1120 901 755 681 571 1180 985 793 664 599 501 1030 866 697 583 526 440 919 766 613 511 460 383 835 699 562 471 425 355 678 566 453 377 340 283 678 566 453 377 340 283

6,3

7,1

10

11,2

12,5

14

16

18

20

22,4

1780 1570 1330 1110 1000 841 1680 1420 1140 959 866 725 1510 1330 1080 902 815 682 1380 1150 929 778 702 588 1230 1030 833 697 629 527 1060 892 718 601 542 454 919 766 613 511 460 383 860 720 580 485 438 366 678 566 453 377 340 283 678 566 453 377 340 283

2590* 4180* 2280 3680* 1950 3140 1680 2770 1520 2570 1270 2210 2470* 3920* 2100 3450* 1690 2950 1420 2520 1280 2280 1070 1910 2160 2590* 3490* 4180* 1900 2280 3070 3680* 1590 1950 2630 3140 1340 1680 2260 2770 1210 1510 2040 2570 1010 1270 1710 2250 1990 2350* 3220* 3920* 1670 2030 2840 3450* 1340 1640 2330 2950 1130 1370 1950 2490 1020 1240 1760 2250 850 1040 1480 1880 1850 2170 2980 3490* 1610 1910 2620 3070 1300 1590 2180 2630 1090 1330 1840 2270 981 1200 1660 2060 821 1000 1390 1760 1620 1930 2750 3230* 1360 1610 2360 2840 1090 1300 1900 2300 915 1090 1590 1930 826 983 1440 1740 691 823 1200 1460 1500 1850 2510 2980 1250 1600 2130 2620 1000 1290 1710 2180 836 1080 1420 1860 753 976 1280 1700 627 817 1070 1440 1300 1570 2260 2760 1090 1310 1890 2320 874 1060 1530 1870 732 886 1280 1570 660 800 1150 1420 552 669 965 1190 1050 1500 1920 2510 879 1250 1600 2130 704 1000 1280 1710 587 836 1070 1420 528 753 961 1280 440 627 801 1070 1020 1260 1830 2230 853 1050 1530 1870 686 846 1230 1510 574 708 1030 1260 518 639 930 1140 433 535 778 952 1050 1920 879 1600 704 1280 587 1070 528 961 440 801

* Pressure lubrication is required. Refer to us. iN Nominal ratio n1,2 Nominal speed (rpm)

* Lubrification sous pression est indispensable. Veuillez nous consulter. iN Rapport nominal n1,2 Vitesse nominale

* Druckschmierung erforderlich. Rckfrage zu empfehlen. iN Nennbersetzung n1,2 Nenndrehzahl

* Se requiere lubricacin a presin. Srvanse consultar. iN ndice nominal n1,2 Velocidades nominales r.p.m.

C19

TRANSMISSIONS

ansen

ansen

Gear unit
Vertical low speed shaft Right-angle shafts Size Two stages

Rducteur engrenages
Arbre petite vitesse vertical Arbres perpendiculaires Taille Deux tages

Zahnradgetriebe
Langsamdr. Welle: vertikal Kegel- und Stirnrder Baugre Zweistufig

Reductor
Eje lento vertical Ejes perpendiculares Tamao Dos etapas

Q V R C 2 M

P
kW

Mechanical power ratings


r.p.m. n1 n2
1800 1500 1200 1000 900 750 72 60 48 40 36 30

Puissances mcaniques nominales

Nennleistungen

Potencias mecnicas nominales

iN

Size - Taille - Baugre - Tamao G H J K L M


986 826 664 556 501 419 1800 1510 1220 1020 918 768

25

Thermal power ratings


r.p.m. iN n1
1800 1 1 1 1 1 1 + Ptc 1 1 1 1 1 1 + Ptc 1 1 1 1 1 1 + Ptc

Puissances thermiques nominales

Wrmegrenzleistungen

Potencias trmicas nominales

Pt kW

Size - Taille - Baugre - Tamao C*


89 210 96 210 98 190 98 170 98 160 95 145 160 78 170 81 165 82 150 79 135 79 125 75 110 135 64 130 65 130 64 115 61 100 60 95 57 84 135 Number of fans. Correction factors see p. A9 Ptc
+

D*
120 310 130 310 135 280 135 250 135 240 130 210 180 100 250 105 240 105 220 105 190 105 180 100 160 150 80 190 84 190 85 170 81 145 81 140 76 120 150

E*
140 390 160 400 165 370 170 330 170 310 170 280 215 130 330 140 320 145 280 140 260 140 240 135 220 180 110 260 110 250 115 220 110 200 110 190 105 170 180

F*
180 580 210 570 210 520 230 470 230 450 220 400 240 170 480 180 470 190 420 190 370 190 350 180 320 200 140 380 150 370 155 330 150 300 150 280 140 250 200

G*
610 180 650 250 610 270 570 280 540 280 500 380 125 510 180 530 200 480 220 450 220 420 220 390 310 120 420 150 420 160 380 180 350 180 330 180 300 310

