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Harness 292-0645 Connector Tables

BRAKE
SOLENOID 5&6

BRAKE
SOLENOID 1&2
IVA 1

E-C10

BRAKE
SOLENOID 3&4

IVA 3

IVA 2

IVA 4

E-C11
E-C5

E-C4

IVA 6

E-C12

IVA 5

E-C7

CLR-GA
BR-16-NW
GN-16-NW
BU-16-NW
BU-16-NW
OR-16-NW
YL-16-NW
BR-16-NW
WH-16-NW
GN-16-NW
BR-16-NW
OR-16-NW
PU-16-NW

E-C9

E-C8

E-C6

E-S2
(X989-OR)

E-S1
(X987-BR)

E-S4
(K739-BU)

QTY
1
200mm
1

E-S3
(X988-PU)

E-S5
(K737-BR)

CLR-GA
BR-16-NW
BU-16-NW

Harness 292-0645 Connector and Splice Locations

QTY
1
1
1

E-C40

EXTERNAL ENGINE
HARNESS INTERFACE 1

J-S
(T858-GY)

INJECTOR 1

J-S8
(T958-YL)

INJECTOR 2

J-S10
(T960-BU)

J-S3
(T863-GN)

J-S5
(T860-OR)

J-C9
J-C7

INJECTOR 3

CLR-GA
GY-16-HF
BU-16-HF
PU-16-HF
WH-16-HF

INJECTOR 6

J-C8

INJECTOR 5

INJECTOR 4

QTY
1
4

CLR-GA
OR-16-NW
BR-16-NW
QTY
1
1
1

E-C6
WIRE NAME POS TERM/PLUG
X989-E17
A
154-2389
X986-E7
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

CLR-GA
PU-16-NW
GN-16-NW
QTY
1
1
1

E-C7
WIRE NAME POS TERM/PLUG
X989-E16
A
154-2389
X984-E8
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

CLR-GA
BR-16-NW
BU-16-NW
QTY
1
1
1

J-C4
WIRE NAME POS TERM/PLUG
T858-J20
1
291-9856
T862-J22
2
291-9856
T957-J31
3
291-9856
T985-J37
4
291-9856
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
264-2407
SEAL
291-9857

CLR-GA
WH-16-HF
GN-16-HF
BU-16-HF
PU-16-HF
QTY
1
4

J-C7
WIRE NAME POS TERM/PLUG
T859-J25
1
291-9856
T863-J23
2
291-9856
T960-J34
3
291-9856
T988-J40
4
291-9856
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
264-2407
SEAL
291-9857

CLR-GA
PU-16-NW
YL-16-NW
BR-16-NW
BU-16-NW
GN-16-NW
WH-16-NW
WH-16-NW
GN-16-NW
GY-16-NW
PU-16-NW
BU-16-NW
BR-16-NW

Harness 292-0644 Connector and Splice Locations

J-S14
(T986-GN)

J-S15
(T987-GY)

QTY
1
1
1

QTY
1
1
1

E-C8
WIRE NAME POS TERM/PLUG
X988-E19
A
154-2389
T856-E9
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

E-C9
WIRE NAME POS TERM/PLUG
X988-E18
A
154-2389
T857-E10
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

CLR-GA
GN-16-NW
BU-16-NW
QTY
1
1
1

CLR-GA
BR-16-NW
BU-16-NW
QTY
1
1
1

KENR5938-01
February 2007

E-C11
WIRE NAME POS TERM/PLUG
K738-E2
A
154-2389
K739-E20
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

E-C12
WIRE NAME POS TERM/PLUG
K737-E3
A
154-2389
K739-E21
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

E-C10
WIRE NAME POS TERM/PLUG
K737-E1
A
154-2389
K739-E22
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

SDP823-UP
B5R1-UP

Harness 292-0644 Connector Tables

J-C6

J-S12
(T962-WH)

J-S13
(T985-WH)

CLR-GA
OR-16-NW
YL-16-NW

CLR-GA
PU-16-NW
WH-16-NW

J-S18
(T990-BR)

J-S2
(T862-BU)

J-S11
(T961-GN)

QTY
1
1
1

E-C5
WIRE NAME POS TERM/PLUG
X987-E15
A
154-2389
X985-E6
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

C15 On-highway Engine


Electrical System

J-S6
(T864-YL)

J-S9
(T959-BR)

J-C5

E-C4
WIRE NAME POS TERM/PLUG
X987-E14
A
154-2389
X983-E5
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

CLR-GA
BR-16-NW
OR-16-NW

J-S17
(T989-BU)

J-S4
(T859-WH)

J-S7
(T957-PU)

J-C4

E-C40
WIRE NAME POS TERM/PLUG
K737-E23
1
180-9340
K738-E2
2
180-9340
K739-E4
3
180-9340
X983-E5
4
180-9340
X985-E6
5
180-9340
X986-E7
6
180-9340
X984-E8
7
180-9340
T856-E9
8
180-9340
T857-E10
9
180-9340
X987-E11
10
180-9340
X989-E12
11
180-9340
X988-E13
12
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2252
PAINT/PRO
110-3202
WEDGE
155-2258

CLR-GA
GY-16-HF
BU-16-HF
YL-16-HF
GN-16-HF

J-S16
(T988-PU)

QTY
1
4

J-C5
WIRE NAME POS TERM/PLUG
T858-J19
1
291-9856
T862-J21
2
291-9856
T958-J32
3
291-9856
T986-J38
4
291-9856
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
264-2407
SEAL
291-9857

CLR-GA
OR-16-HF
YL-16-HF
GN-16-HF
BU-16-HF
QTY
1
4

J-C8
WIRE NAME POS TERM/PLUG
T860-J28
1
291-9856
T864-J30
2
291-9856
T961-J35
3
291-9856
T989-J41
4
291-9856
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
264-2407
SEAL
291-9857

QTY
1
120mm
1

CLR-GA
GY-16-NW
WH-16-NW
OR-16-NW
BU-16-NW
GN-16-NW
YL-16-NW

EXTERNAL ENGINE
HARNESS INTERFACE 2
J-C38

CLR-GA
WH-16-HF
GN-16-HF
BR-16-HF
GY-16-HF

J-C39

EXTERNAL ENGINE
HARNESS INTERFACE 1

QTY
1
4

J-C6
WIRE NAME POS TERM/PLUG
T859-J26
1
291-9856
T863-J24
2
291-9856
T959-J33
3
291-9856
T987-J39
4
291-9856
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
264-2407
SEAL
291-9857

CLR-GA
OR-16-HF
YL-16-HF
WH-16-HF
BR-16-HF
QTY
1
4

J-C9
WIRE NAME POS TERM/PLUG
T860-J27
1
291-9856
T864-J29
2
291-9856
T962-J36
3
291-9856
T990-J42
4
291-9856
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
264-2407
SEAL
291-9857

QTY
1
120mm
1

J-C38
WIRE NAME POS TERM/PLUG
T957-J1
1
180-9340
T958-J2
2
180-9340
T959-J3
3
180-9340
T960-J4
4
180-9340
T961-J5
5
180-9340
T962-J6
6
180-9340
T985-J7
7
180-9340
T986-J8
8
180-9340
T987-J9
9
180-9340
T988-J10
10
180-9340
T989-J11
11
180-9340
T990-J12
12
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2252
PAINT/PRO
289-5151
WEDGE
155-2258

J-C39
WIRE NAME POS TERM/PLUG
T858-J13
1
180-9340
T859-J14
2
180-9340
T860-J15
3
180-9340
T862-J16
4
180-9340
T863-J17
5
180-9340
T864-J18
6
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2273
PAINT/PRO
289-5151
WEDGE
155-2263

Printed in U.S.A.

2007 Caterpillar
All Rights Reserved

NOTE K

A-C32
NOTE J

A-C35

A-C40
A-C38

A-C31

A-C39

A-S11
(G829-GN)

A-C18

A-C26

A-C20

A-C10
NOTE J

A-S6
(G828-WH)
A-S9
(G833-PK)
A-C6

A-C25
A-C43

A-C17
NOTE J

A-C7
NOTE J

A-S3
( G833-PK)

A-S10
(U782-PK)
A-C21

A-C19
NOTE Y

A-C22
A-C14
A-C3

A-S2
(G829-GN)
A-S1
(G828-WH)

A-C9

A-S4
(U781-YL)

A-S5
(Y748-WH)
A-S8
(Y749-GN)

A-C13

CONNECTOR DESCRIPTIONS

A-C1

A-C1
A-C2
A-C3
A-C4
A-C5
A-C6

A-C12

A-C28
A-C24

A-C15

A-C7

A-C4

A-C33

A-C23

A-C11

A-C16

A-C2

A-T1
(200-BK)

A-C8

A-C8

PRIMARY ENGINE SPEED/TIMING SENSOR CONNECTOR


(CRANKSHAFT)

A-C9
A-C10
A-C11
A-C12
A-C13
A-C14
A-C15
A-C16
A-C17
A-C18

INLET MANIFOLD AIR TEMPERATURE SENSOR CONNECTOR


FUEL TEMPERATURE SENSOR CONNECTOR
COOLANT TEMPERATURE SENSOR CONNECTOR
TIMING CALIBRATION (TC) PROBE CONNECTOR
IVA OIL PRESSURE SENSOR CONNECTOR
ARD MAIN FUEL CONTROL VALVE CONNECTOR
IVA EOR CONNECTOR
ARD NOZZLE CLEANING SOLENOID CONNECTOR
ARD FUEL ENABLE VALVE CONNECTOR
ARD PILOT FUEL PRESSURE SENSOR CONNECTOR

