Professional Documents
Culture Documents
BY PRAJ INDUSTRIES LTD., GAT NO. 1098, 402 & 403, URWADE, TAL. MULSHI, DIST. PUNE 411 042 INDIA
TEL.: +91-20-66754000 / 22922001 FAX: +91-20-22922004
JULY 2011
INTELLECTUAL PROPERTY The technology represented herein is proprietary to PRAJ INDUSTRIES LIMITED of Pune, India. All data and information submitted now or likely to be submitted in future for evaluation regarding design details, system operation, processing techniques and prices shall be divulged only to those persons having a direct need to participate in the evaluation. No use shall be made of any information provided herein other than for the evaluation of this proposal, nor shall such data be transferred to others without the written permission of PRAJ INDUSTRIES LIMITED, INDIA
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CONTENTS
Section No. I II III IV V VI VII VIII Description Introduction to Praj Design Basis Technical clarifications / Recommendations Scope of work of PRAJ - Only Supply Battery Limits Exclusions Schedule of Prices and Price Basis General Terms And Conditions
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We would like to take this opportunity to also mention that our R&D facility MATRIX is FDA approved & our manufacturing facility is ISO14001 certified having U&H stamping for exports. We have to our credit having executed 450 plants World Wide successfully across 45 countries. PRAJ is a knowledge based company with expertise and experience in Bio-Processes and Engineering. It has one of the largest resource bases in the industry with over 450 references across all five continents, led by an accomplished and visionary leadership.
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A strong infrastructure in design and engineering enables PRAJ to respond to specific needs of high quality output in accordance with process needs. An experienced team of engineering professionals from Chemical, Mechanical, Piping, Civil & Structural, Electrical and Instrumentation are well supported by designing and simulation software like CHEMCad, AutoCAD 2007, CAESAR II, Plant 4D and many other customized software to build quality into every aspect of our service. Praj works with an option of 2-D & 3-D modeling platforms. PRAJ has well equipped multi-location manufacturing facilities. The units are accredited with ASME U & H stamp and an ISO 9001-2000 certification. The facilities are equipped to adhere to international standards including TEMA, DIN 8777, AD Merk Blatter, ASNI (SNT-TC-IA),CE, BS 5500 and IS 2825.
PRAJ-Matrix - The Innovation Center is certified by Government of India . PRAJMatrix - The Innovation Center is designed along the principles of sustainability, providing environmentally friendly solutions for a future-perfect world. Praj Matrix applies multi-disciplinary experience and expertise, and utilizes world class laboratory and pilot scale facilities to accelerate the development of technologies.
Apart from above portfolio's of Praj, we are also pleased to introduce to you our new business line of "Water & Waste Water Solutions" as add on to our core business lines of distillery & brewery.
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The Water & Waste Water Division caters to providing Turnkey Solution in the field of water management to Industries & Municipal sectors. We provide Solutions on EPC basis in the field of Water & Waste Water Management like: Conventional & Advanced Pre Treatment Plants for Water & Waste Water Demineralization Plants, Conventional Resin Based & Advanced Membrane based Recycle & Reuse for Water & Waste Water Evaporation & Concentration Using Energy Efficient Systems Condensate Polishing Units Solvent Recovery Plants Waste to Energy systems Sea Water Desalination Zero Liquid Discharge Systems Plant Audits for energy and water foot printing We also provide advanced solutions in the field of waste water technologies like SBR Technology MBR Technology MBBR Technology Oil Water Separation Units Bio Towers Recycle technologies Zero Liquid Discharge Thermal Evaporators & Dryers. Praj has already been providing solutions in Water, Wastewater, Zero liquids discharge systems, Evaporation & Concentration technologies to Sugar, Ethanol & Brewery Industries globally. As a step forward, Praj has now ventured into other segments with offerings on Complete Water Management Solutions, Waste Water Management & Solutions, Recycle & Reuse of Water & Waste Water for following sectors like: Power Plants Food & Beverage Industries Paper & Textile Industries Pharmaceutical Industries Common Effluent Treatment Plants (CETP) for various Industrial Clusters & SEZs. Oil & Gas Industries Metal & Mining
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a) Capacity b) OBR
c) No. of Streams : 2 nos. Raw Water Characteristics of clarified water as per the technical specifications provided: SN
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. pH Temperature Turbidity Calcium Hardness as CaCO3 Magnesium Hardness as CaCO3 Sodium as CaCO3 Bicarbonates as CaCO3 Chloride as CaCO3 Sulphate as CaCO3 Silica as SiO2 Total Dissolved Solids TSS Dissolved CO2 C NTU Mg/lit Mg/lit Mg/lit Mg/lit Mg/lit Mg/lit Mg/lit Mg/lit Mg/lit Mg/lit
PARAMETER
UNITS
VALUE
7.0-8.5 25 10 18 18 11 20 8 19 7 40 25 4
Note:- 1.Any parameter not mentioned in the above raw water characteristics is Considered as zero or Nil.