H*
780 270 800 320 730 340 680 340 350 350 590 420 185 670 250 690 270 620 290 570 290 540 290 500 350 160 510 190 510 210 460 220 420 220 390 220 360 350

J*
860 210 950 350 900 400 850 410 800 430 750 520 770 240 820 300 760 350 710 350 680 360 620 430 140 620 210 640 250 600 280 550 280 520 280 480 430

K*
900 230 1000 300 950 420 900 430 870 460 800 520 960 330 1000 380 950 430 860 430 820 440 750 430 200 730 270 750 290 700 330 630 330 600 330 550 430

L*
1200 1400 500 1350 600 1300 630 1200 670 1150 1170 1150 340 1200 430 1150 540 1100 550 1050 570 970 970 180 940 320 990 370 900 440 860 440 830 450 760 970

M*
1300 1500 450 1450 660 1400 700 1350 730 1250 1170 1250 340 1400 500 1300 610 1250 630 1200 660 1100 970 200 1000 350 1100 420 1000 480 940 490 900 500 820 970 Nmero de ventiladores. Factores de correccin ver pag. A45 Ptc
+

6,3

1500 1200 1000 900

750

1800

10

1500 1200 1000 900

14

750

16

1800 1500 1200 1000 900

25

750

Nombre de ventilateurs. Facteurs de correction voir p. A21 Puissance thermique additionelle avec serpentin de refroidissement - voir p. A21 D'application uniquement si les puissances thermiques nominales de base sont catalogues. Se rapporte uniquement la disposition des arbres CU. Pour la disposition des arbres CD, les puissances thermiques sont multiplier par le facteur 0,55 (sans refroidissement additionnelle) ou 0,83 (avec refroidissement additionnelle). Ptc
+

Lfterzahl. Korrekturfaktoren Siehe S. A33 Zustzliche Wrmegrenzleistung mit Khlschlange - Siehe S. A33 Nur zutreffend wenn die Grund-Wrmegrenzleistungen aufgefhrt sind. Bezieht sich nur auf die Norm- Wellenanordnung CU. Fr Norm- Wellenanordnung CD mssen die Wrmegrenzleistungen mit Faktor 0,55 (ohne extra Khlung) oder Faktor 0,83 (mit extra Khlung) multipliziert werden.

Additional thermal power P+ tc with cooling coil - see p. A9 To be applied only if basic thermal power ratings are listed.

Potencia trmica adicional con serpentn, ver pag. A45 Se aplica nicamente si las potencias trmicas bsicas aparecen en el catlogo.

QVR...
(kW)

Applies only for standard shaft arrangement CU. For shaft arrangement CD, multiply these thermal power ratings by a factor 0,55 (without extra cooling) or 0,83 (with extra cooling).

De aplicacin solamente en ejecuciones normalizadas CU. Para ejecuciones CD, se debe multiplicar la potencia trmica indicada por el factor 0,55 (sin refrigeracin adicional) o 0,83 (con refrigeracin adicional)

iN Nominal ratio n1,2 Nominal speed (rpm)

iN Rapport nominal n1,2 Vitesse nominale

iN Nennbersetzung n1,2 Nenndrehzahl

iN ndice nominal n1,2 Velocidades nominales r.p.m.

TRANSMISSIONS

ansen

C20

ansen

Gear unit
Vertical low speed shaft Right-angle shafts Size Gear sets Exact ratios iex

Rducteur engrenages
Arbre petite vitesse vertical Arbres perpendiculaires Taille Jeux d'engrenages Rapports de rduction exacts iex

Zahnradgetriebe
Langsamdr. Welle: vertikal Kegel- und Stirnrder Baugre Stufenzahl Exakte bersetzungen iex

Reductor
Eje lento vertical Ejes perpendiculares Tamao Etapas Indices exactos de reduccin iex

Q V R A 2 T 4

iex

iN
6,3 7,1 8 9 10 11,2 12,5 14 16 18 20 22,4 25 20 22,4 25 28 31,5 35,5 40 45 50 56 63 71 80 90 100 80 90 100 112 125 140 160 180 200 224 250 280 315 355 400 450 500

Size - Taille - Baugre - Tamao A B C


6,2701 7,2059 7,8824 9,0588 9,737 11,19 12,387 14,235 15,765 18,118

D
6,4572 7,2995 8,1176 9,1765 10,266 11,606 12,718 14,376 16,235 18,353

E
6,1765 7,1061 7,7647 8,9333

F
6,4323 6,9667 8,3097 9

G
6,4063 7,0498 7,9484 8,7468 10,359 11,4 12,904 14,201 15,96 17,563

J
7,1317

L
6,9521 7,7354

8,0817 8,905 10,027 11,049 13,069 14,4 16,279 17,938 20,134 22,185

7,8466 9,0599 8,8393

9,0457 10,065 11,19 12,451 14,013 15,592 17,454 19,421

8,6167 9,6938 11,212 12,613 13,87 15,603 17,368 19,539 21,633 24,338

9,7059 10,263 11,167 12,165 13,996 15,529 17,867 11,116 12,949 14,025 16,25 17,6

9,9681 10,145 11,199 12,322 14,096 15,509 18,067 19,878 11,229 12,888 13,881 15,932 17,471 20,051 22,393 25,701

