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CHAPTER D

60 Included, Partial Prole

TPI (Threads per Inch)


Minor

28 - 56

18 - 32

16 - 20

14 - 16

10 - 14

.421 - .555

108

108 / 306

108 / 306

108 / 306

306

.579 - .646

111

111

111

111

111

.669 - .740

5 - 10

308

306

.768 - .807

608 / 311

608 / 311

608

608

111

.827 - .945

308 / 611

611

308 / 311 / 611

308 / 311

308 / 608 / 311

1.024 - 1.102

313 / 613

313 / 613

313 / 613

611 / 313 / 613

611

1.244 - 1.460

328

328 / 628

328 / 628

328 / 628

313 / 613

314

314

314

1.654 - 1.890

328 / 628

2.717 - 4.055

314

Tool Type
Page number

108

111

306

308 / 608

311 / 611

313 / 613

328 / 628

314

D5

D13

D6

D14 / D15

D23 / D24

D37 / D38

D45 / D46

D53

55 Included, Whitworth Pipe Thread, Full Prole

TPI (Threads per Inch)


Minor

19

G1/4"

306 / 606

14

G3/8"
G1/2"

11

313

313

606
111

306 / 606 / 111 / 608 / 311

G3/4"

111 / 608

G1"

306 / 311 / 313 / 613

G1-1/2"

Tool Type
306 / 606

111 / 608

311

313 / 613

D7 / D8

D16 / D17

D26

D40 / D41

Page number

29 Included, ACME/Stub ACME Thread, Partial Prole

TPI (Threads per Inch)


Minor

10

.827 - 1.142

111

111

111

1.260 - 1.299

116

116

111

1.374 - 1.614

116

1.614 - 1.732

116

2 - 2.5

Tool Type
Page number

111

116

D18

D31

THREAD MILLING

high cylindricity
constant milled prole
simple checking of thread
in high strength material

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D1

THREAD MILLING (internal)

MU306

MILLING SHANK Type

with through coolant

Cutting edge

Ds .378 - .461

Material of shank: Carbide - Giving a good vibration resistance

for use with Insert


Type 108
306
606

Picture = right hand cutting version shown

Part number

108

MU306.0625.01B

306

606

Ds

Ds

Ds

.378

.461

.461

Further sizes upon request

Spare parts

Screw

Torque

TORX PLUS Wrench

MU306.0625.01B 2.6.5T8EP 9 - 13 lbf-in.

D2

l2

d1

3.937

.984

.287

.625

Dimensions in inch

Ordering note:
Milling cutter shanks with damaged seating can be repaired by HORN.

Milling shank

l1

T8PL

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THREAD MILLING (internal)

M306

MILLING SHANK Type

with through coolant

Cutting edge from

Ds .378 (9.6 mm)

Material of shank: Carbide - Giving a good vibration resistance

for use with Insert


Type 108
306
606

Picture = right hand cutting version shown

Part number

108

M306.0707.03A

306

606

l1

l2

d1

Ds

Ds

Ds

9.6

9.7/11.7

9.7/11.7

100

6.0

7.5

30
25

7.3

12.0
16.0

M306.0712.02A
M306.0716.01A

9.6

9.7/11.7

9.7/11.7

90
100

M306.0712.02B
M306.0716.01B

9.6

9.7/11.7

9.7/11.7

90
100

30
25

7.3

12.0
16.0

M306.0712.02E
M306.0716.01E

9.6

9.7/11.7

9.7/11.7

90
100

30
25

7.3

12.0
16.0

Further sizes upon request

Dimensions in mm

Ordering note:
Milling cutter shanks with damaged seating can be repaired by HORN.

Spare parts

Milling shank Screw


M306.07...

Torque

2.6.5T8EP 9 - 13 lbf-in.

TORX PLUS Wrench


T8PL

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D3

THREAD - OVERVIEW
Partial prole type 108 and 306
Pitch
tpi

Pitch
mm

108
Ds .378" (9.6)

smallest
minor

48

0.5

R/L108.0205.01

0.421

40

R/L108.0205.01

0.421

36

R/L108.0205.01

0.421

R/L108.0205.01

0.421

32

0.75

28

R/L108.0205.01

0.421

24

1.0

R/L108.0510.01

0.496

20

1.25

R/L108.0510.01

0.496

R/L108.0510.01

0.496

R/L108.0815.01

0.555

18

306
Ds .394" (10.0)

smallest
minor

16

1.5

R/L108.0815.01

0.555

306.1020.01

0.465

14

1.75

R/L108.0815.01

0.555

306.1020.01

0.465

306
Ds .461" (11.7)

smallest
minor

306.0720.01

0.551

306.0720.01

0.551

306.0720.01

0.551

306.0815.01

0.606

306.0720.01

0.551

306.0815.01

0.606

306.0720.01

0.551

306.0815.01

0.606

306.0720.01

0.551

306.0815.01

0.606

306.2530.01

0.787

306.2530.01

0.787

306.2530.01

0.787

306.2530.01

0.787

13
12

2.0

11
10

2.5

9
8

3.0

Dimensions in inch (mm)

Full prole Whitworth type 306 and 606


Pitch

306
Ds .394" (10.0)

Thread
type

606
Ds .394 (10.0)

Thread
type

11
14
19

306.5519.10.22

G1/4"

606.5519.10.22

G1/4"

306
Ds .461 (11.7)

Thread
type

606
Ds .461 (11.7)

Thread
type

306.5511.02

G1"

306.5514.02
306.5519.02

G1/2"

606.5514.02

G1/2"

G3/8"

606.5519.02

G3/8"

Attention:
Recutting of the milling tool will create prole errors if the nominal diameter of the component will be
smaller than recommended.

D4

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THREAD MILLING (internal) Partial prole

108

INSERT Type

Pitch
Cutting edge

14-48 tpi (0.5-1.75 mm)


Ds .378

for use with Milling shank


Type MU306
M306

28 - 48
18 - 24
14 - 18

0.5 0.75
1.0 1.25
1.5 1.75

.421
.496
.555

Ds

.110
/+
.110 .142 .189 .236 .378 /+
.102
/

/
/
/

/+

Dimensions in inch

/+ = on stock / 6 weeks

State R or L version

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D5

TH35

Pmax smallest minor

TF45

TI25

R/L108.0205.01
R/L108.0510.01
R/L108.0815.01

Threads per Inch

TN35

Part number

L = left hand version

MG12

R = right hand version shown

Metric ISO and


UN thread

/
/
/

THREAD MILLING (internal) Partial prole

306

INSERT Type

Pitch
Cutting edge

8-20 tpi (1.3-3.0 mm)


Ds .394 - .461

for use with Milling shank


Type MU306
M306

306.1020.01

Threads per Inch


14 - 16

Pmax

2.0

2.0

smallest minor
.465

Ds

.087

.134

.394

306.0720.01

12 - 20

1.0

2.0

.551

.077

.130

.461

306.0815.01

12 - 16

1.5

1.5

.606

.089

.130

.461

306.2530.01

8 - 11

2.5

3.0

.787

.067

.130

.461

Dimensions in inch

D6

TF45

Part number

TI25

Picture = right hand cutting version shown

TN35

Metric ISO and


UN thread

/+ = on stock / 6 weeks

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THREAD MILLING (internal) Full prole

306

INSERT Type

Thread per inch


Cutting edge

11 - 19
Ds .382 - .461
for use with Milling shank
Type MU306
M306

Ds

306.5519.10.02

19

.087

.130

.382

306.5511.02
306.5514.02
306.5519.02

11
14
19

.067
.079
.087

.130

.461

Dimensions in inch

TF45

Threads per Inch

TI25

Part number

TA45

Picture = right hand cutting version shown

TN35

Whitworth pipe thread as


per
DIN ISO 228; (259) and
2999

/+ = on stock / 6 weeks

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D7

THREAD MILLING (internal) Full prole

606

INSERT Type

Thread per inch


Cutting edge

14 - 19
Ds .382 - .461

for use with Milling shank


Type MU306
M306

Ds

606.5519.10.02

19

.083

.130

.382

606.5514.02
606.5519.02

14
19

.079
.083

.130

.461

Dimensions in inch

D8

TF45

Threads per Inch

TI25

Part number

TA45

Picture = right hand cutting version shown

TN35

Whitworth pipe thread as


per
DIN ISO 228; (259) and
2999

/+ = on stock / 6 weeks

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HORN - LEADERS IN GROOVING TECHNOLOGY

Toolholder Type 357

- screwed clamping of inserts From Indexable Insert type A315

For further tools for face grooving please see our catalog
"CARBIDE GROOVING TOOLS"

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D9

THREAD MILLING (internal)

MU308

MILLING SHANK Type

with through coolant

Cutting edge

Ds .528 - .618

Material of shank: Carbide - Giving a good vibration resistance

for use with Insert


Type U111
111
308
608

Picture = right hand cutting version shown

Part number

111

MU308.0625.01B

308

608

Ds

Ds

Ds

.528

.618

.618

l1

l2

d1

4.331

1.299

.374

.625

Further sizes upon request

Dimensions in inch

Ordering note:
All milling cutter shanks can be used for right and left hand inserts type 111.
Milling cutter shanks with damaged seating can be repaired by HORN.