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C) Product Water Quality: MB Output Parameter PH at 25 deg C Chloride Turbidity Total Hardness Total Silica Conductivity at 25 deg C Total Iron Total Copper Permanganate Total Electrolyte
6.8-7.2 Nil Nil Nil < 0.01 < 0.1 < 0.005 < 0.005 Nil < 0.1
UNITS
VALUE
6.5-8.5 0.5 100 20 1 1 1 0.2 5
Note :
1. Please note that any change in the raw water parameters +/-5% will Affect the plant performance
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We have designed the entire DM plant with 20% deterioration in the raw water parameters. We have not considered civil work in our scope. We have considered MOC of PSF as MSEP.
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1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21.
Raw Water Pump Chlorine Dosing Pump Chlorine Dosing Tank MGF MGF Air Blower ACF SAC Unit DG Tower DG Water Storage Tank DG Air Blower DG Water Transfer Pump SBA Unit MB Unit MB Air Blower DM Water Storage Tank DM Transfer Pump Neutralization/Waste Collection Pit Isolation Gate Recirculation cum Disposal Pump Neutralization Acid Dosing Pump Neutralization Acid Dosing Tank
2 No. 2 No. 2 No. 4 Nos. (4 x 100%) 2 Nos. (1W+1S) 2 No. (2x 100%) 2 Nos. (2 x 100%) 2 Nos. (2 x 100%) 2 Nos. (2x100%) 4 Nos. (2W+2S) 4 Nos. (2W+2S) 2 Nos. (2 x 100%) 2 Nos (2 X 100%) 2 Nos. (1W+1S) 2 Nos. 2 Nos. 1 No. 2 Nos. 2 Nos (1W+1S) 2 No. 1 No.
Casing-2.5% Ni-CI Impeller-Bronze PP MSRL MSEP CI MSEP MSRL MSRL MSRL CI Casing-SS Impeller-SS MSRL MSRL CI MSRL Casing-SS 316 Impeller-SS 316 RCC (By Client) PVC Casing-SS 316 Impeller-SS 316 PP MSRL
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Neutralization Alkali Dosing Pump Neutralization Alkali Dosing Tank Bulk Acid Storage Tank Acid unloading Pump Bulk Alkali Storage Tank Alkali Unloading Pump Piping
PP MS MSRL PP MS PP MSRL
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
Transformer Oily Waste Sump Pump Seperated Oil Disposal Pumps Oily Waste Sludge Disposal Pump Plant Oily Waste Water Tilted Plant Interceptor Treated Oil Collection Tank HRSG Blow Down Sump Pump CT Overflow & Drain Sump Pump CMB Disposal Pump CMB GTG Oily Waste Water Collection Sump Pump
2 No. (1W+1S) 2 No. (1W+1S) 2 No. (1W+1S) 2 Nos. (1W+1S) 1 No. (1W) 1 No. (1W) 2 Nos. (1W+1S) 2 Nos. (1W+1S) 2 Nos. (1W+1S) 1 No. 2 Nos. (1W+1S)
Casing-CS Impeller-SS 316 Casing-CI Rotor-SS 316 Casing-CI Rotor-SS 316 Casing-CS Impeller-SS 316 MS MSEP Casing-CS Impeller-SS 316 Casing-CS Impeller-SS 316 Casing-CS Impeller-SS 316 RCC (By Client) Casing-CS Impeller-SS
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12. 13.
1.
Chlorinator for CW
2 No. (1W+1S)
Body-PVC Diaphragm-Hypm (upper), Kynar (bottom) Tantallum/PTFE Plug/Stem-Silver/Monel Casing-CI Impeller-Bronze PP Diffusers
2. 3. 4. 5. 6. 7. 8. 9.
Chlorinator Water Booster Pump Chlorinated Water Diffusers and mixing System Lifting and Handling Device Chlorine Absorption System Caustic Solution Preparation Cum-Recirculation Tank Caustic Solution Preparationcum-Recirculation Pump Scale Inhibitor Tank Scale Inhibitor Injection Pumps
2 No. (1W+1S) 2 No. (1W+1S) 1 No. (1W) 2 Nos. (1W+1S) 1 No. (1W) 2 Nos. (1W+1S) 2 Nos. (1W+1S) 2 Nos. (1W+1S)
PP FRP Wetted Part-CIRL Impeller-EN-8 SS-304 Housing-AISI 316 Pump Head-AISI-316 Plunger-AISI-316 MS Housing-SS 316 Pump Head-SS 316 Plunger-SS 316 SS 304
10. 11.
Corrosion Inhibitor Tank Corrosion Inhibitor Injection Pump Biocide Injection Tank
12.
2 Nos (1W+1S)
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13.
2 Nos. (1W+1S)
1 2 3
4 5 6 7
Power Cable, Cable Tray, MCC & supports etc Control Cable Non-Redundant processor, communication and power supply PLC control Panel with SCADA at the operator station Instrument Cable Earthing Junction Boxes Civil
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TECHNICAL DATASHEET RAW WATER TRANSFER PUMP a Quantity b c d e f g Type Capacity Head MOC Speed Motor rating
Two Horizontal Centrifugal 9.5 50 Casing 2.5% Ni; Impeller: Bronze 1500 3.7
rpm kW
Two 5 35 PP 0.09
No. Ltr.
