ENI 750 BILL OF MATERIAL UNIT S/N__________

DESCRIPTION
KATOLIGHT PROVIDED MATERIAL
Engine/Generating Set
Generator
Digital Voltage Regulator
Governor System
Digital Genset Controller
Circuit Breaker
Battery Rack
Water Heater

MANUFACTURER

PART NO.

QTY/U
NIT

Katolight
Marathon
Marathon
Barbar Colman
Katolight
Katolight
Katolight
Katolight

ENRD750FRY4
573RSL4032
DVR2000E
DYN1-10656-000-0-24
KDGC-2000
TKMA322100WL
204-169
CL140210-000

1
1
1
1
1
1
1
2

Alpha Power Systems

N/A

EM Products
EM Products
EM Products
EM Products
EM Products
EM Products
EM Products

DHK, 12"x86"DIAx22"H
DHK, 12"x86"DIAx22"H
FL10-19MIT-08
EXT-12-24
RC-000646
RGS-12
BNG-10

1
1
1
1
1
1
1

EM Products
Isolation Technology
Wymore
Wymore

BNG-12
CK2-S8-2600

Ventex 2435-4
Ventex 2415-4
Ventex Model 3160
Belimo
Belimo
Kinetics
Kinetics

78"W x 96"H x 4"D

78"W x 96"H x 4"D
78"W x 96"H x 4"D
AF120

CERTIFICATIONS

S/N

UL, CSA
ULR, CSA, CE
ULR, CSA
UL, CSA
N/A
CSA

ALPHA PROVIDED MATERIAL

ENCLOSURE
Outdoor Sound Enclosures (60 & 69 dBA)
Exhaust System
Silencer Style 1
Silencer Style 2
Flex Connector
Silencer Outlet Extension
Rain Cap
Rain Guard
Bolts, Nuts and Gasket
Misellaneous
Bolts, Nuts and Gasket
Vibration Mounts
Sheet Metal Wall Panels
Sheet Metal Roof Beams
4.0" x 4.0" Square Structural Channel
2.0" x 2.0" x 0.25 Angle Iron
Perforated Steel Liner Sheets
Wall and Ceiling Insulation - 4" Thinkness
Fixed Louver - Intake
Fixed Louver - Exhaust
Motorized Dampers
Damper Motors
Damper Hardware
Sound Attenuator Packs
Sound Attenuator Packs (add for 60 dBA)
14 and 12 Gauge Sheet Galvaneal
Sub-base Fuel Tank(w/NYC cert.)
Fuel level switches
Fuel fill alarm box
Nuts, Bolts and Screws

Sauk Technologies
Gems
APS

78"W x 96"H x 72"D

78"W x 96"H x 36"D
UCTSC-1100
LS1700

1
10
as req'd
as req'd
as req'd
as req'd
as req'd
as req'd
1
1
2
4
UL, CSA
4
2
2
1
UL, NFPA, NYC
3
UR
1
as req'd

N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

N/A

CERTIFICATION CODES
UL - UL LIsted Component, ULR - UL Recognized Component, CSA - CSA Certified Component, CE - CE Marked Component, NYC - meets NYC code, NFPA meets NFPA code

ENI 750 BILL OF MATERIAL UNIT S/N__________

DESCRIPTION
Piping and Fittings
Fill Cap
High Pressure Hose and Swag Fittings
Door Handles and Fittings
6" pressure relief vent cap

MANUFACTURER

PART NO.