19,342 22,25 24,5 28,183 31,033 35,698 38,5 44,288 47,979 55,192 60,933 70,027 78,21 89,884

19,597 21,902 24,941 27,875 31,176 34,844 39,193 43,804 49,882 55,751 65,843 74,431 80,275 90,745

19,548 22,465 24,574 28,242 30,357 34,887 38,617 44,381 49,149 56,484 62,98 72,459 78,682 90,524

20,131 22,757 25,308 28,609 32,007 36,182 39,649 44,821 50,616 57,218 64,145 69,474 80,234 86,9

19,619 22,572 24,664 28,376 30,83 35,471 38,641 44,456 49,329 56,753 64,188 70,635 82,266 90,529 25,069 28,842 31,516 36,259 39,394 45,324 49,374 56,805 63,031 72,518 23,081 24,998 29,817 32,294 36,827 39,886 46,465 50,325 58,309 63,153 70,066 77,09 86,531 95,206 28,756 31,145 37,149 40,235 45,882 49,694 57,891 62,7 72,647 78,682 25,225 27,758 31,297 34,441 40,79 44,888 50,811 55,915 62,842 69,154 78,667 88,327 98,28 77,251 89,999 88,878 100,52 110,62 126,37 139,06 157,96 173,83 197,98 217,87 252,74 278,13 316,38 364,43 405,49 455,29 506,59 96,871 111,45 126,05 138,71 158,46 174,38 198,08 217,98 248,26 273,2 316,93 348,76 396,48 451,69 508,15 81,551 88,326 93,861 31,631 34,808 39,245 43,187 51,149 56,288 63,716 70,116 78,802 86,717 25,199 27,725 32,012 35,221 39,571 43,538 49,804 54,797 63,837 70,236 29,002 31,91 36,844 40,537 45,544 50,11 57,322 63,069 73,472 80,838 36,134 39,756 45,903 50,505 56,744 62,432 71,418 78,577 91,539 100,72 80,035 89,863 101,1 116,94 126,66 140,52 154,61 181,53 199,73 224,21 246,69 282,89 311,25 355 390,59 438,43 482,38 112,49 125,44 139,57 159,91 181,91 203,65 226,6 251,87 280,25 314,67 350,12 91,268 102,47 112,77 128,28 143,04 159,16 182,36 206,42 227,16 258,4 287,22 319,58 358,83 399,26 102,5 115,09 126,65 144,07 157,13 178,75 204,8 231,83 255,11 290,21 315,52 358,92 402,99 448,4 24,767 27,557 32,225 35,856 39,865 44,357 49,922 55,547 62,18 69,187 28,243 31,425 36,748 40,889 45,46 50,583 56,928 63,343 70,908 78,897 31,719 35,293 41,271 45,921 51,055 56,808 63,935 71,139 79,635 88,608

77,725 86,869 98,452 110,03 129,95 146,9 158,44 179,1 200,69 226,86 248,97 281,45 310,27 350,74

76,582 88,012

80,644 91,163

79,567 91,543 100,03 115,08 123,56 142,16 157,19 180,84 200,06 230,16 249,93 287,55 325,22 357,89 416,81 458,68

79,341 91,183 101,67 116,97 127,81 147,05 157,89 181,65 200,85 231,08 255,63 294,1 319,36 367,42

81,658 91,543

97,004 102,64 111,48 122,87 141,21 152,44 175,19 189,97 218,32 243,43 280,06 312,45 359,48 390,35 449,1 116,03 128,3 145,03 161,29 182,33 205,28 232,05 260,14 281,75 317,16 343,51 396,71 429,67

99,149 101,74 115,08 124,64 145,55 157,64 180,3 195,28 230,17 249,29 287,9 311,82 345,95 380,63 427,25 470,08 114,05 123,53 143,38 155,29 181,34 196,4 224,63 243,29 286,76 310,59 358,69 388,49 428,78 492,13

97,995 101,66 107,82 126,6 139,29 156,36 177,82 197,28 217,06 247,57 272,38 305,74 336,39 112,79 124,09 145,7 160,31 179,96 198 227,06 249,82 284,93 313,5 351,89 387,17

Three stages iN Nominal ratio

Trois tages iN Rapport nominal

Dreistufig iN Nennbersetzung

Tres etapas iN ndice nominal

C25

TRANSMISSIONS

ansen

ansen

Gear unit
Vertical low speed shaft Right-angle shafts Size Gear sets Moments of inertia J related to the HSS

Rducteur engrenages
Arbre petite vitesse vertical Arbres perpendiculaires Taille Jeux d'engrenages Moments d'inertie J rapports l'arbre G.V.

