Industrial

Training
By Bhakti Vastrad

Report

Guide
Prof. B.D.Shejal

Department of Electronics Engineering Walchand Institute of Technology Solapur CERTIFICATE

This is to certify that industrial training report in SUVARN ENTERPRISES BY

BHAKTI VASTRAD It is hereby approved by the partial fulfilment of bachelor engineering in electronics engineering.

S.A.HALKUDE Principal

Prof. B.D.SHEJAL (Project Guide)

Dr.S.R.GENGAJE (H.O.D ,Electronics)

DEPARTMENT OF ELECTRONICS ENGINEERING WALCHAND INSTITUTE OF TECHNOLOGY SOLAPUR 413006. 2010-2011.

Index

Sr.no 1 2 3 4 5 6

Title Company Profile Technology Used Training Module Analysis and Operation Trainer Details Certificate by company

COMPANY PROFILE
A Sterling company, Suvarn Enterprises, is engaged in Manufacturing and Designing a wide range of Panel Logics and Associated Electronics. Catering to the various needs and applications of the Electronic industry, we are noted for quality, innovation and customization. With prompt delivery and world class service as our forte, we have consolidated ourselves amongst the top players in the industry. Our core competency lies in Designing and Manufacturing a wide range of Panel Logics, Control Panels and Control Panel for ETP, SPM Machine Control Panel, Boiler Control Panel and Plasma Welding SPM Torch. Our products are being used prominently by the Electronic industry. With our Qualitative Products and Customer Oriented Services, we have consolidated ourselves as an extremely reliable, customer oriented company with a record of high quality products and timely delivery. Our uncompromised efforts towards customer satisfaction and adherence to corporate ethics has made possible for us to establish a strong client base across the country.

QUALITY ASSURANCE: At Suvarn Enterprises, Quality is our priority while designing and manufacturing our products. All products are manufactured in accordance to the globally acceptable quality standards. We procure raw material from reliable dealers to ensure the quality of the products. Further, every single product has to pass our quality control test before getting delivered. OUR STRENGTHS: 1. Infrastructure: Our robust infrastructure allows us to take up bulk orders and provide on time delivery. We use the latest technologies to manufacture our products and provide the best to our customers. Our expert team of professionals works in close coordination with the clients to offer specialized services.

2. Wide Distribution network: Our wide distribution network spread all across the country enables us to provide prompt services to our customers. Our network also enables us to cater to bulk orders on time. 3. Research & Development: Our R&D Department is constantly involved in improvising the quality of our existing products and services. 4. Competitive Pricing: We adopt cost effective methods of production and offer our products at very competitive rates to provide our customers qualitative products and value for their money. OUR FACILITIES: We have in house facilities for Fabrication of Control boxes, up to IP-54/55 standards. We provide standard available fabrication also of reputed makes like Rittal India Pvt Ltd, Eldon CS Enclosures Pvt.Ltd, BCH (Bharatiya Cutler and Hammer) Electric Ltd, etc, depending upon Customers requirement. Inhouse facilities for Powdercoating/Liquid/Polurethene painting with seven tank cleaning process. Factory plot of 10000sq.ft with 8500 sq.ft buildup space for Assembly of Control Panels. Our Panels have been tested by third party inspectors like ARAI, MECON and Mukand Mecnally as per ISI standards.

OUR CLIENTS
With our determination and uncompromised efforts towards the fulfillment of our vision, we have catered to a large number of clients across the country. We wish to collaborate with more trading companies, exporters and agents to form a mutually beneficial business relation. Some of our invaluable clients include: AMPTRONICS BRICMONT & INDIA PVT.LTD/AB PLAN CENTRI EXPERT ENGINEERS CHEMION ENGINEERING AGENCIES EATON FLUID POWER LTD FORBES MARSHALL PVT.LTD J.N MARSHALL PVT.LTD SPIRAX MARSHALL PVT.LTD MASTERMIND EQUIPMENT SIDDHALALAXMI ENGINEERING PVT.LTD SIDDHARTH ENGINEERING SOVEREIGN TECH ENGINEERING SERVICES PVT.LTD SPARKLINE EQUIPMENTS PVT.LTD TAL MANUFACTURING SOLUTION LTD

Technology used
PROGRAMMABLE LOGIC CONTROLLERS SUVARN ENTERPRISES, Authorized system house for L&T PLCs. The LX series is a family of small, modular programmable controllers from L&T.They delivers power and flexibility with a wide range of communication configurations, user features and memory options. The whole series is equipped with advance control functions and available up to 1600 I/Os. The series has a common architecture and Programming software LX Soft. LX series comes as LX7,LX70 ,LX700. LX7 Series: The perfect controller for simple applications. This little powerhouse is compact yet it's big on performance--providing high-speed advanced networking and a full suite of control capabilities.