A-C19
A-C20
A-C21

FUEL PRESSURE SENSOR CONNECTOR


ARD MAIN FUEL PRESSURE SENSOR CONNECTOR
ARD BOUNDARY TEMPERATURE SENSOR CONNECTOR
ARD TURBO OUTLET AND FLAME DETECT TEMPERATURE
CONNECTOR

A-C22

A-C41
A-C5

A-C37

A-C23
A-C24
A-C25
A-C26
A-C27
A-C28

A-C27

Harness 305-5318, 305-5337, 300-4510, 286-8225 & 291-9156


Connector and Splice Locations

ENGINE CONTROL MODULE (ECM) CONNECTOR


CGI TEMPERATURE SENSOR CONNECTOR
ARD PILOT FUEL CONTROL VALVE CONNECTOR
ENGINE OIL PRESSURE SENSOR CONNECTOR
CGI ABSOLUTE PRESSURE SENSOR CONNECTOR
INLET MANIFOLD AIR PRESSURE SENSOR CONNECTOR
SECONDARY ENGINE SPEED/TIMING SENSOR CONNECTOR
(CAMSHAFT)

A-C31
A-C32
A-C33
A-C35
A-C37
A-C38
A-C39
A-C40
A-C41

ARD IGNITION COIL CONNECTOR


CGI ACTUATOR CONNECTOR
PARTICULATE TRAP 1
PARTICULATE TRAP 2
ARD COMBUSTION AIR CONTROL VALVE CONNECTOR
ARD COMBUSTION MAF DELTA PRESSURE SENSOR
CONNECTOR
AIR INLET SHUTOFF RELAY CONNECTOR
CRANKCASE PRESSURE SENSOR CONNECTOR
CGI DELTA PRESSURE SENSOR CONNECTOR
MANUAL AIR INLET SHUTOFF CONNECTOR
AIR INLET TEMPERATURE SENSOR CONNECTOR
FORE INJECTOR HARNESS CONNECTOR 2
FORE INJECTOR HARNESS CONNECTOR 1
AFT INJECTOR HARNESS CONNECTOR
ARD PURGE AIR PUMP CONNECTOR

WIRE NAME

POS

TERM/PLUG

K738-A5

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99

180-9340
8T-8737
180-9340
8T-8737
180-9340
8T-8737
8T-8737
180-9340
8T-8737
180-9340
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
180-9340
180-9340
180-9340
8T-8737
126-1768
180-9340
180-9340
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
8T-8737
180-9340
8T-8737
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
180-9340

GY-18-GXL

T852-A32

GN-18-GXL

A778-A127

BR-16-HV

K737-A54

OR-18-GXL

C801-A98

GY-18-GXL
BU-16-HV
PK-18-GXL
WH-18-GXL
GN-18-GXL
BR-16-HV

Y754-A72
K739-A56
R746-A20
U780-A62
G829-A2
X984-A30

GY-18-GXL
WH-16-HV
OR-16-HV

C800-A97
T856-A31
X985-A14

BK-18-GXL
WH-18-GXL
PU-18-GXL
GY-18-GXL

E963-A27
G856-A8
Y923-A74
994-A10

PK-18-GXL
YL-16-HV

G833-A47
X986-A22

YL-18-GXL

E795-A80

WH-18-GXL
YL-18-GXL

E964-A26
G857-A9

GN-18-GXL

C829-A66

BR-18-GXL
GN-16-HV
GY-18-GXL

C803-A99
T857-A36
U775-A68

PK-14
YL-18-GXL
BU-18-GXL

Y735-A126
E966-A49
E965-A48

BU-16-HV
BU-18-GXL
GY-18-GXL
YL-16-HV
BU-18-GXL
YL-18-GXL
YL-18-GXL
BR-18-GXL
PU-16-HV
PU-18-GXL
BU-18-GXL
GN-16-HV
BR-18-GXL
OR-18-GXL

X983-A7
U774-A58
Y738-A106
T864-A71
G827-A69
T846-A100
Y741-A61
U779-A6
X988-A52
Y733-A103
Y734-A104
T863-A75
Y776-A81
Y753-A82

PK-18-GXL
OR-16-HV
BR-16-HV
YL-18-GXL
PK-18-GXL

Y746-A92
X989-A51
X987-A37
Y737-A105
U773-A57

WH-18-GXL

G828-A1

OR-18-GXL

T853-A11

YL-18-GXL
BU-16-HV

H807-A33
T862-A78

YL-18-GXL
BR-18-GXL
WH-18-GXL
YL-18-GXL
GN-18-GXL
BU-18-GXL
OR-18-GXL

H807-A128
G826-A70
Y748-A109
U781-A96
Y749-A110
995-A12
Y777-A95

OR-16-GXL
BR-18-GXL

Y751-A88
Y747-A108

OR-18-GXL

Y743-A107

PK-18-GXL
GN-18-GXL
BU-18-GXL
YL-18-GXL

U782-A83
Y742-A76
C967-A15
F421-A13

OR-16-HV

T860-A25

BR-16-HV
GY-16-HV
BU-16-HV
PU-16-HV
GY-16-HV
WH-16-HV
BR-16-HV
GN-16-HV
BU-16-HV
YL-16-GXL
WH-16-HV
GN-16-HV
WH-16-HV
PU-16-HV
YL-16-HV

QTY

1
1
8
1

A-C1 (continued)
T990-A84
100
T987-A85
101
T989-A86
102
T988-A87
103
T858-A23
104
T962-A29
105
T959-A18
106
T961-A28
107
T960-A19
108
Y750-A111
109
110
T985-A89
111
112
T986-A90
113
114
T859-A24
115
T957-A16
116
117
T958-A17
118
119
120
ACCESSORY TABLE
PART NAME

PLUG AS.
COVER
STRAP
STRAP

180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
8T-8737
180-9340
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
P/N

264-5732
292-0637
3S-2093
206-1345

A-C2
CLR-GA
WIRE NAME POS TERM/PLUG
WH-18-GXL
G828-A34
1
180-9340
PK-18-GXL
G833-A21
2
180-9340
PK-18-GXL
U773-A57
3
180-9340
4
8T-8737
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
230-5008
120mm
PAINT/PRO
289-5150

CLR-GA
PU-18-GXL
OR-18-GXL
QTY
1
120mm

A-C3
WIRE NAME POS TERM/PLUG
Y733-A103
1
180-9340
Y736-A50
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4011
PAINT/PRO
289-5150

CLR-GA
BU-18-GXL
YL-18-GXL
QTY
1
120mm

CLR-GA
BK-18-GXL
WH-18-GXL
QTY
1
120mm

QTY
1
120mm

A-C4
WIRE NAME POS TERM/PLUG
G828-A38
1
180-9340
G829-A43
2
180-9340
994-A10
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
237-0227
PAINT/PRO
289-5150

CLR-GA
BU-18-GXL
PK-18-GXL
QTY
1
120mm

QTY
1
120mm

CLR-GA
WH-18-GXL
GN-18-GXL
PK-18-GXL
QTY
1
120mm

A-C5
WIRE NAME POS TERM/PLUG
G828-A40
1
180-9340
G829-A42
2
180-9340
U779-A6
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
237-0227
PAINT/PRO
289-5150

A-C6
WIRE NAME POS TERM/PLUG
G828-A39
1
180-9340
G829-A41
2
180-9340
R746-A20
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
237-0227
PAINT/PRO
289-5150

A-C9
WIRE NAME POS TERM/PLUG
C967-A15
1
180-9340
G833-A45
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4011
PAINT/PRO
289-5150

A-C10
CLR-GA
WIRE NAME POS TERM/PLUG
YL-18-GXL
F421-A13
1
180-9340
PK-18-GXL
G833-A46
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
230-4011
120mm
PAINT/PRO
289-5150

QTY
1
120mm

CLR-GA
WH-18-GXL
YL-18-GXL

CLR-GA
WH-18-GXL
GN-18-GXL
BR-18-GXL

A-C8
WIRE NAME POS TERM/PLUG
E963-A27
1
180-9340
E964-A26
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4011
PAINT/PRO
289-5150

CLR-GA
OR-18-GXL
BU-18-GXL
QTY
1
120mm

CLR-GA
GY-18-GXL
YL-18-GXL
QTY
1
120mm

A-C14
WIRE NAME POS TERM/PLUG
Y736-A50
1
180-9340
Y734-A104
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4011
PAINT/PRO
289-5150

A-C15
WIRE NAME POS TERM/PLUG
T852-A32
1
180-9340
H807-A33
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
238-8245
PAINT/PRO
289-5150

CLR-GA
WH-18-GXL
GN-18-GXL
OR-18-GXL

QTY
1
120mm

CLR-GA
WH-18-GXL
GN-18-GXL
OR-18-GXL
YL-18-GXL
QTY
1
120mm

CLR-GA
BU-18-GXL
PK-18-GXL
CLR-GA
WH-18-GXL
GN-18-GXL
GY-18-GXL

A-C7
WIRE NAME POS TERM/PLUG
E965-A48
1
180-9340
E966-A49
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4011
PAINT/PRO
289-5150

QTY
1
1
120mm
1

CLR-GA
BR-18-GXL
BU-18-GXL
OR-18-GXL
QTY
1
120mm

A-C11
WIRE NAME POS TERM/PLUG
995-A12
1
180-9340
G833-A44
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4011
PAINT/PRO
289-5150