Spare parts

Milling shank

Screw

Torque

MU308.0625.01B 3.5.12T10EP 22 - 27 lbf-in.

D10

TORX PLUS Wrench


T10PL

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THREAD MILLING (internal)

M308

MILLING SHANK Type

with through coolant

Cutting edge

Ds 13.4/15.7 mm

Material of shank: Carbide - Giving a good vibration resistance

for use with Insert


Type U111
111
308
608

Picture = right hand cutting version shown

Part number

111

M308.0012.07A

308

608

l1

Ds

Ds

Ds

13.4

15.7

15.7

l2

d1

160

12

9.5

12
16

M308.1012.02A
M308.1016.01A

13.4

15.7

15.7

110

42
33

M308.1012.02B
M308.1016.01B

13.4

15.7

15.7

110

42
33

9.5

12
16

M308.1012.02E
M308.1016.01E

13.4

15.7

15.7

110

42
33

9.5

12
16

Further sizes upon request

Dimensions in mm

Ordering note:
All milling cutter shanks can be used for right and left hand inserts type 111.
Milling cutter shanks with damaged seating can be repaired by HORN.

Spare parts

Milling shank Screw


M308....

Torque

TORX PLUS Wrench

3.5.12T10EP 22 - 27 lbf-in.

T10PL

In the UNITED STATES cal us toll free


1 - 888 - 818 HORN

D11

THREAD - OVERVIEW
Partial Prole Type 111, 308 and 608
Pitch
tpi

Pitch
mm

111
Ds .528" (13.4)
R/L111.0205.01

0.579

0.5

R/L111.0205.01

0.579

40

R/L111.0205.01

0.579

36

R/L111.0205.01

0.579

R/L111.0205.01

0.579

R/L111.0205.01

0.579

R/L111.0510.01

0.587

R/L111.0510.01

0.587

56
48

32

0.75

28
24
20

1.0
1.25

18
16

1.5

14

1.75

13

12

2.0

11
10

2.5

9
8

smallest
minor

308
Ds .618" (15.7)

smallest
minor

608
Ds .618" (15.7)

smallest
minor

308.0720.01

0.827

608.0720.01

0.787

308.0720.01

0.827

608.0720.01

0.787

608.0720.01

0.787

608.0720.01

0.787

608.0720.01

0.787

608.0720.01

0.787

308.0720.01

0.827

308.0815.01

0.728

308.0720.01

0.827

R/L111.0815.01

0.646

R/L111.0510.01

0.587

308.0815.01

0.728

R/L111.0815.01

0.646

308.0720.01

0.827

R/L111.1020.01

0.740

308.0815.01

0.728

308.0720.01

0.827

R/L111.0815.01

0.646

R/L111.1020.01

0.740

308.0720.01

0.827

608.0720.01

0.787

R/L111.0815.01

0.646

R/L111.1020.01

0.740

308.0720.01

0.827

608.0720.01

0.787

R/L111.0815.01

0.646

R/L111.1020.01

0.740

308.0720.01

0.827

608.0720.01

0.787

R/L111.1325.01

0.799

308.2530.01

0.866

608.2530.01

0.945

R/L111.1020.01

0.740

R/L111.1325.01

0.799

308.2530.01

0.866

608.2530.01

0.945

R/L111.1325.01

0.799

308.2530.01

0.866

608.2530.01

0.945

R/L111.1325.01

0.799

308.2530.01

0.866

608.2530.01

0.945

308.2530.01

0.866

608.2530.01

0.945

3.0

Dimensions in inch (mm)

Full Prole Whitworth Type 111 and 608


Pitch

111
Ds .528" (13.4)

Thread
type

608
Ds .531 (13.5)

Thread
type

14

R/L111.5514.02

G1/2" & 3/4"

608.5514.02

G1/2" & G3/4"

19

R/L111.5519.02

G3/8"
Dimensions in inch (mm)

Partial Prole Trapezoidal Type 111


Pitch
in mm

111
Ds .528" (13.4)

Partial Prole ACME/Stub ACME Type 111


smallest
minor

Thread
type

Pitch

111
Ds .528" (13.4)

smallest
minor

ACME

R/LU111.AC08.01

1.102

ACME

R/LU111.AC06.01

1.260

Stub ACME

10

R/LU111.SA10.01

0.827

Stub ACME

R/LU111.SA08.01

0.984

Stub ACME

R/LU111.SA06.01

1.142

Stub ACME

R/LU111.SA05.01

1.299

1.5

R/L111.1015.01

.787

2.0

R/L111.1220.01

.945

3.0

R/L111.1730.01

1.102
Dimensions in inch (mm)

Dimensions in inch (mm)

Attention:
Recutting of the milling tool will create prole errors if the nominal diameter of the component will be smaller than recommended.

D12

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THREAD MILLING (internal) Partial prole

111

INSERT Type

Pitch
Cutting edge

9-56 tpi (0.5-2.5 mm)


Ds .528
for use with Milling shank
Type MU308
M308

R/L111.0205.01
R/L111.0510.01
R/L111.0815.01
R/L111.1020.01
R/L111.1325.01

0.5
1.0
1.5
2.0
2.5

0.75
1.25
1.75
2.00
2.50

.579
.587
.646
.740
.799

Ds

.138
.130
.130 .163 .264 .315 .528
.118
.110
/+

/
/
/
/
/

Dimensions in inch

TH35

28 - 56
18 - 28
12 - 20
11 - 16
9 - 12

Pmax smallest
minor

TF45

TI25

Threads per Inch

TN35

Part number

L = left hand version

MG12

R = right hand version shown

Metric ISO and


UN thread

/
/
/
/
/

/+ = on stock / 6 weeks

State R or L version

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D13

THREAD MILLING (internal) Partial prole

308

INSERT Type

Pitch
Cutting edge

8-32 tpi (1.0-3.0 mm)


Ds .618

for use with Milling shank


Type MU308
M308

308.0720.01
308.0815.01
308.2530.01

Threads per Inch


12 - 32
16 - 20
8 - 12

Pmax

1.0
1.5
2.5

2.0
1.5
3.0

smallest minor
.827
.728
.866

Dimensions in inch and mm

D14

Ds

.130
.146
.106

.181

.618

TF45

Part number

TI25

Picture = right hand cutting version shown

TN35

Metric ISO and


UN thread

/+ = on stock / 6 weeks

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THREAD MILLING (internal) Partial prole

608

INSERT Type

Pitch
Cutting edge

8-32 tpi (1.0-3.0 mm)


Ds .618
for use with Milling shank
Type MU308
M308

608.0720.01
608.2530.01

Threads per Inch


12 - 32
8 - 12

Pmax

1.0
2.5

2
3

smallest minor
.787
.945

Dimensions in inch and mm

Ds

.130
.114

.203

.618

TF45

Part number

TI25

Picture = right hand cutting version shown

TN35

Metric ISO and


UN thread

recommended grade

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D15

THREAD MILLING (internal) Full prole

111

INSERT Type

Thread per inch


Cutting edge

14 - 19
Ds .528

for use with Milling shank


Type MU308
M308

R/L111.5514.02
R/L111.5519.02

14
19

Ds

.098
.114

.163

.315

.528

Dimensions in inch

/+ = on stock / 6 weeks

State R or L version

D16

TF45

TI25

Threads per Inch

TN35

Part number

L = left hand version

MG12

R = right hand version shown

Whitworth pipe thread as


per
DIN ISO 228; (259) and
2999

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THREAD MILLING (internal) Full prole

608

INSERT Type

Thread per inch


Cutting edge from

14
Ds .531
for use with Milling shank
Type MU308
M308

608.5514.02

14

Ds

.126

.185

.531

Dimensions in inch

TF45

Threads per Inch

TI25

Part number

TN35

Picture = right hand cutting version shown

TA45

Whitworth pipe thread as


per
DIN ISO 228; (259) and
2999

/+ = on stock / 6 weeks

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D17

THREAD MILLING (internal) Partial prole

U111

INSERT Type

Pitch
Cutting edge

5 - 10 tpi
Ds .528

for use with Milling shank


Type MU308
M308

smallest minor

Ds

TN35

Part number

ACME / Stub ACME


thread

L = left hand version

MG12

R = right hand version shown

.161

.264

.315

.528

/
/

R/LU111.AC06.01
R/LU111.AC08.01

6
8

1.206
1.102

.106
.119

R/LU111.SA05.01
R/LU111.SA06.01
R/LU111.SA08.01
R/LU111.SA10.01

5
6
8
10

1.299
1.142
.984
.827

.102
.110
.112
.126

.161

Dimensions in inch

.315

.528

/+ = on stock / 6 weeks

State R or L version

D18

.264

+/
/+
/
/

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THREAD MILLING (internal) Partial prole

