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OSCILLATOR DESIGN TECHNIQUES ALLOW

HIGH FREQUENCY APPLICATIONS OF


INVERTED MESA RESONATORS

By Kurt Wessendorf lithium niobate. The arrays are comprised of


electrodes that alternate polarities. W hen an
Sandia National Laboratories
RF signal voltage of the proper frequency is
Albuquerque, New Mexico applied across them, the surface of the crystal
expands and contracts, generating a
Tom Payne displacement wave on the surface of the
President crystal.
Avance Technology
TmT Bulk Acoustic Wave Resonator
Cedar City, Utah
Model

By using inverted-mesa techniques to Bulk acoustic wave (BAW ) resonators


selectively thin the resonator, the practical operate on entirely different principles. The
upper frequency range of bulk wave crystal displacement wave produces a resonating
oscillators has risen dramatically over the past vibration which travels through the crystal. The
several years. A new technology called Tab- crystallographic orientation used in
mesa Technology (TmT) has paved the way for manufacturing BAW devices is crucial to their
new design approaches in telecommunications performance characteristics. For applications
applications including small, portable high- in the Megahertz range, the AT-cut is the most
frequency equipment such as pagers, cellular common orientation because of its relatively
telephones, keyless entry and other wireless low temperature coefficients. Figure 1 is the
communications systems. Many designers electrical equivalent model of the AT-Cut
have shied away from these new devices resonator. This model shows only the
because of the lack of standardized design fundamental and the first two overtones of the
practices. Fortunately, as this article will resonator. Also, not shown in this model, are
demonstrate, many classic bulk wave designs the spurious modes that can exist. These
can be adapted to high frequency operation modes are process driven and can be kept
when the new crystals are used in the relatively lossy in a well designed and
fundamental mode. fabricated resonator. C0 is the static
capacitance of the resonator which is in
Most existing high-frequency equipment is parallel with the motional arms (Cm, Lm and Rm)
built around surface acoustic wave (SAW ) which are a function of the piezoelectric
resonators. The SAW resonator consists of properties of the quartz.
two transducers with arrays of fine metal
electrodes deposited on a highly polished
piezoelectric substrate such as quartz or
Using inverted mesa technology, crystals
can now be produced in the fundamental
frequency range of 40 MHz to 200 MHz with
overtones to 600 MHz. The inverted mesa
process uses chemical etching to reduce the
thickness of the quartz in the center region of
the blank, leaving a thicker outer ring for added
crystal strength. Inverted mesa technology
permits higher frequencies than were
previously possible with flat AT quartz crystals.
The tiny geometry of these resonators also
minimizes the static capacitance (C0) of the
devices which allows for higher loaded Qs at
Figure 1. AT-Cut Resonator Model
high frequencies. However, the use of inverted
mesa crystals has been limited by their high
Figure 2 graphically illustrates the
cost and the difficulties associated with volume
resonator’s reactive impedance, Xe, versus
production.
frequency [1]. (This graph is not drawn to
scale).
TmT involves batch processing crystals
using photolithographic techniques similar to
those used in semiconductor processing. In a
process developed by Avance Technology, a
SaRonix company located in Cedar City, Utah,
one by two inch quartz wafers are lapped and
polished to approximately 3 mil thickness. 130
individual resonators approximately 50 by 170
mil in size are formed photolithographically on
each wafer with the resonating region etched
down to 0.5 mil or less depending on the
desired frequency. Calibration to the exact
frequency is accomplished by evaporating a
thin gold layer onto the resonating region. The
individual resonators are attached at their
Figure 2. Resonator Reactive Impedance vs. Frequency supporting 3 mil end onto headers using
conductive epoxy and then hermetically sealed
Typically an oscillator will be using the into a cylindrical metal or rectangular ceramic
resonator in the inductive region, or as a enclosure.
resistive element very near fs. The fundamental
resonant frequency of the AT-cut crystals This manufacturing technology makes
generally specified today is 1-30 MHz. In AT- volume production of consistent quality, high
cut crystals, the thickness of the crystal wafer frequency crystals possible. The thin
determines the frequency–the thinner the wafer resonating region of TmT crystals is
the higher the frequency. Unfortunately, thin cantilevered from a thicker base, enabling a
wafers are very fragile and difficult to handle much smaller crystal design. The inherent
without breakage, limiting the fundamental small size of these unique crystals makes it
frequency of these devices. The AT-cut possible to package the miniature devices in 2
resonator can also be operated on odd mm by 5 mm tubular casings similar to those
mechanical overtones of the fundamental used in the watch crystal industry. W hen
frequency, generally the third and fifth. These mounted in a conventional hybrid oscillator
overtones are higher Q than the fundamental circuit, the TmT crystal is hermetically sealed in
and demonstrate superior aging its own enclosure. This eliminates the most
characteristics. common sources of crystal failure in hybrid