A-C12
WIRE NAME POS TERM/PLUG
G856-A8
1
180-9340
G857-A9
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2269
CAP-CONNECTOR 274-3774
PAINT/PRO
289-5150
WEDGE
155-2261

A-C13
WIRE NAME POS TERM/PLUG
G826-A70
1
180-9340
G827-A69
2
180-9340
T853-A11
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4013
PAINT/PRO
289-5150

CLR-GA
GN-18-GXL
YL-18-GXL
QTY
1
1
120mm

CLR-GA
YL-18-GXL
GY-18-GXL
QTY
1
120mm

CLR-GA
WH-18-GXL
GN-18-GXL
BR-18-GXL
QTY
1
120mm

A-C16
WIRE NAME POS TERM/PLUG
A778-A127
1
180-9340
H807-A128
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4011
SEAL CAP (2)
274-3780
PAINT/PRO
289-5150

A-C17
WIRE NAME POS TERM/PLUG
Y737-A105
1
180-9340
Y738-A106
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
238-8245
PAINT/PRO
289-5150

A-C18
WIRE NAME POS TERM/PLUG
Y748-A73
1
180-9340
Y749-A59
2
180-9340
C803-A99
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4013
PAINT/PRO
289-5150

A-C19 (NOTE Y)
CLR-GA
WIRE NAME POS TERM/PLUG
WH-18-GXL
G828-A129
1
180-9340
GN-18-GXL
G829-A130
2
180-9340
PK-18-GXL
C991-A131
3
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
237-0227

CLR-GA
WH-18-GXL
GN-18-GXL
BR-18-GXL
QTY
1
120mm

A-C20
WIRE NAME POS TERM/PLUG
Y748-A63
1
180-9340
Y749-A35
2
180-9340
Y747-A108
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
237-0227
PAINT/PRO
289-5150

A-C21
WIRE NAME POS TERM/PLUG
Y748-A67
1
180-9339
Y749-A55
2
180-9339
Y753-A82
3
180-9339
4
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
239-7349
PAINT/PRO
289-5150

A-C22
WIRE NAME POS TERM/PLUG
Y748-A60
1
180-9340
Y749-A53
2
180-9340
Y743-A107
3
180-9340
T846-A100
4
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-5008
PAINT/PRO
289-5150

A-C23
CLR-GA
WIRE NAME POS TERM/PLUG
YL-16-GXL
Y750-A111
1
180-9340
BK-16-GXL
200-A79
2
180-9340
OR-16-GXL
Y751-A88
3
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
230-4013
120mm
PAINT/PRO
289-5150

A-C24
CLR-GA
WIRE NAME POS TERM/PLUG
BU-18-GXL
U774-A58
1
180-9340
GY-18-GXL
U775-A68
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
238-8247
120mm
PAINT/PRO
289-5150

CLR-GA
YL-18-GXL
PK-18-GXL
PK-18-GXL
YL-18-GXL
GN-18-GXL
PK-18-GXL
QTY
1
120mm

A-C25
WIRE NAME POS TERM/PLUG
U781-A3
1
180-9339
U782-A91
2
180-9339
Y746-A92
3
180-9339
Y741-A61
4
180-9339
Y742-A76
5
180-9339
U782-A113
6
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 230-5011
PAINT/PRO
289-5151

CLR-GA
OR-18-GXL
GY-18-GXL
QTY
1
120mm

CLR-GA
WH-18-GXL
GN-18-GXL
PU-18-GXL
QTY
1
120mm

QTY
1
120mm

A-C26
WIRE NAME POS TERM/PLUG
U781-A94
1
180-9339
U782-A93
2
180-9339
Y777-A95
3
180-9339
Y754-A72
4
180-9339
Y776-A81
5
180-9339
U782-A114
6
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 239-7353
PAINT/PRO
289-5151

A-C28
WIRE NAME POS TERM/PLUG
Y748-A124
1
180-9340
Y749-A125
2
180-9340
Y923-A74
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4013
PAINT/PRO
289-5150

A-C31 (NOTE K)
CLR-GA
WIRE NAME POS TERM/PLUG
PK-18-GXL
386-A119
1
180-9340
BU-16-HV
K739-A116
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
155-2269
1
CAP-CONNECTOR 274-3774
120mm
PAINT/PRO
289-5150
1
WEDGE
155-2261

CLR-GA
WH-18-GXL
GN-18-GXL
YL-18-GXL
QTY
1
120mm

CLR-GA
WH-18-GXL
GN-18-GXL
WH-18-GXL
QTY
1
120mm

A-C32
WIRE NAME POS TERM/PLUG
G828-A121
1
180-9340
G829-A122
2
180-9340
E795-A80
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4013
PAINT/PRO
289-5150

A-C33
WIRE NAME POS TERM/PLUG
G828-A65
1
180-9340
G829-A64
2
180-9340
U780-A62
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4013
PAINT/PRO
289-5150

CLR-GA
PU-16-HV
YL-16-HV
BR-16-HV
BU-16-HV
GN-16-HV
WH-16-HV
WH-16-HV
GN-16-HV
GY-16-HV
PU-16-HV
BU-16-HV
BR-16-HV
QTY
1
120mm
1

A-C38
WIRE NAME POS TERM/PLUG
T957-A16
1
180-9339
T958-A17
2
180-9339
T959-A18
3
180-9339
T960-A19
4
180-9339
T961-A28
5
180-9339
T962-A29
6
180-9339
T985-A89
7
180-9339
T986-A90
8
180-9339
T987-A85
9
180-9339
T988-A87
10
180-9339
T989-A86
11
180-9339
T990-A84
12
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 3E-5179
PAINT/PRO
289-5151
WEDGE
3E-5180

P174
1306795
CLR-GA
GY-16-HV
WH-16-HV
OR-16-HV
BU-16-HV
GN-16-HV
YL-16-HV
QTY
1
120mm
1

A-C39
WIRE NAME POS TERM/PLUG
T858-A23
1
180-9339
T859-A24
2
180-9339
T860-A25
3
180-9339
T862-A78
4
180-9339
T863-A75
5
180-9339
T864-A71
6
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 3E-3382
PAINT/PRO
289-5151
WEDGE
3E-3383

Harness And Wire Symbols

Harness identification code


This example indicates
wire 135 in harness "AG".

Connector Reference
Designator

J174
1306795

P274
1117898
325-AG135 PK-14

Pin

Socket

Single Wire
Connector

Plug
Wire
Gauge

Wire
Color

Part Number For


J274
Connector Assembly
3E5179
325-A135 PK-14
1
Receptacle
2
Fuse

Pin or Socket
Number

Ground
Circuit
Connection
Number
Identification

200-L32 BK-14
105-9344
Component
Part Number

CLR-GA
BR-16-HV
GN-16-HV
BU-16-HV
BU-16-HV
OR-16-HV
YL-16-HV
BR-16-HV
WH-16-HV
GN-16-HV
BR-16-HV
OR-16-HV
PU-16-HV
QTY
1
120mm
1

A-C40
WIRE NAME POS TERM/PLUG
K737-A54
1
180-9339
K738-A5
2
180-9339
K739-A56
3
180-9339
X983-A7
4
180-9339
X985-A14
5
180-9339
X986-A22
6
180-9339
X984-A30
7
180-9339
T856-A31
8
180-9339
T857-A36
9
180-9339
X987-A37
10
180-9339
X989-A51
11
180-9339
X988-A52
12
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 3E-5179
PAINT/PRO
289-5151
WEDGE
3E-5180

Related Electrical Service Manuals


Title

CLR-GA
PK-18-GXL

CLR-GA
YL-18-GXL
PK-18-GXL
OR-18-GXL
GY-18-GXL
BR-18-GXL
PK-18-GXL

A-C27
WIRE NAME POS TERM/PLUG
C801-A98
1
180-9340
C800-A97
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
238-8247
PAINT/PRO
289-5150

QTY
1
120mm
1

CLR-GA
GN-18-GXL
PK-18-GXL
QTY
1
120mm

A-C35 (NOTE K)
WIRE NAME POS TERM/PLUG
386-A118
1
180-9339
2
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3364
PAINT/PRO
289-5150
WEDGE
3E-3365

A-C37
WIRE NAME POS TERM/PLUG
C829-A66
1
180-9340
G833-A77
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4011
PAINT/PRO
289-5150

CLR-GA
BK-14
RD-14
PK-14
QTY
1
120mm
1

CLR-GA
RD-14
BK-14
QTY
1
120mm
1

A-C41
WIRE NAME POS TERM/PLUG
1
8T-8737
229-A101
2
E3-5226
101-A102
3
E3-5226
Y735-A126
4
E3-5226
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
177-9654
PAINT/PRO
289-5150
WEDGE
177-9655

A-C42
WIRE NAME POS TERM/PLUG
101-A102
1
126-1767
229-A101
2
126-1767
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 3E-3364
PAINT/PRO
289-5150
WEDGE
3E-3365

