THERMAX ENGINEERING CONSTRUCTION CO. LTD.

DAILY PROGRESS REPORT

Project Activity : Electrical \ Instrumentation Site : M/s Lokmangal Sugars & Ethanol LTD. Report No. : 011 Job No. Date : PB0961 : 02/09/2011

Sr.

Description

Unit

Completion Till Scope of Start Date Finish Date Previous Dt.09/2/2011 Upto Date work Day

1 Calibartion of Field Instruments TRANSMITTER Level Transmitter Temperature Transmitter Pressure Transmitter Diff Pressure transmitter Flow Transmitter b GAUGES Pressure gauge Draft gauge Temperature Gauge c SWITCHES Pressure Switch Level Switch d THERMOCOUPLE / RTD Ducting/piping Thermocouple RTD e Control valve a f g a Damper Actuator (Modulating) Damper Actuator (ON/OFF) 2 Installation of Field Instruments TRANSMITTER Level Transmitter Temperature Transmitter

Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos.

8 13 40 3 12 45 15 34 1 4 50 90 25 10 4

8 13 40 3 12 45 15 34 1 4 50 90

8 13 40 3 12 45 15 34 1 4 50 90 0 0 0

Nos. Nos.

8 13

29/08/11 1/9/2011

31/08/11 10/9/2011

5 6

5 6

Pressure Transmitter

Nos.

40

27/8/11

10/9/2011

14

14

Diff Pressure transmitter

Nos.

4/9/2011

6/9/2011

Flow Transmitter b GAUGES Pressure gauge Draft gauge Temperature Gauge SWITCHES Pressure Switch Level Switch THERMOCOUPLE Ducting/piping Thermocouple

Nos.

12

20/9/11

23/9/11

Nos. Nos. Nos. Nos. Nos.

45 15 34 1 4 20/9/11 30/8/11 20/9/11 31/8/11

0 0 0 0 2

Nos.

50

29/8/11

15/9/11

13

13

RTD e f Damper Actuator (Modulating) Damper Actuator (ON/OFF)

C:\Nikam\Formats\Reports\WPR

Nos. Nos. Nos.

54 10 4

2/9/2011 5/9/2011 13/9/11

15/9/11 12/9/2011 15/9/11 2

0 2 0

g h i j

Temperature Local Indicator Nos. O2 Analyser with Shield Nos. Transformer for Level Gauge Nos. EDWLI with 3nos Display unit Nos. 3 Installation of INSTRUMENT STAND (STANCHION)Nos. 4 Installation of JUNCTION BOX 5 a b c d 6 a b c d e f g h i j k 7 a b 8 a b c d e f g h Cable Tray Cable Tray/6000mmx50mmx2.5mm Cable Tray/300mmx50mmx2.5mm Cable Tray/150mmx50mmx2.5mm Cable Tray/50mmx50mmx2.5mm Cable Signal Cable/ 1P/1mm2/7ST/FR Control Cable/2Cx1.5mm2/7ST/FR Triplet Cable 1Tx1mm2/FR Comp Cable 1P/K-type/1mm2 Power cable/3C/2.5mm2/1.5mm2/FR Comp Cable 12P/K-type/1mm2/FR Control Cable/24Cx1.5mm2/FR Triplet Cable 6Tx1mm2FR Triplet Cable 10Tx1mm2/FR Signal Cable/ 12P/1mm2/7ST/FR Signal Cable/ 6P/1mm2/7ST/FR GLANDING & TERMINATION of CABLE Instrument Side Junction Box side IMPLUSE PIPING/DRAFT PIPING Level Transmitter Pressure Transmitter Diff Pressure transmitter Flow Transmitter Pressure gauge Draft gauge Pressure Switch Level Switch Tubes & Pipes Nos.

1 1 2 1 110 55

21/9/11

21/9/11 2

23/8/11 23/8/11

15/9/11 8/9/2011

42 35

0 0 2 0 42 35 0 250 500 65 38 613 0 0 120 0 290 260 910 800 1180 580 12 6 38 92 5 10 0 0 0 0 0 0

Mtrs. Mtrs. Mtrs. Mtrs. Mtrs. Mtrs. Mtrs. Mtrs. Mtrs. Mtrs. Mtrs. Mtrs. Mtrs. Mtrs. Mtrs. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos.

