Professional Documents
Culture Documents
317±322, 1999
# 1999 Elsevier Science Ltd and IPMA. All rights reserved
Printed in Great Britain
0263-7863/99 $20.00 + 0.00
PII: S0263-7863(98)00048-9
A summary of the principal characteristics, problems, limitations and bene®ts of the integration
of quality systems based on the ISO 9000 in Chilean construction projects, is presented. These
implementation processes were carried out by dierent construction companies with no previous
experience on quality systems or ISO 9000, at the requirement of one owner. The particular and
general characteristics of the processes and the lessons learned are analysed according to the
appraisal of the dierent participants. Special focus is given to the impact that quality systems
had on the relationship between the owner and its contractors. Finally, some recommendations
are proposed for a successful integration of quality systems in construction projects, as well as
for future implementations in countries with limited experience on this regard. # 1999 Elsevier
Science Ltd and IPMA. All rights reserved
Keywords: quality systems, ISO 9000, construction projects, owners' requirements, construction procurement
A 2 2 3 2 2 2
B 0 1 2 1 0 1
C 0 2 2 2 0 1
D 1 1 0 1 0 1
E 0 1 1 1 0 1
Totals 3 7 8 7 2 6
318
Quality systems in construction projectsÐthe Chilean case: A Serpell
considered concluded when speci®c planned objectives . An intensive all-level training program at work was
were reached. Then it was possible to continue with developed, with the objective of reducing the lack of
the development of the next phase. knowledge and experience in the use of the concepts
and techniques that sustain the application of a QS.
. A permanent evaluation of the learning and progress
of participants was performed, and a periodical
Characteristics of the implementation process evaluation of the training program was carried out.
The QS implementation introduced changes in dier- . Knowledge matrixes were developed, in which each
ent aspects of the organisations involved in the pro- member of the organisation was associated to the
cess. Interviews served to analyse the impact of this needed quality knowledge and abilities.
changes and to identify ideas for improving future im- It is also important to underline that the results
plementations. In the next sections of this paper, the obtained by one contractor that extended the training
main issues observed are discussed. programs to direct labour levels were not better than
those which only trained down to foremen level. This
Characteristics associated with the organisational situation was basically due to the lack of workers'
structure of the work interest, to the work pressure produced by the short
construction time allowed, and to the lack of appropri-
Concerning their organisational structure on site, con- ate incentives.
tractors had to incorporate a Quality Assurance and
Control Oce (QA/QC), which was directly under the
control of Project Management. Contractors' site or-
ganisations were quite similar, but dierences were Barriers or limitations
found in their support towards the QA/QC oce
which depended on the magnitude of the project and At the beginning of the QS implementation processes,
on each contractor's commitment to the QS. both cultural and operational barriers were observed,
The principal novelty for the owner's organisation, some of which could not be surpassed and notably
was the inclusion of site quality auditors in charge of aected the success of the processes. The most import-
assuring the eectiveness of the contractors' quality ant faced by the contractors were as follows:
systems. Due to the lack of experience of contractors . Lack of knowledge of the concepts and tools of QS
and indeed of their own, they had to be very ¯exible systems.
and appeal to the good faith of contractors to achieve . De®cient communication of objectives to personnel.
this purpose. . Unlinked implementation processes between the
main oce and the site.
. Improper organisation of the company, not ade-
Characteristics related to incentives quate for the implementation process.
In order to motivate and achieve the workers' commit- . Lack of real commitment, leadership and interest of
ment to the system, the contractors took some of the the company's top management.
following actions: . Problems with the de®nition of the QS project scope
. Key implementation processes personnel received due to inexperience in the topic.
monetary and non-monetary incentives. . Lack of interest and commitment of site personnel.
. There was a permanent presence of management on Furthermore, particular barriers faced by project
site to show commitment to the quality system. managers at the construction sites were as follows:
. Supervisors were consulted about operating pro-
cedures and they participated in the elaboration of . Lack of knowledge about the company's quality
manual and procedures.
procedures associated with their jobs.
. Short project completion times.
. Objectives pursued through the implementation of
. Lack of participation in the elaboration of oper-
QS were communicated in a clear and precise way
ational and administrative procedures.
to site personnel.
. Insucient knowledge of project documents, a fact
. Personnel were convinced that training on QS would
that produced an inadequate handling of changes
provide them with better quali®cations for future
and supplies as well as late detection of design qual-
jobs.
ity problems.