Troubleshooting
Systems Operation / Testing and Adjusting

Form Number
RENR9343
RENR9813

KENR5938-01

A-C1
CLR-GA

GN-16-HV

20 Page, (Dimensions: 39 inches x 24 inches)

Harness 305-5318, 305-5337, 300-4510, 286-8225 & 291-9156 Connector Tables

A-S12
(K739-BU)
NOTE K

A-S13
(386-PU)
NOTE K

ENGINE CONTROL MODULE


2629112
ECM P2
BRAKE SOLENOID LOW/HIGH
IVA END OF RAIL VALVE
INLET AIR SHUTOFF
ARD NOZZLE CLEANING SOLENOID
BRAKE SOLENOID MED/HIGH
ARD COMBUSTION AIR CONTROL VALVE RETURN
PARTICULATE TRAP #2 INTAKE TEMPERATURE
BRAKE/ASO RETURN
INTAKE MANIFOLD AIR PRESSURE
CGI DELTA PRESSURE
PSR (IMAP, OIL, CGI DP, CGI ABS)
IVA 4 RETURN
ARD COMBUSTION AIR CONTROL VALVE
IVA 5 RETURN
IVA 2 RETURN
CRANKSHAFT (PRIMARY) SPEED/TIMING TIMING CALIBRATION(TC) PROBE +
ARD COMBUSTION MAF DELTA PRESSURE
ENGINE OIL PRESSURE
TSR (FUEL,IMAT,CLNT,AIR INLET,CGI MAF TEMP)
IVA 3 RETURN
CRANK CASE PRESSURE
CRANKSHAFT (PRIMARY) SPEED/TIMING +
TIMING CALIBRATION(TC) PROBE AIR INLET TEMPERATURE
FUEL PRESSURE
ARD PILOT FUEL PRESSURE
IVA 6 RETURN
CGI ACTUATOR ARD PURGE AIR PUMP
CAMSHAFT (SECONDARY) SPEED/TIMING +
CAMSHAFT (SECONDARY) SPEED/TIMING IVA 1 RETURN
CGI ACTUATOR +
ARD ACTUATOR RETURN (ARD VALVES)
INJECTOR 5+6 ACTUATOR #2 HIGH SIDE
PRESSURE SENSOR RETURN (IVA)
EXHAUST GAS TEMPERATURE 1 (TURBINE OUTLET TEMP)
PARTICULATE TRAP #1 INTAKE TEMPERATURE
CGI ABSOLUTE PRESSURE
IVA 5+6 HIGH SIDE
ARD FUEL PRESSURE CONTROL
ARD FUEL PRESSURE CONTROL RETURN
INJECTOR 3+4 ACTUATOR #2 HIGH SIDE
PARTICULATE TRAP #2 OUTLET TEMPERATURE
EXHAUST GAS TEMPERATURE 3 (COMBUSTION BOUNDARY)
PARTICULATE TRAP #1 DELTA PRESSURE
IVA 3+4 HIGH SIDE
IVA 1+2 HIGH SIDE
ARD FUEL ENABLE VALVE
CGI TEMPERATURE
SENSOR +5V(OIL;IMAP;CGI ABS;CGI DP,CGI TEMP;CCP)
IVA OIL PRESSURE
(IVA EOR) RETURN
INJECTOR 1+2 ACTUATOR #2 HIGH SIDE
ARD NOZZLE CLEANING SOLENOID RETURN
SENSOR +5V IVA OIL PRESSURE
SENSOR +5V ARD
SENSOR +5V DPF
ARD SENSOR RETURN
COOLANT TEMPERATURE
PARTICULATE TRAP #2 DELTA PRESSURE
ARD IGNITION PRIMARY RETURN
ARD MAIN FUEL PRESSURE
EXHAUST GAS TEMPERATURE 2 (COMBUSTION DETECTION)
PARTICULATE TRAP SENSOR RETURN
PARTICULATE TRAP #1 OUTLET TEMPERATURE
INTAKE MANIFOLD AIR TEMPERATURE
FUEL TEMPERATURE
INJECTOR 5+6 ACTUATOR #1
INJECTOR 6 ACTUATOR
INJECTOR 3 ACTUATOR
INJECTOR 5 ACTUATOR
INJECTOR 4 ACTUATOR
INJECTOR 1+2 ACTUATOR #1
INJECTOR 6 ACTUATOR
INJECTOR 3 ACTUATOR
INJECTOR 5 ACTUATOR
INJECTOR 4 ACTUATOR
ARD IGNITION PRIMARY

HIGH SIDE
#2 RETURN
#2 RETURN
#2 RETURN
#2 RETURN
HIGH SIDE
#1 RETURN
#1 RETURN
#1 RETURN
#1 RETURN
HIGH SIDE

INJECTOR 1 ACTUATOR #2 RETURN


INJECTOR 2 ACTUATOR #2 RETURN
INJECTOR 3+4 ACTUATOR #1 HIGH SIDE
INJECTOR 1 ACTUATOR #1 RETURN
INJECTOR 2 ACTUATOR #1 RETURN

A-C1
2645732
J2
1
K738-A5 GN-16-HV

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

K737-A54 BR-16-HV
K738-A5 GN-16-HV
T856-A31 WH-16-HV
T857-A36 GN-16-HV
T858-A23 GY-16-HV
T859-A24 WH-16-HV
T860-A25 OR-16-HV
T862-A78 BU-16-HV
T863-A75 GN-16-HV
T864-A71 YL-16-HV
T957-A16 PU-16-HV
T958-A17 YL-16-HV
T959-A18 BR-16-HV
T960-A19 BU-16-HV
T961-A28 GN-16-HV
T962-A29 WH-16-HV
T985-A89 WH-16-HV
T986-A90 GN-16-HV
T987-A85 GY-16-HV
T988-A87 PU-16-HV
T989-A86 BU-16-HV
T990-A84 BR-16-HV
X983-A7 BU-16-HV
X984-A30 BR-16-HV
X985-A14 OR-16-HV
X986-A22 YL-16-HV
X987-A37 BR-16-HV
X988-A52 PU-16-HV
X989-A51 OR-16-HV

T852-A32 GY-18-GXL
386-A117 PU-16-HV
A778-A127 GN-18-GXL
K737-A54 BR-16-HV
C801-A98 OR-18-GXL
Y754-A72 GY-18-GXL
K739-A115 BU-16-HV
R746-A20 PK-18-GXL
U780-A62 WH-18-GXL
G829-A2 GN-18-GXL
X984-A30 BR-16-HV
C800-A97 GY-18-GXL
T856-A31 WH-16-HV
X985-A14 OR-16-HV
E963-A27 BK-18-GXL
G856-A8 WH-18-GXL
Y923-A74 PU-18-GXL
994-A10 GY-18-GXL
G833-A47 PK-18-GXL
X986-A22 YL-16-HV

A-C15
2388245
T852-A32 GY-18-GXL
H807-A33 YL-18-GXL

A-C24
2388247
U774-A58 BU-18-GXL
U775-A68 GY-18-GXL
A-C8
NOTE A
2304011
E963-A27 BK-18-GXL
E964-A26 WH-18-GXL

A-C7
2304011
E965-A48 BU-18-GXL
E966-A49 YL-18-GXL

A-S12

K739-A56 BU-16-HV

E964-A26 WH-18-GXL
G857-A9 YL-18-GXL

A-C12
NOTE A
1552269
G856-A8 WH-18-GXL
G857-A9 YL-18-GXL

K739-A116 BU-16-HV
NOTE K

C829-A66 GN-18-GXL
C991-A131 PK-18-GXL

994-A10 GY-18-GXL
995-A12 BU-18-GXL
A778-A127 GN-18-GXL
C800-A97 GY-18-GXL
C801-A98 OR-18-GXL
C803-A99 BR-18-GXL
C829-A66 GN-18-GXL
C967-A15 BU-18-GXL
C991-A131 PK-18-GXL
E795-A80 YL-18-GXL
E963-A27 BK-18-GXL
E964-A26 WH-18-GXL
E965-A48 BU-18-GXL
E966-A49 YL-18-GXL
F421-A13 YL-18-GXL
G826-A70 BR-18-GXL
G827-A69 BU-18-GXL
G856-A8 WH-18-GXL
G857-A9 YL-18-GXL
H807-A33 YL-18-GXL
H807-A128 YL-18-GXL
R746-A20 PK-18-GXL
T846-A100 YL-18-GXL
T852-A32 GY-18-GXL
T853-A11 OR-18-GXL
U773-A57 PK-18-GXL
U774-A58 BU-18-GXL
U775-A68 GY-18-GXL
U779-A6 BR-18-GXL
U780-A62 WH-18-GXL
Y733-A103 PU-18-GXL
Y734-A104 BU-18-GXL
Y735-A126 PK-14L
Y737-A105 YL-18-GXL
Y738-A106 GY-18-GXL
Y741-A61 YL-18-GXL
Y742-A76 GN-18-GXL
Y743-A107 OR-18-GXL
Y746-A92 PK-18-GXL
Y747-A108 BR-18-GXL
Y750-A111 YL-16-GXL
Y751-A88 OR-16-GXL
Y753-A82 OR-18-GXL
Y754-A72 GY-18-GXL
Y776-A81 BR-18-GXL
Y777-A95 OR-18-GXL
Y923-A74 PU-18-GXL

C803-A99 BR-18-GXL
T857-A36 GN-16-HV
U775-A68 GY-18-GXL
Y735-A126 PK-14
E966-A49 YL-18-GXL
E965-A48 BU-18-GXL
X983-A7 BU-16-HV
U774-A58 BU-18-GXL
Y738-A106 GY-18-GXL
T864-A71 YL-16-HV
G827-A69 BU-18-GXL
T846-A100 YL-18-GXL
Y741-A61 YL-18-GXL
U779-A6 BR-18-GXL
X988-A52 PU-16-HV
Y733-A103 PU-18-GXL
Y734-A104 BU-18-GXL
T863-A75 GN-16-HV
Y776-A81 BR-18-GXL
Y753-A82 OR-18-GXL
Y746-A92 PK-18-GXL
X989-A51 OR-16-HV
X987-A37 BR-16-HV
Y737-A105 YL-18-GXL
U773-A57 PK-18-GXL
G828-A1 WH-18-GXL
T853-A11 OR-18-GXL
H807-A33 YL-18-GXL
T862-A78 BU-16-HV
H807-A128 YL-18-GXL
G826-A70 BR-18-GXL
Y748-A109 WH-18-GXL
U781-A96 YL-18-GXL
Y749-A110 GN-18-GXL
995-A12 BU-18-GXL
Y777-A95 OR-18-GXL
Y751-A88 OR-16-GXL
Y747-A108 BR-18-GXL