250 500 900 1250 4000 3650 750 1500 800 700 2000 1000 1300 2200 1000 479 479 8 40 3 12 45 15 1 4

23/8/11 23/8/11 23/8/11 23/8/11 6/9/2011 6/9/2011 6/9/2011 6/9/2011 6/9/2011 6/9/2011 23/8/11 23/8/11 23/8/11 8/9/2011 23/8/11 23/8/11 23/8/11 23/8/11 20/9/11 23/9/11 18/9/11 22/9/11 20/9/11 16/9/11

15/9/11 20/9/11 25/9/11 5/9/2011 25/9/11 25/9/11 25/9/11 25/9/11 12/9/2011 12/9/2011 5/9/2011 5/9/2011 5/9/2011 14/9/11 30/9/11 20/9/11 10/9/2011 18/09/11 22/9/11 25/9/11 26/9/11 26/9/11 20/9/11 19/9/11

250 500 20 10 613

45 28

120 290 260 910 800 1180 580 26 86 5 10

a 1/4" OD Tube, SS316 Smls & Ann. b Pipe/40NB/GI In&Out Side c Pipe/15NB/GI In&Out Side/Heavy d Pipe/25NB/GI In&Out Side/Heavy HYDRO/LEAK TEST OF IMPLUSE PIPING/DRAFT 10 PIPING 12 LEAK TEST OF AIR PIPING B ESP 1 Instrumentations Panels Junction Boxes - Insulator, Hopper Heater & Misc PB Station Instruments of ESP Temp Indicator & Controller Pneumatic Vibrator SOV Box - 475L x 175D x 520H Door Interlock System Box - 300 L x 175 D x 500 H Hopper Heater Pad - with 8 Nos holding plate each with gland Tube -Cu - PVC Coated - 8mm OD 12 Cable trays, Cabling, Earthing & Steels. Flat Earthing Wire Earthing
C:\Nikam\Formats\Reports\WPR

Mtrs. Mtrs. Mtrs. Mtrs. Set Set

300 18 220 120 1 1

25/09/11 3/9/2011 23/8/11 5/9/2011 25/09/11 23/09/11

30/09/11 15/9/11 18/9/11 15/09/11 30/09/11 25/09/11 80 44

0 0 80 44 0 0

Nos. Nos. Nos. Nos. Nos. Nos. Nos. Sets Mtrs. Mtrs. Mtrs.

5 9 1 5 3 2 1 2 120 215 100

30/0811

31/08/11

5 9

5 9 1 5 3 2 1 2 0

3/9/2011 3/9/2011

3/9/2011 3/9/2011

1 5 3 2 1 2

4/9/2011

7/9/2011 215 100

215 100

Cable trays PTFE Cable C 1 2 3 4 5 6 7 8 9 10 ELECTRICAL ITEMS Control Cables 17Corex1.5mm2 Control Cables 7Corex1.5mm2 Cable Trays - 600mm(W) Cable Trays-300mm (W) Cable Trays-150mm (W) Angle/A50x6/2062 Gr-A/0/ Al.Strip 1"Widex2mm thk M6x50L/Bolt Nut Washer/GI Channel/ISMC100/2062GR-A/0/ Cable Glanding,Terminations- MOV Actuators -46 nos

Mtrs. Mtrs.

30 20

30 6/9/2011 7/9/2011

30

Mtrs. Mtrs. Mtrs. Mtrs. Mtrs. Mtrs. Kg. Pcs Mtrs. Lot

6500 6500 250 120 150 100 20 800 130 1

Pls. Note - For Electrical Item 'C' : After receipt of material '20 days' time required to finish all MOV Control cable tray work & Cabling,Gla 25/08/2011 Thusday half day work

C:\Nikam\Formats\Reports\WPR

STRUCTION CO. LTD.