MGF a Quantity b Dimensions c Media D MOC E Filtration Velocity F Service Flow rate BLOWER FOR MGF A Quantity B Capacity C Pressure D Motor Rating e Velocity ACF a Quantity b Dimensions c Media
Client: NBPPL Scheme: Water Treatment Plant
nos mm X mm
m/hr M3/hr
nos mm X mm
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D E F
m/hr M3/hr
MSEP 15 8.0
STRONG ACIDIC CATION EXCHANGER A Manufacture B Quantity supplied C Continuous flow rate of the exchanger D Flow rate 1 Normal 2 OBR E Exchange Resins 1 Depth of Bed 2 Resin type and Manufacture 3 4 6 F 1 2 3 4 5 G H J 1 2 K 1 2 Quantity supplied for each exchanger Life of resin years Resin suitable against chlorine attack Cation Tank Shell Design flow rate Dimension (dia X overall height) Material and thickness Lining material ,thickness and hardness Code for design and fabrication of vessel Free board Means of control of backwash and rinse flow Valves (Automatic) Manufacture Type Regeneration acid Type and specification(indicative standard) Quantity required for each regeneration of one cation exchanger
no cum/hr
cum/hr cum mm
8.0 160 1000 Strong Acid Cation & Auchtel 0.22 Five No <35 500X 2300 HOS MSRL RL with 4.5mm & 65 5 ASME Section VIII Div A
cum
yes/no m/hr mm mm
As per Approved Vendor List Diaphragm Hydro chloric Acid as per IS kg of 33% HCl 33.33
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DEGASSER TOWER a b d e h Quantity of units furnished Type and material of construction (indicative standard) Lining material ,thickness and hardness Capacity Dimension of each tower(dia x overall height) nos Two Packed Bed & MSRL RL with 4.5mm & 65 5 M3/hr mm 8.0 500 mm X 3300 mm
DEGASSER BLOWERS : a b c d e f Type and Manufacture Quantity supplied Capacity Head Overall efficiency Power consumed nos Ncum/hr mm of water % kw Centrifugal Blower Four 215.875 100 30-40 0.37
no Cum
Two 10 MSRL
DG WATER TRANSFER PUMP A Quantity B Type C Capacity D Head E MOC F Speed G Motor rating STRONG BASE ANION (SBA) A B C 1 2 D 1 2 Manufacture Quantity Provided Flow rate Normal OBR Exchange Resins Depth of Bed Resin type and Manufacture
Client: NBPPL Scheme: Water Treatment Plant
No cum/hr cum Mm
TEIL Two 8.0 160 1000 Strong Base Anion & Auchtel
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3 4 6 E 1 2 3 6 7 F G I 1 2 J 1 2
Quantity supplied for each exchanger Life of resin Resin suitable against chlorine attack Anion Tank Shell Design flow Velocity Dimension (dia X overall height) Material and thickness Lining material ,thickness and hardness Code for design and fabrication of vessel Free board Means of control of backwash / rinse flow Valves (Automatic) Manufacture Type Regeneration alkali Type and specification(indicative standard) Quantity required for each regeneration of one cation exchanger
0.339 Three No <35 600 X 2500 HOS MSRL RL with 4.5mm & 65 5 ASME Section VIII Division A 100% By Automatic Valve Yes AS per Approved Vendor list Diaphragm NaOH as per IS
kg of 45% NaOH
37.66
MIXED BED UNITS a b c C1 D E F G H I J K L M N Manufacture Quantity Provided no Flow rate Cum/hr OBR cum Cation Exchanger Resin Type & Manufacture Quandity supplied for cation cum exchange resin Type & Manufacture Quandity supplied for anion exchange cum resin Mixed Bed Tank Shell Shell Dimension (dia X overall height) mm Lining Material ,thickness and hardness Cation resin regeneratioin Type Quantity per regeneration kg of 33% Hcl
Client: NBPPL Scheme: Water Treatment Plant
TEIL Two 8.0 1120 Strong Acid Cation & Auchtel 0.0991 Strong base Anion & Auchtel 0.0991
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kg of 45% NaOH
MB BLOWERS : a b c d e f Type and Manufacture Quantity supplied Capacity Head Overall efficiency Power consumed nos Ncum/hr mm of water % kw Centrifugal Blower Two 26.4 4000 30-40 2.2
nos lts
nos lts
nos lts
Two 100 MS
nos lts
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nos lts
BULK ACID STORAGE TANK 1 2 3 Quantity Capacity MOC BULK ACID TRANSFER PUMP 1 2 3 4 Quantity Capacity Operating Pressure MOC BULK CAUSTIC STORAGE TANK 1 2 3 Quantity Capacity MOC BULK CAUSTIC TRANSFER PUMP 1 2 3 4 Quantity Capacity Operating Pressure MOC No. Cum/hr mWC Two 10 10 SS-304 No. Cum One 10 MS No. Cum/hr mWC Two 10 10 Polypropylene No. cum One 10 MSRL