SaRonix/Sandia National Laboratories/Page 2


oscillators–blank fractures and contamination. design depends on a wide range of variables,
The low mass of quartz blanks mounted in typically a one-port BAW oscillator can be
small, sealed metal or ceramic packages many times more efficient and run at lower
results in rugged components that are much overall currents than a 2-port SAW based
less susceptible to shock, vibration and design. The circuits presented here can
handling damage. These devices provide an produce 0 dBm outputs with currents from 3
attractive alternative to SAW devices in many mA to 5 mA and useful outputs (-10 dBm) with
applications. as little as 0.6 mA of dc current. High-power
(15 dBm) low current (11 mA) designs which
High-Frequency Oscillator Designs are demonstrating >60% power efficiency at
frequencies to 200 MHz using these new
resonators are in development∗. Another
Traditional 2-port SAW oscillator designs
distinct difference between SAW devices and
are based upon a 50Ω gain block, Figure 3.
BAW (AT-cut) devices is the frequency versus
The power efficiency and minimum operating
temperature response. Figure 4 and Figure 5
power of this type of design is limited by the
are the temperature response curves
gain block (amplifier) and the low impedance
respectively for the SAW and BAW devices.
splitter. Since the gain blocks typically use
shunt feedback for matching, relatively large
bias currents (tens of milliamps) are required to
achieve the gain required to drive the low
impedance SAW and splitter. In many designs
milliamp or sub-milliamp currents may be
desired to meet a low overall current (thus
power) budget of a system.

Figure 4. Frequency vs. Temperature of SAW Device [2]

Figure 3. Two-Port SAW Oscillator Circuit

One-port (negative resistance) oscillators


can offer greater design flexibility than 2-port
designs. The chief advantage is that the circuit
can be designed to optimize the current used
in the oscillator transistor for the oscillator
configuration chosen. Also one can more
optimally match a transistor to the load via low-
bandwidth, reactive networks than via resistive
shunt feedback. In a one-port design, the
oscillator itself may be part of the matching
structure which also simplifies the design. Figure 5. Frequency vs. Temperature Curves for AT-Cut
Although overall efficiency (η) of any oscillator Resonator [3]