Zahnradgetriebe
Langsamdr. Welle: vertikal Kegel- und Stirnrder Baugre Stufenzahl Massentrgheitsmomente J beziehen sich auf die SDW

Reductor
Eje lento vertical Ejes perpendiculares Tamao Etapas Momentos de inercia J relativos al eje rpido

Q V R A 2 T 4

J
kgm2

iN
6,3 7,1 8 9 10 11,2 12,5 14 16 18 20 22,4 25 20 22,4 25 28 31,5 35,5 40 45 50 56 63 71 80 90 100 80 90 100 112 125 140 160 180 200 224 250 280 315 355 400 450 500

Size - Taille - Baugre - Tamao A B C


0,0554 0,0522 0,0426 0,0406 0,0305 0,0292 0,0212 0,0203 0,0164 0,0159

D
0,117 0,111 0,0872 0,0837 0,0576 0,0554 0,0419 0,0405 0,0324 0,0316

E
0,213 0,2 0,175 0,167 0,112 0,106 0,0742 0,0707 0,0535 0,0513

F
0,406 0,391 0,303 0,293 0,201 0,195 0,133 0,129 0,0971 0,0947

G
1,03 0,992 0,697 0,675 0,433 0,42 0,301 0,293 0,233 0,227

J
2,29

L
6,24

1,18 1,1 0,798 0,745 0,492 0,461 0,34 0,319 0,258 0,245

2,21 1,53 1,48 1,06 1,02 0,714 0,693 0,525 0,513 2,56 2,32 1,7 1,55 1,17 1,07 0,784 0,721 0,568 0,53 3,89 3,76 2,66 2,57 1,74 1,68 1,26 1,23 7,03 6,62 4,36 4,12 2,96 2,81 1,93 1,83 1,39 1,32

0,0137 0,0126 0,0104 0,0097 0,0076 0,0072 0,0055 0,0052 0,0043 0,0042 0,0042 0,0042 0,0039 0,0039

0,0296 0,0278 0,0218 0,0207 0,0167 0,016 0,0122 0,0117 0,0097 0,0094 0,0094 0,0094 0,009 0,009

0,06 0,0555 0,0455 0,0427 0,0324 0,0306 0,0223 0,0212 0,0171 0,0164 0,0165 0,0163 0,0156 0,0155

0,128 0,12 0,094 0,0891 0,0618 0,0588 0,0446 0,0427 0,0341 0,0329 0,0333 0,0332 0,0314 0,0313

0,234 0,215 0,188 0,177 0,12 0,112 0,0794 0,0747 0,0567 0,0538 0,054 0,0537 0,0501 0,0499 0,247 0,225 0,197 0,183 0,125 0,116 0,0829 0,0773 0,0588 0,0554 0,452 0,43 0,33 0,317 0,219 0,21 0,144 0,138 0,104 0,101 0,101 0,1 0,0939 0,0934 0,476 0,45 0,344 0,329 0,228 0,218 0,15 0,143 0,108 0,104 1,14 1,08 0,768 0,734 0,475 0,455 0,328 0,315 0,25 0,242 0,241 0,227 0,225 0,227 0,114 0,105 0,106 0,104 0,0849 0,0839 0,057 0,0564 0,0421 0,0417 0,0329 0,0326 0,0308 0,0306 0,0306 0,0305 0,205 0,204 0,201 0,163 0,161 0,105 0,104 0,0717 0,0708 0,0526 0,0521 0,052 0,048 0,0479 0,0474 0,0474 0,233 0,21 0,208 0,204 0,165 0,162 0,107 0,105 0,0726 0,0716 0,0532 0,0526 0,0524 0,0483 0,0482 0,44 0,415 0,412 0,404 0,297 0,292 0,2 0,136 0,135 0,133 0,1 0,099 0,0922 0,0914 0,422 0,396 0,393 0,384 0,299 0,294 0,202 0,198 0,136 0,134 0,101 0,0995 0,0926 0,0917 0,434 0,406 0,401 0,391 0,304 0,298 0,205 0,201 0,138 0,135 0,102 0,101 0,0934 0,0924 1,19 1,13 0,804 0,764 0,496 0,472 0,342 0,327 0,259 0,249 2,52 2,4 1,68 1,6 1,15 1,1 0,774 0,743 0,562 0,543 2,58 2,45 1,71 1,63 1,18 1,12 0,789 0,756 0,572 0,551 2,7 2,55 1,79 1,69 1,22 1,16 0,82 0,781 0,591 0,567 1,23 1,12 1,06 1,04 0,734 0,721 0,473 0,467 0,347 0,342 0,277 0,274 0,259 0,257 1,15 1,03 0,97 0,952 0,74 0,726 0,477 0,363 0,348 0,343 0,279 0,275 0,26 0,258 1,16 1,05 0,981 0,96 0,744 0,731 0,481 0,367 0,35 0,345 0,28 0,277 0,261 0,258 QVR...
iex J

6,98 6,63 4,36 4,15 2,98 2,85 1,96 1,88 1,43 1,38 7,13 6,76 4,45 4,23 3,04 2,9 2 1,91 1,46 1,4 7,3 6,89 4,55 4,31 3,11 2,95 2,04 1,94 1,48 1,42

0,0091 0,009 0,0072 0,0071 0,0071 0,0071 0,007 0,007 0,0053 0,0053 0,004 0,004 0,0033 0,0033