111

INSERT Type

Pitch
Cutting edge

1.5 - 3.0 mm
Ds .528
for use with Milling shank
Type MU308
M308

R/L111.1015.01
R/L111.1220.01
R/L111.1730.01

P
1.5
2.0
3.0

smallest minor
.787
.945
1.102

tmax

Ds

.031
.049
.069

.138
.130
.118

.163

.264

.315

.528

Dimensions in inch and mm

TN35

Part number

Metric ISO trapezoidal


thread DIN 103

L = left hand version

MG12

R = right hand version shown

/+

/+
/
/

/+ = on stock / 6 weeks

State R or L version

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D19

THREAD MILLING (internal)

MU311

MILLING SHANK Type

with through coolant

Cutting edge

Ds .697

Material of shank: Carbide - Giving a good vibration resistance

for use with Insert


Type 311
611

Picture = right hand cutting version shown

Part number
MU311.0625.04B
MU311.0625.05B
MU311.1212.07A

311

611

Ds

Ds

.697

.697

l1

l2

d1

4.331
5.118
6.301

1.260
1.772
-

.512
.512
.354

.625
.625
.500

Further sizes upon request

Dimensions in inch

Ordering note:
Milling cutter shanks with damaged seating can be repaired by HORN.

Spare parts

Milling shank

Screw

Torque

MU311.0625.04B/05B 4.14T15P 35 - 40 lbf-in.


MU311.1212.07A
2.6.5T8EP 9 - 13 lbf-in.

D20

TORX PLUS Wrench


T15PQ
T8PL

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THREAD MILLING (internal)

M311

MILLING SHANK Type

with through coolant

Cutting edge

Ds .697 (17.7 mm)

Material of shank: Carbide - Giving a good vibration resistance

for use with Insert


Type 311
611

Picture = right hand cutting version shown

Part number

311

611

l1

l2

d1

Ds

Ds

M311.0016.04B
M311.0016.05B

17.7

17.7

110
130

32
45

13

16

M311.0016.04E
M311.0016.05E

17.7

17.7

110
130

32
45

13

16

Further sizes upon request

Dimensions in mm

Ordering note:
Milling cutter shanks with damaged seating can be repaired by HORN.

Spare parts

Milling shank

Screw

Torque

M311.0016.0... 4.14T15P 35 - 40 lbf-in.

TORX PLUS Wrench


T15PQ

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D21

THREAD - OVERVIEW
Partial Prole Type 311 and 611
Pitch
tpi

Pitch
mm

311
Ds .694" (17.7)

32
28

24

1.0

20

1.25

18

16

14

1.5

1.75

13
12

2.0

11
10

2.5

3.0

3.5

smallest
minor

311.0510.01

0.768

311.0720.01

0.866

311.0510.01

0.768

311.0720.01

0.866

311.0510.01

0.768

311.0720.01

0.866

311.0720.01

0.866

311.0815.01

0.807

311.0720.01

0.866

311.0815.01

0.807

311.0720.01

0.866

311.0815.01

0.807

311.1020.01

0.866

311.0720.01

0.866

311.1020.01

0.866

611
Ds .694" (17.7)

smallest
minor

611.0720.01

0.866

611.0720.01

0.866

611.0720.01

0.866

611.0720.01

0.866

611.0720.01

0.866

611.0720.01

0.866

611.0720.01

0.866

311.0720.01

0.866

611.0720.01

0.866

311.0720.01

0.866

311.1325.01

0.906

611.0720.01

0.866

311.2535.01

0.945

611.2535.01

1.102

311.1325.01

0.906

311.2535.01

0.945

611.2535.01

1.102

611.2535.01

1.102

611.2535.01

1.102

611.2535.01

1.102

611.2535.01

1.102

611.2535.01

1.102

311.2535.01

0.945

311.1630.01

0.925

311.2535.01

0.945

311.1630.01

0.925

311.1835.01

0.945

311.2535.01

0.945

311.1835.01

0.945

311.2535.01

0.945

311.2535.01

0.945

Dimensions in inch (mm)

Full Prole Type 311


Pitch
mm

611
Ds .694" (17.7)

smallest
minor

1.5

311.0815.02

0.906

1.75

311.0917.02

0.965

311.1020.02

1.004

2.5

311.1325.02

1.112

311.1630.02

1.260

3.5

311.1835.02

1.378
Dimensions in inch (mm)

Full Prole Whitworth Type 311


Pitch

311
Ds .531 (13.5)

Thread
type

11

311.5511.02

G1"

14

311.5514.02

G1/2"
Dimensions in inch (mm)

Attention:
Recutting of the milling tool will create prole errors if the nominal diameter of the component will be
smaller than recommended.

D22

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THREAD MILLING (internal) Partial prole

311

INSERT Type

Pitch
Cutting edge

6-32 tpi (1.0-3.0 mm)


Ds .697
for use with Milling shank
Type MU311
M311

311.0510.01
311.0720.01
311.0815.01
311.1020.01
311.1325.01
311.1630.01
311.1835.01
311.2535.01

Threads per Inch


24 - 32
12 - 32
16 - 20
14 - 16
11 - 12
8-9
7-8
6-8

Pmax

1.0
1.0
1.5
2.0
2.5
3.0
3.5
2.5

1.0
2.0
1.5
2.0
2.5
3.0
3.5
3.5

smallest minor
.768
.866
.807
.866
.906
.925
.945
.945

Dimensions in inch and mm

E
.197
.181
.189
.181
.173
.169
.161
.146

.230

Ds

.697

TF45

Part number

TI25

Picture = right hand cutting version shown

TN35

Metric ISO and


UN thread

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D23

THREAD MILLING (internal) Partial prole

611

INSERT Type

Pitch
Cutting edge

6-32 tpi (1.0-3.5 mm)


Ds .697

for use with Milling shank


Type MU311
M311

611.0720.01
611.2535.01

Threads per Inch


12 - 32
6 - 12

Pmax

1.0
2.5

2.0
3.5

smallest minor
.866
1.102

Dimensions in inch and mm

D24

Ds

.181
.146

.250

.697

TF45

Part number

TI25

Picture = right hand cutting version shown

TN35

Metric ISO and


UN thread

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THREAD MILLING (internal) Full prole

311

INSERT Type

Pitch
Cutting edge

P 1.5 - 3.5 mm
Ds .697
for use with Milling shank
Type MU311
M311

311.0815.02
311.0917.02
311.1020.02
311.1325.02
311.1630.02
311.1835.02

P
1.50
1.75
2.00
2.50
3.00
3.50

smallest minor
.906
.965
1.004
1.112
1.260
1.378

E
.189
.185
.181
.173
.169
.161

Dimensions in inch and mm

Ds

TF45

Part number

TI25

Picture = right hand cutting version shown

TN35

Metric ISO and


UN thread

.230

.697

+
+
+

/+ = on stock / 6 weeks

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D25

THREAD MILLING (internal) Full prole

311

INSERT Type

Thread per inch


Cutting edge

11 - 14
Ds .697

for use with Milling shank


Type MU311
M311

311.5511.02
311.5514.02

11
14

Ds

.067
.079

.230

.697

Dimensions in inch

D26

TF45

Threads per Inch

TI25

Part number

TN35

Picture = right hand cutting version shown

TA45

Whitworth pipe thread as


per
DIN ISO 228; (259) and
2999

/+ = on stock / 6 weeks

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S274

Turning and Grooving Tools


- for Swiss Type Machines -

For further tools for Swiss type machines please see our catalog
"CARBIDE GROOVING TOOLS"

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D27

THREAD MILLING (internal)

MU116

MILLING SHANK Type

with through coolant

Cutting edge

Ds .803

Material of shank: Carbide - Giving a good vibration resistance

for use with Insert


Type U116
116

Picture = right hand cutting version shown

Part number

tmax

Ds

l1

l2

d1

MU116.0625.01B
MU116.0625.02B
MU116.0625.03B

.169

.803

5.118
5.118
5.906

1.575
2.205
3.150

.433

.625

Further sizes upon request

Dimensions in inch

Ordering note:
All milling cutter shanks can be used for right and left hand inserts type 116.
Milling cutter shanks with damaged seating can be repaired by HORN.

Spare parts

Milling shank

Screw

Torque

TORX PLUS Wrench

MU116.0625.0... 5.13T20EP 53 - 58 lbf-in.

D28

T20PQ

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THREAD MILLING (internal)

M116

MILLING SHANK Type

with through coolant

Cutting edge

Ds 20.4 (16) mm

Material of shank: Carbide - Giving a good vibration resistance

for use with Insert


Type U116
116

Picture = right hand cutting version shown

Part number

tmax

Ds

l1

l2

d1

M116.0016.01B
M116.0016.02B
M116.0016.03B

4.3

20.4

130
130
150

40
56
80

11

16

M116.0016.01E
M116.0016.02E
M116.0016.03E

4.3

20.4

130
130
150

40
56
80

11

16

Further sizes upon request

Dimensions in mm

Ordering note:
All milling cutter shanks can be used for right and left hand inserts type 116.
Milling cutter shanks with damaged seating can be repaired by HORN.

