Professional Documents
Culture Documents
FOR
( First Revision )
Third Rep+ JULY 1997 ( Incorporating Amendment No. 1)
UDc 621.643,2
[ 669.14 ] : 621.867.218.051.44
0 BIJREAU
MANAK
Copyright INDIAN
1997 STANDARDS
MARG
OF
BHAVAN,
Gr
May 198.
Indian Standard
SPEClFJCATION FOR STEEL TUBES FOR IDLERS BELT CONVEYORS (
Steel Tubes,
Chairman
SHRI S. C. DHINURA
FOR
First Revision )
Sectional IJommittee, SMDC 22
Representing Ministry of Industry
Members Steel Tubes of India Ltd, Dewas SHRI A. S. AGARW~\L SHRI R. S. PITHAK ( AIterrzatc ) Federation of Engineering Industries of Indi::, SHRI K. N. AHUJ~ New Delhi SHRI A. S. SHARMA ( Alternate ) Bharat Steel Tubes Ltd, New Delhi SHRI S. C. ANANI) SHRI R. K. ABROL ( Alternate ) Directorate General of Supplies and Disposals SHKI S. N. BASU ( Inspection Wing ), New Delhi SHRI T. N. UBOVEJA ( Alternate ) Steel Authority of India Lth ( Rourkela Steel SHRI H. S. BEDI Plant ) SHRI P. K. MOHAPATR 4 ( Altcrnat~ ) Export Inspection Council, Calcutta SHRI D. P. BH \TTACHAHJEE SHRI S. C:ARORA ( Alternate ) Suprintendence Co of India (P) Ltd, Calcutta SKRI B. B. C+H.\KRAVERTI Smtr A. K. SHOME ( Altcrnatc ) Public Works Department ( Public Health Branch ). SHI~I L. M. CHAUDHRI Chandigarh SH~I K. K. GANDHI ( Altcrnutc ) Research, Designs and Standards Organization DEPUTY DIHECTOI; STAND.UDS ( Ministry of Railways ), Lucknow ( Loco ) CHEMIST AND METALI.U&ST-I ( RDSO ) ( Alternate ) Engineer-in-Chiefs Branch, Army Headquarters, LT-CDR GUICDARYHANSIN~H New Delhi SHRI RAJENI~AR SIN~H ( Alternate ) Jain Tube Co Ltd, Ghaziabad SHR! SUSHIL JAIN SHRI M. M. LAL ( Altcrnatc )
0 BUREAU OF
This publication is protected under the Indian Copyright Act ( Xiv of 1957 ) and reproduction in whole or~in~part by any means except with written, permission of the publisher shall be deemed to be an infririgement of copyright under the said Act.
SEEI S. C.A. S. SaARYn ( Al~irndtl) Jiidal VP= Lt4 matwad SHsr JAIN
SHSI JA~WANT Smog Directorate General New Delhi of Indian of Technical Development, Industry, New
Engineering
SRRIP.R. ~UPTA(dWfWt#) Ministry of Agriculture SEBI H. M. KAUL Hindustan Shipyard Ltd, Vishakhapatnam SHRI M. C. KESAVA RAO Ssmr P. L. NARA~IYHIM ( Alfrrnat8 1 Stewarts and Lloyds r.India Ltd, Calcutta SRBI B. KUMAR S-1 T. K. Basu ( Altasu:e ) Indian Register of Shipping, Bombay SEWS. KUMAR . SERI S. CIIANDRA ( Aftcmufc) Indian Tube Co Ltd, Jamshedpur SBRI M C. KUHARASWAMY SHRID. DUTTA ( Altemufd) The Fertilizer ( Planning and Development ) India SIIRI K. MUKH?~RJEE Ltd, Sindri SHRI R. K. SINHA ( Alter&c ) Zenith Steel Pipes & Industries Ltd, Khopoli SHRI S. NEELAKANTAN DR A. R. KESIIAR ( Allnuts ) Bharat Heavy Electricals Ltd. Tiruchchirappalli SHBI V. RATNAM VELICHETTY Oil and Natural Gas Commission, Dehra Dun SEEI G. P. SARABHAI SXRI V. K. CHATURVEDX( Ahrnatc ) Gujarat Steel Tubes Ltd, Ahmadabad Saw AP~ORVA SHAH SHRI H. J. TKAKER ( Altcrnale) Central Boilers Board, New Delhi SERI P. T. SHANKARAN NAYAR SHRI G. S. GOSAL ( Alternalc ) Indian Oil Corporation Ltd, Bombay SEBI E. SDBBA RAO SEHI P. C. JOHARI (AItemaIe) The Indian Seamless Metal Tubes Ltd, Bombay SHEI B. R. TANEJA SHRI 0. P. KAKKAR ( Ahuztc) Director General, ISI ( Ex-o&io M&bcr ) SHRI C. R. RAMA RAO, Director ( Strut & Met ) ( Secretary )
Panel for Drafting Specification for Steel Pipes for Idlers for Troughed Belt Conveyors, SMDC 22 : P26
GhVClU?t
SHRI H. J. TIIAKER
Members
Bharat Steel Tubea Ltd, New Delhi SEBI R. K. ABROL SIIBI 6. C. ANAND ( Alternate ) Kalings Tubes Ltd, Cuttack Bmo 6. D. S. BHALLA SR~I N. C. MOHANTY ( Aftcrmd )
IS : 9295 - 1983
Indian Standard
SPEClFJCATION FOR STEEL TUB-ES FOR IDLERS BELT CONVEYORS FOR
( First Revision
0. 0.1 This
FOREWOKD