Sauk Technologies

2160

SQ D

QO330MQ125

SQ D
SQ D
SQ D
SQ D
SQ D

QO315VH
QO320VH
QO330VH
QO115VH
QO120VH

QTY/U
NIT

CERTIFICATIONS

S/N
N/A
N/A
N/A
N/A

as req'd
1
as req'd
as req'd
2

ELECTRICAL HARDWARE
Load Center, Class 1130, Indoor, 25KAIC, 125 AF
Main Breaker, 120/208 VAC
22 KAIC, 15A, 3P Breaker
22 KAIC, 20A, 3P Breaker
22 KAIC, 30A, 3P Breaker
22 KAIC, 15A, 1P Breaker
22 KAIC, 20A, 1P Breaker
Seal Tight Conduit and Fittings
Rigid Conduit and Fittings
I-Beam Conduit Hanger
Terminal Blocks
End Plates
Jumpers
Earth/Gnd Terminal Blocks
Sticky Blocks
Start/Control Battery
Battery Charger
Battery Box
Male Battery Terminal, Crimp Style
Female Battery Terminal, Crimp Style
Camlock Connector, Female, Set Screw
Camlock Connector, Female, Set Screw
Camlock Connector, Female, Set Screw
Camlock Connector, Female, Set Screw
Camlock Connector, Female, Set Screw
Camlock Connector - Cover
Interior lights, switches, and receptacles
Power Cable
Other control & electrical wire

Wago
Wago
Wago
Wago
Battery Plus
Sens
NOCO Marine

Camlock Crouse-Hinds
Camlock Crouse-Hinds
Camlock Crouse-Hinds
Camlock Crouse-Hinds
Camlock Crouse-Hinds
Camlock Crouse-Hinds
General Cable

8DA
FC-24-20-2031U
HM484

E1016-1700, BLK, PHA

E1016-1702, RED, PHB
E1016-1705, WHT, PHC
E1016-1700, BLU, NEUT.
E1016-1704, GRN, GND.
A-100602-1

1
as req'd
as req'd
as req'd
as req'd
as req'd
as req'd
as req'd
as req'd
as req'd
as req'd
as req'd
as req'd
as req'd
4
1
4
as req'd
as req'd
4
4
4
4
4
1
as req'd
as req'd
as req'd

UL
UL, CSA
UL, CSA
UL, CSA
UL, CSA
UL, CSA

N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

UL

UL, CSA
UL, CSA
UL, CSA
UL, CSA
UL, CSA

UL, CSA
per NEC code

N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

CERTIFICATION CODES
UL - UL LIsted Component, ULR - UL Recognized Component, CSA - CSA Certified Component, CE - CE Marked Component, NYC - meets NYC code, NFPA meets NFPA code

Diesel T1

750 kW @ 60 Hz.
Stand-By Power

D750F*Y4

680 kW @ 60 Hz.
Prime Power

Katolights commitment to quality has been an industry standard since 1952

Katolight specializes in custom designing any application to meet the most difficult specifications
Each and every unit is factory tested. This can eliminate costly startup and installation delays
Katolight supplies a broad range of accessories to match any requirement worldwide
Katolight generator sets come standard with a 2 year, 1500 hour limited warranty
Optional warranty periods are also available, contact factory for details
This model accepts 100% of nameplate rating, per NFPA 110
This engine is EPA Tier I certified
Standby Ratings

Prime Ratings

Model #

Volts

Hz

Phase

Power
Factor

Amps

kW/kVA

Amps

kW/kVA

D750FRY4

277/480

60

0.8

1128

750/937.5

1022

680/850

12 LEAD HI WYE

D750FPY4

120/208

60

0.8

2255

750/937.5

2045

680/850

12 LEAD LOW WYE

D750FJY4

120/240

60

0.8

2602

750/937.5

2359

680/850

12 LEAD HI DELTA

D750FNY4

347/600

60

0.8

902

750/937.5

818

680/850

4 LEAD WYE

Connection

D750FRY4_05-05

D750F*Y4 DIESEL Gen-Set

STANDARD EQUIPMENT
CONTROL PANEL










Model #45 control panel

AC voltmeter, 3 , 2% accuracy
AC ammeter, 3 , 2% accuracy
Combination VM/AM selector switch, 4 position
Frequency meter, 3 , 55-65 Hz.
Vibration shock mounts (4)
Engine control - KASSEC-24 VDC, with cyclic
cranking timer
4 engine shutdowns with separate failure lights
High water temperature
Low oil pressure
Engine overspeed
Engine overcrank
Engine gauges - 2"
Battery voltmeter
Water temperature
Oil pressure
Running time meter - 5 digits
3 position mode switch (auto-off-manual)