Spare parts

Milling shank

Screw

Torque

TORX PLUS Wrench

M116.0016.0... 5.13T20EP 53 - 58 lbf-in.

T20PQ

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D29

THREAD - OVERVIEW
Partial Prole Trapezoidal Type 116
Pitch
mm

116
Ds .528" (13.4)

smallest
minor

2.0

R/L116.1220.01

1.259

3.0

R/L116.1730.01

1.574

4.0

R/L116.2240.01

2.047
Dimensions in inch

D
Partial prole ACME/Stub ACME Type 116
Type

Pitch
tpi

111
Ds .528" (13.4)

smallest
minor

ACME

R/LU116.AC05.01

2.206

ACME

R/LU116.AC04.01

2.500

Stub ACME

R/LU111.SA06.01

1.374

Stub ACME

R/LU111.SA05.01

1.750

Stub ACME

R/LU111.SA04.01

2.000

Stub ACME

R/LU111.SA03.01

2.500
Dimensions in inch

Attention:
Recutting of the milling tool will create prole errors if the nominal diameter of the component will be
smaller than recommended.

D30

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THREAD MILLING (internal)

U116

INSERT Type

Thread per inch


Cutting edge

Tr 3.0 - 6.0 mm
Ds .764
for use with Milling shank
Type MU116
M116

R/LU116.AC04.01
R/LU116.AC05.01

4
5

R/LU116.SA03.01
R/LU116.SA04.01
R/LU116.SA05.01
R/LU116.SA06.01

3
4
5
6

smallest minor

Ds

2.500
2.206

.131
.147

.213

.382

.433

.764

/
/

2.500
2.000
1.750
1.374

.113
.137
.157
.165

.764

/
/
/
/+

.213

Dimensions in inch and mm

.382

.433

TI25

TN35

Part number

ACME / Stub ACME


thread

L = left hand version

MG12

R = right hand version shown

/+ = on stock / 6 weeks

State R or L version

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D31

THREAD MILLING (internal)

116

INSERT Type

Thread per inch


Cutting edge

Tr 2.0 - 4.0 mm
Ds .764

for use with Milling shank


Type MU116
M116

R/L116.1220.01
R/L116.1730.01
R/L116.2240.01

2
3
4

smallest minor
1.259
1.574
2.047

Ds

.177
.169
.157

.217

.382

.433

.764

Dimensions in inch and mm

/+
/
/

/+ = on stock / 6 weeks

State R or L version

D32

TI25

TN35

Part number

Metric ISO trapezoidal


thread DIN 103

L = left hand version

MG12

R = right hand version shown

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HORN - LEADERS IN GROOVING TECHNOLOGY

Round shanks and adjustable cartridges


System HORN and System Graf

Benets of Synergy

For further GRAF tools for use with HORN inserts please request
catalogs from HORN USA, Inc.

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D33

THREAD MILLING (internal)

MU313

MILLING SHANK Type

with through coolant

Cutting edge

Ds .854

Material of shank: Carbide - Giving a good vibration resistance

for use with Insert


Type 313
613

Picture = right hand cutting version shown

Part number

313

613

l1

l2

d1

Ds

Ds

MU313.0750.04B
MU313.0750.05B

.854

.854

4.331
5.118

1.772
2.559

.630

.750

MU313.1515.08A

.854

.854

7.874

.445

.625

Further sizes upon request

Dimensions in inch

Ordering note:
Milling cutter shanks with damaged seating can be repaired by HORN.

Spare parts

Milling shank

Screw

Torque

MU313.0750.04B/05B 5.14T20P 53 - 58 lbf-in.


MU313.1515.08A
2.6.5T8EP 9 - 13 lbf-in.

D34

TORX PLUS Wrench


T20PQ
T8PL

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THREAD MILLING (internal)

M313

MILLING SHANK Type

with through coolant

Cutting edge

Ds .854 (21.7 mm)

Material of shank: Carbide - Giving a good vibration resistance

for use with Insert


Type 313
613

Picture = right hand cutting version shown

Part number

313

M313.0016.07A

613

l1

l2

d1

Ds

Ds

21.7

21.7

160

20

12

16

45
65

16

20

45
65

16

20

M313.0020.04B
M313.0020.05B

21.7

21.7

110
130

M313.0020.04E
M313.0020.05E

21.7

21.7

110
130

Further sizes upon request

Dimensions in mm

Ordering note:
Milling cutter shanks with damaged seating can be repaired by HORN.

Spare parts

Milling shank Screw


M313.00...

Torque

5.14T20P 53 - 58 lbf-in.

TORX PLUS Wrench


T20PQ

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D35

THREAD - OVERVIEW
Partial Prole Type 313 and 613
Pitch
tpi

313
Ds .854" (21.7)

smallest
minor

613
Ds .854" (21.7)

32

313.0720.01

1.102

613.0720.01

1.063

28

313.0720.01

1.102

613.0720.01

1.063

24
20

Pitch
mm

1.0
1.25

18

16

1.5

14
13
12

11
10

2.5

3.5

smallest
minor

313.0720.01

1.102

613.0720.01

1.063

313.0720.01

1.102

613.0720.01

1.063

313.0815.01

1.102

313.0720.01

1.102

313.0815.01

1.102

613.0720.01

1.063

313.0720.01

1.102

613.0720.01

1.063

313.0815.01

1.102

313.1020.01

1.102

313.0720.01

1.102

313.1020.01

1.102

613.0720.01

1.063

313.0720.01

1.102

613.0720.01

1.063

313.0720.01

1.102

613.0720.01

1.063

313.2545.01

1.457

613.2545.01

1.3

313.2545.01

1.457

613.2545.01

1.3

313.2545.01

1.457

313.1630.01

1.26

313.2545.01

1.457

613.2545.01

1.3

313.1630.01

1.26

613.2545.01

1.3

313.2545.01

1.457

313.1630.01

1.26

313.2140.01

1.244

313.2545.01

1.457

613.2545.01

1.3

313.2140.01

1.244

613.2545.01

1.3

313.2445.01

1.461

313.2545.01

1.457

313.2445.01

1.461

613.2545.01

1.3

313.2545.01

1.457

Full Prole Type 313


Pitch
mm

611
Ds .694" (17.7)

smallest
minor

1.5

313.0815.02

1.063

313.1020.02

1.181

313.1630.02

1.457

3.5

313.1835.02

1.575

313.2140.02

1.732

4.5

313.2445.02

1.890
Dimensions in inch (mm)

Full Prole Whitworth Type 313 and 613


Pitch

313
Ds .854" (21.7)

Thread
type

313.5506.02

G1-G1/2"

313.5508.02

G1-G1/2"

11

313.5511.02

G1"

613
Ds .854" (21.7)

Thread
type

613.5511.02

G1"
Dimensions in inch (mm)

Attention:
Recutting of the milling tool will create prole errors if the nominal diameter of the component will be
smaller than recommended.

D36

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THREAD MILLING (internal) Partial prole

313

INSERT Type

Pitch
Cutting edge

6-32 tpi (1.0-4.5 mm)


Ds .854
for use with Milling shank
Type MU313
M313

313.0720.01
313.0815.01
313.1020.01
313.1630.01
313.2140.01
313.2445.01
313.2545.01

Threads per Inch


12 - 32
16 - 20
14 - 16
8 - 10
7-8
6-7
6 - 12

Pmax

1.0
1.5
2.0
3.0
4.0
4.5
2.5

2.0
1.5
2.0
3.0
4.0
4.5
4.5

smallest minor
1.102
1.102
1.102
1.260
1.244
1.461
1.457

Dimensions in inch and mm

E
.181
.189
.181
.169
.154
.146
.146

.230

Ds

.854

TF45

Part number

TI25

Picture = right hand cutting version shown

TN35

Metric ISO and


UN thread

/+ = on stock / 6 weeks

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D37

THREAD MILLING (internal) Partial prole

613

INSERT Type

Pitch
Cutting edge

6-32 tpi (1.0-4.5 mm)


Ds .854

for use with Milling shank


Type MU313
M313

Threads per Inch

Pmax

smallest minor

Ds

613.0720.01

12 - 32

1.0

2.0

1.063

.181

.232

.854

613.2545.01

6 - 12

2.5

4.5

1.300

.146

.250

.854

Dimensions in inch and mm

D38

TF45

Part number

TI25

Picture = right hand cutting version shown

TN35

Metric ISO and


UN thread

/+ = on stock / 6 weeks

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THREAD MILLING (internal) Full prole