Indian Standard ( First Revision ) was adopted by the Indian Standards Institution on 18 April 1983, after the draft finalized by the Steel Tubes, Pipes and Fittings Secti&al Committee had been approved by the Structural and Metals Division Council. 0.2 Steel tubes are extensively used as idlers for belt conveyors and the standard covering requirements for the same was first published in 1979. While reviewing the standard, it was felt necessary to issue a revision incorporating the following salient changes in the light of the experience gained in usage of the standard by the industry and the users. a) Amendment b) Certain No. 1, issued in September and 1981. to the requiretolerances
additional
modifications
eccentricity,
straightness,
fin height,
0.3 For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with IS : 2-1960*. The number of significant places retained in the rounded off value shouldbe the same as that of the specified value in this standard.
IS :9295
- X983
2. TYPES
( based
AND
GRADES
of manufacture shall be and grades ):
of the following
Grades
types
QPes
Hot-Finish Gold-Drawn ERW Seamless Seamless ( HFS ) ) YSt210, ( CDS )
YSt
YSt 210, YSt 240 and YSt 310 YSt 210, YSt 240 and YSt 310
( including
HFlW
NOTW- The grades YSt 210, YSt 240 and YSt 25 and 32 qecified in the original standard.
3. SUPPLY
OF
3.1 General requirements relating to the supply of steel tubes for belt conveyors shall conform to IS : 1387-1967*. 4. DESIGNATION
4.1 Steel tubes are designated by the symbols to indicate the process manufacture, followed by the minimum yield stress in MPa. 5. MATERIAL
of
processes:
( including of
the internal
7. CHEMICAL
COMPOSITION
7.1 The ladle analysis of steel shall not have more than 0.06 percent sulphur and not more than O-06 percent phosphorus and shall be carried
General requirements for the supply of metallurgical materiala (first ML&P~ ).
IS : 9295 - 1983 out either by the method specified in IS : 228* and its relevant parts or In case of dispute anv other established instrumental/chemical method. shall be the referee the procedure given in relevant part of IS . 228* . However, where the method is not given in IS : 228* and its method. the refet,ee method shall be agreed to between the relevant parts, purchaser and the manufacturer. 7.2 Check Analysis - When specified on the purchase The permissible analysis shall be made by the supplier. the limits specified in 7.1 shall be as follows: Constituents Phosphorus Sulphur 8. MECHANICAL 8.0 The following PROPERTIES tests shall be carried out. order, a check variation from
8.1 Tensile Test - This test shall be carried out in accordance with IS : 1894-19727 on one ofthe following, at the manufacturerls option: a) A length cut from the end ofthe selected tube ( the ends being plugged for grips or flattened where necessary ), and b) A longitudinal condition. strip cut from the tube and tested in the curved elonga-
8.1.1 The tensile strength, the yield stress and the percentage, tion shail be not less than those specified in Table 1.
TABLE
TUUR
MECHANICAL
PROPERTIES
DESIGNATION
HFS HFS 210,CDS 240/CDS ZlO/ERW 240/ERW 310/ERW 210 240 310
TENSILESTRENGTR MPa
Min 330 41i) 450
YIXLDSTHECS MPa
Min 210 240 810
ELONGATION PERCENT
Min 20 18 15
HFS JlO/CDS
8.1.2
The
percentage
elongation
in
this
standard where
shall & js
i/?&
of cliemical analysis of steels (,issued-&parts ). for tensile testing of &eel tubes (JFrsf revision.1.
I8 19295 - 1983 8.2 Drift Erpanrioa Test - The test shall be carried out on a piece :?f tube approximately 100 mm long, cut from end of each selected tube rn accordance with IS : 2335-1963* and the minimum increase in outside diameter after expansion shall be 2.5 percent. The included angle shall be 30, 45, or 60, at the optton of the manufacturer.