SaRonix/Sandia National Laboratories/Page 3


Figure 6. Fundamental Mode Pierce Oscillator
The AT-cut resonator temperature
response is approximately three times less The Pierce oscillator with fundamental
than the typical SAW temperature response. mode resonator (Y1) is shown in Figure 6. This
By careful selection of crystal angle one can circuit is probably the most popular oscillator
obtain an AT resonator with temperature design type and operates with the resonator as
variations of less than ±10 ppm over a an inductive element. It provides a relatively
temperature range of -40° C to 75°. Finally, low distortion sine wave to RL if the oscillator is
SAW devices can't be economically produced properly designed. The bias circuit is relatively
at low volumes because of the tooling cost to stable and is easy to implement. RC is chosen
produce mask sets. for the desired dc bias current and if Rf is
chosen to be ~50 times RC then the transistor
The ability to achieve fundamental will be biased with the collector voltage (dc) at
frequencies up to 200 MHz with AT-cut BAW approximately ½ of +V. The ratio of oscillation
crystals can mean dramatic reduction in power amplitude (collector to base) is approximately
consumption in many applications. Volume C1/C2. C1 is usually chosen to dominate the
production costs typically compare to SAW transistor input impedance and therefore will
devices, while sampling is far more be relatively large. The magnitude of XC1
economical. should be in the 50 Ω to 200 Ω range. Making
C2 two to five times smaller than C1 to creates
Today good quality high-frequency a large amplitude of oscillation (at the collector)
transistors and passive components are readily and a good impedance match to RL. At the
available in low-cost, surface-mount packages. frequency of oscillation |XC1|+|XC2|= |Xe| where
W hen these devices are used in conjunction Xe is the inductive reactance of the resonator
with high frequency TmT resonators, many Y1, and XC1 and XC2 are the capacitive
classic bulk-wave oscillator designs are reactances of C1 and C2 respectively. The
realizable at high frequencies. These designs resonator is designed to be resonant with CL
can be easily implemented with fundamental- C1C2
mode resonator operation with no inductors in which is at the desired frequency [4].
the circuit. To achieve higher frequencies
C1 + C2
For very precise designs C1 or C2 may be
(>200 MHz) use of resonator overtones and or
trimmed. Also varactor diodes can be used in
frequency multiplication techniques can be
combination with C1 and/or C2 to make the
used. These circuits become a little more
frequency voltage controlled and allow for
complex and will require at least one inductor.
temperature compensation.
Here are several examples.

The Pierce Oscillator using a The Pierce Oscillator using a


Fundamental Mode Resonator Resonator Overtone

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Figure 7. Overtone Pierce Oscillator resonator as an inductor. The Colpitts design
has one side of the resonator tied to ground
An AT-cut resonator can be operated on and like the Pierce design the resonator is
an odd resonator overtone (typically the third or resonant with the combination of C1 in series
fifth) to achieve much higher frequencies. with C2 [5]. The series combination of C1 and
These overtones can be used if the
fundamental at the desired frequency is difficult
C1C2
C2, defined as CL, is equal to . At
to produce or a higher Q resonator structure at C1 + C 2
the desired frequency is required for greater circuit resonance, assuming the reactive
frequency stability. To convert the Pierce elements dominate the circuit impedances, the
oscillator to resonator overtone operation, one base to emitter voltage gain provided by the
must add a tank circuit to the basic design to tank (Y1, C1 and C2), is 1+C2/C1. The reactance
select the desired overtone, Figure 7. This tank of C2 is usually chosen to be less than R3 and
circuit is C1 in parallel with L1. C4 is a high greater than RL. C1 is usually chosen to be less
value dc blocking capacitor. L1 and C1 are than or equal to C2. The transistor, used in an
chosen to be net capacitive at the desired emitter follower configuration, must supply less
overtone, usually the third. If this is true and the than unity gain to sustain oscillation. The
tank is inductive at the fundamental then this output can be taken directly off C2. The load
oscillator will run at the third overtone of the (RL) could also be placed in series with the
resonator. Select L1 and C1 such that: resonator as long as the resonator impedance
1 is significantly larger than the load, RL.
> F1, where F1 is the resonator
2π L1C1 The Colpitts design can be designed to
XL1XC1 operate the resonator on an overtone. C1 or C2
fundamental, Also should be made must be replaced with an LC tank circuit using
XL1 + XC1 the same techniques described for the Pierce
-j50Ω to -j150Ω at 3F1 where XL1 = jωL1 and oscillator above.
XC1 = 1/(jωC).
The Pierce and Colpitts designs are the
two most popular oscillator designs. They
require few parts, are easy to design and are
capable of high performance. VCXO (voltage
The Colpitts Oscillator using a controlled crystal oscillator) designs are
Fundamental Mode Resonator commonly implemented with the Colpitts
configuration. To achieve a broad tuning range
it is desirable to have the varactor diode in
series with the resonator. This is because this
arrangement keeps the oscillator gain
requirements and thus amplitude of oscillation
constant over wide range of varactor
capacitance. This is easily achieved in the
Colpitts oscillator since one side of the
resonator is normally connected to ground;
where as the Pierce oscillator has the
resonator placed in-between the load
capacitors.