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DM WATER STORAGE TANK 1 2 3 Quantity Capacity MOC DM WATER TRANSFER PUMP 1 2 3 4 5 5 Quantity Capacity Operating Pressure MOC Speed of Motor Motor Rating No. Cum/hr mWC RPM kW Two 9.5 50 Casing-CF8M/Impeller-SS 316 1500 3.7 No. Cum Two 150 MSRL
ACID DOSING SYSTEM FOR NEUTRALIZATION: DOSING PUMP: DOSING PUMP A Quantity B Type C Capacity D Head E MOC F Motor Rating DOSING TANK: DOSING TANK A Quantity B Capacity C MOC of Tank
nos lts
ALKALI DOSING SYSTEM FOR NEUTRALIZATION: DOSING PUMP: DOSING PUMP A Quantity B Type C Capacity D Head E MOC F Motor Rating
Client: NBPPL Scheme: Water Treatment Plant
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nos lts
One 100 MS
RE CIRCULATION CUM-DISPOSAL PUMP 1 2 3 4 5 Quantity Capacity Operating Pressure MOC Motor Rating No. Cum/hr mWC kW Two 7.5 50 Casing-CF8M/Impeller-SS 316 2.2
ETP PLANT TRANSFORMER OILY WASTE SUMP PUMP 1 2 3. 4 5 6 7 Quantity Type Capacity Operating Pressure MOC Speed of Motor Motor Rating SEPERATED OIL DISPOSAL PUMP 1 2 3. 4 5 6 7 Quantity Type Capacity Operating Pressure MOC Speed of Motor Motor Rating No. Cum/hr mWC RPM kW Two Horizontal Screw Pump 2 20 Casing-CI/Impeller-SS 316 2900 3.7 No. Cum/hr mWC RPM kW Two Vertical Centrifugal 20 25 Casing-CS/Impeller-SS 316 2900 5.5
OILY WASTE SLUDGE DISPOSAL PUMP 1 2 3. 4 5 Quantity Type Capacity Operating Pressure MOC
Client: NBPPL Scheme: Water Treatment Plant
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6 7
RPM kW
2900 3.7
PLANT OILY WASTE WATER COLLECTION SUMP PUMP 1 2 3. 4 5 6 7 Quantity Type Capacity Operating Pressure MOC Speed of Motor Motor Rating TILTED PLATE INTERCEPTOR 1 2 3 4 5 6 7 8 9 10 Quantity Capacity Type Rising Rate Dimensions Material of Construction: Tank MOC: Pltes MOC: Weir Internal Coating External Painting No. M3/hr m/hr LXBXH One 5 Tilted Plate 0.7 2.35 X 1 X 2.45 MSEP FRP MSEP Epoxy As per tender No. Cum/hr mWC RPM kW Two Vertical Centrifugal Pump 5 25 Casing-CI/Impeller-SS 316 2900 3.7
LXBXH No.
2X2X2.8 One MS
HRSG BLOW DOWN SUMP PUMP 1 2 3. 4 5 6 7 Quantity Type Capacity Operating Pressure MOC Speed of Motor Motor Rating No. Cum/hr mWC RPM kW Two Vertical Centrifugal Pump 9 25 Casing-CI/Impeller-SS 316 2900 5.5
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CT OVERFLOW & DRAIN SUMP PUMP 1 2 3. 4 5 6 7 Quantity Type Capacity Operating Pressure MOC Speed of Motor Motor Rating No. Cum/hr mWC RPM kW Two Vertical Centrifugal Pump 15 25 Casing-CI/Impeller-SS 316 2900 5.5
CENTRAL MONITORING BASIN DISPOSAL PUMP 1 2 3. 4 5 6 7 Quantity Type Capacity Operating Pressure MOC Speed of Motor Motor Rating No. Cum/hr mWC RPM kW Two Submersible Sewage Pump 180 30 Casing-CI/Impeller-SS 316 2900 30
A B C D E
GTG AREA OILY WASTE WATER COLLECTION SUMP PUMP 1 2 3. 4 5 6 7 Quantity Type Capacity Operating Pressure MOC Speed of Motor Motor Rating No. Cum/hr mWC RPM kW Two Vertical Centrifugal 6 25 Casing-CI/Impeller-SS 316 2900 5.5
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TRANSFORMER OILY WASTE WATER COLLECTION SUMP PUMP 1 2 3. 4 5 6 7 Quantity Type Capacity Operating Pressure MOC Speed of Motor Motor Rating No. Cum/hr mWC RPM kW Two Vertical Centrifugal 1 25 Casing-CI/Impeller-SS 316 2900 3.7
A B C D
EXPANSION CHAMBER:
A B C D
nos
Kg/cm2
RUPTURE ASSEMBLY :
A B C
nos Kg/cm2
EVAPORATOR:
A B C C D
nos
Kg/hr
Two Electrically heated constant temperature water bath 50 Vaporiser body: Seamless Steel Tubes Immersion type, 3 phase, 415V
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A B C
nos %
A B C
nos
CHLORINATORS:
A B C C
nos Kg/hr
CHLORINATOR WATER BOOSTER PUMP 1 2 3. 4 5 6 7 Quantity Type Capacity Operating Pressure MOC Speed of Motor Motor Rating No. Cum/hr mWC RPM kW Two Horizontal 50 25 Casing-CI/Impeller-Bronze 1500 7.5
CHLORINE ABSORPTION SYSTEM: EXHAUST FAN A No. required B Type C Motor Rating C MOC
nos kW
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nos
CAUSTIC SOLUTION PREPARATION CUM RECIRCULATION TANK A No. required nos One B Capacity Cu.m 10 C MOC FRP CAUSTIC SOLUTION PREPARATION CUM RECIRCULATION PUMP A No. required nos Two B Capacity Cu.m/hr 10 C MOC CIRL D Head mWC 20
INHIBITOR TANK:
A B C
nos Cu.m
Two 6 SS 304
A B C D E F G
RPM kW
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A B C
nos Cu.m
Two 10 IS 2062
A B C D E F G
RPM kW
BIOCIDE TANK:
A B C
nos Cu.m
Two 8 SS 304
BIOCIDE PUMP:
A B C D E F G
