Installation Instructions

Electric Start Kit

No. 0134-649
1. Remove starter plate which is attached to the mount ing posit onunder exhaust outlet. See Fig. 1. us-
card cap screws used to secure t he starter plate on the KT 150 model engine.
Note: The installation of start er motor can easily be done jf muffler is removed.
PLATE
FIG. 1
Sl1PPOOT
BRACKET
2. Install the support bracket on the start er motor using 5 mm. dia. nuts and washers. Use the bracket
for TlAengine when nstallng on TlA engine and use the bracket for KT 150 when installing on KT 150
engine respectively. See Figs. 2 1. 22, 2-3. Fasten 11.8 " cable with small terminals (solenoid to start-
er ) to the terminal on starter motor.
OCTAllOf SUPPORT BRACKET SETI ING
NUT !)mm
SPRING
WASHER 5mm
FIG. 2-3
ENDBRACKET LLrtJU
OF STARTER
1-_
FIG. 2-2
AROI[ EnURPRI5E5,lnl._
BRACKET f OR TlA ENGINE
FIG. 2 -1
BRACKET FOR KTl 50 ENGINE
Section I 0
Place starter motor in mounting position. Secure the rear support bracket to t he starter motor first.
Next fasten t he f ront bracket of starter motor to t he engine and then fasten the support bracket t ightly
by means of the hex head 6 mm. x 16 mm. bolts provided in t he kit. Be sure to use bcking washer
with bolt.
For KT 150 engine:
Use hex head 8 mm. x 25 mm. bolts provided with the kit to secure fr ont bracket.
For TlA engine:
Use st ud bolts and nuts which were originally used for f ixing st arter plate to secure front bracket.
0
I 0
0
0
0
0

/
ENGI NE
D-
J
\
r-
- ITI
0 0
$ 1
START ER
FIG. 3
3/8" STU
SOlENOJD\
Install the solenoid switch using 3/ 8 " motor mount stud.
Connect cable (solenoid to starter ) to one termi nal of the solenoid switch and 32.3 " cable( solenoid t o
positive ffi battery terminal) to t he second terminal See Fi g. 3.
Install ground. 12.2,. cable with large terminals (engine to body eart h ) from one of the fan housing bolts
on engine to one of the nuts on bearing f lange plate. See Fig. 4.
BEARING __
FLANGE
PW,
FIG. 4

- 2-
7. Remove plastic socket housing from ignition switch which is ocated under t he console. Disconnect
choke cable f rom carburetor and remove seat cushion. Remove console by using ~ t urn fasteners.
8. Remove small voltage regulator from steering post support. Disconnect plash: male connector from
yelow wire with a smar knife or screwdriver by pressing down tab inside socket. See Fig. 6 - 2.
9. Instal voltage regulator on steering post 'support using No. 8 -32 x 1)( screws with nuts and washers.
The two holes in the regulator will line up with two holes on the steering post support .
10. Attach green wire from the voltage regulator and 14.9 "ground cable(battery negative e to body ground ) to
t he bott on t op of the steering post support. See Fi g. 5.
) l ~ ~ ~ - - Steerrlg Supparl
Cable
(Bauery leTmlnal
to bodygrOUnd )
GIOUnd Cable (GREENI
VOltage Regulator
FIG. 5
11. Locate plastic socket which was attached to ignitbn switch. Remove yellow wire from the socket as ilkJs
trated in Fig. 6 2.
Note: Each slot in the socket has a matching terminal on the ignition switch and
each terminal is labeled. "B" for battery, " M" for magneto. " S " for solenoid. etc.
" S" TERMINAL
-s-SLOT
~ O N N E C T O R
YEllOW WIRE
FIG. 6-'
- S" TERMINAl
- 3-
- PUl l
FIG. 6-2
12. Insert single wire terminal of wiring harness, which comes f rom solenoid switch, into US" slot of plastic
socket. Thi s will mate with " 5 " on ignit ion switch as shown in Fig. 6- 1.
Insert twin wire terminal which comes f rom t he voltage regulator int o " 8" slot of plash: socket. This
will mate with " 8 " on ignition switch as shown in Fig. 6- 1. See Fig. 7.
TO SOLANOID
I TO BAITERY e TERMINAL
TO VOlTAGE REGULATOO
FIG. 7
PACKARD YELLOW YEllOW/ BLACK
--......... TERMINAL
VOLTAGE
REGULATOR
FIG. 8
13. Insert two yellow wires from voltage regulator in t he connector which was removed from regulator origin-
ally supplied with snowmobile.
e
FIG. 9
14. Assemble battery pan assembly as to Fig. 9. Holes must be drilled in t he front end assembly to match
rivet holes in pan assembly. Secure the pan assembly to t he f ront end with thr ee rivet s.
NOTE: BATTERY PAN IS OPTIONAL FOR ALL 1972 ATRCTIC CAT SNOW-
MOBILES.
- 4-
I
I
15. Assemble battery and housing in sequence as illustrated in parts sheet.
A. Place pad in pan.
B. Place battery box on pad.
C. Place battery in box.
It will be necessary to purchase pan kit, Pt. No. 0134 -670 from your dealer or distributor for electri c start
ns taiato n on all models. See Fig. 9 for assembly.
Note: A special battery with spillproof caps and " L " terminal s must be used.
Use the " A RCTI C CAT" power-pak HL ""terminal acid pak battery. Part No.
0134 -469.
16. Connect wire from solenoid switch (solenoid switch t o battery positive E9 terminal) and wire from twin
wire terminal( ignit on switch to battery positive E9 terminal) to battery positive terminal by using
6mm. x 16mm. bott, wing nut and washer furnished in the kit. See Fig. 10.
e
~ ~ ~ : : = T O TWI N WIRE TERMINAL { IGNITION SWI TCH}
po TO SOLENOIDSWITCH
Mb.lb BOLT
WJNG Nur /
WASHER """'"
BAnERY BOx
FIG. 10
17. Check wiring connecti ons against wiring diagram furnished, then connect cable which is connect ed to the
steering post support (battery negative e terminal to body eart h) to negative terminal of battery using
6 mm. x 16 mm. bolt, wing nut and washer.
18. lnsta! battery cover over battery, making certain cables are in slots provided. Snap on battery case hold
down bracket (clampl.
19. Two plastic clamps bands are provided in the kit to secure any loose wires or cables.
-5 -
Wiring Diagram
BAnERY ENGINE
e (j)
-!-
J
AlTERNATOR
.''' 00
I
---.1"Ul
VOl
l AGE
I
SOlENOID
SWITCH
'''I'
REGULATOR
",
I_I" or. . 11( .
" LlC. ""'0
I
~ .
0 0 0
I
, ,