Job No. Date : PB0961

EPORT
: 02/09/2011 Completed Percentage As on Dt.25/08/201

TECC
Reamrks

100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 0.00 0.00 0.00

Completed Completed Completed Completed Completed Completed Completed Completed Completed Completed Completed Completed To be Calibrated at the time of PreCommissioning.- Air Required from Customer.

62.50 46.15

35.00

0.00

Deaerator LT-03 nos.- Lack of approach,Balance items in progress. PRDS- 06 nos.- Piping yet not started,Balance work in progress. Deaerator-03nos,BFW-04 nos,ID/FD/CR/PLANIMUM Hopper05nos,PRDS-6nos - Tapping awaited from MECH.Balance work in progress. BFW-03-Mech. Heavy work is going on,it may be chances of damages,other E&I Fabrication work is in progress. MSL-2nos -Platform yet to be installed by Mech.PRDS-04 nos - Tapping not ready by Mech.Balance work in progress.

33.33

0.00 0.00 0.00 0.00 50.00

To be installed at the time of commissioning.

In Progress In Progress,some approaches are not available & Piping tappings are not available. FAN-18 nos.RTD to be installed at the time of Commissioning.Balance in Progress. Work in Progress.

26.00

0.00 20.00 0.00

C:\Nikam\Formats\Reports\WPR

0.00 0.00 100.00 0.00 38.18 63.64

At the time of Commissioning. Completed Awaited Material from Projects. Work in Progress. 07 Nos JB's are awaited from Projects.DEAERATOR-10nos & BAGAS SILIO-02 nos -Lack of approach. Completed BFW,HP Heater - Work in progress. Boiler area work in progress. Work in Progress

100.00 100.00 7.22 3.04 15.33 0.00 0.00 8.00 0.00 41.43 13.00 91.00 61.54 53.64 58.00 7.93 19.21 62.50 25.00 0.00 0.00 0.00 0.00 0.00 0.00

Work in Progress Work in Progress Work in Progress

Work in Progress Work in Progress Work in Progress Work in Progress

0.00 0.00 36.36 36.67 0.00 0.00

To be completed -After installation of all CV,Power Cylinder. Work in Progress

At the time of Pre-Commissioning.

100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 0.00 100.00 100.00
C:\Nikam\Formats\Reports\WPR

Completed Completed Completed

Completed Completed Completed

Completed Completed

100.00

Completed

Material awaited from Projects. Material awaited from Projects. Material awaited from Projects. Material awaited from Projects. Material awaited from Projects. Material awaited from Projects. Material awaited from Projects. Material awaited from Projects. Material awaited from Projects. Material awaited from Projects.

uired to finish all MOV Control cable tray work & Cabling,Glanding,Terminations.

C:\Nikam\Formats\Reports\WPR

M/s Lokmangal Sugar & Ethanol Ltd (MS)

RAIN & POWER FAILURE CHART
Time Sr. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Date : 1-Aug-11 2-Aug-11 3-Aug-11 4-Aug-11 5-Aug-11 6-Aug-11 7-Aug-11 8-Aug-11 9-Aug-11 10-Aug-11 11-Aug-11 12-Aug-11 13-Aug-11 14-Aug-11 15-Aug-11 16-Aug-11 17-Aug-11 18-Aug-11 19-Aug-11 20-Aug-11 21-Aug-11 22-Aug-11 23-Aug-11 24-Aug-11 25-Aug-11 26-Aug-11 27-Aug-11 28-Aug-11 29-Aug-11 30-Aug-11 31-Aug-11 1-Sep-11 2-Sep-11 3-Sep-11 4-Sep-11 5-Sep-11 6-Sep-11 7-Sep-11 8-Sep-11 9-Sep-11 10-Sep-11 11-Sep-11 12-Sep-11 13-Sep-11 14-Sep-11 Rain/Power Failure Normal Day Normal Day Normal Day Normal Day Normal Day Normal Day Normal Day Normal Day Normal Day Normal Day Normal Day Power Failure Power Failure Normal Day Normal Day Normal Day Normal Day Normal Day Normal Day Normal Day Rain/Power Failure Rain/Power Failure Power Failure Power Failure Power Failure Rain/Power Failure Rain/Power Failure Rain/Power Failure Power Failure Power Failure Power Failure Normal Day Normal Day Normal Day Normal Day Normal Day Normal Day Normal Day Normal Day Normal Day Normal Day Normal Day Normal Day Normal Day Normal Day Duration Total Time (in hour)