RPM kW
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OPERATION & CONTROL PHILOSOPHY FOR PRETREATMENT PLANT: Multi Grade Filter Activated Carbon Filter -Automatic operation Automatic operation
OPERATION & CONTROL PHILOSOPHY FOR SAC + SBA + MB SAC Unit SBA Unit MB Unit Automatic operation Automatic operation Automatic operation
OPERATION & CONTROL PHILOSOPHY FOR ETP ETP PLANT Automatic Operation
OPERATION & CONTROL PHILOSOPHY FOR GAS CHLORINATOR GAS CHLORINATOR Automatic Operation
OPERATION & CONTROL PHILOSOPHY FOR CW TREATMENT CW TREATMENT PLC BASED CONTROL PANEL: We have considered a common local control panel which houses a redundant PLC without redundancy for control of MGF, ACF, SAC, SBA, MB, ETP, Gas Chlorinator, CW Treatment. Brief specification of standalone PLC is given below: 1. 2. 3. 4. PLC Standalone controller (Non-reduntant System) Allen bradely/GE/Siemens/ABB Power supply, Processor and communication shall be non-reduntant types. The Channel density shall be DI/DO-32, AI/AO-8 Channels per card. Automatic Operation
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SAC+SBA+MB Plant 1 Inlet 2 Outlet of DM water All waste including Regeneration 3 waste ETP Plant 1 Inlet 2 Outlet of ETP water
At Suction flange of RWP At 2 m from the DM water storage tank 2 m upto the nearest drain trench To respective sumps Interconnecting piping from discharge header of disposal pumps in respective sumps in effluent collecting area to CMB In scope of NBPPL Water supply tap off from CW pump discharge at one point i.e. 2 m at the inlet of Gas Chlorination system 2 m before Biocide dosing at CT basin In scope of NBPPL At the incomer of MCC At one point within battery limit At one point within battery limit At nearest drain channel By PIL By PIL By PIL By NBPPL At discharge flange. By NBPPL
2 Outlet of CW water 3 Civil OTHER ITEMS 1 Electrical Power 2 Instrument air and service air 3 Construction water 4 Individual equipment drain 5 PLC with SCADA 9 Cable Trays 10 LPBS 11 Civil Work 12 Neutralization transfer pump 13 Earthing
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INSTRUMENTATION FOR WTP: Sr. No. 1 2 Instrument Pressure Gauges Pressure Transmitter Location At RWP, At DMF, At DG Blower, At SAC Unit, At SBA Unit, At MB Unit At MB outlet At DMF, At SAC, At SBA, At MB At DGWST, At DMWST At all measuring tanks, DMWST, DGWST At MB Outlet At MB Outlet At all measuring tank In between SAC & SBA At common header of outlet of MB Quantity 1 Lot 12 No.
3 4 5 6 6 7 8 9 10 11
Flow Transmitter Rotameter (4-20 mA) Level Transmitter Level Switches pH Analyzer Conductivity Analyzer Level Gauges Rotameter Sodium Analyzer Silica Analyzer
2 No. 8 No. 4 No. 12 Nos. 1 No. 1 No. 1 Lot 1 Lot 2 Nos 1 No.
INSTRUMENTATION FOR ETP: Sr. No. 1 2 3 4 Instrument Pressure Gauges Level Switches Flow Transmitter pH Analyzer Location At all sumps At various locations At ETP Outlet Quantity 1 Lot 8 Nos. 5 No. 1 No.
INSTRUMENTATION FOR CW Treatment: Sr. No. 1 Instrument Pressure Transmitter Location At Potable water Pump Discharge, At Service water pump Discharge, At CT Water Pump Discharge, At DM feed pump Same as above Same as above At Expansion Chamber, At rupture Disc, At pressure reducing valve, At chlorinator booster pump Quantity 1 Lot
2 3 4
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5. 6
2 Nos. 1 Lot
General Notes The above equipment list is indicative and may change to some extent. The exact technical specifications and quantities will be confirmed after detailed engineering. For Pump the material of construction mentioned above is only for wetted parts.
b. Packing and tagging Preparation shall be in accordance with clients requirements packing and marking. The packing of the materials, goods or equipment shall be sufficient to provide protection from damage due to normal handling during transport. Bolts, nuts, washers and any other small items for field installation or storage shall be packaged and clearly marked. Shafts shall be locked in position to minimize brinelling of bearings. It will be ensured that all materials, goods or equipment are supplied and fitted with lifting lugs as necessary to facilitate handling during assembly, maintenance and transport. Machined surfaces shall be adequately protected from corrosion and damage during transport.