386-A117 PU-16-HV

Y743-A107 OR-18-GXL

A-S13

A-C11
2304011
995-A12 BU-18-GXL
G833-A44 PK-18-GXL
A-C9
2304011
C967-A15 BU-18-GXL
G833-A45 PK-18-GXL
A-C10
2304011
F421-A13 YL-18-GXL
G833-A46 PK-18-GXL
A-C37
2304011
C829-A66 GN-18-GXL
G833-A77 PK-18-GXL

G828-A1 WH-18-GXL

T860-A25 OR-16-HV
T990-A84 BR-16-HV
T987-A85 GY-16-HV
T989-A86 BU-16-HV
T988-A87 PU-16-HV
T858-A23 GY-16-HV
T962-A29 WH-16-HV
T959-A18 BR-16-HV
T961-A28 GN-16-HV
T960-A19 BU-16-HV
Y750-A111 YL-16-GXL

G828-A120 WH-18-GXL

G829-A2 GN-18-GXL

T985-A89 WH-16-HV

G829-A123 GN-18-GXL

T986-A90 GN-16-HV
T859-A24 WH-16-HV
T957-A16 PU-16-HV

G833-A47 PK-18-GXL

T958-A17 YL-16-HV

G833-A4 PK-18-GXL

U782-A83 PK-18-GXL

U782-A112 PK-18-GXL

Y749-A110 GN-18-GXL

U781-A96 YL-18-GXL

Y748-A109 WH-18-GXL

A-S1

A-S6

A-S2

A-S11

A-S3

A-S9

A-S7

A-S10

A-S8

A-S4

A-S5

GN-16
GN-16

1
2

GN-16
GN-16

T957-A16
T958-A17
T959-A18
T960-A19
T961-A28
T962-A29
T985-A89
T986-A90
T987-A85
T988-A87
T989-A86
T990-A84

IVA EOR 12V


2643926
IVA EOR 24V
2643927

G826-A70 BR-18-GXL
G827-A69 BU-18-GXL
T853-A11 OR-18-GXL

1
2

1
2

CGI
ACTUATOR
2916166

RD-16
RD-16

BK-18
WH-18

- S/T
+ S/T

1
2

1
2

1
2

1
2

1
2

1
2

BK-18
WH-18

- S/T
+ S/T

T858-A23
T859-A24
T860-A25
T862-A78
T863-A75
T864-A71

PRIMARY ENGINE
SPEED/TIMING
SENSOR (CRANKSHAFT)
2574302
SECONDARY ENGINE
SPEED/TIMING
SENSOR (CAMSHAFT)
2574301

NOTE A

TIMING CALIBRATION (TC)


PROBE

+
-

SIGNAL
GROUND

SIGNAL
GROUND

COOLANT TEMPERATURE SENSOR


2566453

G828-A65 WH-18-GXL
G829-A64 GN-18-GXL
U780-A62 WH-18-GXL

G829-A64 GN-18-GXL
G829-A42 GN-18-GXL

1
2
3

1
2
3

1
2
3

1
2
3

1
2
3

SIGNAL
GROUND

FUEL TEMPERATURE SENS0R


2566453

G829-A41 GN-18-GXL
G829-A122 GN-18-GXL
G829-A43 GN-18-GXL

G833-A45 PK-18-GXL

G833-A44 PK-18-GXL
G833-A77 PK-18-GXL
G833-A21 PK-18-GXL
G829-A130 GN-18-GXL
G833-A46 PK-18-GXL

SIGNAL
GROUND

AIR INLET
TEMPERATURE SENSOR
2566453

J-S9

J-S13
J-S14
J-S15
J-S16
J-S17
J-S18

U782-A113 PK-18-GXL
U782-A114 PK-18-GXL

Y749-A59 GN-18-GXL
Y749-A35 GN-18-GXL
Y749-A55 GN-18-GXL
Y749-A53 GN-18-GXL
Y749-A125 GN-18-GXL

U781-A94 YL-18-GXL
U781-A3 YL-18-GXL

Y748-A73 WH-18-GXL
Y748-A63 WH-18-GXL
Y748-A67 WH-18-GXL
Y748-A60 WH-18-GXL
Y748-A124 WH-18-GXL

G828-A129 WH-18-GXL
G829-A130 GN-18-GXL
C991-A131 PK-18-GXL

+ VOLTS
GROUND
SIGNAL

IVA OIL PRESSURE SENSOR


2842728

1
2
3

A-C16
2304011
1
A778-A127 GN-18-GXL
2
H807-A128 YL-18-GXL

+ VOLTS
GROUND
SIGNAL

ENGINE OIL PRESSURE SENSOR


2935535

E-S4

K739-E4 BU-16-NW

T957-J1 PU-16-NF
T958-J2 YL-16-NF
T959-J3 BR-16-NF
T960-J4 BU-16-NF
T961-J5 GN-16-NF
T962-J6 WH-16-NF
T985-J7 WH-16-NF
T986-J8 GN-16-NF

J-C8
2642407
1
T860-J28 OR-16-NF
2
T864-J30 YL-16-NF
3
T961-J5 GN-16-NF
4
T989-J11 BU-16-NF
J-C9
2642407
1
T860-J27 OR-16-NF
2
T864-J29 YL-16-NF
3
T962-J6 WH-16-NF
4
T990-J12 BR-16-NF

T987-J9 GY-16-NF
T988-J10 PU-16-NF
T989-J11 BU-16-NF
T990-J12 BR-16-NF

K737-E3 BR-16-NW
K737-E1 BR-16-NW

E-C4
1539693
A
X987-E14 BR-16-NW
B
X983-E5 BU-16-NW

K739-E20 BU-16-NW
K739-E22 BU-16-NW
K739-E21 BU-16-NW

E-S1
E-S3

X988-E13 PU-16-NW
+ VOLTS
GROUND
SIGNAL

FUEL PRESSURE SENSOR


2842728

E-S2

X989-E12 OR-16-NW

+ VOLTS
GROUND
SIGNAL

A-C3
2304011
Y733-A103 PU-18-GXL
Y736-A50 OR-18-GXL

K737-E1 BR-16-NW
K739-E22 BU-16-NW

CGI ABSOLUTE
PRESSURE SENSOR
2968060

X987-E14 BR-16-NW
X987-E15 BR-16-NW
X988-E18 PU-16-NW
X988-E19 PU-16-NW
X989-E17 OR-16-NW
X989-E16 OR-16-NW

+ VOLTS
GROUND
SIGNAL

+ VOLTS
GROUND
SIGNAL

GN-16
GN-16

1
2

GN-16
GN-16

ARD MAIN FUEL


CONTROL VALVE
2986488

A-C14
2304011
Y734-A104 BU-18-GXL

INLET MANIFOLD AIR


PRESSURE SENSOR
2935534

A-C17
2388245
Y737-A105 YL-18-GXL
Y738-A106 GY-18-GXL

ARD COMBUSTION AIR


CONTROL VALVE
3000512

1
2

1
2

RD-16
RD-16

A-C35
A-C30
3E3364 1552269 CONNECT TO
1
A-C35
2
WHEN USED

386-A118 PU-16-HV
NOTE K
386-A119 PU-16-HV
K739-A116 BU-16-HV

1
2
3

+ VOLTS
GROUND
SIGNAL

ARD COMBUSTION MAF


DELTA PRESSURE SENSOR
2986502

1
2
3

+ VOLTS
GROUND
SIGNAL

CRANKCASE PRESSURE SENSOR


2946119

A-C31
A-C34
1552269 2343774 CONNECT TO
A-C31
1
WHEN USED
2

1
2
3
4
5
6

229-A101 BK-14
101-A102 RD-14
Y735-A126 PK-14

H-C3
2397352
U781-H1
U782-H2
Y777-H3
Y754-H4
Y776-H5
U782-H6

SIGNAL +
SIGNAL -

450-YL

BRAKE
SOLENOID 1&2

IVA 2

101-RD

14 AWG GXL
14 AWG GXL
14 AWG GXL

ENGINE
BLOCK

229-BK
229-BK
229-BK

14 AWG GXL

229-BK
C978-BR
C979-OR

C978-BR
C979-OR

H795-PK

BRAKE
SOLENOID 3&4

L994-YL
659-PK
K998-BU
G880-PK
G808-BU
G809-GN
K990-GN
C978-BR
C974-PU
C973-GN
450-YL
451-BR
E717-GN
E971-GN
A249-BK

101-RD

14 AWG GXL

10A

G840-PU
C977-BU
E716-GY

101-RD

14 AWG GXL

10A

IVA 3

SET/RESUME SWITCH

SERVICE BRAKE PEDAL POSITION SWITCH N/C


C992-PU

H795-PK

IVA 4

C992-PU

(PEDAL RELEASED POSITION)