ENGINE












Air cleaner
Oil pump
Full flow oil filter
Jacket water pump
Thermostat
Exhaust manifold dry
Blower fan & fan drive
Radiator - unit mounted
Vibration isolators - pad type
Electric starting motor - 24V

ENGINE (cont.)









Governor Electric Isochronous

Base - formed steel
Flywheel & Enclosure
Charging alternator - 24V
Battery box & cables
Flexible fuel & exhaust connectors
EPA Certified Engine

GENERATOR














A.C. Generator
Brushless design
Single bearing
Direct connection with flex plate
Class H insulation
All models manufactured to meet NEMA MG1- 22.4
and CSA standards
Telephone influence factor is well within NEMA
standards
Wave form deviation factor is no more than 5%,
well within NEMA standards
Harmonic content is 3.0% maximum
Permanently lubricated ball type bearings
Generator is self-ventilated
Drip-proof construction

VOLTAGE REGULATOR








Voltage adjust rheostat

EMI filter (Internal Electromagnetic Interference)
Underspeed protection
Overexcitation protection
Fully encapsulated
Regulation - 0.25%

Drawing above for illustration purposes only, based on standard open power 480 volt generator. Lengths may vary with other voltages.

D750F*Y4 Diesel Gen-Set

ENGINE TECHNICAL DATA

60 Hz

Model:.................................................................................................................... S12A2-Y1PTA-1
Type: ............................................................................................................................ 4-Cycle
Aspiration: ...................................................................................................... Turbocharged Aftercooled
Cylinder Arrangement: (Number, inline, V, etc.) ...............................................................12-V
Displacement - Cu. In. (lit) .........................................................................................2,071 (33.9)
Bore - in. (cm) x stroke - in. (cm)....................................................................... 5.91 (15.0) x 6.3 (16.0)
Compression Ratio: ....................................................................................................... 15.3:1
Rated RPM..................................................................................................................... 1800
Rating
Standby
Prime
BMEP: psi (kPa) .............................................................................256 (1,765) ............................................234 (1,613)
Maximum Power at Rated RPM - bhp(kW)......................................1,207 (900) ............................................1,099 (820)

INSTALLATION DATA *
Exhaust System
Gas Temp. (Stack):
F
(C) .................................................. 820 (438) ................................................686(363)
Gas Volume at Stack Temp.: CFM (m3/min)................................7,353 (208) ............................................6,980 (198)
Maximum Allowable Back
Pressure:
in. H20 (kPa) ........................................... 23.6 (5.9) ............................................... 23.6 (5.9)

Cooling System
Ambient Capacity of Radiator: F
(C)........................................ 100 (38) ................................................. 100 (38)
Maximum Allowable Static
Pressure on Rad. Exhaust: in. H2O (kPa)................................... 0.5 (0.12) ............................................... 0.5 (0.12)
Water Pump Capacity: gpm (lit/min)............................................291 (1,100) ............................................291 (1,100)
Heat Rejection to Coolant: BTUM (kW).......................................33,740 (593)...........................................29,987 (527)
Heat Radiated to Ambient: BTUM (kW)........................................7,316 (129) ............................................6,481 (114)

Air Requirements

Aspirating:
CFM (m3/min) ....................................2,912 (82) ..............................................2,600 (74)
Air Flow Required for Rad.
Cooled Unit:
CFM (m3/min)................................. 40,267 (1,140) ....................................... 40,267 (1,140)
Air Flow Required for Heat
Exchanger/Remote Rad.
based on 20F Rise:
CFM (m3/min).................................20,322 (575)...........................................18,003 (510)