The main incentive given by the owner to contrac- . Bad attitudes in front of the system's application.
tors, was the promise to incorporate them into a `short . Lack of knowledge and expertise in the construction
list' for future projects. In spite of this incentive, con- market, in order to involve designers, suppliers and
tractors were not very convinced of the bene®ts of QS subcontractors in the process.
and the system was only seen as an owner's contrac- . Natural rejection of the system due to the extra
tual requirement. As a direct consequence of this, none eorts that its implementation implied.
of the construction companies was able to maintain . Lack of quali®ed personnel on quality and quality
the application of the system beyond the time speci®ed systems in the construction market at all levels.
by the contract.
The owner's sta also faced several important bar-
riers which are mentioned below:
Characteristics related to training . Rejection of the QS by owner personnel.
The contractors took several actions to confront the . Insucient management of changes and supplies
training needs of personnel, as follows: that aected the owner/contractor relationship.
319
Quality systems in construction projectsÐthe Chilean case: A Serpell
. Improper training of the contract administration . Once the system was put under way and accepted, it
team. increased the order and the speed in the projects
. Insucient control of the main parameters of pro- progress.
ject management: quality, time and cost. . Trust between the hierarchic levels on site increased
. Divergence of objectives inside the owner's team. considerably.
. Weaknesses in the creation of owner/contractor . A re-evaluation of workers' responsibility, image,
teams. and ethics by professionals was achieved.
. The disappearance of the classic antagonistic point
of view about work inspection for workers and fore-
men was encouraged.
Particular problems of the implementation Bene®ts perceived by the owner's sta from the im-
processes plementation of QS's are mentioned below:
The principal problems as identi®ed by contractors' . The relationship owner/contractor shifted to an
personnel are shown in detail in Table 3. The answers issue of mutual trust.
have been individualised by each project. . The combination of the QS with the organisational
According to the owner's personnel, the following structure of the owner reduced the `work dead
problems were associated with the contractors' per- times', due to better decision making on site.
formance: . Re-work was reduced due to the fact that the per-
. Diculty for generating commitment of site person- sonnel became conscious of a greater responsibility
nel to the system. on the quality of their assigned tasks.
. Contractors demonstrated severe diculties in the . The management of changes and/or modi®cations
management of system documentation and in the was improved.
maintenance of the system ®les. . The completion of tasks was documented and regis-
. Lack of initiative of contractors to begin with the tered in detail, reducing the possibility of subjective
implementation process, that ampli®ed the impact of interpretations.
the short construction completion time.
Success factors
Bene®ts of the system The processes were also supported by success factors
The most relevant bene®ts as perceived by contractors' or positive aspects found in the cultural characteristics
professionals are shown in Table 4. Foremen also of the members of the construction companies, which
added the following bene®ts: should be taking into account for future QS implemen-
320
Quality systems in construction projectsÐthe Chilean case: A Serpell
tation processes. Among the most important factors . To promote by incentive, ISO certi®cation of sup-
mentioned are the following: pliers and service companies, as well as the involve-
ment of designers and subcontractors.
. Local companies showed high levels of personal
involvement in their human relationships. Their re-
lationships with owners, suppliers, and personnel
were based on seriousness and honesty.
. There were adequate levels of self-examination Related to training
between the professional and management levels. Contractors developed several training activities:
. Many workers felt very identi®ed with their compa-
. To increase the quality of persons in charge of the
nies, a fact that was used for motivation purposes.
training program.
. To continue with training at all levels, given the fact
that the fundamental limitations for the implemen-
tation processes were the lack of knowledge and
expertise of site engineers and personnel on the
Recommendations topic.
The analysis of the research results provided several . Construction companies should keep applying
recommendations for future improvement of QS im- quality systems in their projects even if it is not a
plementation processes. These are discussed in the next contractual requirement, to learn and acquire exper-
sections of this paper. tise on it.
. To use quality circles as a better and quicker way to
acquire knowledge, expertise and search of sol-
Regarding the contractors' organisation of the work utions.
Owners should foresee realistic periods between
. To assure that company and project organisational contract adjudication and the beginning of the con-
structures are ®tted to the proposed projects objec- struction project, to allow proper planning and im-
tives. plementation of the QS by contractors, and in this
. To adequately structure and support the QA/QC way, to avoid the contractor's dilemma of attending to
oce at the site, according to the tasks that it must the system or to the production.
ful®l.