0,0123 0,012 0,0094 0,0092 0,007 0,0069 0,0052 0,0052 0,0042 0,0042 0,0042 0,0042 0,0039 0,0039 0,0039 0,0039

0,0265 0,026 0,0196 0,0193 0,0152 0,015 0,0114 0,0113 0,0093 0,0092 0,0092 0,0092 0,0088 0,0088 0,0087 0,0087

0,0525 0,0514 0,0399 0,0392 0,0288 0,0284 0,0204 0,0202 0,0161 0,0159 0,0151 0,015 0,015 0,015 0,0149 0,0149

0,0538 0,0485 0,0483 0,047 0,0404 0,0395 0,0292 0,0286 0,0207 0,0203 0,0162 0,016 0,0152 0,0151

0,113 0,114 0,113 0,084 0,0831 0,0564 0,0559 0,0417 0,0414 0,0327 0,0324 0,0306 0,0305 0,0305 0,0305 0,0302 0,0302

Three stages iN Nominal ratio

Trois tages iN Rapport nominal

Dreistufig iN Nennbersetzung

Tres etapas iN ndice nominal

TRANSMISSIONS

ansen

C26

ansen
97QU-VR2N00053 A mm
The user is responsible for the provision of safety guards and correct installation of all equipment. Certified dimensions upon request. Les dispositifs de protection doivent tre prvus par l'utilisateur. Celui-ci est responsable de l'installation correcte de l'ensemble. Dimensions dfinitives sur demande. Der Benutzer ist verantwortlich fr die Beistellung der Schutzhauben und das fachgeme Aufstellen der gesamten Ausrstung. Verbindl. Abmessungen auf Wunsch. El usuario es responsable del aprovisionamiento de los dispositivos de seguridad y de la correcta instalacin de todo el equipo. Plano de dimensiones certificadas, bajo peticin.

Gear unit
Vertical low speed shaft Right-angle shafts Size Two stages

Rducteur engrenages
Arbre petite vitesse vertical Arbres perpendiculaires Taille Deux tages

Zahnradgetriebe
Langsamdr. Welle: vertikal Kegel- und Stirnrder Baugre Zweistufig
CU

Reductor
Eje lento vertical Ejes perpendiculares Tamao Dos etapas
IB 4xT

Q V R C 2 F

X Z DIN 332 "D" D

IB LN
Y

FP RM E DF DN C M E

LP

LB

DB

XB ZB DIN 332 "D" YB DB

LR FP

RM

RM FP E C E

RM FP

BC D

HL K (2) (2) HS JP TR PC AB AB D CA JS

(1) Space for pump removal (2) Grease lubrication point only for shaft arrangement CD (3) For sizes E and F with shaft arrangement CD: motorpump at dipstick's side is required. Refer to us. (1) Espace de dgagement de la pompe (2) Point de graissage seulement pour disposition des arbres CD (3) Pour rducteurs tailles E et F avec disposition des arbres CD: motopompe du ct de la jauge d'huile est requise. Veuillez nous consulter. (1) Freier Raum fr Demontage der Pumpe (2) Fettschmierstelle nur fr Wellenanordnung CD (3) Fr Getriebegren E und F mit Wellenanordnung CD: Motorpumpe an der Seite des lmastabes ist erforderlich. Rckfrage zu empfehlen. (1) Espacio para retirar la bomba (2) Punto de engrase solamente para la disposicin CD (3) Para tamaos E y F con disposicin de ejes CD, se requiere una moto-bomba en el lado de la varilla de nivel de aceite. Srvanse consultar.

DP

PB

CD

CU

(3)

Shaft arrangements
(front view)

Dispositions des arbres Wellenanordnungen


(vue en lvation) (Vorderansicht)

Disposicin de ejes
(vista de frente)

Type Tipo QVRC2 QVRD2 QVRE2 QVRF2

AB 255 285 320 365

BC 280 290 335 372

C 470 530 600 690

CU 260 290 326 370

E 200 225 260 295

FP 35 40 40 50

HL 709 782 900 945

HS 215 245 280 320

IB 812 916 1012 1119

JS 204 207 245 243

K 183 210 237 269

M 165 195 225 265

RM 95 95 105 135

T 28 35 35 42

TR 38 40 45 52

kg 380 560 840 1290

Litres Litros 22 29 50 75

Shafts Type Tipo QVRC2 QVRD2 QVRE2 QVRF2


Keys

L 210 210 250 250

Arbres
Clavettes

Y 111 122 143 164

Wellen
Pafeder

DB 50k6 60m6 65m6 75m6

Ejes
Chavetas ISO/R773-1969

Fan-Ventilateur-Lfter-Ventilador

Pump - Pompe - Pumpe - Bomba (3)