,
STARTER
IGNITION SWITCH
Reinsta] console. connect plash: socket onto ignitbn switch and choke cable to carburetor.
Trouble Shoot ing Procedure
Trouble
I
Probable Cause Remedy
Hot or Smoking Wires System wired incorrectly
Check wiring against wiring
diagram.
Discharged Battery Check
Starter does not turn
l oose Connectbn
Check tightness of all
over
connection
Improper grounding
Check ground connecton

Parts List
Electric Start Kit No. 0134 -649
R"
too
,
"
"
,
,
5'
5'
5'
,.,
e-i
s.a
e.a
,..
e s
"
72
z. a
,.,
"

.,

14S-013
145_0 14
145 -075
l 4S 076
145 _017
145 078
145.019
145 080
145 02]
145 081
145 082
]45 08 3
145 084
145. 085
145 086
145 088
'"
,
,
,
I
I
I
I
I
I
,
I
,
,
,
1
a
SIMlt'
SIMlt' SUOPOfI lor TIl< ""I'"
Sti lle< SUt!OIII l 8.-=hII0l enConf
Sole1lood 5.. '1'"
lIa'ige RflU810l
Ballff' 80'
Cover. Ballff) se,
Ballety Clse Climp
'" Callie. Solel1Old 10 51, Illff
Cable, Soler>ood 10 Bantry hrmln.1
Ground CIIIII!. EnC'1Il! to BOdy
Ground C.Oi!, BIt1ffYTf<m.n,llo Body
C. bIe
Bolt (8 . 2SmmJ w/. tIe
For KTls.tl [nine .
8011 (6 16mm, .. , plane . nll
FDI SUIlPOl'I S' Khl
StInt w/ nul _ iPf"" wHht<
Rd Ha No 8 32 slOl1td
Bolt (6 16mm , .. , ...... nul . MId
slllfl g w, !>htt klr B.ntry Ttfm"",
Nul " 5 _ SIlII'lI W/ltt lor SI Mff
Suooort Br'-:krl
ruse
BlUff)' PM! B' ilCkrl Au,. L,.../pu"" ,
PitllfIfI' Ie_ II>
NOI lncluOeC In 1\4

,.,
5'
t.a

,
5'
'"
- 7-
,
7
Parts List
Starter Assy PI. No. 0145 073
""
"'
P, rt Ho.

Dtw'lllon
,
0145062 Atml lulf
2 0145 063 ,"'.
3 0\ 45064 Rea' Cover

014506 5 P . ~
5 0145 066 B,ush Hoklet

0145067 r'OIIICover
,
0\45068 PinlOfl StOllPtl

0145069 Bolt Kij

9 0145 -070 WISher K,t
10 0\ 45 071 8,ushl 6 I
II 0145 -072 B,ush[ e I
- 8 -
Printed in U.S.A.