313

INSERT Type

Pitch
Cutting edge

P 1.5 - 4.5 mm
Ds .854
for use with Milling shank
Type MU313
M313

313.0815.02
313.1020.02
313.1630.02
313.1835.02
313.2140.02
313.2445.02

P
1.5
2.0
3.0
3.5
4.0
4.5

smallest minor
1.063
1.181
1.457
1.575
1.732
1.890

E
.189
.181
.169
.161
.154
.150

Dimensions in inch and mm

.230

Ds

.854

TF45

Part number

TI25

Picture = right hand cutting version shown

TN35

Metric ISO and


UN thread

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D39

THREAD MILLING (internal) Full prole

313

INSERT Type

Thread per inch


Cutting edge

6/8/11
Ds .854

for use with Milling shank


Type MU313
M313

313.5506.02

Threads per Inch


6

Ds

.118

.230

.854

313.5508.02

.142

.230

.854

313.5511.02

11

.157

.230

.854

Dimensions in inch

D40

TF45

Part number

TN35

Picture = right hand cutting version shown

TI25

Whitworth pipe thread as


per
DIN ISO 228; (259) and
2999

/+ = on stock / 6 weeks

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THREAD MILLING (internal) Full prole

613

INSERT Type

Thread per inch


Cutting edge

11
Ds .854
for use with Milling shank
Type MU313
M313

613.5511.02

11

Ds

.134

.213

.854

Dimensions in inch

TF45

Threads per Inch

TI25

Part number

TN35

Picture = right hand cutting version shown

TA45

Whitworth pipe thread as


per
DIN ISO 228; (259) and
2999

/+ = on stock / 6 weeks

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D41

THREAD MILLING (internal)

SMU328

MILLING SHANK Type

with through coolant

Cutting edge

Ds 1.091

Material of shank: Carbide - Giving a good vibration resistance

for use with Insert


Type 328
628

Picture = right hand cutting version shown

Part number

328
Z

SMU328.0750.05B
SMU328.0750.06B
SMU328.0750.07B
SMU328.0750.08B

628
Ds

1.091

l1

1.091

5.118
5.709
6.299
7.874

Spare parts

Torque

TORX PLUS Wrench

SMU328.0750.0... 5.17T20P 53 - 58 lbf-in.

D42

.984
.984
-

.591
.750
.591
.750

.750

Dimensions in inch

Ordering note:
Milling cutter shanks with damaged seating can be repaired by HORN.

Screw

d1

Ds

Further sizes upon request

Milling shank

l2

T20PQ

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THREAD MILLING (internal)

M328/SM328

MILLING SHANK Type

with through coolant

Cutting edge

Ds 1.091 (27.7 mm)

Material of shank: tungsten alloy (giving good vibration resistance)

for use with Insert


Type 328
628

Picture = right hand cutting version shown

Part number
M328.0020.10A
SM328.0020.05B
SM328.0020.06B
SM328.0020.07B
SM328.0020.08B
SM328.0020.05E
SM328.0020.06E
SM328.0020.07E
SM328.0020.08E

328

628

l1

l2

d1

Ds

Ds

27.7

27.7

250

14.3

20

27.7

130
145
160
200

25
25
-

15.0
20.0
15.0
20.0

20

27.7

130
145
160
200

25
25
-

15.0
20.0
15.0
20.0

20

27.7

27.7

Further sizes upon request

Dimensions in mm

Ordering note:
Milling cutter shanks with damaged seating can be repaired by HORN.

Spare parts

Milling shank

Screw

Torque

TORX PLUS Wrench

M328.0020.10A
SM328.0020.0...

5.14T20P 53 - 58 lbf-in.
5.17T20P 53 - 58 lbf-in.

T20PQ
T20PQ

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D43

THREAD - OVERVIEW
Partial Prole Type 328 and 628
Pitch
tpi

328
Ds 1.091" (27.7)

smallest
minor

32

328.0720.01

1.260

28

328.0720.01

1.260

328.0720.01

1.260

328.0720.01

1.260

328.1525.01

24

20

Pitch
mm

1
1.25

18
16

1.5

14
13

628
Ds 1.091" (27.7)

smallest
minor

1.260

628.1525.01

1.339

328.0720.01

1.260

628.1525.01

1.339

328.1525.01

1.260

328.0720.01

1.260

628.1525.01

1.339

328.1525.01

1.299

328.0720.01

1.260

328.1525.01

1.299

628.1525.01

1.339

328.1525.01

1.299

628.1525.01

1.339

12

328.1525.01

1.299

628.1525.01

1.339

10

2.5

328.3050.01

1.654

628.3050.01

1.575

328.3050.01

1.654

628.3050.01

1.575

9
8

328.3050.01

1.654

628.3050.01

1.575

3.5

328.3050.01

1.654

628.3050.01

1.575

328.3050.01

1.654

628.3050.01

1.575

328.5060.01

1.811

682.5060.01

1.890

328.5060.01

1.811

682.5060.01

1.890

Dimensions in inch (mm)

Attention:
Recutting of the milling tool will create prole errors if the nominal diameter of the component will be
smaller than recommended.

D44

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THREAD MILLING (internal) Partial prole

328

INSERT Type

Pitch
Cutting edge

5-32 tpi (1.0-6.0 mm)


Ds 1.091
for use with Milling shank
Type SMU328
SM328
M328

328.0720.01
328.1525.01
328.3050.01
328.5060.01

Threads per Inch


14 - 32
12 - 20
6 - 10
5-6

Pmax

1.0
1.5
3.0
5.0

2.0
2.5
5.0
6.0

smallest minor
1.260
1.299
1.654
1.811

Dimensions in inch and mm

.181
.169
.189
.173

.230
.230
.280
.280

Ds

1.091

TF45

Part number

TI25

Picture = right hand cutting version shown

TN35

Metric ISO and


UN thread

/+ = on stock / 6 weeks

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D45

THREAD MILLING (internal) Partial prole

628

INSERT Type

Pitch
Cutting edge

5-32 tpi (1.5-6.0 mm)


Ds 1.091

for use with Milling shank


Type SMU328
SM328
M328

628.1525.01
628.3050.01
628.5060.01

Threads per Inch


12 - 20
6 - 10
5-6

Pmax

1.5
3.0
5.0

2.5
5.0
6.0

smallest minor
1.339
1.575
1.890

Dimensions in inch and mm

D46

Ds

.189
.146
.126

.250

1.091

TF45

Part number

TI25

Picture = right hand cutting version shown

TN35

Metric ISO and


UN thread

/+ = on stock / 6 weeks

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HORN - LEADERS IN GROOVING TECHNOLOGY

D
PCD- or CBN-tipped inserts upon request.

SUPERMINI

Turning of hardened parts


from bore > 3.0 mm

MINI

PCD-tipped insert

For further tools for Swiss type machines please see our catalog
"SUPERMINI + MINI"

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D47

THREAD MILLING (internal)

U380

MILLING SHANK Type

Cutting edge

Ds 1.732

for use with Indexable


insert
Type 314

Picture = right hand cutting version shown

Part number

tmax

Ds

l1

d1

U380.1732.03B

.157

1.732

.236

5.000

1.339

1.000

Further sizes upon request

Dimensions in inch

Spare parts

Milling shank

Screw

Torque

TORX PLUS Wrench

U380.1732.03B 5.12T20P 53 - 58 lbf-in.

D48

T20PQ

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THREAD MILLING (internal)

380

MILLING SHANK Type

Cutting edge

Ds 1.732 (44.0 mm)

for use with Indexable


insert
Type 314

Picture = right hand cutting version shown

Part number

tmax

Ds

l1

d1

380.0044.03A

44

125

34

25

14

380.0044.03B

44

125

34

25

14

380.0044.03E

44

125

34

25

14

Further sizes upon request

Dimensions in mm

Spare parts

Milling shank Screw

Torque

380.0044.03... 5.12T20P 53 - 58 lbf-in.

TORX PLUS Wrench


T20PQ

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D49

THREAD MILLING (internal)

U380

MILLING CUTTER Type

Cutting edge

Ds 2.480

for use with Indexable


insert
Type 314

Picture = right hand cutting version shown

Part number

Ds

h2

d2

tmax

U380.2480.05

2.480

1.575

1.559

2.008

.197

.236

10

Further sizes upon request

Dimensions in inch

Spare parts

Milling Cutter Screw


U380.2480.05

D50

Screw

Torque

10.25.912 5.12T20P 53 - 58 lbf-in.

TORX PLUS Wrench Washer


T20PQ

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10.5.433

THREAD MILLING (internal)

380

MILLING CUTTER Type

Cutting edge

Ds 2.480 (63.0 mm)

Cutterhole and cross keyway as per DIN 138

for use with Indexable


insert
Type 314

Picture = right hand cutting version shown

Part number

Ds

h2

d2

tmax

380.0063.05

63

40

39.6

51

10

Further sizes upon request

Dimensions in mm

Spare parts

Milling Cutter Screw


380.0063.05

Screw

Torque

10.25.912 5.12T20P 53 - 58 lbf-in.

