Demineralization Plant

Feed Water
ACF WAC SAC

Degasser

WBA

SBA

MB DMST

Hazards in D.M. Plant

While opening or closing valve. While changing, removing valves, flanges, pielines etc. Leakage through fittings. Impropoer handing of acid/alkali.

220 KV Switch yard at FGPS

1.3 Nos Generator Circuits (GT-1,2,ST) 2. 2 Nos Palla lines. 3. 2 Nos Samaypur lines. 4. Bus coupler. 5. Transfer bus coupler.

SCHEMATIC OF STEAM POWER PLANT

MAIN DEPARTMENTS AT NTPC

1. Control and Instrumentation 2. Maintenance 3. Cooling Tower 4. Turbines 5. Switchyard 6. Control Room 7. Chemicals
8.

D.M. Plant

GAS TURBINE
The gas turbine (Brayton) cycle is one of the most efficient cycles for the conversion of gas fuels to mechanical power or electricity. The use of distillate liquid fuels, usually diesel, is also common where the cost of a gas pipeline cannot be justified. Gas turbines have long been used in simple cycle mode for peak lopping in the power generation industry, where natural gas or distillate liquid fuels shave been used, and where their ability to start and shut down on demand is essential. Gas turbines have also been used in simple cycle mode for base load mechanical power and electricity generation in the oil and gas industries, where natural gas and process gases have been used as fuel. Gas fuels give reduced maintenance costs compared with liquid fuels, but the cost of natural gas supply pipelines is generally only justified for base load operation.

Characteristics features * compression process

* heat addition

OPEN CYCLE GAS TURBINE

GAS
COMPRES SOR TURBINE

Air In

Exhaust

The condenser condenses the steam from the exhaust of the turbine into liquid to allow it to be pumped. If the condenser can be made cooler, the pressure of the exhaust steam is reduced and efficiency of the cycle increases. The surface condenser is a shell and tube heat exchanger in which cooling water is circulated through the tubes. The exhaust steam from the low pressure turbine enters the shell where it is cooled and converted to condensate (water) by flowing over the tubes. For best efficiency, the temperature in the condenser must be kept as low as practical in order to achieve the lowest possible pressure in the condensing steam. Since the condenser temperature can almost always be kept significantly below100 C where the vapor pressure of water is much less than atmospheric pressure, the condenser generally works under vacuum. Thus leaks of non-condensible air into the closed loop must be prevented.

INTRODUCTION MAIN DEPARTMENTS AT NTPC FARIDABAD SCHEMATIC OF POWER PLANT LINE DIAGRAM SHOWING GAS TO ELECTRICITY CONVERSION D.M. PLANT DEAERATOR HAZARDS IN D.M. PLANT GAS TURBINE CONDENSER

CONTROL AND MONITORING MECHANSIMS PRESSURE MONITORING TEMPERATURE MONITORING FLOW MEASUREMENT

VENTURIMETER CONTROL VALVE HEAT RECOVERY STEAM GENERATOR SWITCH YARD

NTPC-Faridabad was approved on 25th July 1997. The total Project cost was 1163 crores INR. The plant was fully functional in the year 2000 with an installed capacity of 432 MW. The plant under an agreement with the Harayana governmentsupplies the entire power generated to the state of Haryana only. Salient Features of this project are: 1. Project: Faridabad Gas Power Project 2. Location: Village Mujedi, P. O. Neemka, Faridabad, Haryana 3. Plant Capacity: 432 MW 4. Plant Configuration: Gas Turbine 1 - 138 MW Gas Turbine 2 - 138 MW Steam Turbine - 156 MW 5. Mode of Operation: Base Load 6. Fuel: Natural Gas 7. Alternate Fuel: Naphtha / HSD 8. Average Gas requirement: 2 million cubic meters per day 9. Fuel Source: HBJ pipe line (through GAIL) 10. Cooling water: Rampur Distributory source 11. Naphtha Storage: 2 tanks of 800 Kl. Capacity each.

12. HSD Storage: 1 tank of capacity 400 Kl. 13. Power Evacuation: 2X220 KV Double circuit lines to220KV BBMB sub-station at Samaipur (Ballabgarh) 2X220 KV Double Circuit lines to 220 KV HVPN sub-station at Palla (Faridabad) NTPC-Faridabad is a power (electricity) generating company with installed plant capacity of 432 MW. The plant configuration is as under Gas Turbine -1 138 MW Gas Turbine -2 138 MW Steam Turbine The mode of operation is Base Load. Natural Gas is used a main fuel. Naphtha used as an alternate fuel. Average gas requirement is two million cubic meters per day. GAS Authority of India Ltd. supplies Natural Gas to the plant through their H.B.J. Gas pipeline. The electricity generated is supplied to the state of Haryana.The liquid fuel which is used during a gas shortage is supplied to NTPC-Faridabad by INDIAN OIL Co. (IOCL) . Water which is an important pre-requisite for any thermal power plant is obtained through the Agra canal which runs through the Faridabad city.

The Gas turbines used at NTPCFaridabad is obtained from SIEMENS which is the OEM(Original Equipment Manufacturer). The model used in this plant is V 94.2(model-3) .

A cooling tower is an equipment used to reduce the temperature of a water stream by extracting heat from water and emitting it to the atmosphere. Cooling towers make use of evaporation whereby some of the water is evaporated into a moving air stream and subsequently discharged into the atmosphere. The tower vary in size from small roof-top units to very large hyperboloid structures that can be up to 200 meters tall and 100 meters in diameter, or rectangular structure that can be over 40 meters tall and 80 meters long. Cooling towers were constructed primarily with wood, including the frame, casing, louvers, fill and cold-water basin. Sometimes the cold-water basin was made of concrete. Today, manufacturers use a variety of materials to construct cooling towers. Materials are chosen to enhance corrosion resistance, reduce maintenance, and promote reliability and long service life. Galvanized steel,various grades of stainless steel, glass fiber, and concrete are widely used in tower construction, as well as aluminum and plastics for some components.

Line Diagram Showing Gas to Electricity Conversion

This report contains the details of findings and observations during the course of training at NTPC- Faridabad.This also contains the details of plant with an insight into its working and maintenance.Every effort has been made to present this report in a factual and in a precise manner. This report contains the working and their role of the various departments which work 24*7 in order to make the plant working an efficient and safe manner.