01:00pm to 06:00pm Full Day

5 8

01:00pm to 06:00pm 02:00pm to 03:00pm 04:00pm to 05:00pm 2:30pm to 3:30pm 3:00pm to 4:00pm 8:00am to 8:00pm 12:00pm to 8:00pm 12:00pm to 2:00pm 2:30pm to 4:30pm 3:00pm to 4:00pm

5 1 1 1 1 12 8 2 2 1

46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66

15-Sep-11 16-Sep-11 17-Sep-11 18-Sep-11 19-Sep-11 20-Sep-11 21-Sep-11 22-Sep-11 23-Sep-11 24-Sep-11 25-Sep-11 26-Sep-11 27-Sep-11 28-Sep-11 29-Sep-11 30-Sep-11 1-Oct-11 2-Oct-11 3-Oct-11 4-Oct-11 5-Oct-11

Normal Day Normal Day Normal Day Normal Day Normal Day Normal Day Normal Day Power Failure Normal Day Normal Day Normal Day Normal Day Normal Day Normal Day Normal Day Normal Day Normal Day Normal Day

TOTAL MANHOUR LOST :-

ol Ltd (MS)

ART
Man power Manhours Lost.

0 0 0 0 0 0 0 0 0 0 85 136 0 0 0 0 0 0 0 85 17 17 17 17 264 168 44 44 20 0 0 0 4 8 0 0 0 0 0 0 0 0 0 0

17 17

17 17 17 17 17 22 21 22 22 20

0 0 0 0

926

THERMAX ENGINEERING CONSTRUCTION CO. LTD. WORK FORCE AND PLANT REPORT
Activity : Electrical \ Instrumentation Project : M/s Lokmangal Sugars & Ethanol LTD. Report No. : 11 Sr. No. 1 Category Supervision Staff Site Incharge Supervisor Safety Supervisor Store Keeper Total Highly Skilled Labour Instrument Technician HP Welder Total Skilled Labour Instrument Fitter Instrument Electrician Electrical Fitter Electrician Mechanical Fitter \ Fab. LP Welder Carpenter Painter Mason Total Semi-skilled Labour Rigger Khalasi Total Un-skilled Labour Helper Total Unit Available in PREVIOS DAY Previous This 1 1 0 1 3 0 0 0 4 3 0 0 0 1 0 0 0 8 0 0 0 1 1 1 1 0 1 3 0 0 0 2 3 0 0 0 3 0 0 0 8 0 0 0 6 2 Job No. Date : PB0961 : 02/09/2011

Next DAY Status Required 1 1 0 1 3 0 0 5 5 0 0 0 4 0 0 0 14 0 0 0 9 9

Nos. Nos. Nos. Nos.

Nos. Nos.

Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos.

Nos. Nos.

Nos.

Grand Total
Plant Description Welding Machine Grinding Machine Drilling Machine Gas Cutting Set Pipe Bending M/C - Hydr. Tube Bender Hydrotest Pump Air Compressor Constraints: 6 Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos.

12
1 1 1 1 1 1 0 0

17
0 0 1 2 2 2 2 2

26
Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos.

Pipe Cutter -1"/ 1/2" Tube Cutter - 1" / 1/2" Crimping Tools Plier Sets (Flat/Nose) Screw Driver Sets File Sets (Flat/Round) Pipe Wrench Spanner Sets (Adj/Fix)

Prepared By

Checked By

ON CO. LTD.
: PB0961 : 02/09/2011 Next DAY Status Release 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

ORT

TEC
Remarks

0
0 0 0 0 0 0 0 0 Calibration Eqpt. Dead Weight Tester mA/mV/RTD Source Precision Oil Bath Digital Manometer Comparision Pump Digital Multimeter Megger Continuity Tester Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. 0 0 0 0 0 0 0 0

Approved By