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Technical Education and Skills Development Authority Jacobo Z. Gonzales Memorial School of Arts and Trades San Antonio, Bian City
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MODULE CONTENT
UNIT OF COMPETENCY MODULE TITLE MODULE DESCRIPTOR : : Strip Formwork Components : Stripping Formwork Components This unit covers the knowledge, skills and attitudes in stripping formworks components and accessories for concrete work. It includes preparing tools, equipment and staging of materials and shoring and reshoring operations. : : : NC II
LEARNING OUTCOMES: Upon completion of this module, the trainee/student must be able to: 1) Prepare staging area, tools and equipment 2) Strip formworks of building components 3) Shore or/and re-shore and removal
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ASSESSMENT CRITERIA:
1) 2) 3) 4) 5) 6) Work instruction is secured from immediate superior according to company rules and regulations. Appropriate PPE is selected and used according to job requirements and OSHC specifications. Formwork components and accessories staging area is identified and prepared based on job requirements. Formwork components power, hand tools and equipment are selected and prepared consistent with job requirements. Formwork components and accessories are removed carefully, safely and sequentially. Formwork components and accessories are sorted, arranged and properly staged according to company rules and regulations/manufacturer's recommendations. Formwork components and accessories are cleaned, oiled and stored according to company rules and regulations/manufacturer's recommendations. Formwork components and accessories, which are beyond repair, are discarded otherwise repaired in accordance with company rules and regulations. Formworks components are shored and re-shored in accordance with stripping procedures.
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10) Shores are removed in accordance with standard dismantling procedures. 11) Shores, tools and equipment are cleaned, maintained and stored properly according to company rules and regulations. 12) Unexpected situations are responded to in line with company rules and regulations. 13) Daily report is accomplished according to company rules and regulations. 14) Housekeeping is performed according to safety regulations.
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CONTENTS: Company Rules and Regulations ASSESSMENT CRITERIA Work instruction is secured from immediate superior according to company rules and regulations. Appropriate PPE is selected and used according to job requirements and OSHC specifications. Formwork components and accessories staging area is identified and prepared based on job requirements. Formwork components power, hand tools and equipment are selected and prepared consistent with job requirements. Unexpected situations are responded to in line with company rules and regulations. Housekeeping is performed according to safety regulations. CONDITIONS: You must be provided with the following: 1. WORKPLACE LOCATION 2. TOOLS AND EQUIPMENT Crow bar Claw Hammer Pliers Wrench Shovel Scaffolding 3. TRAINING MATERIALS Leaning Packages Bond paper Ball pens Manuals Related References ASSESSMENT METHOD Portfolio
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Learning Experience
Prepare staging area, tools and equipment Learning Activities Read Information Sheet No. 4.11 on Company Rules and Regulations Answer Self-Check No. 4.1-1 Compare your answer key answer to the Special Instructions
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Danger
FORMWORK STRIPPING IN PROGRESS AUTHORISED PERSONS ONLY
It is preferable to restrict access to the whole floor where soffit stripping is taking place and this should reduce the quantity of signage and barricades required. Where other trades are required to work on the same floor during stripping of walls, columns or small sections of soffit, the principal contractor or employer should ensure that stringent controls are applied that prevent other persons from entering the stripping area.
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C. Removal of the formwork The period for which forms should be left in place depends upon the temperature of air, the shape and position of structural member (i.e. horizontal vertical or inclined), the nature of the loads likely to come and the character of the cement and cement paste. Generally, the use of rapid hardening cement, higher temperatures, low water cement ratio and lighter loads, will permit early removal of formwork. Under normal conditions where temperature is above 20C and ordinary cement is use, forms may be removed after the expiry of the period given below:
Particulars of the structural member a) Vertical sides of slabs, beams columns and wall b) Slabs (props or vertical supporting member left under) c) Beams soffits (props left under) d) Bottom of slabs up to a span of 4.5 m. e) Bottom of slabs above 4.5 m span, bottom of the beams up to 6 m span, and bottom of arch ribs up to 6 m span f) Bottom of beams over 6 m span and bottom of arch ribs over 6 m span
21 days
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COLUMN A Particulars of the structural member _____1. Slabs (props or vertical supporting member left under) _____2. Bottom of beams over 6 m span and bottom of arch ribs over 6 m span _____3. Bottom of slabs above 4.5 m span, bottom of the beams up to 6 m span, and bottom of arch ribs up to 6 m span _____4. Beams soffits (props left under) _____5. Vertical slides of slabs, beams columns and wall _____6. Bottom of slabs up to a span of 4.5 m.