Features of LX7S: Control 10,14,20,28,40,48 digital I/O points 2 serial ports (1 RS-232C, 1 RS485 with Modbus RTU) Program memory size up to 2K words Built-in backup flash memory Built-in HSC, Pulse output(for TR output module only)

Features of LX7:

Basic control to 28, 48 points and up to 104 digital I/O points Enable 2 expansion module 2 serial ports (2 RS232C/RS485 with Modbus RTU Program memory size up 9K words Built-in HSC, Pulse catch, Pulse output (for TR output module) Built-in real-time clock, PID function

LX70 Series: Whatever your control needs are, you will find an answer with the LX70 series. The LX70 is filled with features and options designed to handle an extensive range of applications. Advantages of the LX70 include: Scalable program memory and backplane options to ensure you only buy what you need. A wide range of optional I/O modules to match your machines' unique specifications. Run time editing for faster machine start-up, commissioning and process improvements, without costly down-time

Features of LX70: Fast, powerful processor High speed basic instructions-performance-0.2sec/STEP Control up to 384 digital I/O points. The 12-slot LX70 allows up to 384 points (192 points using terminal blocks)

Various I/O types and specialty modules Digital In : 24V dc (16 point, 32 point), 110V ac, 220V ac. Digital Out : relay, transistor (16 point, 32 point), SSR, combo I/OSpecial I/O: A/D (8Ch,4Ch), D/A (4Ch, 2Ch), RTD (4Ch), TC(4Ch), PULSE (4Ch HSC) SCU (2Ch Serial Data Comm. ) and link network Range of I/O base options (up to 12 slot) When configuring a system, PLC LX Series enables you to choose a backplane from 2, 3, 5, 6, 8, 10, and 12 slots High capacity programming and memory backup option Program memory size is from 9.6k words (LX70-CPU70P1) up to 20k words (for LX70-CPU70P2). Built-in flash EEPROM retains all ladder logic Built-in PID capabilities Supports 8-loop PID controls (Only for LX70-CPU70P2 module) Built-in RTC (Real Time Clock): Built-in real time clock supports programming by time and date. (Only for LX70-CPU70P2 module) Built-in RS 232C and RS 485, 2port (LX70-CPU70p2 module). Two communication channels for simple connectivity to computers, operator interface, modem and other controllers to exchange large volumes of data with high speed. COM2 port supports user defined communications to connect you to barcode readers, inverters, modbus slave, or servos. (Binary communications available) Superior diagnostics Self-diagnostics to minimize system errors LX Soft programming software: LX Soft programming software lets you create, modify and monitor CPU, forced I/O, I/O configuration. It is a powerful,easy-to-use tool for program upload/download Data memory up to 4K words 28 basic and 147 advanced instruction LX 700Series: The LX700 series give you the capability to control a medium scale system with ease. With Its remote I/O and various networking configurations, it is best suited for applications combining multiple devices spread over a large installation.

Hardware Features: Control up to 1600 Digital I/O points Flexible and specialty I/O modules Range of I/O base options (from2 to12 slots) Built-in Real Time Clock (RTC). & 8 loop PID control Up to 96 slave nodes can be connected using Remote I/O Master and Remote I/O slave Peer -Peer communications for data sharing and remote programming possible with MW-LINK module Serial Communication Unit (SCU) comes with 2 serial ports for additional communication requirements 2 serial ports (RS232C/RS485 with Modbus RTU/User defined protocol) with baud rate up to 38400 bps Performance Features: Fast, powerful processors. High-speed basic instruction execution 0.2 micro-sec. Program memory of 20K with built-in flash EEPROM backup. Data memory of 7K.Built-in PID control.

AC INVERTER DRIVES
SUVARN ENTERPRISES, Authorized system house for L&T AC-DC DRIVES.L&Ts new generation YASKAWA AC Drives incorporate the latest technological advancements in AC induction motor speed control. Control methods include V/f, open loop vector and closed loop vector control for speed regulation choices. All drives are equipped with a standard LED display. YASKAWA has three different models of AC Drives as J7, V7, F7. J7 Micro Size OEM Drive: The J7 drive is a general purpose Ac drive; its sine wave PWM design provides low motor noise and high starting torque, with a current overload rating of 150% for 60 seconds. V/F control makes this drive suitable for most general applications. The J7 drive is feature-packed, economical and compact. An optional RS-485 Modbus RTU serial communication port is available.

FEATURES:

Full range automatic torque boost function to deliver outstanding Starting torque. High speed current limiting function for triples operation. Slip compensation function for excellent speed regulation. Copy keypad function for convenient parameter storage. Speed search function for automatic restart after power loss. Compact space saving design with uniform height of 128mm on all models.

V7- Multi functional Industrial Drive: The V7 is a high performance Ac drive for induction motor.This PWM design provides low motor noise and high starting torque. It provides best speed regulation by two control methods, V/HZ and open loop vector control. The V7 is intended for constsnt torque application, with current overload rating of 150% for 60 sec.