NOTE agreement The sizes which are not covered in IS : 2335-1963 shall be a:biect to between the purchaser and the manufacturer.
8.3 Flattening Temt - A ring not less than 50 mm in length, cut from one end of each selected tube shall be flattened between the two parallel plates in accordance with IS : 2328-1963t with weld at 45, if any. No opening shall occur by flattening in the weld, until the distance betwekn the plates is less than 75 percent of the original outside diameter of the ipe. No cracks or breaks in the material shall occur until the distance of the original outside L! tween the plates is less than 60 percent diameter. 9. WEIGHT 9.1 The specified TABLE 2
(1) mm 635 76.1 86.9 101.6 10&O 1143 120-O 127.0 133.0 1397 152.4 159.0 3.65, 4.50 3.65, 450 4-05, 485, 4.05, 485, 630 6.30
nominal in Table
mass 2.
and
dimensions
of black
MASSES
DLMENSIONS
OF BLACK
OUTSIDE DIAME~
Mass (3) k/m 5.39, 6.55 6-52, 7.95 8.47, 10.05, 1283 974, 1038, 1157, 1481 1234, 15%
mm
4-05, 4-85, 6.30 4-5, J-4, 6.3 45, 5.4, 6.3 5.4, 6.3 5.4, 6.3 4-5, 485, 4-5, 4+5, 45,
12.19, 1450, 16.78 12.82, 15.26, 17.67 13.6, 14.61, 16.19, 18.75 14-3, 15.33, 16.99, 19.69 15.0, -16.13, 17.89, 20.53 16.4, 17.65, 19.58, 22.70 17.1, 18.44, 2046, 23.72 17.8, 19.17, 21.27, 24.67 18.2, 19.55, 21.69, 25.17 25.1, 29.12, 32.67 28.5, 33.06, 37.12
45, 485, 5.4, 6.3 45, 4-85, 5.4, 6.3 4.85, 5.4, 6.3 5.4, 6-3, 4-5, 485,
4.5, 4.85, 5.4, 6.3 5.4, 6.3, 7-l 5.4, 63, 7.1 test on steel tubes. for flattenlug tm on steel tubal
tkfethod
Is : 9295 - 1983
9.1.1 Outside diameters and thicknesses other than those covered under the standard will be permissible subject to agreement between the manufacturer and the purchaser. 10. HARDNESS TEST values shall be as
19.1 When hardness values are required, the hardness agreed to between the purchaser and the manufacturer. 11. NUMBER OF DIMENSIONS SAMPLFS FOR MECHANICAL ofpipes
TESTS
AND
11.1 Mechanical Temtm - The number tests shall be performed are as follows:
on which
mechanical
a) Up to and including 114*30 mm outsi& diamctsr - One tube from a lot of 400 tubes or a fraction thereof as presented for inspection, and b) Over 114.30 mm outside diamctGr Dr a fraction thereof as presented One pipe from a lot of 200 pipes for inspection. thereof
- One tube from-a lot of 100 tubes or fraction fi.2 Dimeamionm as presented for inspection. 22. RETESTS
12.1 Should any one of the test pieces first selected fail to pass any of the tests specified, two further samples shall be selected for testing in respect of each failure. from the same lot. Should the test pieces from both these additional samples pass, the material represented by the test samples shall be deemed to cbmply with the requirement of that particular test. Should the test pieces from either of these additional samples fail, the material represented by the test samples shall be deemed as not complying with the.standard or the manufacturer may select to test individually the remaining lengths in the lot for the test failed to comply in the preceding tests. 13. TOLERANCES 13.1 Tubes shall conform to the following tolerances. OD, Min and O-5 mm 1.0 mm at any one
13.1.1 Oval&v - It is defined cross section shall not exceed: Below 1683 mm
as OD, Max -
Including
13.1.2 Eccentricity - Ecc&icity at any cross section, when calculated by the following formula shall not exceed 5 percent: lrnax 2xt
lmin
x 100
where lmax = maximum thickness. and min = minimum thickness, = specified thickness. t 13..1.3 Moss a) Single tube ( medium and heavy series ) shall have a tolerance of f 1~0percent, and b) For quantities per load of 10 tonnes, Min the tolerance *7*5 percent ( medium and heavy series 1r shall be
NATE - For the purpose of a minimum weighment of 10 tonnes lot, the weighment may be done in convenient lots at the option of the manufacturer.
