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Technical Bulletin Sep 08


Common failure mechanisms in conformal coating

In conformal coating, there are several mechanisms that cause failure of printed circuit boards
(PCBs). In a series of technical bulletins SCH will examine the common failure mechanisms in
conformal coating including capillary flow, delamination, cracking, loss of adhesion, de-
wetting, corrosion, orange peel, pin holes, bubbles and foam.

Conformal Coating Failure


Mechanism: Delamination

Definition

Delamination in conformal coating


is where the coating lifts from the
surface of the PCB, leaving the
area below exposed.

 
Causes of Delamination in
Conformal Coating

Factors that influence delamination


include:

1. Cleanliness of the surface for


adhesion
2. Compatibility between the
coating and the surface
adhered to due to surface
energies mismatch
3. Permeability to moisture  
4. Degree of coating cure

 
Examples of Conformal Coating Delamination

SCH Technologies is a Trading Name of SCH Services Limited 
Newburgh Building, McLintock Way, Barnsley, South Yorkshire. S70 6BF 
 
Tel: +44 (0)1226 297711 Fax: +44 (0)1226 297733 
www.conformalcoating.co.uk  SCH Technologies are ISO9001 and ISO14001certified
 
 

 
Examples of Delamination Effects
 
Examples are shown in the
images throughout the bulletin
where the conformal coating has
lifted away from the surfaces,
leaving torn and/or non adhered
coating, producing a poor finish.

How to stop Delamination in


Conformal Coating
 
It is possible to minimise
delamination effects by using
techniques such as

• Reducing the coating


thickness

• Reduce force drying (thermal


profile)

• Remove contamination such


as mould release agents
 
• Apply a primer to treat the
Examples of Conformal Coating Delamination
board surface

• Change the coating and / or


surface finish so the surface
energies are more favourable.

 
SCH Technologies offer

• Conformal coating Subcontract Services


Future Bulletins
• Conformal Coating Application Equipment
Common Conformal Coating
• Humiseal Conformal Coatings
Failure Mechanisms covering
cracking, loss of adhesion, de- • Conformal Coating Training courses
wetting, corrosion, orange peel, • Conformal Coating Consultation &
pin holes, bubbles and foam. troubleshooting
PLEASE CHECK OUR WEBSITE FOR DETAILS

SCH Technologies is a Trading Name of SCH Services Limited 
Newburgh Building, McLintock Way, Barnsley, South Yorkshire. S70 6BF 
 
Tel: +44 (0)1226 297711 Fax: +44 (0)1226 297733 
www.conformalcoating.co.uk  SCH Technologies are ISO9001 and ISO14001certified

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