The Butler Oscillator


Figure 8. Fundamental Mode Colpitts Oscillator
At very high frequencies, or overtone
operation, it may be difficult to operate the
The Colpitts oscillator, Figure 8, is another
resonator as a good, high Q, inductor.
popular oscillator circuit which operates the
Therefore it becomes necessary to operate the

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resonator near Fs where the resonator is will generally lose approximately 10 dB of
approximately resistive and near its minimum output power per successive harmonic.
impedance. Figure 9 is a Butler oscillator Therefore one should chose lower harmonics if
design. It is a series resonant design that also power efficiency is a design issue.
operates the resonator at low power levels.
The Butler oscillator design can be used as
a frequency multiplying oscillator by matching
the collector of the transistor to the load at a
harmonic of the oscillator frequency, Figure 10.

Figure 9. Butler Oscillator

This design uses a Colpitts structure (L1,


C1, C2) with the resonator completing the
connection of C2, and C1 to the emitter. C3 is a Figure 10. Frequency Multiplying Butler Oscillator
dc blocking capacitor and has no real effect on To eliminate the primary oscillator
the oscillation properties. In this case, at the frequency from the output , L2 is designed to
oscillation frequency, the resonator will be resonate with C7, L3 is a choke and will look
approximately resistive and therefore near Fs. like a small capacitor at high frequencies in
The LC tank, ( L1, C2 and C1 ), also selects the parallel with C7. Since the collector of the
desired fundamental or overtone mode of the transistor is shorted to ground at the oscillator
resonator. For this example, the output is taken frequency there will be no output power
off of the collector through an impedance contribution at this frequency. An added benefit
matching network which could be a narrow- of having little or no primary frequency on the
tuned tank circuit or transformer. collector of the transistor is that this minimizes
the Miller effect. The Miller impedance would
Frequency-Multiplying Oscillator effectively shunt L1 with an impedance
proportional to Ccb and the gain from base to
Design collector. Minimizing Miller effects also helps
decouple the oscillator from the load.
Incorporating TmT crystals and simple
multiplication techniques crystal controlled To make a frequency multiplier one must
frequencies to 1 GHz can be achieved. For the simultaneously design a tank circuit to shunt
self-limiting oscillators described here the the oscillator current (primary) to ground and
circuit nonlinearities will drive the loop-gain to impedance match the desired harmonic to the
one. These nonlinearities result in the load. At the desired harmonic L2 and C7
generation of significant harmonic currents. If resonate with the combination of C4, C5 and RL.
one designs a matching network to supply a The matching network therefore has a series
poor match at the oscillator frequency and a resonant and a parallel resonant frequency.
very good match at some desired harmonic of The higher order harmonics will be attenuated
the oscillator then frequency multiplication is because successive harmonics naturally
achieved. It is desirable for maximum power decrease in amplitude and the matching
efficiency to choose the harmonic with the network will provide filtering. Thus the output
2
greatest current since power goes with I . One will primarily be a single harmonic of the

SaRonix/Sandia National Laboratories/Page 6


oscillator frequency. Depending on the R3 and R4. The differential amplifier oscillator
harmonics generated by the oscillator, the design will produce predominately odd-
complexity of the matching network, the harmonics when driven heavily into
desired level of distortion, and overall efficiency compression. Therefore from a power
of the circuit, one can pick any harmonic of the efficiency standpoint this circuit can be an
primary frequency. It may be necessary to excellent tripler and a good quintupler. The odd
shunt L3 (choke) with a high value resistor (~5 harmonic generation also helps ease the
kΩ) to damp a possible low frequency mode of design constraints on the multiplier tank
oscillation caused by L3 parallel resonating with because the adjacent harmonics are already
C4 at the collector node. suppressed.