Fuel Consumption:
At 100% of Power Rating: gal/hr
At 75% of Power Rating: gal/hr
At 50% of Power Rating: gal/hr

(lit/hr)....................................64.9 (246) ..............................................59.8 (226)

(lit/hr)....................................49.8 (189) ..............................................45.7 (173)
(lit/hr)....................................33.1 (125) ..............................................31.6 (120)

Sound Level Data

Sound level at:
Full Load
No Load
Full Load
No Load
23 ft (7m) opu w/ critical grade muffler (dBA) .......................92 ................................ 90 ............................. 91 ........................ 90
23 ft (7m) Sound Attenuated Enclosure (dBA) .....................88 ................................ 86 ............................. 87 ........................ 86

Dimensions & Weight

Length: in. (cm)....................................................... 155 (394)
Width: in. (cm) .........................................................63 (160)
Height: in. (cm) .........................................................83 (211)
Weight (dry): lb. (kg) ........................................ 13,550 (6,146)

Liquid Capacity
Total oil system: gal (lit) ........................................... 31.7 (120)
Engine jacket water capacity: gal (lit) ....................... 26.4 (100)
System coolant capacity: gal (lit).................................68 (257)

Electrical System
Electric volts DC .................................................................. 24
Cold cranking Amps
under 0F (-17.8C) ........................................................ 1,250

Fuel System

Fuel Supply Connection Size: ................................. 3/4 NPT

Fuel Return Connection Size: ................................. 3/4 NPT
Maximum Fuel Lift: ft (m) ............................................. 3 (1)
Recommended Fuel:............................................. Diesel #2
Total Fuel Flow: gal/hr (lit/hr).................................166 (630)

Remote Radiator System

Connection sizes:
Jacket water radiator inlet in. (cm)...........................4 (10.2)
Jacket water radiator outlet in. (cm) .........................4 (10.2)
Static head allowable
above engine: ft H2O (kPa) ..................................32.8 (98)

*Installation data based on 480 volt, 60 HZ. application and open power unit.
For sound level readings with other enclosures, please contact factory.
Sound level data acquired per Test Method SAE J1074. Installation factors and site conditions can affect sound levels.
Deration Factor: Altitude: Derate: 2.5% per 984 ft (300m) above 4,921 ft (1,500 m). Temperature: Derate: 4% per 18oF (10oC) above 104oF (40oC)

D750F*Y4 Diesel Gen-Set

Control Panel

** NOTE: #45 series control panel is standard on all units,

see page 2 of spec sheet for standard features.
o Model #45 Series Control Panel Options
o Emergency stop button
o Alarm buzzer with silencing switch
o Auxiliary relay for dry contacts (2 max.)
o A separate low water level light is optional
o Hooded panel lights (2) and on/off switch
o NEMA 12 Panel Face
o Additional LED lights (4 max.) One or two of
the following conditions may be indicated:
unit not in auto
low fuel level
low water level
low water temp.
EPS supplying load
pre-alarm oil
pre-alarm temp.
charger malfunction
o Model #50 Series Control Panel
STANDARD FEATURES: same as #45 series
control panel except for these added features:
o Hooded panel lights (2) and on/off switch
o 4 Engine shutdowns
o 12 light engine control package meeting NFPA110 requirement
o Repetitive alarm buzzer and silencing switch
o Light and alarm press to test
#50 SERIES OPTIONS
o Emergency stop button
o Additional space for one 31/2 meter
o Auxiliary relay for dry contacts (2 max.)
o A separate low water level light is optional
o Additional LED lights (4 max.) One to four
additional conditions may be indicated:
customer to specify
o NEMA 12 Panel Face
o Model #60 and #80 Series Custom Control Panels
It may be necessary to use a 60 or 80 series control
panel on certain units where numerous options are
required.

o Microprocessor Control Panel KDGC

GEN-SET OPTIONS
Cooling System
o Remote Radiator
o High Ambient Radiator
o Heat exchanger Cooling
o Radiator Duct Flange