Dm6 105 115 135 155

X 28 32 36 40

Z M24 M24 M30 M30

LB 180 210 210 210

XB 14 18 18 20

YB 53,5 64 69 79,5

ZB M16 M20 M20 M20

DF 320 410 410 600

DN max 160 210 210 280

LN 155 185 185 185

LP 45 70 70 10

LR min 20 30 30 40

CA 197 226 262 299

DP(1) 145 145 170 170

JP 48 41 43 38

PB(1) PC(1) 100 95 70 65 145 145 280 280

C27

TRANSMISSIONS

ansen

ansen
97QU-VX0000013 A mm

Gear unit
Vertical low speed shaft Parallel/right-angle shafts Size Gear sets Available space for removal of dipstick and magnetic plug

Rducteur engrenages
Arbre petite vitesse vertical Arbres parallles/perpend. Taille Jeux d'engrenages Espace de dgagement pour dmontage de la jauge d'huile et du bouchon aimant

Zahnradgetriebe
Langsamdr. Welle: vertikal Stirn-/Kegelrder Baugre Stufenzahl Freier Raum fr Demontage des lmestabes und der Magnetschraube

Reductor
Eje lento vertical
Ejes paralelos/perpendiculares

Tamao N de etapas Espacio libre para el desmontaje de la sonda nivel y del tapn magntico

Q V P/R C T 2 4

The user is responsible for the provision of safety guards and correct installation of all equipment. Certified dimensions upon request. Les dispositifs de protection doivent tre prvus par l'utilisateur. Celui-ci est responsable de l'installation correcte de l'ensemble. Dimensions dfinitives sur demande. Der Benutzer ist verantwortlich fr die Beistellung der Schutzhauben und das fachgeme Aufstellen der gesamten Ausrstung. Verbindl. Abmessungen auf Wunsch. El usuario es responsable del aprovisionamiento de los dispositivos de seguridad y de la correcta instalacin de todo el equipo. Plano de dimensiones certificadas, bajo peticin.

Size - Taille - Baugre - Tamao QV..2 C D E F G H J K L M N P Q R S T 525 565 605 650 785 785 860 860 1000 1000 -

A
QV..3 665 720 785 855 910 910 810 810 965 965 QV..4 720 785 855 910 910 815 815 950 950 1035 1035 1035 1120 1120 1120

B
145 170 170 245 245 245 245 245 245 245 245 245 245

C33

TRANSMISSIONS

ansen

ansen
97QU-V00N30113 A mm

Gear unit
Vertical low speed shaft Parallel/right-angle shafts Size Gear sets Flange at low speed shaft cover

Rducteur engrenages
Arbre petite vitesse vertical Arbres paralleles/perpend. Taille Jeux d'engrenages Bride au couvercle de l'arbre petite vitesse

Zahnradgetriebe
Langsamdr. Welle: vertikal Stirn-/Kegelrder Baugre Stufenzahl Flansch am Deckel der Abtriebswelle

Reductor
Eje lento vertical
Ejes paralelos/perpendiculares

Tamao N de etapas Brida en la tapa del eje lento

Q V P/R C M 2 4 C

The user is responsible for the provision of safety guards and correct installation of all equipment. Certified dimensions upon request. Les dispositifs de protection doivent tre prvus par l'utilisateur. Celui-ci est responsable de l'installation correcte de l'ensemble. Dimensions dfinitives sur demande. Der Benutzer ist verantwortlich fr die Beistellung der Schutzhauben und das fachgeme Aufstellen der gesamten Ausrstung. Verbindl. Abmessungen auf Wunsch. El usuario es responsable del aprovisionamiento de los dispositivos de seguridad y de la correcta instalacin de todo el equipo. Plano de dimensiones certificadas, bajo peticin.

JS

Type - Tipo QV.C.C QV.D.C QV.E.C QV.F.C QV.G.C QV.H.C QV.J.C QV.K.C QV.L.C QV.M.C min. 240 290 330 385 465 465 490 545 605 605

A h9 max. 320 380 440 520 610 610 720 720 810 810

B 6 6 6 6 10 10 10 10 10 10

JS 204 207 245 243 295 345 342 402 400 460

L 193 196 234 232 280 330 327 387 385 445

QV....

TRANSMISSIONS

ansen

C34

ansen
97QU-VR0N20013 A mm

Gear unit
Vertical low speed shaft Right-angle shafts Size Gear sets Spigot at fixation feet

Rducteur engrenages
Arbre petite vitesse vertical Arbres perpendiculaires Taille Jeux d'engrenages Epaulement aux pattes

Zahnradgetriebe
Langsamdr. Welle: vertikal Kegel- und Stirnrder Baugre Stufenzahl Parand an den Befestigungsfen

Reductor
Eje lento vertical Ejes perpendiculares Tamao N de etapas Encastre de centraje en las patas de fijacin

Q V R C 2 F M 4

The user is responsible for the provision of safety guards and correct installation of all equipment. Certified dimensions upon request. Les dispositifs de protection doivent tre prvus par l'utilisateur. Celui-ci est responsable de l'installation correcte de l'ensemble. Dimensions dfinitives sur demande. Der Benutzer ist verantwortlich fr die Beistellung der Schutzhauben und das fachgeme Aufstellen der gesamten Ausrstung. Verbindl. Abmessungen auf Wunsch. El usuario es responsable del aprovisionamiento de los dispositivos de seguridad y de la correcta instalacin de todo el equipo. Plano de dimensiones certificadas, bajo peticin.