FEATURES:

Vector control without feedback can deliver excellent starting torque and performance. High speed current limit function to eliminate nuisance trip. Copy keypad function for convenient parameter uploading and downloading. Digital operator interface for easy and quick configuration. Speed search function for automatic function after restart after power loss. Dynamic breaking transistor is standard for low cost braking with optional resistor.

F7- Industrial Workhorse Normal And Heavy Duty: The F7 drive is the Industrial Workhorse of adjustable frequency drives.It is intended to handle every conventional drive application found in the typical industrial manufacturing plant-from simple variable torque pumping to sophisticated networked material handling.With excellent performance and a wide array of configurations and options, F7 drive can be the single drive platform for an entire facility.

FEATURES:

Communication opton that support all major industrial networks. Constant or variable torque operation for the flexibility to handle all industrial applications. Rotational and static auto-tuning for ease of motor configuration.High slip braking reduses installation cost and eliminates the need for additional braking. Closed or open loop vector can deliver outstanding starting torque and performance. High speed current limiting to prevent nuisance trips.

SOFT STARTERS SUVARN ENTERPRISES, Authorized system house for L&T soft starters.L&T introduces a new range of Soft Starters-SUPERNOVA.The range extends from simple soft start control devices to advanced systems that match complex requirements. SUPERNOVA Series comes as CSX Series, CSXi Series, EMX3 Series. CSX Series Soft Starters: CSX Series Soft Starters provide soft start and soft stop control for new or existing motor control centers. These starters are compact and include a built-in bypass contactor to eliminate heat dissipation during run.

Features: Compact design, small footprint Built-in bypass contactor Easy installation and operation Complements existing motor protection Ratings from 7.5kw to 110kw CSXi Series Soft Starters: CSXi Series Soft Starters have a comprehensive motor starting and protection system with a built-in bypass contactor. In addition to constant current start control,CSXi soft starters provide advanced motor thermal modeling and a range of protection functions.

Features: Compact design,with built-in bypass contactor Essential motor protection Selectable soft starting profiles Ratings from 7.5kw to 110kw. Flexible communication options. EMX3 Series Soft Starters: EMX3 Series Soft Starters come with total motor starting solution, combining high-level functionality with flexibility and ease of use.For advanced applications,an extensive range of functions makes the EMX3 suitable for nearly all motor starting and control requirements.

Features: Advanced soft start and soft stop control Protection functions operate even when bypassed External input/output for remote management Fully programmable auto start and auto stop LCD display for programming and monitoring

Training Module
We have completed our training in the company Suvarn enterprises during the month of December 2009 for 15 days.

Analysis and operation

Boiler Control Panel: We manufacture sturdy and reliable Boiler Control Panels specially designed using PLC control logic with Sequence controller. These Boiler Control Panels are equipped with adjustable reset ratio and reaction time to prevent short cycling. Our Boiler Control Panels come with an adjustable minimum water temperature and an optional outdoor starter.

Control Panel for ETP: We manufacture high on performance control panel for ETP, specially designed for monitoring & controlling industrial effluents. The control panel comprises of power control modules that supply and monitors Electric power to the treatment plant.

Panel Logics:

We manufacture customized Panel Logics, which act as the controlling center for a wide range of automated processes and systems. These specially designed Panel Logics contain multiple inputs and outputs to simulate switches. These Panel Logics are highly durable and can be programmed to offer computer enabled interfaces and network options.

Process Control Panels: We offer highly reliable Process Control Panels, with specially designed PID controllers housed in the same. We are capable of offering customized Process Control Panels. The embedded PID controllers describe how the Panel changes the value of its output and thereby brings the device to a desired state. Highly efficient, these are used for a range of electronic applications.

SPM Machine Control Panel: We manufacture SPM Machine Control Panels, based on the specifications as laid down by the customer. These SPM Machine Control Panels are designed as Hydro-Pneumatic Machines to work on the Electrical Switchgear Logic.These application specific Machine Control Panels are widely used in a range of industrial and machine control.

Plasma Welding SPM Torch: We also offer Plasma Welding SPM Torches, specially designed to feed power through a DC Motor. These Plasma Welding Torches can be customized for light duty, medium duty and heavy duty applications. Straight barreled and water cooled, these Plasma Welding Torches are highly reliable, cost-effective and are widely used for a range of electronic applications.

PLC Panels: PLC panels with power wiring for machine tool industry for sequencing.

Power MCC Panel: Power MCC Panel,compartmental type.Steel rolling mill application.

Desk Type Control Panel: 3- Roll calendering control panel.Houses 3 numbers of DC motor speed controllers.

PDB Panel: Power Distribution Panel for hydraulic power pack,test start.

Trainer Details Vikas Aglave B.E.Electronics Contacts:9923139219