Fuel System
o Fuel Water Seperator
o Day Tank
o Above Ground Fuel Tank
o Auxillary Fuel Pump
o Sub-Base mounted Fuel Tank
o Single Wall
o Double Wall
o UL Listed
Exhaust System
o Residential Grade Muffler
o Critical Grade Muffler
o Hospital Grade Muffler
o Rain Cap
Engine Electrical System
o Battery
o Lead-Acid
o Nicad
o Battery Warmer Plate
o Battery Rack
o Battery Charger
o Automatic
o Trickle
o Mounted & Wired
Generator
o Main Line Circuit Breaker
o Shunt trip
o Auxiliary switch
o PMG Excitation & DVR 2000 Regulator
o Space Heaters 120/240 volt
o Special Testing
o Additional Temperature Rise Generators
Available (80C, 105C, & 130C)

Additional Optional Equipment

o Spring vibration isolators
o Oil Drain Extension
o Enclosures
o Sound Attenuated
o Weather Proof
o Aluminum
o Interior lights AC or DC
o Floor Plate
o Jacket Water Heater
o Crankcase Oil Heater
o Trailer Mounting
o Remote Annunciator
o 12 Light Annunciator
o Flush Mounted
o Surface Mounted
o 4 additional lights, if needed
o Export Boxing
o Warranties
o 2 Year
o 5 Year
o Operating instructions under plexi-glass
o Service indicator light

DISTRIBUTED BY:

Materials and specifications subject to change without notice.

Katolight Corporation. 100 Power Drive, Mankato, MN 56001
Toll Free: 800-325-5450
www.katolight.com

MARATHON ELECTRIC
GENERATORS

Section 6000
Page 53

TYPICAL SUBMITTAL DATA

MODEL : 573RSL4032
Winding H-SG 570075
BASE MODEL: 573RSL4032
Submittal Data: 480 Volts*, 700 kW, 875 kVA, 0.8 P.F., 1800 RPM, 60 Hz, 3 Phase
Kilowatt ratings at

1800 RPM

60 Hertz

kW (kVA)

3 Phase

0.8 Power Factor

Class F

Class B
80 C !"
Continuous

90 C !
Lloyds

95 C !
ABS

Voltage*
480/240
570 (713)
625 (781)
645 (806)
460/230
595 (744)
645 (806)
655 (819)
440/220
595 (744)
635 (794)
640 (800)
416/208
570 (713)
600 (750)
610 (763)
380/190
525 (656)
555 (694)
560 (700)
!Rise by resistance method, Mil-Std-705, Method 680.1b.

105 C
British
Standard
680 (850)
700 (875)
680 (850)
645 (806)
595 (744)

10 LEADS

10/23/2001
Standard 3 phase
Dripproof or Open Enclosure
Class H

105 C
Continuous
680 (850)
700 (875)
680 (850)
650 (813)
595 (744)

125 C
125 C
British
Continuous
Standard
700 (875)
695 (869)
700 (875)
730 (913)
715 (894)
730 (913)
730 (913)
715 (894)
725 (906)
700 (875)
685 (856)
685 (856)
595 (744)
595 (744)
595 (744)
British Standard Rating per BS 5000
130 C !
Standby

150 C !
Standby
765 (956)
785 (981)
765 (956)
725 (906)
595 (744)

Submittal Data: 480 Volts*, 700 kw, 875 kVA, 0.8 P.F., 1800 RPM, 60 Hz, 3 Phase
Mil-Std-705B
Method
Description
301.1b Insulation Resistance
302.1a High Potential Test
Main Stator
Main Rotor
Exciter Stator
Exciter Rotor
PMG Stator
401.1a Stator Resistance, Line to Line
High Wye Connection
Rotor Resistance
Exciter Stator
Exciter Rotor
PMG Stator
410.1a No Load Exciter Field Amps
at 240/480 Volts Line to Line
420.1a Short Circuit Ratio
421.1a Xd Synchronous Reactance
422.1a

X2 Negative Sequence React.

