the expertize power power the expertize to challenge the future

ENGINEERING AND DESIGN INSTITUTE FOR OIL REFINERIES AND PETROCHEMICAL PLANTS

to challenge the future the expertize power

to challenge the future

PLOIESTI - ROMANIA

the expertize power to challenge the future

HISTORY
H I S T O R Y

IPIP - the Engineering and Design Institute for Oil Refineries and Petrochemical Plants
is a Romanian company with a large range of capabilities and experience in the development of the petroleum, hydrocarbon processing and petrochemical industries as well as of their related fields. For almost 50 years, not only in Romania but also in the southeast of Europe, IPIP was the only design institute for refineries and petrochemistry, and acquired a high prestige due to the recognized quality of its specialists and achievements.

In October 1999 IPIP became a private firm as all its shares was acquired by PETROCONSULT S.R.L, a private company, well recognized in Romania and overseas. This important change, joints the best features and capabilities of the two companies, allowing them to strive together for excellence and to enforce their permanent efforts for their customers satisfaction.

The Shareholders' General Assembly, assisted by the Administration Board led by the President ensures the management of the activities. The Technical Division is the true heart of IPIP , being the place where the project comes to life.

The Marketing Commercial Department is the interface with customers by offers, prequalification documents for auctions, institute presentation on Fairs and Expositions, and promotional materials, catalogues etc. The Human Resources Department is concerned with the working conditions and social relationship, general management at IPIP's level, personnel's professional orientation, reconversion and promotion, multiqualification and restructuring.

GENERAL SHARE HOLDERS' MEETING

ADMINISTRATION BOARD

QA/QC DEPARTMENT

GENERAL MANAGER

LEGAL ADVISOR

Technical Division

Human Resources Division

Marketing-Sale Division

Supporting Services

Financial Accounting Division

VOC Inspection Organism

Certification Organism IPIP CERT

O R G A N I Z A T I O N 1

ORGANIZATION

O R G A N I Z A T I O N

The Technical Divisions constitute an integrated unit, running on a matrix system, which includes specialized engineers, designers and draft persons to support the needs of all running projects. The Technical Divisions are working exchanging information with each other and in direct cooperation with the Project Management. Specialist engineers are working within an integrated computer software environment (in both 2-D and 3-D Plant Design Systems) with software and hardware support from the Computer Coordinating Compartment.

Technical Department Organisation Chart TECHNICAL DIVISION

Process Department

Cost Estimating Office

Piping & Machinery Department Planning & Cost Control Office

Project Management

Electrical & Instrument Engineering Department

PDS Compartment

Civil Department Environmental Department Equipment Department

IPIP offers services for a wide range of markets, such as:

Petroleum refineries, oil transportation, storage and terminal installations Petrochemical and chemical facilities Petroleum and natural gas pipelines and associated facilities Industrial waste water treatment Environmental, safety and ecological studies and engineering Biodiesel Smaller individual industrial projects Civil/Industrial construction, Infrastructures.

The large spectrum of engineering activities offered by IPIP includes, without being limited to:
Site survey for data acquisition Feasibility, process studies Environmental impact studies Process optimization Main item technical specification Technical documentation for Authorities Basic design for budgeting and for tendering EPC contracts Multidisciplinary Detailed engineering Tender documents for plant construction Procurement services Engineering assistance to construction and start-up Project Management Services Training Services Inspection of installations, fuel stations for volatile organic compounds (VOC).

IPIP founded as an independent structure IPIP-CERT, with activities in certification of the third party (independent of customer and supplier) for the products in the field of pressure equipment and plant mounting according to applicable regulations and reference national and international standards.

S E R V I C E S 3

SERVICES

F A C I L I T I E S

DESIGN FACILITIES
SOFTWARE
The entire activity of IPIP is assisted by the most suitable IT tools, among which we have to mention some of the dedicated Software Packages:

D E S I G N

CAE Software List:

PROCESS ENGINEERING Process Simulation - ChemCAD, PRO II Heat exchanger software - STX by Heat Transfer Consultants, Inc. Fired Heaters simulation - FRNC-5PC by PFR Engineering Systems, Inc. Pipe network calculation - PipeNet MECHANICAL ENGINEERING Pressure Vessel Design & Analysis - PVElite by COADE, Tank PIPING ENGINEERING AutoPlant Piping 3D by Bentley PDS version: 7.0 Cesar CIVIL ENGINEERING Civil: SpaceGass, MathCad Structural Steel: SpaceGass, MathCad Arhitectural: ArhiCad INSTRUMENTATION & ELECTRICAL ENGINEERING Intools Masonailan, Fisher, Spink, DocWin, Ecodial, Spider, Eplan Elcad

CADD Software List:

AutoCad Microstation

The Quality Assurance Department

(QA/QC) coordinates the implementation and maintenance of the quality system in IPIP. The quality system adopted by IPIP is based on the Quality Manual, procedures, instructions and quality recording following implicitly the requirements of ISO 9001:2000 standard.