H795-PK

IVA 5

C979-OR
C992-PU

C975-WH

C975-WH

CRUISE CONTROL ON/OFF SWITCH


LO
MED

H795-PK

BRAKE
SOLENOID 5&6

RETARDER SOLENOID ON/OFF SWITCH

E716-GY

HI
LO
MED

101-RD
K900-YL

E717-GN

HI

IVA 6

101-RD
101-RD

CLUTCH PEDAL POSITION SWITCH N/C


C977-BU

C977-BU

101-RD

C975-WH

E971-GN

E971-GN

ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON


+8V
ACCELERATOR PEDAL POSITION
ACCELERATOR PEDAL POSITION SENSOR

PASSIVE MAGNETIC
VEHICLE SPEED
SENSOR

NOTE
C & F

BK
RD
WH

B
A
C

G808-BU
G809-GN

G808-BU
G809-GN

1
2

229-BK
229-BK
C986-BR
229-BK

H795-PK
C985-BU
C986-BR
G840-PU

H795-PK
C985-BU
C986-BR

J403/P403

COOLING FAN
SOLENOID

POS

ARC
SUPPRESSOR

+5V
INPUT SENSOR COMMON #2
+8V
AP SENSOR/SWITCH COMMON
INPUT #6
INPUT #4
J1587 DATA LINK POSITIVE
J1587 DATA LINK NEGATIVE
OUTPUT #2
OUTPUT #5
OUTPUT #3
OUTPUT #4

101-W102 RD-14
229-W101 BK-14

A-C18
2304013
1
Y748-A73 WH-18-GXL
2
Y749-A59 GN-18-GXL
3
C803-A99 BR-18-GXL

B+ IN
B- IN

56 55 54 53

68 67 66 65

64 63 62 61
72 71 70 69
82 81 80 79 78 77

98 97 96 95 94

93 92 91 90 89

110 109 108 107 106 105

104 103 102 101 100 99


115 114 113 112 111

120 119 118 117 116

NOTE A

229-BK
J906-BR

13

23

14

31

24

39

32

47

40

57

48

70

58

230-5011

CRUISE CONTROL RESUME


SERV. BRAKE PEDAL POSITION SWITCH
INPUT #7
INPUT #5
UNSWITCHED + BATTERY
ENGINE COOLANT LEVEL NORMAL
J1939 DATA LINK POSITIVE

239-7353

UNSWITCHED + BATTERY
UNSWITCHED + BATTERY
ENGINE COOLANT LEVEL LOW
UNSWITCHED + BATTERY
INPUT #1
INPUT #2
CRUISE CONTROL ON/OFF SWITCH
INPUT #3
INPUT #12
- BATTERY
INPUT #13
- BATTERY
ACCELERATOR PEDAL POSITION
- BATTERY
INPUT #8
-BATTERY
IGNITION KEY SWITCH

155-2252

12

AIR INLET
SHUTOFF SOLENOID
2285826

11

10

230-5008

3E-5179

CONNECT TO
A-C42
AT OEM

1
2

155-2269

INJECTOR 1
CONNECTOR
J-C4

20AMP

POS

INJECTOR 2
CONNECTOR
J-C5

INJECTOR 3
CONNECTOR
J-C6

INJECTOR 4
CONNECTOR
J-C7

INJECTOR 5
CONNECTOR
J-C8

INJECTOR 6
CONNECTOR
J-C9

+ VOLTS
GROUND
SIGNAL

264-2407

ARD PILOT FUEL PRESSURE SENSOR


2842728

Y748-A63 WH-18-GXL
Y749-A35 GN-18-GXL
Y747-A108 BR-18-GXL

1
2
3

A-C21
2397349
1
Y748-A67 WH-18-GXL
2
Y749-A55 GN-18-GXL
3
Y753-A82 OR-18-GXL

+ VOLTS
GROUND
SIGNAL

ARD MAIN FUEL PRESSURE SENSOR


2830242

+ VOLTS
GROUND
SIGNAL
NONE

ARD BOUNDARY TEMPERATURE SENSOR


2886815

10 11 12

Y750-A111 YL-16-GXL
200-A79 BK-16-GXL
Y751-A88 OR-16-GXL

304mm PIGTAIL

1
2
3

G-T1

1
2
3

IVA 2
CONNECTOR
E-C5

IVA 1
CONNECTOR
E-C4

ARD IGNITION COIL


2967724

BRAKE SOLENOID 1&2


CONNECTOR
E-C10

128-4182

PARTICULATE TRAP #1
SINGLE FILTER CONNECTION

200-G1

BK-4

SPARKPLUG WIRE
286-7949
A-T1 131-1505

G-T2

IVA 4
CONNECTOR
E-C7

BRAKE SOLENOID 3&4


CONNECTOR
E-C11

C-T1 131-1505

200-C1 BK-14-NCC

238-8247

155-2273

BRAKE SOLENOID 5&6


CONNECTOR
E-C12

230-4011

237-0227

230-4013

TOP VIEW

SPARKPLUG
2775439

GND
PRIMARY COIL
GROUND

IVA 6
CONNECTOR
E-C9

IVA 5
CONNECTOR
E-C8

IVA 3
CONNECTOR
E-C6

238-8245

239-7349

ARD TURBO OUTLET


AND FLAME DETECT
TEMPERATURE SENSOR
2886820

+ VOLTS
GROUND
SIGNAL 1 TURBO OUTLET TEMP
SIGNAL 2 FLAME DETECT TEMP

RED

GRAY

C-T2 7H-1176

SPARKPLUG WIRE
CRS GND

ENGINE BLOCK GND

PARTICULATE TRAP #2
DUAL FILTER CONNECTION

NOTE H

155-2269

IVA EOR
CONNECTOR
A-C15

ARD COMBUSTION MAF


DELTA PRESSURE SENSOR
CONNECTOR
A-C28
CGI ACTUATOR
CONNECTOR
A-C24

COOLANT TEMPERATURE
SENSOR CONNECTOR
A-C11

ARD COMBUSTION AIR CONTROL


VALVE CONNECTOR
A-C27

CGI TEMPERATURE SENSOR


CONNECTOR
A-C2

COOLANT TEMPERATURE
SENSOR CONNECTOR
A-C11

INLET MANIFOLD
AIR PRESSURE
SENSOR CONNECTOR
A-C6

CRANKCASE
PRESSURE SENSOR
CONNECTOR
A-C32

FUEL PRESSURE
SENSOR CONNECTOR
A-C19

CGI ABSOLUTE
PRESSURE SENSOR
CONNECTOR
A-C5
FORE INJECTOR
HARNESS
CONNECTOR
A-C38,A-C39

ARD FUEL
ENABLE VALVE
CONNECTOR
A-C17

ACRONYM

DESCRIPTION

EOR

END OF RAIL

MAF

MASS AIR FLOW

ARD

AFTERTREATMENT REGENERATION DEVICE

CGI

CLEAN GAS INDUCTION

FUEL TEMPERATURE
SENSOR CONNECTOR
A-C10
AFT INJECTOR
HARNESS CONNECTOR
A-C40

SECONDARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CAMSHAFT)
A-C7

INLET MANIFOLD
AIR TEMPERATURE
SENSOR CONNECTOR
A-C9

ARD MAIN FUEL


CONTROL VALVE
CONNECTOR
A-C14

INLET AIR SHUTOFF


RELAY AND MANUAL
SHUTOFF CONNECTORS
A-C31, A-C35
(NOT SHOWN)

INTAKE MANIFOLD AIR PRESSURE

DPF

DIESEL PARTICULATE FILTER

IVA

INTAKE VALVE ACTUATOR

CCP

CRANKCASE PRESSURE

TSR

TEMPERATURE SENSOR RETURN

PSR

PRESSURE SENSOR RETURN

VLPM

VOLTAGE LOADDUMP PROTECTION MODULE

ARD MAIN FUEL


PRESSURE SENSOR
CONNECTOR
A-C20

SYMBOL

ABBREV

COLOR

RD

RED

WH

WHITE

ARD TURBO OUTLET AND


FLAME DETECT
TEMPERATURE
SENSOR CONNECTOR
A-C22

OR

ORANGE

YL

YELLOW

PK

PINK

BK

BLACK

ARD BOUNDARY TEMPERATURE


SENSOR CONNECTOR
A-C21

GY

GRAY

PU

PURPLE

BR

BROWN

GN

GREEN

BU

BLUE

PARTICULATE TRAP #2
DUAL FILTER CONNECTOR
A-C26

DESCRIPTION

PRIMARY
COIL GROUND
A-T1

PRIMARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CRANKSHAFT)
A-C8

ARD NOZZLE
CLEANING
SOLENOID
CONNECTOR
A-C16
ARD PURGE AIR
PUMP CONNECTOR
A-C41

RIGHT SIDE VIEW OF ENGINE

ENGINE OIL
PRESSURE SENSOR
CONNECTOR
A-C4

TIMING CALIBRATION
(TC) PROBE CONNECTOR
A-C12
CGI DELTA
PRESSURE SENSOR
CONNECTOR
A-C33

LEFT SIDE VIEW OF ENGINE

ENGINE CONTROL
MODULE(ECM) P2
CONNECTOR
A-C1
ARD PILOT FUEL
CONTROL VALVE
CONNECTOR
A-C3

3E-3382

153-9693

THIS SCHEMATIC IS FOR THE C15 ON-HIGHWAY ENGINE


(S/N: SDP00823-UP, B5R00001-UP)
DIAGRAM WIRING PART NUMBER 265-9115 CHG 15
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE WITH KEY IN OFF POSITION AND
ENGINE NOT RUNNING.

SPLICE

DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS.