TORX PLUS Wrench Washer


T20PQ

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10.5.433

D51

THREAD - OVERVIEW
Partial Prole Type 314
Pitch
tpi

Pitch
mm

314
Ds 1.732" (44.0)

smallest
minor

16

1.5

R314.1535.01

2.717

R314.1535.01

2.717

R314.1535.01

2.717

R314.1535.01

2.717

R314.1535.01

2.717

14
13
12

11
10

2.5

9
8

3.5

R314.1535.01

2.717

R314.1535.01

2.717

R314.1535.01

2.717

R314.1535.01

2.717

R314.21040.01

2.717

R314.4060.01

2.717

R314.4060.01

2.717

R314.4060.01

2.717

314
Ds 2.480" (63.0)

smallest
minor

R314.3260.01

4.055

Attention:
Recutting of the milling tool will create prole errors if the nominal diameter of the component will be
smaller than recommended.

D52

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THREAD MILLING (internal) Partial prole

314

INDEXABLE INSERT Type

Pitch
Cutting edge from

4-16 tpi (1.5-6.0 mm)


Ds 1.732
for use with Milling shank
Type U380
380

Threads per Inch

Pmax

smallest minor

Ds

R314.1535.01
R314.2140.01
R314.4060.01

7 - 16
6
4-6

1.5
4.0
4.0

3.5
4.0
6.0

2.717

.130
.118
.106

.215

1.732

R314.3260.01

6.0

6.0

4.055

.106

.215

2.480

Dimensions in inch

TF45

Part number

TI25

Picture = right hand cutting version shown

TN35

Metric ISO and


UN thread

/+ = on stock / 6 weeks

Ordering note:
R314.3260.01 only for milling cutter 380.0063.05

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D53

TECHNICAL INFORMATION

Feed rates and time calculation


It is simple and easy to calculate your speed and feeds
using HORNS HCT program. We recommend that
you calculate the cutting data with this program as it
will provide you with the best cutting performance and
results. Basic features of the calculations can be found
on the follwing pages.

HCT

(HORN Circular Technology)


- safe and fast Your cutting data for groove milling by
circular interpolation of internal and
external grooves as well as groove
milling of linear grooves.
System requirements from Windows 95.
Available on CD-ROM.

BASIC RECOMMENDATIONS
Overhang of the milling cutter

Select the shortest possible clamping device and milling


shank, and control the runout tolerance of the tools.
Large cutting widths in combination with long overhangs
require specic manufacturing methods such as dividing
the cutting width to achieve the best possible cutting
result due to reduced cutting forces.

Diameter of the milling cutter


When using a large diameter cutter, whose relationship
is close to the bore diameter, manufacturing cycletime
can be reduced, due to the smaller center of rotation and
higher feed rates. Many times the rotation of the milling
cutter centre will be dened by the parameters of the
workpiece and the whole application setup.

Clamping torque of the screws


We recommend to use a torque screw driver to achieve
the indicated torque values per insert and tool type.
Additional additives such as copper paste are not
permitted. This will have a negative effect and change
the clamping forces.
All clamping screws are already coated with
additives.

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Md

H1

TECHNICAL INFORMATION

Milling direction
Most HORN milling tools are right handed , and it is
recommended to use them with the climb milling process
as this is generally recommend for carbide tools.

Milling entry into the workpiece


A simple radial entry of the milling cutter creates a very
long contact angle which leads to vibrations which will
not disappear for the rest of the milling operation and are
visual on the bottom of the groove.
It is recommended to enter the groove with a ramp
angle of 45 up to 180 to the maximum depth of cut.
The calculated cutting data refers to the milling condition
when the insert is in the full cut but can be also used for
the entry loop.

Bore milling and offset milling by helical


interpolation
HORN milling inserts are manufactured with a round chip
breaker. This means that beyond a depth of cut of 2 mm
in axial direction the insert gets a negative cutting angle.
Milling inserts are limited to a depth of cut of 2 mm when
used for helical interpolation. Larger depths of cut can
only be produced when choosing special chip breakers.
Please contact us in case of any further questions.

H2

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Ramp angle > 45

TECHNICAL INFORMATION

Sinlge edged inserts


When entering through a bore off center and without
rotating it is possible to generate back chamfers and
ats with inserts having a larger cutting diameter than
the bore diameter. Single edged cutters have no run out
tolerance.

Thread milling
With HORN thread milling inserts the thread prole is
generated in one full cut to the prole depth of the thread.
This produces threads with minimal taper especially in
high alloyed steels.
In blind holes it is recommended to mill from the bottom
to the top. Otherwise there is the risk of damaging the
tool because of milling into chips at the bottom of the
blind hole.
A general recommendation for thread milling:
The milling cutter diameter should not exceed 70% of the
minor diameter of the thread. Otherwise recutting of the
prole occurs which could bring the whole thread out of
tolerance.

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H3

CHOICE OF CARBIDE GRADES

Synthetic cutting-tool material

Wear resistance
Cutting speed

TN35

30

20

10

01

40

20

High temp. alloys

10

40

30

20

10

30

MG12

TI25
MG12

01

uncoated

Non ferrous metal

Hardened materials

Wear resistance
Cutting speed

TF45

H4

H54

30

10

01

20

MG12

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Stainless steel

40

30

20

10

40

30

20

10
Steel

01

MG12 TN35

Main selection

TN35

H54

H35

TI25

TI25

TH35

supplementary grades

TF45

TF46

Toughness
Feed rate

Carbide Grades

Carbide Grades

coated

TH35

CB10

PD10

CB20

PD20

Toughness
Feed rate

Grey cast iron / Aluminium

GROOVE MILLING by circular interpolation

MILLING OF A LINEAR GROOVE - EXTERNAL

2r
sz = hm a
r
s = n z szmm/min

Cos =

r2 + [R + r - ar]2 - R2
2r [R + r - ar]

2r
mm
360

AT
n z Az

Length of cut

t=

A Z = L h mm2

Area of chip

s'1=

A T = [R2 -(R-ar)2] mm2

Area of groove section

s'2= s'1

L=

min

Time for cut (for AT)

2 (R+r-ar)
mm/min Feed rate of tool centre
t
R - ar

R + r - ar

mm/min Feed rate of tool tip

HCT (HORN Circular Technology)


- safe and fast Your cutting data for groove milling by circular interpolation of internal and external grooves as well as groove milling
of linear grooves.
System requirements from Windows 95. Available on CD-ROM.
In the UNITED STATES call us toll free
1 - 888 - 818 HORN

H5

GROOVE MILLING by circular interpolation

MILLING OF AN INTERNAL GROOVE

Cos [180 - ] =

r2 + [R + ar - r]2 - R2

180 -

2r [R + ar - r]

2r
mm
360

AT
n z Az

Length of cut

t=

A Z = L hm mm2

Area of chip

s'1=

A T = [R2 -(R-ar)2] mm2

Area of groove section

s'2= s'1

L=

Specication

min

Time for cut (for AT)

2 (R+r-ar)
mm/min Feed rate of tool centre
t
R - ar

R + r - ar

mm/min Feed rate of tool tip

ISO Specication

Specication

ISO Specication

Feed rate

s'

vf

Radius of cutter

Revolutions

Radius of workpiece

Number of teeth

Feed rate of tool centre

s1

vf 3

Feed/tooth

sz

fz

medium thickness of
chip

hm

hm

Feed rate of tool tip

s2

vf2

radial depth of cut

ar

ae

H6

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Available METRIC size carbide and tungsten


alloy shanks - Summary
Dimensions in mm

Part number

l1

dg6

l2

d1

130

12

40

11

M116.0012.01B

130

12

56

11

M116.0012.02B

130

16

40

11

M116.0016.01B/E

130

16

56

11

M116.0016.02B/E

150

16

80

11

M116.0016.03B/E

80
90
100
100
120
90
100

12
12
12
7.5
10
12
16

21
30
42
30
25

6
6
6
6
6
7.3
7.3

M306.0012.01B/E/A
M306.0012.02B/E/A
M306.0012.03B/E/A
M306.0707.03A
M306.1010.03A
M306.0712.02B/E/A
M306.0716.01/B/E/A

60

10

15.2

M306.ST10.01A

95
110
120
160

12
12
12
12

29
42
56
-

8
8
8
-

M308.0012.01B/E/A
M308.0012.02B/E/A
M308.0012.03B/E/A
M308.0012.07A

110

12

42

9.5

M308.1012.02B/E/A

110

16

33

9.5

M308.1016.01B/E/A

60

10

17.7

M308.ST10.01A

70

13

25.7

M308.ST13.01A

100

12

32

M311.0012.01B/E/A

100

12

45

M311.0012.02B/E/A

120

12

64

M311.0012.03B/E/A

90

16

25

M311.0016.00B/E

100
110
130
110

16
16
16
16

32
45
64
32

9
9
9
13

M311.0016.01B/E/A
M311.0016.02B/E/A
M311.0016.03B/E/A
M311.0016.04B/E/A

130

16

45

13

M311.0016.05B/E/A

60

10

17.7

M311.ST10.01A

70

13

25.7

M311.ST13.01A

80

16

25.7

M311.ST16.01A

100
130

12
12

M313.0012.01B/E/A
M313.0012.02B/E/A

93

16

30

11.5

100
130
160
160
110
130

16
16
16
16
20
20

42
60
85
20
45
60

12
12
12
12
16
16

M313.0016.00B/E
M313.0016.01B/E/A
M313.0016.02B/E/A
M313.0016.03B/E/A
M313.0016.07A
M313.0020.04B/E
M313.0020.05B/E

Inserts (inch and metric)