We are committed to: Ensuring Health, Safety and the Environment have a high priority in all our activities. Implementing and maintaining a Health and Safety Management System that complies with relevant industry regulations. Implementing and maintaining an Environmental Management system. Complying with applicable legislation, together with relevant international standards, codes of practice and client requirements in respect of occupational health, safety and the environment. Supporting our employees by providing training and development of HSE knowledge and skills. Promoting the benefits of a healthy lifestyle amongst our employees.

Q U A L I T Y , 5

H E A L T H ,

S A F E T Y

primary target and it has always worked to the highest health, safety and environmental standards, providing quality services for its Customers.

A N D

Health, Safety and the Environment (HSE) is IPIP's

T H E

E N V I R O N M E N T

QUALITY, HEALTH, SAFETY AND THE ENVIRONMENT

F A C I L I T I E S

OFFICE FACILITIES
IPIP head office location is in the centre of Ploiesti town, 18 Diligentei Street having an useful surface of 5435 m2: offices 3400 m2 archives 267 m2 meeting hall 81 m2 protocol offices 63m2 library 80 m2

O F F I C E

TELECOMMUNICATION
Videoconference
- fully equipment room based upon ISDN lines

Data Communications
- e-mail & file transfer through the Internet (corporate access with domain ipip.ro)

IPIP has over 50 years of refining experience and has successfully delivered a vast number of projects throughout in Romania and abroad.
The Institute assured engineering and commissioning more than 400 process units as well as a multitude of associated utilities, offsites and auxiliary facilities. The design activities have included also workshop drawings for refinery, petrochemical and chemical plant equipment and tank farms. In last years IPIP realized a vast number of engineering projects for refinery revamps, by implementation of new processes or revamping of the existing units to obtain products as per European norm requirements.

R E F E R E N C E 7

REFERENCE

R E F E R E N C E

RELEVANT ENGINEERING PROJECTS IN ROMANIA

ARPECHIM REFINERY MTBE Plant C4 Selective Hydrogenation (diene hydrofination) Revamp of Visbreaking into SOAKER Visbreaking Unit FCC Naphtha Metoxilation Unit (TAME production) FCC Heavy Naphtha Hydrodesulphurization, ISAL UOP Process Hydrogen Plant Retrofitting of an existing Hydrotreating Unit to ultra low Sulphur- Diesel Production ( 10 ppm) Offsite Facilities for Hydrogen Plant and VGO Hydrotreating Unit DCS Implementation for All Process and Offsite Units.

PETROBRAZI REFINERY Revamp of Atmospheric and Vacuum Distillation Unit Revamp of Fluid Catalytic Cracking Unit DCS and ESD Implementation for All Process and Offsite Plants TAME Unit Implementation of Continuous Catalyst Regeneration for Catalytic Reforming Unit Revamp of Petroleum Product Rail Tanker Rack Revamp of Coke Cutting System PETROTEL LUKOIL REFINERY Revamp of Atmospheric and Vacuum Distillation Unit 3 Revamp of Kerosene and Diesel Hydrotreating Unit Revamp of Amine Treating and Sulphur Recovery Unit Revamp of Flare Gas Recovery Unit DCS and ESD Implementation for All Process and Offsite Plants FCC Naphtha Hydrodesulphurization Unit Revamp of Naphtha Hydrotrating Unit Revamp of Fluid Catalytic Cracking Unit Revamp of Delayed Coking Unit Hydrogen Plant (SAT LINDE Licence) Revamp of C5-C6 Isomerization Unit and Gas Fractionation (Parlsom Technology for Isomerization Unit) Revamp of Catalytic Reforming Unit( Packinox effluen-combined feed implementation) DCS Implementation for Nitrogen Plant MTBE and TAME Unit 8

RELEVANT ENGINEERING PROJECTS IN ROMANIA

Implementation Continuous Catalyst Regeneration for Catalytic Reforming Unit LPG Truck Tanker Loading Rack Reconstruction of Waste Water Treatment Unit and Cooling Water System Revamp of Energetic System Revamp of Fire Fighting System Administration Monitoring of Petroleum Products and Utilities, and Automatization of Tank Farms

RAFO ONESTI REFINERY Gas Oil Hydrodewaxing Unit New MTBE/TAME Unit New Loading/Unloading Facilities Increase of Catalyst Volume for Diesel, Kerosene, Gas Oil Hydrotreating Units DCS Implementation for Ethers Unit

DARMANESTI REFINERY Vacuum Distillation for Road Bitumen Plant PETROMIDIA REFINERY Automatic In-line Blending Gas Oil Unit Gas Oil Vacuum Drying Unit Road Bitumen Plant Vapor Recovery Unit on Truck and Rail Rack Mild Hydrocracking Plant

STEAUA ROMANA-CAMPINA REFINERY Basic Design for Diesel Hydrodesulphurization Unit Revamp of Waste Water Treatment Unit