13.1.4
The tolerances
of HFS/ERW
13.1.5.1 Outside diameter - Where the ratio of outside diameter to thickness is not greater than 33:1,. the tolerances shall be as shown in Table 3. 13.1.5.2 For sizes larger than 127.0 mm outside diameter, the tolerance shall be f ( 0.08 mm + 0.05 per 25 mm of outside -diameter or part thereof ). 13.1.5.3 Where ratio of outside diameter to thickness is greater than 33~1 the tolerances shall be as agreed to between the purchaser and the manufacturer. 13.1.5.4 percent.
Thickness -
The
tolerance
on thickness
shall
be
f 10
14. WORKMANSHIP 14.1 All tubes shall be free from harmful defects, reasonably smooth and free from rust. Uqless otherwise specified,. ends shall . be cut square. Surface finish shall be as agreed to between the Manufacturer and the purchaser. 8
IS : 9295
- 1983
TABLE
TOLERANCES in millimetres.
TOLERANCE
(2)
25.4 38.1 51-o 63.5 7fP1 88.9 101.6 114.3 127.0
(3) kO.13, *O-15 kO.18 *o-20 *@23 *O-25 kO.28 io.31 *a*33
15. STRAIGHTNESS 15.1 TJnless other tolerances are agreed to between the purchaser and the manufacturer, tubes shall not deviate from straightness by more than l/! 000 of any length, when measured at the centre of that length, at the manufacturers works. 16. LENGTH 16.1 The tubes unless otherwise \ shall be supplied in random lengths of 4 to 7 metres agreed to between the manufacturer and the purchaser. length is specified, it shall be within the
PROTECTION with
17.1 Unless otherwise specified, the tubes shall be supplied protective coating by rust preventive oil on the outside surface. 18. MARKING 18.1 Each mark. tube may be marked with the manufacturers suitably
name or trade-
thickness, 9
IS
9295 - 1983
1812.1Each tube may also be marked with the IS1 Certification Mark.
NOTE - The use of the ISI Certification Mark is governed by the provisions of the Indian Standards Institution ( Certification Marks ) Act and the Rules and Regulations made thereunder. The IS1 Mark on products covered by an Indiaa Standard conveys the assurance that they have been produced to comply with the requirements of that standard under a well-defined system of inspection, testing and quaiity IS1 control which is devised and supervised by IS1 and operated by the producer. marked pioducts are also continuously checked by IS1 for conformity to that standard as a further safeguard. Details of conditions, under which a licence for the use of the IS1 Certification Mark may be granted to manufacturers or procersors. may be obtained from the Indian Standards Institution.
10
IS : 9295 - 1983
( Continued from page 2 )
Members
Represen&g
McNally Bharat Engineering Co Ltd, Kumardhubi SHRI M. K. V. CHARI SHRI S. K. CHAUDHURI ( Albrnde ) Dynacraft Machine Co Ltd, Bombay SHRI H. N. FUTEHALLY SHRX S. K. DRA~O ( Alternale ) Association of Indian Engineering Industry, SHRI 0. S. KANWAR New Delhi SHR~ P. R. GUPTA ( Alternate ) Neyveli Lignite Corporation Ltd, Neyveli SHRI T. S. K.UTURI SRRI M. C. REN~ARAJAN ( Alternate ) Mining & Allied Machinery Corporation Ltd, SHRI c. S. ROY Durgapur SHRI S. K. MUKHERJI ( Alternate ) Tata Robins Fraze: Ltd, Jamshedpur SHRI R. N. S~H SHRI V. P. NIJHAWAN ( Ahvats ) Indian Tube Co Ltd, Jamshedpur SRRIV.C.SHARMA Elecon Engineering Co Ltd, Vidyanagar SHRI S. SUR SHRI H. S. NORONHA ( Alternate )
BUREAU
OF INDIAN STANDARDS
Headquarters Manak Bhavan, 9 Bahadur Shah Zafar Marg, NEW DELHI 110002 Telephones: 323 0131,323 3375,323 9402 Fax: 91 11 3234062,91 11 3239399, 91 11 3239382 Telegrams : Manaksanstha (Common to all Offices) Central Laboratory : Telephone Plot No. 20/9, Site IV, Sahibabad Regional Central *Eastern Offices: 32376 337 17 Industrial Area, Sahibabad 201010 0-77 00 32
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121001
781003 500001
5411
37
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Road, HYDERABAD
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JAIPUR 302001
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Industrial
Institution of Engineers
Approach,
27 10 85 309 65 28 222 39 71
Square,
AMENDMENT NO. 2 MARCH 1999 TO IS 9295 : 1983 SPECIFICATION FOR STEEL TUBES FOR IDLERS FOR BELT CONVEYORS
(First Revision) ( Page 8, clmse 15.13, series) after Single tube. line 1 > Delete the words (medium and heavy
(MTD19)