For all these visits, to and fro charges, all expenses in Site like lodging (hotel) & boarding (food) are to be made by Client at actual.
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d. Training of operating personnel: PRAJ will provide training for clients plant operating personnel. This will include: Classroom training at clients place. Classroom training will be provided on the following: - Fundamental aspects of the process - Testing and analytical procedures - Start-up, shutdown, plant operation, trouble-shooting and what-if analysis - Start-up and shutdown procedures In plant training during start-up and commissioning: On the job training will be provided after the theory Training on the site during the water trial and precommissioning of the plant. This will involve: - Plant operation and trouble-shooting - Safe operating practices - Training material will be provided by PRAJ and competency tested to ensure effective learning. e. Electrical Lightning arrestor, earthing pit & earthing to individual equipment is in Clients scope. . f. Civil & Structural (CLIENT Scope): Civil Load Data will be prepared for structural design of civil units. Design Procurement, fabrication & construction of civil units is in the Client scope.
g. Instrumentation All minimum necessary instruments required for the Water treatment plant as per scope of supply mentioned above is considered in PRAJ scope.
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Electrical: HT/LT transformer, DG, Turbine, Capacitor and HT/LT electrical cabling relay, switches including capacitors for power factor correction, PCC, Cables. Plant Lighting, Lightning arrestor, Earthling pit and yard lighting. Instrumentation: Instrumentation other than scope of supply. Instrument calibration, cable trays etc. for those instruments. Facilities to inter connect with existing control system.
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Others: Storage (day & bulk), transport and handling of Raw materials and chemicals. All Chemicals/consumables, excluding first charge. Storage, Disposal/Treatment of Generated Effluent if any Raw materials & Utilities: All raw materials including pump lubrication oil, etc. and there transfer up to respective battery limits. All utilities and labor for testing, commissioning and operating the plant, which are to be provided by the customer. Utilities supply to the plant up to the field connections on equipment/battery limits. It is assumed that utilities will be supplied at the quantities and qualities required. Testing: Lab Facilities to carry out analysis including trial/commissioning & PG test Any and all environmental tests required. Testing, Analysis and laboratory equipments, instruments & equipments required to measure / demonstrate the performance parameters, operating & commissioning the plant. Noise attenuation equipment / silencers.
8 9
10
11
Packaged items Instrument air generation unit & dryer and its tubing for clients scope of work. Transportation and Other Charges: Any other item /activity not specifically mentioned in our scope of work & equipment list. Miscellaneous and Others: All Spare parts & chemicals, consumables required during PG test & Commissioning. Office, Laboratory and laboratory analysis equipment. Any other items/activity not specifically mentioned in the scope of work of PRAJ and equipment list. Lodging and Boarding of PRAJ/ PRAJ Sub contractors personnel during implementation of the project. Communication and office facilities for PRAJ personnel at site. The client will make available competent and qualified operating personnel for operation and management of the plant in adequate numbers round the clock during training, start up and commissioning of the plant.
12
13
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a.
PRICE SCHEDULE:
For Design, Engineering and Supply of Equipments for Water treatment plant and subjected to battery limits and scope of supply FOR site mentioned in section IV & V is as follows:
Description
Our prices for Design, Engineering, Supply of Mechanical Equipment, Electrical & Instrumentation, Piping, Supervision of Erection and Commissioning for the scope of work as mentioned in this offer (Excluding Transit Insurance, Taxes and duties)
Price
Note: The above Prices is considering current rates of taxes and duties as mentioned below and subjected to the change, in case of any changes in taxes and duties at the time of dispatch a. b. c. d. e. Excise duty is 10.3%, Sales Tax is 2% against form C Service Tax is 10.3% Work Contract Tax 4.3% Octroi
b.
PAYMENT TERMS:
30% Advance along with technically & commercially clear Purchase Order. 60% Against Pro-forma Invoice prior to dispatch. 05% on Erection of equipments. 05% on Commissioning of the plant.
c.
DELIVERY:
12 months from the receipt of techno-commercial clear P.O. along with full advance. Delivery is subject to force majeure conditions and timely release of payment.
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d.
COMMISSIONING / HANDOVER:
After erection, the facilities in Clients scope should be made available for commissioning. In absence of same within 30 days it will be assumed that the plant is commissioned and the same will be handed over. All the dues against commissioning will be released immediately thereafter.
e.
VALIDITY:
Our offer is valid for acceptance for a period of 30 days, from the date of submission.
f.
g.
WARRANTEE:
12 months from the date of commissioning of the plant or 18 months from the date of supply, whichever is earlier.
Our warrantee is only against manufacturing defects found in the plant. Our warrantee will be void if faulty installation / operation is found. Warrantee is subject to the following conditions. i) Original spares are used for replacement. ii) Specified quality lubricants are used for lubrication as per schedule.
h.