For simplicity, the oscillators presented Q2 is the Pierce oscillator transistor which
here are not necessarily the most power drives Q1 via the emitter. To maximize the
efficient possible. Applying the following rules- output power of this design, one must have a
of-thumb can dramatically improve the relatively large signal at the base of Q2 to drive
efficiency of any oscillator (or amplifier) design: the differential amplifier into compression and
1) share bias currents by putting transistors in generate the desired harmonics. To
series; 2) design each transistor to perform accomplish this C1 and C2 should be
more than one function; 3) switch transistors by approximately equal in value. The multiplier
using Class B or C configurations; 4) exploit tank will shunt the primary oscillator current to
the nonlinearities of the design or 5) ground and impedance match the desired third
combinations of the above. or fifth harmonic to the load. Using a 200 MHz
resonator with a tripler design for a 600 MHz
The Differential-Amplifier Oscillator- output can produce approximately 0 dBm of
output power with 5 mA dc current off a 3 to 5v
Multiplier supply. This design is capable of providing low
harmonic distortion by suppressing all
An example of exploiting a nonlinearity for harmonics to at least 23 dB below the desired
best efficiency or function can be demonstrated output.
in a Pierce oscillator using a differential
amplifier multiplier Figure 11. W hen using microwave transistors in this
circuit it may be necessary to place a small
capacitor (~ 1 pF) from the emitters of Q1-Q2
to ground, via a short trace. This will limit the
bandwidth of the circuit and thus dramatically
reduce the possibility of undesired oscillation
conditions that may exist near the cut-off
frequency of the transistors.

The combination of miniature size, low


power consumption and temperature stability
afforded by oscillators using TmT resonators
opens the door to new design approaches in
small, portable, high frequency equipment. As
more designers realize how simple it can be to
Figure 11. Differential-Amplifier Pierce Oscillator-Multiplier convert low frequency bulk wave oscillators to
high frequency designs incorporating these
This circuit is rather unique in that it has new devices, their use can be expected to
only one LC tank circuit (multiplier) but can increase at a rapid rate.
provide frequencies to 1 GHz. This is because ∗
of the excellent multiplying properties offered Sandia National Laboratories has a
by the differential amplifier (emitter-coupled proprietary design for high-efficiency, high-
pair). Q1 , Q2 and R7 are dc biased via R1, R2, output power oscillators for frequencies to

SaRonix/Sandia National Laboratories/Page 7


approximately 200 MHz using BAW
resonators. For more information call Kurt
W essendorf at 505-845-8817 or email at
kowesse@sandia.gov; or for license
agreement information contact Art Verardo
at 505-843-4172 or email at
aeverar@sandia.gov.

References

[1] M. E. Frerking, Crystal Oscillator Design


and Temperature Compensation, Van
Nostrand Reinhold 1978 pp. 20-30.
[2] Used by permission of Mark Stevenson,
Sawtek Inc., Orlando, Florida.
[3] Used by permission Carl Maddalone,
Chapman & Hill, Inc, New York, New York.
[4] M. E. Frerking, Crystal Oscillator Design
and Temperature Compensation, Van
Nostrand Reinhold 1978 pp. 56-63.
[5] M. E. Frerking, Crystal Oscillator Design
and Temperature Compensation, Van
Nostrand Reinhold 1978 pp. 76-79.

Additional Reading

K. O. W essendorf, “High Efficiency UHF


Oscillator for Portable Battery-Powered
th
Applications,” 14 Piezoelectric Devices
Conference and Exhibition Proceedings,
1992.
K. O. W essendorf, “High Frequency Voltage-
Controlled-Oscillator for Use W ith Inverted-
Mesa Quartz Resonators,” 1996 IEEE
International Frequency Control Symposium
Proceedings, 1996.
R. Rhea, Oscillator Design and Computer
Simulation, Prentice Hall, 1990.
B. Parzen, Design of Crystal and Other
Harmonic Oscillators, W iley Interscience,
1983.
V. Bottom, Introduction to Quartz Crystal Unit
Design, Van Nostrand Reinhold, 1982.

SaRonix/Sandia National Laboratories/Page 8

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