C. 5 days
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ASSESSMENT CRITERIA Formwork components and accessories are removed carefully, safely and sequentially. Formwork components and accessories are sorted, arranged and properly staged according to company rules and regulations/manufacturer's recommendations. Formwork components and accessories are cleaned, oiled and stored according to company rules and regulations/manufacturer's recommendations. Formwork components and accessories, which are beyond repair, are discarded otherwise repaired in accordance with company rules and regulations. Unexpected situations are responded to in line with company rules and regulations. Housekeeping is performed according to safety regulations.
CONDITIONS: You must be provided with the following: 1. WORKPLACE LOCATION 2. TOOLS AND EQUIPMENT Crow bar Claw Hammer Pliers Wrench Shovel Scaffolding 3. TRAINING MATERIALS Carpentry NC II STRIP FORMWORK COMPONENTS
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Leaning Packages Bond paper Ball pens Manuals Related References ASSESSMENT METHOD Portfolio
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Learning Experience
Strip formworks of building components Learning Activities Read Information Sheet No. 4.2-1 on Removing Formwork Answer Self-Check No. 4.2-1 Read Information Sheet No. 4.2-2 on Maintenance and storage of Formworks Answer Self-Check No. 4.2-2 Perform Operation Sheet No. 4.2-1 on Stripping Formwork Compare your answer key answer to the Compare your answer key answer to the Special Instructions
Evaluate your own work using the Performance Criteria Present your work to your trainer for evaluation Keep a copy of your work for the next activities Evaluate your own work using the Performance Criteria Present your work to your trainer for evaluation Keep a copy of your work for the next activities
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Strip Formwork Given the necessary tools and equipment, you should be able to strip column/beam formwork
Steps/Procedure: 1. Prepare tools and equipment needed. 2. Prepare staging area Note:
a. Always observe safety measures because stripping form is a very dangerous work on the part of the worker. Be careful in removing the forms because the materials and fresh and concrete output when get damaged wont be used again. b. Remember that the fresh concrete can already carry its weight after 24-48 hours or more from the pour of the concrete.
3. Remove braces 4. Remove the cleats 5. Remove/pull out nails used in the 4 sides forms with the use of claw hammer, claw bar or pincer. 6. Remove tie/wires or bolts with the use of pliers or wrench. 7. Make a soft hammer strike on the form to loosen it from the concrete. Assessment Method: Performance Criteria Checklist
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Cleaning As soon as the formwork has been struck, it should be cleaned, not left until it is wanted again. Timber and plywood forms should be cleaned with a stiff brush to remove any grout; a timber scraper should be used for stubborn bits of grout. With glass reinforced plastics, a brush and wet cloth are all that should be needed. When steel forms are to be put in store or are not going to be used for some time, they should be lightly oiled to prevent rusting. Timber and untreated plywood should also have a coat of release agent applied for protection if they are not going to be re-used immediately. Any depressions, splits and nail holes should be repaired with plastic wood or similar material, followed by a light rubbing down. Before concreting, the insides of the forms should be cleaned. Where the forms are deep, temporary openings should be provided for inspection.
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Steps/Procedure: 1. Clean timber and plywood forms with a steel brush to remove any grout; a timber scraper should be used for stubborn bits of grout. 2. Apply release agent to timber and untreated plywood for protection if they are not going to be re-used immediately. 3. Repair any depressions, splits and nail holes with plastic wood or similar material, followed by a light rubbing down. 4. Keep panels horizontal and face to face when storing. 5. Mark the forms and components for easy identification on re-use. Remember: A tidy store reduces wastage, damage and losses. Assessment Method: Performance Criteria Checklist
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LEARNING OUTCOME NO. 3 CONTENTS: Shore and reshore removal ASSESSMENT CRITERIA
Appropriate PPE is selected and used according to job requirements and OHSA specifications. Formworks components are shored and re-shored in accordance with stripping procedures. Shores are removed in accordance with standard dismantling procedures. Shores, tools and equipment are cleaned, maintained and stored properly according to company rules and regulations. Unexpected situations are responded to in line with company rules and regulations. Daily report is accomplished according to company rules and regulations.
CONDITIONS: You must be provided with the following: 1. WORKPLACE LOCATION 2. TOOLS AND EQUIPMENT Crow bar Claw Hammer Pliers Wrench Shovel Scaffolding 3. TRAINING MATERIALS Leaning Packages Bond paper Ball pens Manuals Related References ASSESSMENT METHOD Portfolio
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Learning Experience
Shore or/and re-shore and removal Learning Activities Read Information Sheet No. 4.3-1 on Shore and reshore removal Answer Self-Check No. 4.3-1 Compare your answer key answer to the Special Instructions
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Typical frame shoring Remove Reshores or Backshores Reshores can be removed after the supported slab or member has attained sufficient strength to support all loads transferred to it. Removal of reshores must be carried out with care to avoid subjecting the structure to impact loads. Carpentry NC II STRIP FORMWORK COMPONENTS
Date Developed: May 21, 2011 Developed by: Glenn F. Salandanan Document No. Issued by:
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