. To reduce the hierarchies and delegate decision mak- Conclusions
ing at site level, in order to achieve a greater ¯exi-
bility and decrease `work dead times'. The introduction of the modern concepts of quality
. To provide the necessary training and abilities to systems is not an easy task in environments where the
QA/QC oces members. lack of knowledge and experience create particular
. To establish means for improving communication limitations or barriers to implementation processes.
among dierent levels. This exploratory study allowed us to know the limi-
. To assure the use of a clear and common language tations and the most important characteristics which
to avoid distortion of QS concepts and terminology, were present in dierent QS implementation processes.
specially at the lower organisational levels. Also some bene®ts produced by a QS were identi®ed.
Furthermore, an eort was made to transform the in-
formation obtained into useful recommendations.
These recommendations are directed to prevent foreign
For owners and local companies which want to implement a QS
basing it on external experience, without taking into
. To introduce the contractors at early stages of the account the particular characteristics of the local con-
project in order that they can better understand struction market.
owner's requirements. It is stressed, ®nally, the need of creating a `domino
. To consider the possibility of `partnering' with pro- eect' in the market towards quality systems, in order
jects participants. to convince construction companies about the advan-
tages of its application and in this way to induce their
use by their own initiative and not as an owner's con-
tractual requirement. Also, this initiative should be
Regarding incentives extended to suppliers, designers, subcontractors and
Contractors can use the following recommendations: other organisations in the construction industry.
Regarding construction procurement, the main con-
. To develop statistical tools to measure the achieved
clusion is that quality systems can provide a suitable
results and communicate them in order to increase
mechanism to improve the relationships between an
the commitment to, and trust in the system.
owner and its contractors. The main advantages
. To stipulate adequate incentive plans for critical im-
oered by this approach are as follows:
plementation personnel.
. It establishes a common goal for all parties
Owners can also play an important role:
involved.
. To establish actions for increasing QS knowledge . It performance depends on the creation of a team
and expertise in the construction market, by requir- spirit between the contractor and the owner, and it
ing their use within their procurement processes. favours partnering.
321
Quality systems in construction projectsÐthe Chilean case: A Serpell
. It creates communication channels between owner Sjoholt, editor. Quality Management in Building and
and contractors, as required by the QS. Construction. Norwegian Building Research Institute, 1994;
41±48.
. It requires a formal and rigorous handling of docu- 4. De Solminihac, H., Serpell, A. and Figari, C., Quality in the
mentation and the creation of records that help to Chilean construction industry: a general diagnosis (in Spanish).
solve problems. BoletõÂn de InformacioÂn TecnoloÂgica BIT, 1996, 3(6), 27±30.
. Because of its nature, a QS requires the attendance 5. Covelo Silva M. A. A Modernizacao do Macrocomplexo da
Construcao Civil: O Posicionamento Competitivo na
to problems and con¯icts in the short-term. Contribuicao ao Desenvolvimento do PaõÂ s. Seminario
However all these advantages can also be sources of Internacional, Sao Paulo, Brazil, 5±6 December, 1994: 5±13.
6. Crovetto A. Quality Improvement Program for Construction
problems if the QS is not well applied and if there is a Companies. Master Thesis, Department of Construction
high level of distrust between the parties. This fact Engineering and Management, Ponti®cia Universidad CatoÂlica
makes it necessary to teach contractors and owners to de Chile, 1995.
work under this scheme.
Acknowledgements
Alfredo Serpell is Associate
The author expresses his gratefulness to CorporacioÂn Professor of Construction Engin-
eering and Management at the
de InvestigacioÂn de la ConstruccioÂn and to Ponti®cia Universidad CatoÂlica de
FONDECYT, for the ®nancial support granted that Chile. He teaches project manage-
made possible this research through the Project ment, construction productivity
1940609. improvement, construction quality
management and construction pro-
curement. His current research
interests include quality manage-
References ment, productivity improvement,
1. Serpell A., AlarcoÂn L. F. Inspection of Construction Projects in lean construction and construction
Chile, Real Behavioural Analysis. Research Report ICC-II-1, procurement practices in Chile.
Ponti®cia Universidad CatoÂlica de Chile, 1986. Since 1990 he has directed and
2. Hirao S. Management and QualityÐas the basis of continuous managed a consulting group that
improvement of the competitiveness of Takenata Corporation. provides services to the Chilean
In: Odd Sjoholt, editor. Quality Management in Building and construction industry and has been involved in the promotion of
Constructios. Norwegian Building Research Institute, 1994: 20± continuous improvement of this sector. He obtained a Civil
28. Engineering Degree from the Ponti®cia Universidad CatoÂlica de
3. Baden Hellard R. Quality Management in ConstructionÐA Chile, an MSc. in Architectural Engineering and a Ph.D. in Civil
State of the Art Report on a Worldwide Canvass. In: Odd Engineering, both from the University of Texas at Austin, USA.
322