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE
COMPONENT
H#

CIRCUIT GROUPING
DESIGNATION

(+) BATTERY

ARD IGNITION
COIL CONNECTOR
A-C23

BLADE, SPADE, RING,


OR SCREW TERMINAL

PURGE AIR PUMP


POWER CONNECTOR
A-C42

PARTICULATE TRAP #1
SINGLE FILTER CONNECTOR
A-C25

3E-3364

IMAP

ARD PILOT FUEL


PRESSURE SENSOR
CONNECTOR
(CLOSEST TO BLOCK)
A-C18

IVA EOR
CONNECTOR
A-C15

TOP VIEW OF ENGINE

48 47 46 45

60 59 58 57

NEG

ARD COMBUSTION MAF


DELTA PRESSURE SENSOR
CONNECTOR
A-C28

CGI ACTUATOR
CONNECTOR
A-C24

27 26 25 24 23

VEHICLE
BATTERY

IVA OIL
PRESSURE SENSOR
CONNECTOR
A-C13

AIR INLET
TEMPERATURE SENSOR
CONNECTOR
A-C37

VEHICLE BATTERY POWER

101-W103 RD-14
229-W104 BK-14

B+ OUT
B- OUT

SECONDARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CAMSHAFT)
A-C7

ARD COMBUSTION AIR CONTROL


VALVE CONNECTOR
A-C27

38 37 36 35 34 33

76 75 74 73

INPUT #14
INPUT SENSOR COMMON #1
OUTPUT #6
OUTPUT #7
OUTPUT #8 (COOLING FAN)
CLUTCH PEDAL POSITION SWITCH
RETARDER SOLENOID LOW/HI SWITCH
INPUT #15 POSITIVE
INPUT #15 NEGATIVE
INPUT #10
INPUT #9
CHECK ENGINE LAMP
WARNING LAMP
HIGH EXHAUST TEMPERATURE LAMP
AFTERTREATMENT REGENERATION LAMP
VEHICLE SPEED IN POSITIVE
VEHICLE SPEED IN NEGATIVE
J1939 DATA LINK NEGATIVE
CRUISE CONTROL SET
SPEEDOMETER POSITIVE
SPEEDOMETER NEGATIVE
TACHOMETER POSITIVE
TACHOMETER NEGATIVE
RETARDER SOLENOID MED/HI SWITCH
INPUT #11
J1939 DATA LINK SHIELD

A-C20
2370227

1
2
3
4
5
6

32 31 30 29 28

88 87 86 85 84 83

NOTE X

H-C4
2397352 2397353

16 15 14 13 12 11

160-7689

101-RD

14 AWG GXL

10A

450-YL

E793-BU
E794-YL
A249-BK
K990-GN
K900-YL
J906-BR

14 AWG GXL

10A

E794-YL
E793-BU

451-BR

IVA 1

BATTERY 1

C985-BU
H795-PK

A/C HIGH PRESSURE SWITCH N/C

NEG

PWR-T001 OR-10
299-9142
R-T1
131-1494

24V SYSTEM SNUBBER


(VLMS)

AIR INLET
TEMPERATURE SENSOR
CONNECTOR
A-C37

AFT INJECTOR
HARNESS CONNECTOR
A-C40

C973-GN

TO CHASSIS
J1939 DATALINK

BATTERY 2

KEY 1

IVA OIL
PRESSURE SENSOR
CONNECTOR
A-C13

FORE INJECTOR
HARNESS
CONNECTOR
A-C38,A-C39

C973-GN
NOTE
B & E

SIGNAL -

TACHOMETER

NOTE D

OEM SUPPLIED
JUMPER

CRANKCASE
PRESSURE SENSOR
CONNECTOR
A-C32

C974-PU

451-BR
NOTE
B & E

COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED

SNUBBER
3049964

1
2
3
4
5
6

WH-16
GN-16
PK-16
YL-16
GN-16
BU-16

C974-PU

SIGNAL +

INJECTOR 6

OEM CIRCUIT
OEM CIRCUIT
OEM CIRCUIT

AIR INLET
SHUTOFF RELAY
241-8371

BK-18
BK-18

200-A79 BK-16-GXL

1
2
3
4
5
6

L994-YL
659-PK
G880-PK
K998-BU
SPEEDOMETER

NOTE Z

BATTERY 3

44 43 42 41 40 39

ARD PURGE
AIR PUMP
2960709

BATTERY BATTERY +
SIGNAL

A-C42
3E-3364
1
101-A102 RD-14
2
229-A101 BK-14

P-C2
2305010 2305011
WH-16
GN-16
PK-16
YL-16
GN-16
BU-16

STARTER
MOTOR

GROUND

MANUAL AIR
INLET SHUTOFF
OPERATOR INTERFACE

OEM CIRCUIT

1
2

P-C1
2305010
U781-P1
U782-P2
Y746-P3
Y741-P4
Y742-P5
U782-P6

INJECTOR 5

ALTERNATOR

52 51 50 49

P1
1607689

NOTE A

659-PK
AFTERTREATMENT
REGENERATION LAMP
HIGH EXHAUST
TEMPERATURE LAMP

9 PIN CAB
CONNECTOR
+ BATTERY B
- BATTERY A
J
H
J1587- G E793-BU
J1587+ F E794-YL
J1939 SHIELD E A249-BK
J1939- D K990-GN
J1939+ C K900-YL

INJECTOR 4

AIR INLET SHUTOFF

T-C1
1552269

A-C41
1779654
NONE

L994-YL

WARNING LAMP

OFF
ON
START

ARD FUEL ENABLE VALVE (24V)


2875784

RD-16
RD-16

T-T2 1
131-1497

1
2
3
4

CHECK ENGINE LAMP

KEYSWITCH

H795-PK

CGI
TEMPERATURE
SENSOR
2803921

TO + BATTERY

TO VEHICLE
COMPONENTS
INJECTOR 3

10

22 21 20 19 18 17

N/O RELAY

(PEDAL RELEASED POSITION)

ARD FUEL ENABLE VALVE (12V)


3000510

264-5732

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

INJECTOR 2

H795-PK

CGI DELTA
PRESSURE SENSOR
2946119

+ VOLTS
GROUND
SIGNAL
NONE

A
B

E-C5
1539693
A
X987-E15 BR-16-NW
B
X985-E6 OR-16-NW
E-C6
1539693
A
X989-E17 OR-16-NW
B
X986-E7 YL-16-NW
E-C11
1539693
A
K738-E2 GN-16-NW
B
K739-E20 BU-16-NW
E-C7
1539693
A
X989-E16 OR-16-NW
B
X984-E8 BR-16-NW
E-C8
1539693
A
X988-E19 PU-16-NW
B
T856-E9 WH-16-NW
E-C12
1539693
A
K737-E3 BR-16-NW
B
K739-E21 BU-16-NW
E-C9
1539693
A
X988-E18 PU-16-NW
B
T857-E10 GN-16-NW

ARD NOZZLE
CLEANING SOLENOID

ARD PILOT FUEL


CONTROL VALVE
2842728

TYPICAL VEHICLE HARNESS WIRING DIAGRAM

INJECTOR 1

E-C10
1539693

T856-E9 WH-16-NW
T857-E10 GN-16-NW
X983-E5 BU-16-NW
X984-E8 BR-16-NW
X985-E6 OR-16-NW
X986-E7 YL-16-NW

RD-16
RD-16

A-C26
2397353
1
U781-A94 YL-18-GXL
2
U782-A93 PK-18-GXL
3
Y777-A95 OR-18-GXL
4
Y754-A72 GY-18-GXL
5
Y776-A81 BR-18-GXL
U782-A114 PK-18-GXL 6

J-C4
2642407
1
T858-J20 GY-16-NF
2
T862-J22 BU-16-NF
3
T957-J1 PU-16-NF
4
T985-J7 WH-16-NF
J-C5
2642407
1
T858-J19 GY-16-NF
2
T862-J21 BU-16-NF
3
T958-J2 YL-16-NF
4
T986-J8 GN-16-NF
J-C6
2642407
1
T859-J26 WH-16-NF
2
T863-J24 GN-16-NF
3
T959-J3 BR-16-NF
4
T987-J9 GY-16-NF
J-C7
2642407
1
T859-J25 WH-16-NF
2
T863-J23 GN-16-NF
3
T960-J4 BU-16-NF
4
T988-J10 PU-16-NF

GY-16-NF
GY-16-NF
WH-16-NF
WH-16-NF
OR-16-NF
OR-16-NF
BU-16-NF
BU-16-NF
GN-16-NF
GN-16-NF
YL-16-NF
YL-16-NF

K738-E2 GN-16-NW

GN-16
GN-16

A-C27
2388247
1
C801-A98 OR-18-GXL
2
C800-A97 GY-18-GXL

101-A102 RD-14
229-A101 BK-14

A-C25
2305011
1
U781-A3 YL-18-GXL
2
U782-A91 PK-18-GXL
3
Y746-A92 PK-18-GXL
4
Y741-A61 YL-18-GXL
5
Y742-A76 GN-18-GXL
U782-A113 PK-18-GXL 6

E-S5

K737-E23 BR-16-NW

A-C23
2304013

20 Page, Color (Dimensions: 39 inches x 24 inches)

J-S12

E-C40
1552252
K737-E23 BR-16-NW
K738-E2 GN-16-NW
K739-E4 BU-16-NW
X983-E5 BU-16-NW
X985-E6 OR-16-NW
X986-E7 YL-16-NW
X984-E8 BR-16-NW
T856-E9 WH-16-NW
T857-E10 GN-16-NW
X987-E11 BR-16-NW
X989-E12 OR-16-NW
X988-E13 PU-16-NW