Hemant Wagh
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All local conveyance & transportation including between airport & hotel, hotel to site and at site. Suitable boarding facilities and furnished accommodation for our engineers at site.
e. Delivery: Total delivery period for supply of equipments, piping and accessories will be 08 Months f. Consequential Damages: Neither party shall at anytime be liable to the other for any loss of profits and any similar indirect damages, however, described, incurred or suffered by either party in respect of the project. g. Inspection: All the equipment fabricated by Praj shall be subject to inspection and Quality Assurance by Praj personnel. If client desires to be present during all the above inspection activities then all the expenses related to this will be in clients scope. This additional requirement of clients presence during above inspections may result in requirement of additional time. Since at the time of submission of this offer the nature of any such additional requirement on account of inspection from clients end is not known, therefore its impact on Price and delivery is not considered and may be discussed / revised during subsequent discussions appropriately Third party inspection has not been considered in the above price and delivery schedule. If the same is required, the inspection charges will have to be borne by Client and Praj will indicate the revised delivery schedule accordingly.
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h. Insurance: Insurance by CLIENT From such date as the parties agree and is appropriate until Commissioning of PROCESS PLANT, insurances will be arranged and maintained by Client with reputable and substantial insurers to cover the full value of the respective interests of the Client, Praj/ Praj Sub Contractors and such other persons (if any) as determined by the Client as follows: Insurance to cover the risks of physical loss, damage or destruction of PROCESS PLANT to its full replacement value and all materials and equipment to be incorporated therein. Public liability insurance covering legal liability in respect to third party bodily injury and damage to property for appropriate limits. Workers insurance which complies with the laws for the time being in force in India.
Insurance by PRAJ During the currency of this contract in respect of PROCESS PLANT, Praj shall at their own expense, insure and keep insured their engineers at their own expense and keep insured the following with reputable and substantial insurers on policy terms acceptable to Praj: i. Delay In Completion: If the completion of dispatch is delayed beyond the contractual date for reasons beyond our control as listed out hereunder but not limited to them, we shall be entitled to suitable re-adjustment in the period of completion by mutual consent and the contract will stand amended to that extent: j. Delay in inspection beyond the appointed date or delay in approval of test certificates, whichever required, beyond a period of 7 days from the date of submission by us. Delay in release of dispatch clearance or hold up of work due to your specific instructions or lack of instruction. Delay attributable for Force Majeure conditions, more particularly detailed under appropriate clause hereunder.
Force Majeure: Force Majeure shall include but not be restricted to Acts of God or enemy, action of the government in its sovereign capacity including changes in law or policies, strikes or shortage, floods, fires, earthquakes, explosions, accidents, epidemics, civil commotion's, insurgency, war, riots etc. includes any factor or event beyond the reasonable control of parties. In the event of any Force Majeure circumstances affecting the ability of either party to perform in accordance with this Proposal for extended periods of time exceeding 3 weeks, the parties hereto shall meet and jointly decide the future course of action including but not limited to amendment or recession of this Proposal. In the event that any occurrence referred to above hereof causes a delay exceeding 3 (three) months, either party shall have the right to terminate this Proposal without giving rise to any claim for additional compensation except for the payments defined hereinabove plus any costs and expenses reasonably incurred by Praj as a result of such termination.
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k. Warehousing Charges: In the event, the equipment/ components which are ready at the works of Praj or their sub-contractors/ vendors, cannot be dispatched for reasons attributable to Client, Client shall pay to Praj their warehousing charges at the rate of 2% per month of the value of these equipment for such undelivered equipment/ components with Praj. Client will however, release proportionate payment due against such supplies to Praj. l. Rotation Of Site Supervisory Staff / Engineers: Praj shall have the right to change/ rotate Site Supervisory staff, as may be deemed fit, in which case travel expenses due to such unscheduled rotation/ change shall be borne by Praj. m. Secrecy And Confidentiality: Any data, information, designs, drawings, process know-how and other such documentation pertaining to design, manufacture, operation and maintenance of the PLANT, which Praj may discuss/ exchange/ elaborate/ hand over to Client or their Consultants from time to time, are of proprietary nature and are to be kept confidential by Client or their Consultants subject to the disclosures of such information to regulatory authorities in India and compulsory disclosure under order of court. Client or their Consultants shall neither disclose such data, information, designs, drawings, process know-how, and other such documentation to any other third party nor use it for any other purpose other than its intended use, without the written permission from Praj. Praj will not share any of the design data, which is specific to Clients project, to third party companies operating in India. However, this Article shall not preclude the necessity of sharing the relevant information with Clients Contractors and representatives as may be reasonably necessary in connection with the construction, maintenance and operation of the plant. Whenever Client makes any disclosure of proprietary information to its Consultants or to its subcontractors, having a need to be informed pursuant to this Offer, then Client shall obtain a signed Confidentiality Agreement, prior to making such disclosures, for Consultants/subcontractors and provides a copy of such confidentiality agreement to Praj prior to making such disclosures. It is hereby expressly understood by Client that Praj is and shall remain the Owner of WTP system covered under this Proposal and Client specifically undertakes and guarantees that the confidential information shall not be used by them for putting up another production facility. Client is obliged to treat the WTP System as Confidential Information and not to permit anyone other than Praj to have access to the PLANT being set up at SITE only unless: Client needs to do so for maintenance purposes; or Client has been unable to obtain such services form Praj; or Client has first obtained from such party a signed confidentiality agreement and provides a copy of the same to Praj.