QVRC2F QVRC3/4F

QVRF2F QVRH3/4F

QVRG2F QVRJ.F

QVRH2F QVRM.F

TR

HS HS

TR R=1 B JS R=1 B JS

(1) Optionally, a high precision centering (tol. h7) spigot at fixation feet is available (1) En option l'paulement aux pattes de fixation avec centrage de haute prcision (tol. h7) est possible (1) Ein hchst genauer Parand (Tol. h7) an den Befestigungsfen ist optionell lieferbar (1) Opcin: un encastre de centraje altamente preciso (tol. h7) en las patas de fijacin

Type - Tipo QVRC.F QVRD.F QVRE.F QVRF.F QVRG2F QVRG3/4F QVRH2F QVRH3/4F QVRJ2F QVRJ3/4F QVRK2F QVRK3/4F QVRL2F QVRL3/4F QVRM2F QVRM3/4F

A h9 (1) 450 520 620 680 680 850 730 850 860 1000 860 1000 1000 1200 1070 1200

B 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Remarque: d'autres dimensions changeront galement cause de l'paulement aux pattes de fixation: KT : - 5 mm JP, PB : + 5 mm QVR.2F 210 240 275 315 385 385 445 445 520 520 -

HS QVR.3/4F 285 325 370 425 425 425 445 445 520 520

JS 209 212 250 248 300 350 350 350 347 347 407 407 405 405 465 465 Nota: otros dimensiones cambiarn igualmente a consecuencia del encastre de centraje en las patas de fijacin: KT : - 5 mm JP, PB : + 5 mm

TR 33 35 40 47 55 60 55 60 65 65 65 65 75 75 75 75

Remark: some other dimensions will also change due to spigot at fixation feet: KT : - 5 mm JP, PB : + 5 mm

Bemerkung: bestimmte andere Abmessungen werden sich ebenfalls ndern wegen dem Parand an den Befestigungsfen: KT : - 5 mm JP, PB : + 5 mm

QV....

TRANSMISSIONS

ansen

C36

ansen
97QU-V000C0033 A mm
The user is responsible for the provision of safety guards and correct installation of all equipment. Certified dimensions upon request. Les dispositifs de protection doivent tre prvus par l'utilisateur. Celui-ci est responsable de l'installation correcte de l'ensemble. Dimensions dfinitives sur demande. Der Benutzer ist verantwortlich fr die Beistellung der Schutzhauben und das fachgeme Aufstellen der gesamten Ausrstung. Verbindl. Abmessungen auf Wunsch. El usuario es responsable del aprovisionamiento de los dispositivos de seguridad y de la correcta instalacin de todo el equipo. Plano de dimensiones certificadas, bajo peticin.

Gear unit
Vertical low speed shaft Parallel/right-angle shafts Size Gear sets

Rducteur engrenages
Arbre petite vitesse vertical Arbres paralleles/perpend. Taille Jeux d'engrenages

Zahnradgetriebe
Langsamdr. Welle: vertikal Stirn-/Kegelrder Baugre Stufenzahl

Reductor
Eje lento vertical
Ejes paralelos/perpendiculares

Tamao N de etapas

Q V P/R C T 2 4

Cooling coil

Serpentin de refroidissement

Khlschlange

Serpentn de refrigeracin

Type-Tipo

QV..2 C1 C2 C3 C4

C
355 75 210

D
385 85 240

Size - Taille - Baugre - Tamao E F G H J K L


425 85 260 465 85 320 R 1/2" 515 85 400 555 85 400 635 115 500 635 115 500 800 120 800 R 1"

M
800 120 800

C4

C1

Type-Tipo

QV..3 C1 C2 C3 C4
C2

C
355 90 210

D
385 100 240

Size - Taille - Baugre - Tamao E F G H J K L M N


425 100 260 465 100 290 550 120 400 R 1/2" 550 120 400 635 115 500 635 115 500 800 120 800 800 120 800 750 189 876 R 1"

P
815 189 876

Q
935 189 876

C3

Options

Options

Optionen

Opciones

OE

OD

OA

OB OC

Type - Tipo QV..2 / QV..3 / QV..4 Position - Posicin


Oil sight glass - Voyant d'huile lschauglas - Visor de aceite Drain cock - Robinet de vidange lablahahn - Grifo de vaciado Oil level switch - Contacteur de niveau d'huile lniveauschalter - Interruptor nivel de aceite

C OA 290 OB 340

D 320 380 410 370 345

E 355 415 450 395 380

Size - Taille - Baugre - Tamao F G H J K L M N P 400 480 490 435 410 485 565 575 530 485 565 575 530 570 570 655 655 660 660 650 650 680 770 765 760 680 770 765 760 630 740 720 775 695 805 785 775 -

Q 815 925 910 775 -

R 740 850 830 810 -

S 815

T 890

925 1000 905 810 980 810 -

OC 380 OD 360 OE 315

Dust-proof breather plug - Bouchon d'aration anti-poussire Entlfter mit Staubfilter - Tapn aireacin anti-polvo Flow Switch - Interrupteur de dbit Strmungskontrollschalter - Interruptor de caudal

The above mounting positions and dimensions are standard for gear units equipped with one single accessory. They may vary for units equipped with several accessories.