A-C22
2305008
1
Y748-A60 WH-18-GXL
2
Y749-A53 GN-18-GXL
3
T846-A100 YL-18-GXL
4
Y743-A107 OR-18-GXL

KENR5938-01

J-S11

A-C19
2370227

386-A118 PU-16-HV
386-A119 PU-16-HV
A778-A127 GN-18-GXL
C800-A97 GY-18-GXL
C801-A98 OR-18-GXL
C803-A99 BR-18-GXL
C991-A131 PK-18-GXL
G828-A129 WH-18-GXL
G829-A130 GN-18-GXL
H807-A128 YL-18-GXL
K739-A116 BU-16-HV
T846-A100 YL-18-GXL
Y733-A103 PU-18-GXL
Y734-A104 BU-18-GXL
Y735-A126 PK-14
Y737-A105 YL-18-GXL
Y738-A106 GY-18-GXL
Y743-A107 OR-18-GXL
Y747-A108 BR-18-GXL
Y748-A73 WH-18-GXL
Y748-A67 WH-18-GXL
Y748-A63 WH-18-GXL
Y748-A60 WH-18-GXL
Y749-A55 GN-18-GXL
Y749-A53 GN-18-GXL
Y749-A35 GN-18-GXL
Y749-A59 GN-18-GXL
Y750-A111 YL-16-GXL
Y751-A88 OR-16-GXL
Y753-A82 OR-18-GXL

U782-A93 PK-18-GXL
U782-A91 PK-18-GXL

J-S7
J-S8

A-C32
2304013
G828-A121 WH-18-GXL
G829-A122 GN-18-GXL
E795-A80 YL-18-GXL

J-S6

T864-J18 YL-16-NW

X987-E11 BR-16-NW

A-C28
2304013
Y748-A124 WH-18-GXL
Y749-A125 GN-18-GXL
Y923-A74 PU-18-GXL

J-S3

T863-J17 GN-16-NW

T858-J19
T858-J20
T859-J25
T859-J26
T860-J27
T860-J28
T862-J21
T862-J22
T863-J23
T863-J24
T864-J29
T864-J30

NOTE Y

A-C2
2305008
1
G828-A34 WH-18-GXL
2
G833-A21 PK-18-GXL
3
U773-A57 PK-18-GXL
NOTE A

J-S2

T862-J16 BU-16-NW

GY-16-NW
WH-16-NW
OR-16-NW
BU-16-NW
GN-16-NW
YL-16-NW

NOTE A

G828-A34 WH-18-GXL
G828-A121 WH-18-GXL
G828-A39 WH-18-GXL
G828-A129 WH-18-GXL
G828-A38 WH-18-GXL

J-S5

T860-J15 OR-16-NW

INLET MANIFOLD AIR


TEMPERATURE SENSOR
2566453

A-C33
2304013
G828-A40 WH-18-GXL
G828-A65 WH-18-GXL

A-C39 J-C39
3E3382 1552273
1
T858-J13
GY-16-HV
2
T859-J14
WH-16-HV
3
OR-16-HV
T860-J15
4
T862-J16
BU-16-HV
5
GN-16-HV
T863-J17
6
YL-16-HV
T864-J18

A-C40
3E5179
1
K737-A54 BR-16-HV
2
K738-A5 GN-16-HV
3
K739-A56 BU-16-HV
4
X983-A7 BU-16-HV
5
X985-A14 OR-16-HV
6
X986-A22 YL-16-HV
7
X984-A30 BR-16-HV
8
T856-A31 WH-16-HV
9
T857-A36 GN-16-HV
10
X987-A37 BR-16-HV
11
X989-A51 OR-16-HV
12
X988-A52 PU-16-HV

A-C6
2370227

G828-A39 WH-18-GXL
G829-A41 GN-18-GXL
R746-A20 PK-18-GXL

386-A119 PU-16-HV
386-A118 PU-16-HV

T859-J14 WH-16-NW

AFT INJECTOR CONNECTION

A-C5
2370227
G828-A40 WH-18-GXL
G829-A42 GN-18-GXL
U779-A6 BR-18-GXL

J-C38
1552252
T957-J1 PU-16-NW
T958-J2 YL-16-NW
T959-J3 BR-16-NW
T960-J4 BU-16-NW
T961-J5 GN-16-NW
T962-J6 WH-16-NW
T985-J7 WH-16-NW
T986-J8 GN-16-NW
T987-J9 GY-16-NW
T988-J10 PU-16-NW
T989-J11 BU-16-NW
T990-J12 BR-16-NW

J-S4

FORE INJECTOR CONNECTION 1

A-C4
2370227
G828-A38 WH-18-GXL
G829-A43 GN-18-GXL
994-A10 GY-18-GXL

A-C38
3E5179
1
PU-16-HV
2
YL-16-HV
3
BR-16-HV
4
BU-16-HV
5
GN-16-HV
6
WH-16-HV
7
WH-16-HV
8
GN-16-HV
9
GY-16-HV
10
PU-16-HV
11
BU-16-HV
12
BR-16-HV

J-S1

T858-J13 GY-16-NW

J-S10

A-C13
2304013

NOTE K

PK-18-GXL
GN-18-GXL
BU-18-GXL
YL-18-GXL

1
2

NOTE A

K739-A115 BU-16-HV

E795-A80 YL-18-GXL

U782-A83
Y742-A76
C967-A15
F421-A13

FORE INJECTOR CONNECTION 2

(+) BATTERY SWITCHED


STARTING CIRCUIT
(-) BATTERY / SENSOR RETURN
SENSOR / ACTUATOR SUPPLY
SIGNAL PLUS TO ECM
SIGNAL MINUS TO ECM
CONTROL PLUS FROM ECM
CONTROL MINUS FROM ECM
J1587 DATA LINK
J1939 DATA LINK

IDENT
A
A
A
A
A
E
G
H
J
P

HARNESS
305-5318
305-5337
300-4510
286-8225
291-9156
292-0644
286-7949

CHG
00
00
00
00
00
01
00

292-0645

01

DESCRIPTION
MAIN ENGINE HARNESS (HIGH MOUNT FUEL)
MAIN ENGINE HARNESS (MID MOUNT FUEL)
MAIN ENGINE HARNESS (HIGH MOUNT SHORT TRAY WITH INLET AIR SHUTOFF)
MAIN ENGINE HARNESS (HIGH MOUNT FUEL) S/N SDP00823-01672
MAIN ENGINE HARNESS (MID MOUNT FUEL) S/N SDP00823-01672
INTERNAL HARNESS (AFT)
SPARKPLUG WIRE
OEM JUMPER (PARTICULATE TRAP-DUAL)
INTERNAL HARNESS (FORE)
OEM JUMPER (PARTICULATE TRAP-SINGLE)

NOTE A: WIRES TWISTED ONE TWIST PER 25mm.


NOTE B: FOR SPEEDOMETERS OR TACHOMETERS WITH A SINGLE SIGNAL INPUT TERMINAL, EITHER ONE OF
THE TWO SIGNAL OUTPUT LINES FROM THE ECM CAN BE USED. LEAVE THE REMAINING LINE
DISCONNECTED, DO NOT CONNECT TO GROUND.
NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED.
NOTE D: THESE CONNECTIONS ARE UNSWITCHED, DIRECT CONNECTION TO THE BATTERY IS NOT REQUIRED.
NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE VOLTAGES ARE ZERO-CROSSING
SQUARE WAVES. THE SPEEDOMETER SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH
OTHER. THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS OF EACH OTHER.
MAXIMUM SIGNAL AMPLITUDE OF J1-36, J1-37, J1-38, AND J1-39 IS +/- 10 VOLTS.
AMPLITUDE WILL BE +/- 5 VOLTS OR GREATER IF LOAD CURRENT IS LESS THAN 4mA.
NOTE F: IF AN ELECTRONIC SIGNAL IS PROVIDED IN PLACE OF A PASSIVE MAGNETIC SENSOR, CONNECT
THE ELECTRONIC SIGNAL INPUT TO THE +SIGNAL PIN, THE -SIGNAL PIN SHOULD NOT BE
CONNECTED OR GROUNDED WITH ELECTRONIC SIGNAL INPUTS.
NOTE H: ARD GROUND WIRE IS PART OF SPARKPLUG WIRE P/N 286-7949.
NOTE J: CONNECTORS A-C7, A-C10, A-C17, AND A-C32 WILL HAVE DIFFERENT POSITIONS ON
HARNESS 300-4510.
NOTE K: WIRING ONLY EXISTS ON HARNESS 300-4510 FOR THE AIR INLET SHUTOFF OPTION.
ON ENGINES WITHOUT AIR INLET SHUTOFF OPTION, WIRE 386 DOES NOT EXIST AND WIRE
K739 CONNECTS ECM J2 PIN 14 TO A-C40 PIN 3.
NOTE X: APPLIES TO 24V SYSTEMS
NOTE Y: EARLY PRODUCTION ENGINES WITH HARNESS 286-8225,OR 291-9156 WILL NOT HAVE
A FUEL PRESSURE SENSOR CONNECTOR.
NOTE Z: BLACK CONNECTOR(157-3584) IS KEYED AND REQUIRES ADAPTER CABLE(P/N 157-4829) FOR
CONNECTION TO SERVICE CABLES(139-4166 OR 207-6845). GREY CONNECTOR(8T-8736)
CONNECTS DIRECTLY TO SERVICE CABLES(139-4166 OR 207-6845).

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