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Client is prohibited from assigning the rights to use the WTP system to anyone other than a purchaser of all of the assets of the plant at SITE only in connection with the sale of this plant.
n. Change In Work Law: If there is any change in the scope and/ or nature of work during the execution of this project because of change in local Government's ruling/ regulations/ order an adjustment in terms including, but not limited to prices, deliveries etc. shall be negotiated. Praj is not obliged to proceed with the changes until Praj have received Clients written approval of the proposed changes as well as adjustments / amendments, if any, in terms of the Offer. o. Completion Of Obligations: Prajs obligations in this Offer shall get fully discharged upon HANDING OVER. p. Sub-Licensing: Praj shall be handing over to Client certain information in respect of the PROCESS PLANT. Client is specifically prohibited from sub-licensing or assigning the Technical Information and/or ownership of the plant to any third party, except specifically discussed with Praj. Upon any such sub-licensing and/or assignment, prompt, written notice of assignment shall be delivered to Praj. q. Rights to improve design: Praj reserve the right to modify, alter the specifications and designs of the equipment with a constant aim to improve the same without affecting the guaranteed performance and without claiming extra charge there from. r. Change in Technical Specifications: Any change in specifications as required by Client will be discussed by Praj with Client and the technical / commercial implications of such changes will be mutually accepted before incorporating such changes. s. Intellectual Property Rights: Praj shall provide necessary back up support to Client to defend any law suits filed or injunction moved against Client by any third party for any alleged infringement or violation of a trademark or any other intellectual property rights during the continuance of this Offer or thereafter, with respect to this Offer, by providing necessary technical documents/ technical evidences etc. The term Intellectual Property Rights for the purpose of this clause shall mean all intellectual property rights related to the Services to be provided in terms of this offer, whether registered or not, whether capable of being registered or not, including patents, copyrights, trademarks, designs, proprietary information, know-how, design rights, owned, acquired, developed or otherwise held by Praj as an licensee." t. Liability: Notwithstanding any other provision in this Proposal, Praj shall not be liable, whether in contract, under statute, tort (including negligence) or otherwise, for any loss of use (whether partial or total), loss of profits, loss of revenue, loss of contracts or indirect or consequential loss or damage whatsoever and howsoever arising which is suffered or incurred by the Client and / or directly or indirectly connected with this Proposal.
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Praj shall not be liable to Client or the subcontractors of Client for any consequential losses of any kind or nature arising out of or alleged to arise out of furnishing of any services, personnel information or other assistance by Praj. The maximum cumulative liability of Praj to Client with respect to this PRPOSAL whether based on contract, tort, negligence, strict liability or otherwise, shall not exceed 5% of the Contract Price and Client shall hold harmless Praj from any liability in excess thereof. Praj agrees to indemnify and hold Client harmless from and against liability for injury to or death of any personnel of Praj (except as set forth in the following sentence) or for loss or damage to any equipment or property owned by Praj. Client agrees to indemnify and hold Praj harmless from and against any liability for injury to or death of any personnel of Praj occurring on Clients premises. Client shall indemnify and hold Praj harmless from and against liability for injury to or death of any personnel of Client or any third parties and for loss or damage to any equipment or property owned by Client or any third party. u. General Lien: Praj shall have general lien on the equipment supplied to the extent of payment due to them under this contract. Client shall not put to commercial use any of the equipment, till all the payments are released to Praj. Praj retains title to all equipments delivered by it until realization of full payment of the amounts invoiced. Praj shall be entitled to have registered retention of title or have secured it in any other applicable for without Clients consent. v. Waiver: No waiver by either party of any default by the other in the strict and literal performance of compliance with any provision, condition or requirement of this AGREEMENT shall be deemed to be a waiver of strict, literal performance of and compliance with any other provision, condition or requirement hereof, not to be waiver of or in any manner release such other party from strict compliance with any provisions, condition or requirement in the future; nor shall any delay or omission of either party to exercise any right under this Proposal in any manner impair the exercise of any such right accruing to it thereafter. w. Assignment: Neither party hereto shall without the prior approval or permission in writing of the other assign or transfer either part or whole, any rights, benefits or duties and obligations accruing, undertaken or incurred under this Proposal to any other person. x. Validity of Offer: Our offer is valid strictly for a period of Thirty days from the date of receipt of the offer. Other Terms and Conditions will be subject to mutual discussions and confirmation thereafter, in writing by us. Any extra Man-visits (other than mentioned in the offer) when demanded by Client or required due to reasons attributable to Client will include the following charges: 1) Travel Tickets to & form Pune to site by air/ rail by economy class or First class AC. 2) Local Conveyances & lodging & boarding. Charges for various flight tickets economy/ business class India.
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