EXPUR SLOBOZIA Biodiesel Plant

PETROM SA MEMBER OF OMV GROUP ROMANIA Revamp of Petroleum Product Storage Farms (28 locations) Revamp of Fuel Distribution Stations Evaluation Fire Fighting Sistem in Petrom's Storage Farms (32 locations) 9

R E F E R E N C E

R E F E R E N C E

RELEVANT ENGINEERING PROJECTS ABROAD

SYRIA Banias Refinery, 6 milions t/y Banias Refinery Expansion: Light Naphta Izomerization Kero Hydrotreating Revamping Mild Hydrocracking LPG Recovery Unit LPG Merox Kero Merox New LPG filling station New Cooling Tower Storage Tanks Basic Design for Revamping the Existing Crude Distillation Unit, Amine Treating Unit, New MTBE Storage, New Filling Station Jbissa Gas Plant, 3.3 milions Ncm/day Gas Pipelines Jbissa - Homs (extension), Homs - Zara (new pipeline) Al Furat Modular Production Facilities Petroleum Product Storages for Lattakia and Tartous

JORDAN Aqaba South Petroleum Installation Project Zarqa Refinery Extension to 2.5 milions t/y

PAKISTAN Karachi Refinery, 1.5 milions t/y Karachi Lube Oil Complex, 0.1milions t/y

TURKEY Central Anatolia Refinery, Kirikkale, 5 milions t/y

ALBANIA Ballsh Lube Oil Complex, 30000 t/y

NIGERIA Demin Water Plant Port Harcourt Refinery 10

RELEVANT ENGINEERING PROJECTS ABROAD

TURKMENISTAN Sovetabad Gas Gathering and Purification, 60 milions Ncm/day

QATAR NPCC Co. Detailed Design for Equipment Vessels, Columns

SWIZERLAND Emerson Process Management, DCS configuration and implementation

TRAINING COURSE:
DCS operators (using DCS software companies like: Honeywell, Emerson, Yokogawa and others) PDS operators for 3D modeling in design engineering process Petroleum Processing - basic processes Natural Gas for civil purposes, operation manual for gas consumers Training operation, precommissioning, commissioning, start-up for different units in refinery (FCC, AVD, RC etc.) Periodical upgrading and updating of refinery operator knowledge for revamping and new process units

R E F E R E N C E 11

R E F E R E N C E

REFINERY PROCESS UNITS

PROCESS UNIT ELECTRICAL DESALTING ATMOSPHERIC AND VACUUM DISTILLATION VISBREAKING DELAYED COKING HYDROTREATING - NAPHTHA, KEROSENE, GAS OIL VGO HYDRODESULPHURIZATION HYDROCRACKING HYDROGEN PLANT SWEETENING CATALYTIC REFORMING FLUID CATALYTIC CRACKING GAS FRACTIONATION AROMATIC SEPARATION XYLENE ISOMERIZATION LUBE OIL - DISTILLATION, HYDROFINISHIG PROPANE DEASPHALTING FURFURAL REFINING SOLVENT DEWAXING WAX DEOILING ASPHALT BLOWING MEA & DEA GAS TREATING N-HEXANE /N-HEPTANE SOLVENT SULPHUR RECOVERY NATURAL GASOLINE STABILIZATION MTBE TAME REREFINING of WASTE LUBE OIL ADDITIVES C4 CUT HYDROGENATION N-PARAFFINS SEPARATION CAPACITY 600.000 6.000.000 t/y 180.000 6.000.000 t/y 460.000 1.200.000 t/y 300.000 450.000 t/y 87.000 1.100.000 t/y 1.200.000-1.924.000 t/y 200.000 t/y 1.700 6.300 t/y 28.000 464.000 t/y 87.000 835.000 t/y (220.000 1.800.000 t/y) 20.000 250.000 t/y 3.000 300.000 t/y 160.000 300.000 t/y 32.900 1.500.000 t/y 120.000 340.000 t/y 21.000 360.000 t/y 15.000 260.000 t/y 80.000 90.000 t/y 30.000 300.000 t/y 38.000 1.875.000 t/y 8.000 n-hept 10.000 n-hex t/y 8.000 40.000 t/y 260.000 t/y 36.400-39.000t/y 67.500 t/y ethers 120.000 t/y 500 17.000 t/y 40.000 t/y 8.000 100.000 t/y NO UNITS 17 units 49 units 6 units 9 units 27 units 3 units 3 units 8 units 9 units 13 units 7 units 11 units 25 units 5 units 12 units 8 units 9 units 8 units 2 units 12 units 14 units 1 unit 15 units 1 unit 3 units 4 units 1 unit 4 units 1 unit 1 unit

t e p t c t f

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the expertize power to challenge the future

Contact person: Georgian MARZEA Marketing - Commercial Manager tel: 0040 724 575621 e-mail: marzeageorgian@ipip.ro marketing@ipip.ro

www.ipip.ro

the expertize power to challenge the future

18, Diligentei str., 100575, Romania Tel: +40-244-511566, 513098, 545151 Fax: +40-244-515361 E-mail: ipip@ipip.ro Website: www.ipip.ro

Edited by IPIP 2006