Professional Documents
Culture Documents
Agenda
Engineering
Past Projects
Target Zero
Clough policy is to deliver a safe and healthy working environment and ensure environmental sustainability Target Zero identifies those programmes (behavioural / interventions / improvements) aimed at providing us with the tools to achieve excellence in HSE performance Clough recognises that our people are its most important resource, who are critical in its success. Sattahip S f t E S tt hi Safety Excellence: ll 4.15 million man hours without LTI Winner of Clough Corporate Safety Awards for excellence in safety performance 2007 & 2009.
HSE Systems
Project Specific HSE Management Plan Project Specific HSE Training Plan Project Inductions for all project personnel to provide context and awareness of the key objectives. Yard HSE Weekly Meeting as a forum for discussion Weekly Toolbox talks conducted by Management Daily Pre-start talks conducted by workforce Supervision. HAZOB cards POST target based KPI tracking HSE incentives Specific HSE theme based programs
AS/NZS 4801 Occupational Health and Safety Management Systems S f M S ISO 14001 Environmental Management Systems OHSAS 18001 Safety Management Systems Recognised by industry Auditable
Quality Assurance
Quality Assurance
Project Specific Quality Plan Project Specific KPI monitoring Project Specific Quality Guidelines, summary of specs, pocket sized. Project Inductions for all project personnel to provide context and awareness of the key objectives. Yard Quality Weekly Meeting as a forum for discussion Weekly Toolbox talks conducted by Management Daily Pre-start talks conducted by workforce Supervision. Central database user input to provide real database, realtime information and reduce paperwork. Accessible traceability records Weld repair rates
AS/NZS ISO 9001:2008 certified ISO 3842 and EN 18800 Part 7 certified Globally accessible Management System Process assessment and analysis focused on client satisfaction and the completion of f projects safely, on time and within budget. Common processes and systems that enable sharing people, resources and experience across the organisation
Certificates
DESKTOP ENVIRONMENT
MANAGEMENT SYSTEM
AQIS Compliance
Objective is to eliminate quarantine risk material (QRM) b i transferred to modules i l being f d d l or bulk cargo. Conformance to AQIS published requirements for management of quarantine, vegetation, vegetation food stuffs, pest control, waste stuffs control management, including focus on preconstruction, construction, and postconstruction phases. Sealing, wrapping, packaging of instruments, JBs, pipe ends etc. to the requirements of AQIS. High pressure wash-down of modules within 48hrs prior to loadout, including steel, equipment, piping electrical. equipment piping, electrical Performed by experienced subcontractor. Designated quarantine areas. Inspection sign-off included in completions documentation. documentation Outgoing customs documentation, quarantine declarations.
Fabrication Capability
Highlights g g
Clough Thailand Ltd (CTL) Sattahip Fabrication Yard specialises in highly engineered modular construction and pre-fabricated structures up to 5,000MT per load out Fabrication Yard Facility: 144,000m with 85,000m y , , Assembly area Fabrication Facility supports: 10,000 MTPA Structural Steel 350,000 dia. inch Pipe Spooling Excellent road transportation links with 6mtr wide limit Water depth at load out: 12.5m Load out height above water line is 3.5m Offices and warehouse area > 5,000m Peak production: 20,000MT per annum Total fabrication output 40,000MT since 2005 Established fabrication workshop with long term subcontractor network. Medium to heavy plate press & roll capability. Offshore structures WHPs, CPPs, Sub sea WHPs, Sub-sea Manifolds, Compression Modules, FPSO Modules etc Modular fabrication for Oil and Gas, Mining and Petrochemical industries
Workshop Fabrication
Assembly Yard
MAP LOCATION DETAILS Clough Sattahip Yard has direct access to the Load Out Jetty (photo below). Clough Sattahip Yard to Clough Fabrication Workshop 17kms. Other subcontract workshops 40kms 40kms. Clough Sattahip Yard to Laem Chabang Commercial Port - 75kms. Clough Sattahip to Utapao airport 8kms.
Major Equipment
Major Equipment
Welding SMAW Welding machine 200+ Semi Automatic (FCAW) 45+ Automatic SAW Boom (3) & Tractor (4) machines Power supply 380V 50Hz 3phase 1,100 KVA Weld Rotators 60 100ton Plate Rolls Material Thickness max 38mm Plate width - 3 metre Heavy Lift Cranes Hydraulic Cranes & Crawler Cranes via local subcontractors. 25ton 600ton capacity readily available
Engineering
Sattahip Engineering
Shop Detailing 20,000 MTPA Isometric / Pipe spool drawings Layout / Assembly and details Cutting Plans Tekla Structures Intergraph Spoolgen Structures, Spoolgen, AutoCAD Design Temporary supports, Construction aids, Lift studies, StaadPro, SACS Construction Support Navisworks N i k SmartPlant Review Solidworks
To demonstrate that the hazards associated with the work that may present a risk to personnel, the h k h i k l h environment or the asset have been systematically assessed. On identification, determine the level of action identification required to reduce an identified risk to an acceptable level. As Low As Reasonably Practicable (ALARP) Mitigating measures incorporated into project procedures during development stage
Work-pack based completion system driven by b construction progress d b i database Documented sign-off procedure based on joint inspections contractor/company Discipline sign-off per module ff Module sign-off incl. AQIS and pre-loadout per module Consolidated punchlists Consolidated ship-loose lists Proven on Australian modular construction projects We will work with the client to adapt a suitable completions sign-off system.
Engineering Shop detailing General construction engineering. As-built drawings and design documentation. Land transportation analysis (loadout engineering) of each module by specialist subcontractor. Procurement Structural steel, Piping bulks, Mechanical equipment, Electrical & Instrumentation bulks, tagged instruments, valves, insulation, coatings etc.
Fabrication Structural steel Piping Painting Assembly & Fit-out Modules <40MT Modules >40MT
Project Experience
Project Experience
Location PNG
Period 2011/12
Australia
2011
Devil Creek Onshore Gas Plant Modules Exxon PNG LNG Infrastructure C1 Songkla Field Development Wellhead Platforms Montara Wellhead Platform Bualuang Wellhead Platform Ettrick FPSO Modules Woodside Catwalks Train 5 LNG Jetty Alcan Gove 3rd Stage Expansion
Australia PNG Gulf of Thailand Australia Gulf of Thailand North Sea Australia Australia
Apache Energy Clough Curtain JV Coastal Energy Coogee Resources GFI Aibel Woodside Alcan
Project Experience
Scope of Work: Fabrication , Assemble Structural Steel, Install Pipe Spools Mechanical Installation Spools, Installation, E&I to Mechanical Completion. Load Out Work Volume: Project Duration : No. of shipments: 3,000 tonnes (52 Modules) 11 Months 2 shipments
Project Experience
Project Experience
Project Experience
Scope of Work: Structural Steel Fabrication, Pipe Spools, Assembly, Mechanical Installation and E&I to Mechanical Completion. L d O t & S M h i lC l ti Load Out Sea Fastening.
Project Experience
Scope: Fabrication, Assembly, Pre-Commissioning, Load Out /Sea Fastening of 130 Pre Assembly M d l A bl Modules. Works included Structural Steel Fabrication, Pipe Spools, Construction, Mechanical + E & I Installation and Pre-Commissioning. Work Volume: Project Duration: No. of shipments: 30,000 T 18 Months 13 Shipments
Experience
Clough (Thailand) Co. Ltd is a wholly owned subsidiary of Cl b idi f Clough. h Clough is listed on the Australian stock exchange. Australian expat yard management Australian expat project management Overhead recovery to Australian entity % Australian content