Les positions de montage et les dimensions standard s'appliquent pour des rducteurs quips d'un seul accessoire. Elles peuvent varier, au cas o il y a plusieurs accessoires.

Die obigen standard Einbaulagen und Abmessungen gelten fr Getriebe die mit einem einzigen Zusatzgert ausgerstet sind. Bei mehreren Zusatzgerten knnten sie sich ndern.

Las posiciones de montaje y dimensiones indicadas corresponden a reductores normalizados con un slo acesorio. Pueden variar en caso de estar equipados con varios accesorios.

C37

TRANSMISSIONS

ansen

ansen
97QU-V000W0023 B mm
The user is responsible for the provision of safety guards and correct installation of all equipment. Certified dimensions upon request. Les dispositifs de protection doivent tre prvus par l'utilisateur. Celui-ci est responsable de l'installation correcte de l'ensemble. Dimensions dfinitives sur demande. Der Benutzer ist verantwortlich fr die Beistellung der Schutzhauben und das fachgeme Aufstellen der gesamten Ausrstung. Verbindl. Abmessungen auf Wunsch. El usuario es responsable del aprovisionamiento de los dispositivos de seguridad y de la correcta instalacin de todo el equipo. Plano de dimensiones certificadas, bajo peticin.

Gear unit
Vertical low speed shaft Parallel/right-angle shafts Size Gear sets

Rducteur engrenages
Arbre petite vitesse vertical Arbres parallles/perpend. Taille Jeux d'engrenages

Zahnradgetriebe
Langsamdr. Welle: vertikal Stirn-/Kegelrder Baugre Stufenzahl

Reductor
Eje lento vertical
Ejes paralelos/perpendiculares

Tamao N de etapas

Q V P/R C T 2 4

Cooling systems Gear unit type QV .. 2 / QV .. 3 / QV.. 4

Systmes de refroidissement Rducteur type QV .. 2 / QV.. 3 / QV .. 4

Khlsysteme Getriebe Typ QV.. 2 / QV .. 3 / QV .. 4

Sistemas de refrigeracin Tipo de reductor QV .. 2 / QV.. 3 / QV .. 4

UG

UB UE

UH

UF UA UC UD

Oil - water cooler # 1 2 3 4


(1) Refer to us (1) Veuillez nous consulter (1) Rckfrage zu empfehlen (1) Srvanse consultar

Refroidisseur huile/eau UC
600 600 800 830

l / Wasserkhler

Refrigeracin aceite-agua

UA
400 420 430 430

UB
850 850 850 850

UE
400 400 420 420

UF
100 110 110 110

UG
R3/4" R3/4" R3/4" R3/4"

UH
55 55 55 55

Dimension UD # 1 2 3 4 C
(1) -

Dimension UD D
815 -

Ma UD H J K L M N

Dimensin UD P Q R S T

E
851 871 -

F
895 915 960 -

G
980

980 1065 1065 1180 1180 1125 1191 1312 1235 1311 1386

1000 1000 1085 1085 1200 1200 1145 1211 1332 1255 1331 1406 1045 1045 1130 1130 1245 1245 1190 1256 1377 1300 1376 1451 1045 1045 1130 1130 1245 1245 1190 1256 1377 1300 1376 1451

Oil - air cooler # 1 2 3 4 UA


480 500 570 570

Refroidisseur huile/air UC
880 560

l / Luftkhler

Refrigeracin aceite-aire

UB

1070 730 1090 730 1240 750

Dimension UD # 1 2 3 4 C
(1) -

Dimension UD D
895 -

Ma UD H J K L M N

Dimensin UD P Q R S T

E
931 931 -

975 1060 1060 1145 1145 1260 1260 1205 1271 1392 1315 1391 1466 975 1060 1060 1145 1145 1260 1260 1205 1271 1392 1315 1391 1466 1100 1185 1185 1270 1270 1385 1385 1330 1396 1517 1440 1516 1591 1185 1185 1270 1270 1385 1385 1330 1396 1517 1440 1516 1591

QV....

TRANSMISSIONS

ansen

C38

ansen

TRANSMISSIONS

ansen

Hansen Transmissions commits to be a pioneering innovator. The production of high performance gear units systems from an interactive partnership with our clients, the end users and the actively engaged manpower of our global enterprise. Embracing design, manufacturing and customer services, Hansen Transmissions has grown into a world leader in its field. Today, we set standards for both product and working environment, inciting a knowing environment to seize all new and inspiring technologies.

See our worldwide sales & service network at

www.hansentransmissions.com

www.hansentransmissions.com info@hansentransmissions.com

tel. +32 (0)3 450 12 11 fax +32 (0)3 450 12 20

Hansen Transmissions International nv Leonardo da Vincilaan 1 2650 Edegem - Antwerp Belgium

220 EFDSa / 9910 / 2006

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