423.1a

X0 Zero Sequence Reactance

425.1a

X'd Transient Reactance

426.1a

X''d Subtransient Reactance

--

Xq Quadrature Synch. React.

427.1a

T'd Transient Short Circuit

Time Constant
T''d Subtransient Short Circuit
Time Constant
T'do Transient Open Circuit
Time Constant
Ta Short Circuit Time
Constant of Armature Winding

428.1a
430.1a
432.1a

STD. CONNECTION
Mil-Std-705B
Value
Method
Description
Value
>1.5 Meg
505.3b
Overspeed
2250 RPM
507.1c
Phase Sequence CCW-ODE
ABC
2000 Volts
508.1c
Voltage Balance, L-L or L-N
0.20%
1500 Volts
601.4a
L-L Harmonic Maximum - Total
5.0%
1500 Volts
(Distortion Factor)
1500 Volts
601.4a
L-L Harmonic Maximum - Single
3.0%
1500 Volts
601.1c
Deviation Factor
5.0%
--TIF (1960 Weightings)
< 50
0.0074 Ohms
--THF (IEC, BS & NEMA Weightings)
<2%
0.472 Ohms
652.1a
Shaft Current
< 0.1 ma
23 Ohms
Main Stator Capacitance to ground
0.045 Ohms
--0.03 mfd
2.1 Ohms
0.65 A DC
Additional Prototype Mil-Std Methods
are Available on Request.
0.489
3.09 p.u.
-Generator Frame
573
MAGNAMAXDVR
0.814 ohms
-Type
0.217 pu
-Insulation
Class H
0.057 ohms
-Coupling - Single Bearing
Flexible
0.058 pu
-Amortisseur Windings
Full
Ext. Voltage Regulated, Brushless
0.015 ohms
-Excitation
0.153 pu
-Voltage Regulator
DVR2000
0.04 ohms
-Voltage Regulation
0.25%
0.132 pu
0.035 ohms
1.25 pu
-Cooling Air Volume
1400 CFM
0.329 ohms
-Heat rejection rate
2379 Btu's/min
0.127 sec.
-Full load current
1052 amps
0.009 sec.
-Minimum Input hp required
994.4
Efficiency at rated load :
1.67 sec.
94.4%
0.015 sec.

(3) Excitation support system or PMG required to sustain short circuit currents.
* Voltages refer to wye (star) connection, unless otherwise specified.

--

Full load torque

2900 Lb-ft

Data rev. :

Version :

06/01/92
2001.2

Section 6000

MARATHON ELECTRIC

Page 54

GENERATORS
TYPICAL DYNAMIC CHARACTERISTICS
MODEL : 573RSL4032
BASE MODEL: 573RSL4032

Recovery time /
sec.

Recovery time /
sec.

Winding H-SG 570075

Submittal Data: 480 Volts*, 700 kW, 875 kVA, 0.8 P.F., 1800 RPM, 60 Hz, 3 Phase
1
0
0

200

400

600

800

1000

1
0
0

200

30%

800

1000

800

1000

30%
% Voltage Dip

% Voltage Dip

600

Load rejection

Load application

20%
10%

20%
10%
0%

0%
0

kW

400

200

400

600

800

1000

kW

200

400

600

Efficiency at rated voltage and frequency vs. load kw

.8 pf

1.0 pf

97.0%
96.0%
95.0%
94.0%
93.0%
92.0%
91.0%
90.0%
0

100

200

300

400
kW Output

500

600

700

800

900

Voltage dip with motor starting

Percent dip

40%
35%
30%
25%
20%
15%
10%
5%
0%
0

500

1000

1500

2000

2500

3000

Locked rotor kva

Data Rev.

06/01/92

Version:

2001.2