Use

Page

Type

tmax

Ds

116

4.3

20.4

A53

116

4.3

20.4

A53

108/306

1.0/2.5

9.6/11.7

A3 - A4

108/306

0.85/2.0

9.3/11.7

D3; E2
E2

108/306

0.7/2.0

9.6/11.7

A3 - A4; D3

108/306

1.0/2.5

9.4/11.7

A5

111/308/608

2.3/3.5

13.4/15.7

A23-A24

111/308/608

2.3/3.5

13.4/15.7

D11; E8

111/308

1.5/2.7

13.4/15.7

A23-A24; D11

111/308

2.3/3.5

13.4/15.7

A25

311/611

3.5/2.5

17.7

A39-A40

311

3.6

17.0

G3

311/611

3.5/2.5

17.7

A39-A40

311/611

1.5

17.7

A39-A40; D21

311/611

3.5

17.7

A41

313/613

4.5/3.2

21.7

A59-A60

313

4.75

21.7

G7

313/613

4.5/3.2

21.7

A59-A60

313/613

2.5

21.7

D35

Dimensions in mm

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H7

Available METRIC size carbide and tungsten


alloy shanks - Summary
Dimensions in mm
l1

Part number

dg6

l2

d1

60

10

10.7

11.3

M313.ST10.01A

70

13

25.7

11.3

M313.ST13.01A

80

16

25.7

11.3

M313.ST16.01A

120

M328.0909.01A

100

12

36

M328.0912.01A

100
130
160

16
16
16

42
60
85

14.3
14.3
14.3

M328.0016.01B/E/A
M328.0016.02B/E/A
M328.0016.03B/E/A

100

20

42

14.3

M328.0020.01B/E/A

130
160

20
20

60
85

14.3
14.3

M328.0020.02B/E/A
M328.0020.03B/E/A

104

20

35

13.5

M328.0020.00B/E

130
145
160
200

20
20
20
20

20
20
-

15
15
-

SM328.0020.05B/E
SM328.0020.06B/E
SM328.0020.07B/E
SM328.0020.08B/E

70

13

10.7

14

M328.ST13.01A

100

20

35.7

14

M328.ST20.01A

100

16

42

16

M332.0016.01A

130

16

60

16

M332.0016.02A

160

16

85

16

M332.0016.03A

100

20

42

20

M332.0020.01A

130

20

60

20

M332.0020.02A

160

20

85

20

M332.0020.03A

100
100
70
100

12
16
13
20

32
32
25
40

11
11
11
17.5

M332.0012.2.01A
M332.0016.2.01A
M332.ST13.2.01A
M335.0020.01B/A

130

20

60

17.5

M335.0020.02B/A/E

Inserts (inch and metric)

Use

Page

Type

tmax

Ds

313/613

4.85

21.7

A61

328/628

9.3

28

A79

325/328/628

5.0/6.4/4.3

24.8/27.7

328

6.5

27.7

G10

328

6.0
3.5
6.0
3.5

27.7

D43

328/628

6.0

27.7

A80

332

8.5

31.7

A92

332

10

31.7

A77 - A78

A93
A94

335

7.9/8.0

34.7

A104 - A105

Dimensions in mm

H8

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Available INCH size carbide and tungsten


alloy shanks - Summary
Diemsnions in inch
l1

dg6

l2

Part number
d1

Inserts (inch and metric)


Type

tmax

Use

Page

Ds

3.150
3.543
3.937
3.937

.500
.500
.500
.625.

.827
1.181
1.654
.984

.236
.236
.236
.287

MU306.0500.01B
MU306.0500.02B
MU306.0500.03B
MU306.0625.01B

108/306
108/306
108/306
108/306

.039/.098
.039/.098
.039/.098
.028/.078

.378/.461
.378/.461
.378/.461
.378/.461

3.740
4.331
4.724
4.331

.500
.500
.500
.625

1.142
1.654
2.205
1.299

.315
.315
.315
.315

MU308.0500.01B
MU308.0500.02B
MU308.0500.03B
MU308.0625.01B

111/308
111/308
111/308
111/308

.091/.138
.091/.138
.091/.138
.091/.138

.528/.618
.528/.618
.528/.618
.528/.618

3.937
3.937
4.724

.500 1.260
.500 1.772
.500 2.520

.354
.354
.354

MU311.0500.01B
MU311.0500.02B
MU311.0500.03B

311/611
311/611
311/611

.138
.138
.138

.697
.697
.697

A38

3.543

.625 .984

.354

MU311.0625.00B

311

.143

.669

G2

3.937
4.331
5.118

.625 1.260
.625 1.772
.625 2.520

.354
.354
.354

MU311.0625.01B
MU311.0625.02B
MU311.0625.03B

311/611
311/611
311/611

.138
.138
.138

.697
.697
.697

A38

4.331
5.118
6.301

.625 1.260
.625 1.772
.500
-

.512
.512
.354

MU311.0625.04B
MU311.0625.05B
MU311.1212.07A

311
311
313/613

.059
.059
.177

.697
.697
.854

A38; D20

3.937
5.118

.500
.500

MU313.0500.01B
MU313.0500.02B

313/613
313/613

.177
.177

.854
.854

A58

3.661

.625 1.181

.453

MU313.0625.00B

313

.187

.787

G6

3.937
5.118
6.299

.625 1 .654
.625 2 .362
.625 3 .346

.472
.472
.472

MU313.0625.01B
MU313.0625.02B
MU313.0625.03B

313/613
313/613
313/613

.177
.177
.177

.854
.854
.854

A58

4.331
5.118
7.874

.750 1 .772
.750 2 .559
.625
-

.630
.630
.445

MU313.0750.04B
MU313.0625.05B
MU313.1515.08A

313/613
313/613
313/613

.098
.098
.098

.854
.854
.854

3.937
5.118
3.937
5.118
6.299
6.299

.500
.500
.625
.625
.625
.750

1 .654
2 .362
3 .346
3 .346

.563
.563
.563
.563
.563
.563

MU328.0500.01B
MU328.0500.02B
MU328.0625.01B
MU328.0625.02B
MU328.0625.03B
MU328.0750.03B

328/628
328/628
328/628
328/628
328/628
328/628

.256
.256
.256
.256
.256
.256

1.091
1.091
1.091
1.091
1.091
1.091

4.094

.750 1.378

.531

MU328.0750.00B

328

.256

.945

5.118
5.709
6.299
7.874

.750 .787
.750
.750 .787
.750
-

.591
.591
-

SMU328.0750.05B
SMU328.0750.06B
SMU328.0750.07B
SMU328.0750.08B

328
328
328
328

.236
.138
.236
.138

1.091
1.091
1.091
1.091

A2; D2

A22; D10

D34

A76

G9

D42

Dimensions in inch

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H9

CUTTING DATA

690

650-980

0.6% C

200

520

500-820

annealed

180

490

590

quenched

280

390

520

quenched

350

230

annealed

200

230

hardened

unalloyed

180

80

430

alloyed

220

70

390

martensitic, ferritic

200

80

590

austenitic

180

70

390

low tensile strength

180

70

330

high tensile strength

250

60

390

ferritic

160

70

330

perlitic

250

300

ferritic

125

60

330

perlitic

225

70

200

annealed

200

40

260

hardened

275

30

annealed

250

20

130

hardened

350

15

not heat treatable

30-80

550

2600

heat treatable

80-120

220

980

not heat treatable

80

220

980

heat treatable

100

100

660

not heat treatable

90

120

heat treatable

100

100

Cast steel

M
K

Stainless steel

Cast iron

Spheroidal graphite
cast iron

Malleable cast iron

Heat resistant alloy


(Fe)

Heat resistant alloy


(Ni, Co)

Al-alloy

Al-cast-alloy

Copper-alloy

H10

.0004

180

not rigid

.0004

0.4% C

rigid

.0012

650-1150

very rigid

.0012

790

not rigid

.0020

rigid

.0020

140

very rigid

Insert Type
311/313/328/108/111/ 116

.0012

high alloyed steel


(>5%)

0.2% C

Indexable Insert Type 314

.0012

Alloyed steel

*H35

.0020

Carbon steel

TN35
TI25
TF45

.0020

MG12

medium thickness of chip hm

.0039

Material

Cutting speeds vc (sfm)


refering to carbide grade
and coating

.0039

Hardness Brinell

Standard values for cutting speeds vc and medium thickness hm for calculating feed rates by calculating cutting programm HCT.

*Cermet only indexable insert type 314 available


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COMPONENT

Torque screw driver with scale


- variable torque setting
- adjusted torque is shown on display

D 15 VL
Model 1-5 Nm

The Torque can be innitely adjusted with a special torque


setter (id.) Ergonomical formed gives perfect handling
abilities. Acustic signal when setted torque is reached.
(Standard: EN ISO 6798, BS EN 26789, ASME B 107.14.M.)
(Precision: 6 %)

Torque screw driver with scale


- variable torque setting
- adjusted torque is shown on display

D 28 VL

The Torque can be innitely adjusted with a special torque


setter (id.) Ergonomical formed gives perfect handling
abilities. Acustic signal when setted torque is reached.
(Standard: EN ISO 6798, BS EN 26789, ASME B 107.14.M.)
(Precision: 6 %)

Model 2-8 Nm

Torque setter
Device for setting the required torque.
Handle:
Celluloseacetat with micro structured surface
Blade:
Octogonal (8 ats) blade, hardened galvanized

ED 28 VL

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O1

COMPONENT

Blade for TORX-Plus screws

DT6PK
DT7PK
DT8PK
DT9PK
DT10PK
DT15PK
DT20PK
DT25PK

Blade:

Utilization:

High quality Chrom-Vanadium steel,


through hardened, chrome plated.
Wiha Chrom Blade guarantees maximum
precison.
Colored code green
For controlled screw setting with denite torque
in combination with Wiha torque screw driver
handle.

Blade for allen screws

DSW15K
DSW20K
DSW25K
DSW30K
DSW40K

D14ZBK

Blade:

Utilization:

Universal Bitholder
For S.DM08, S.DM10 and S.DM12 also
for all C6,3 and E6,3 (1/4") Bits
Blade:
Collar:
Utilization:

O2

High quality chrom-vanadium steel,


through hardened, chrome plated.
Wiha Chrom Blade guarantees maximum
precison.
Colored code red
controlled screw setting with denite torque in
combination with Wiha torque screw driver
handel

High quality Chrome-Vanadium steel,


through hardened, chrome plated.
Stainless steel
For controlled screw setting with denite torque
in combination with torque screw driver handle.

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COMPONENT

Universal Bitholder with T-handle


For S.DM10 and S.DM12
also for all C6,3 and E6,3 (1/4") Bits
Blade:
Collar:
Utilization:

High quality Chrome-Vanadium steel,


through hardened, chrome plated.
Stainless steel
For controlled opening

14ZQK

Torque screw driver with scale


- variable torque setting
- adjusted torque is shown on display
The Torque can be innitely adjusted with a special torque
setter (id.) Ergonomical formed gives perfect handling
abilities. Acustic signal when setted torque is reached.
(Standard: EN ISO 6798, BS EN 26789, ASME B 107.14.M.)
(Precision: 6 %)

D515QL
Model 5-15 Nm

Torque setter
Device for setting the required torque.
Handle: Celluloseacetat with micro structured surface
Blade: Octogonal (8 ats) blade, hardened galvanized

ED515QL

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O3

COMPONENT

Universal Bitholder
For S.DM08, S.DM10 and S.DM12 also
for all C6,3 and E6,3 (1/4") Bits

D14ZBQ

Blade:
Collar:
Utilization:

High quality Chrome-Vanadium steel,


through hardened, chrome plated.
Stainless steel
For controlled screw setting with denite torque
in combination with torque screw driver handle.

Blade for TORX-Plus screws


Blade:

DT15PQ
DT20PQ
DT25PQ
DT27PQ
DT30PQ

O4

Utilization:

High quality Chrom-Vanadium steel,


through hardened, chrome plated.
Wiha Chrom Blade guarantees maximum
precison.
Colored code green
For controlled screw setting with denite
torque in combination with Wiha torque screw
driver handle.

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METAL CUTTING SAFETY

During metal cutting "hot ying chips" may be projected from the workpiece
or a rotating part of the machine tool. If carbide is subjected to over-stress
or severe impact, it may fracture causing small fragments to be dispelled.
In such instances, certains precautions should be implemented to protect
the operator(s) and/or observer(s) against "hot ying chips.
Boring operations or applications "tempts" the operator to "lean over" the
rotating workpiece to check the cutting action. Extra caution should be
exercised in doing this and it is recommended that no one practice this
habit while tools or machinery or both are spinning, turning, rotating etc.
Grinding products in this catalog will produce dust and/or mist that may be
hazardous. See material data safety sheets (available upon request).
HORN USA Inc. has no control over conditions to which it's products may
be or subjected to. Therefore it is highly recommended that the user of
HORN USA Inc. products listed in this catalog and all the literature of
this company, abide by the standards of use for their particular cutting
machines and commonly used safety precautions.
Designs and/or specications of products listed in this catalog and all
the literature of HORN USA Inc. are subject to change without notice.
Any modication of these products by the customer or user may void
specications and guarantees listed.
HORN USA Inc. cautions every user and/or observer to wear safety
glasses when using any product listed in this catalog and all the literature
of HORN USA Inc. which made be distributed in conjunction with any
HORN product.

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INDEX
Type
020
05
105
108
110
111
116
23
306
308
311
313
314
325
328
332
335
380
380...IK
381
382
383
606
608
611
613
628
632
636
A110
ABS..380
B105
B110
BKT
DA31
DA32
DAM31
DAM32
DM008
DM010
DM012
DM208
DM210
DM212
DMU008
DMU010
DMU012
DSA
DSAK
DSAKH
DSAR
DSAT
DSDH
DSDS
DSF
DSK
DSKK
DSKL
DSKM
DSKMK
DSM
DSMK
DSML
DSMMK
DSMR
DSMRK

Chapter page
N26
N7
N11-N20,N32-N37
A7-A9,D4,E3
N21
A27-A29,D11,D14,D17,E9
A54-A56,D29
N31
A10-A18,D5-D6,E4
A30-A34,D12,E10
A43-A44,A47-A49,D21,D23-D24,E15,G4-G5
A63-A64,A66,A68-A72,D33,D35-D36,E19,G8
B15-B17,C8-C9,D48,J16-J17
A82
A83-A84,A87-A88,D41,G11
A96-A97,23-24
A106
B3,B5,B9,D44,D46
B6-B7
B13,J2-J11,J14
C3-C4
C6-C7
A19-A20,D7,E5,6-7
A35,D13,D15,E11
A45-A46,D22,E16,F4
A67,D34,D37,E20,F8
A85-A86,A89,D42,E23,F12
A98-A99
A100-A101
N38
B11
N8-N9, N41-N48
N10, N49
N25,N29-N30
L12
L13
L2-L4,L6-L7
L3-L4,L6-L7
K3,K5,K7
K13,K15,K17
K23,K25,K27
K8-K11
K18-K21
K28-K31
K2,K4,K6
K12,K14,K16
K22,K24,K26
M58-M60
M62-M63
M61
M64
M65
M32
M31
M42-M43
M24,M26-M27
M6
M25
M28-M30
M10
M37
M8
M40
M11
M38-M39
M9

Type
DSP
DSPK
DSPL
DSPM
DSPT
DSR
DSRF
DSRR
DST
DSTK
HSK..380
L311
L313
M116
M275
M306
M306.ER
M306.ST
M308
M308.ER
M308.ST
M310
M311
M311.ER
M311.ST
M313
M313.ER
M313.ST
M328
M328.ER
M328.ST
M332
M332.ER
M335
MD
MU116
MU306
MU308
MU310
MU311
MU313
MU328
N314
S275
S310
SM328
U108
U111
U116
U306
U308
U311
U313
U314
U325
U328
U380
U381
U382
U383

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Chapter page
M51-M52,M55
M48-M49
M55
M53-M54
M50
M41
M44
M45
M33-M36
M7
B10
A50
A73-A74
A53,D26
J12-J13
A3-A4,D3,E2
A6
A5
A23-A24,D9,E8
A26
A25
C13,C15
A39-A40,D19,F2,G3
A42,F3
A41
A59-A60,D31,F6,G7
A62,F7
A61
A77-A79,E22,F10,G10
A81,F11
A80
A92-A94
A95
A104-A105
L8-L11
A52,D25
A2,D2
A22,D8
C12,C14
A38,D18,E14,G2
A58,D30,E18,G6
A76,G9
C8,J16
J15
C16
D38
A7-A9
A27-A29,D16
A54,A56,D28
A10,A18
A30,A34
A43,A49
A64-A65,A72
B14
A82
A83
B2,B4,B8,D43,D45
B12
C2
C5

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