Professional Documents
Culture Documents
INDEX
68P02902W61-O
Motorola manual affected
This Manual Revision is applicable only to the manual number and version listed below:
68P02902W61-O Service Manual Horizonmicro2 and Horizoncompact2
Service requests
This revision provides a fix to the following service requests: N/A
Action
Remove and replace pages in the Manual as follows: Remove All pages between the clear acetate front sheet and the blank backing sheet, remove from binder. Insert All pages of the GMR between the front sheet and the blank backing sheet, insert into binder.
Destroy all obsolete pages. Do not destroy this page. Insert this Manual Revision sheet in the front of the manual for future reference.
Service Manual: Horizonmicro2 and Horizoncompact2
20th Sep 02
68P02902W61-O
GMR Page 1
GMR-01
GSM-209-020
GMR Page 2
20th Sep 02
GMR-01
68P02902W61-O
68P02902W61-O
GMR-01
Service Manual
GSM-209-020
68P02902W61-O
GMR-01
GSM-209-020
Restrictions
The software described in this document is the property of Motorola. It is furnished under a license agreement and may be used and/or disclosed only in accordance with the terms of the agreement. Software and documentation are copyright materials. Making unauthorized copies is prohibited by law. No part of the software or documentation may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form or by any means, without prior written permission of Motorola.
Accuracy
While reasonable efforts have been made to assure the accuracy of this document, Motorola assumes no liability resulting from any inaccuracies or omissions in this document, or from the use of the information obtained herein. Motorola reserves the right to make changes to any products described herein to improve reliability, function, or design, and reserves the right to revise this document and to make changes from time to time in content hereof with no obligation to notify any person of revisions or changes. Motorola does not assume any liability arising out of the application or use of any product or circuit described herein; neither does it convey license under its patent rights of others.
Trademarks
and MOTOROLA are registered trademarks of Motorola Inc. Aspira, Intelligence Everywhere, M-Cell and Taskfinder are trademarks of Motorola Inc. All other brands and corporate names are trademarks of their respective owners.
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20th Sep 02
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Contents
Issue status of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . First aid in case of electric shock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reporting safety issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warnings and cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Devices sensitive to static . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Motorola GSM manual set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GMR amendment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GMR amendment record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 5 6 7 8 10 11 12 15 16
Category 323 Technical Description (Tech.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 1 Introduction and specification of equipment . . . . . . . . . . . . . . . . . . . .
Introduction to the Horizonmicro2 and Horizoncompact2 BTSs . . . . . . . . . . . . . Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Software requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Battery backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual frequency support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Frequency hopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Horizonmicro2 external view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Horizoncompact2 system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Approval and safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Environmental limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Battery backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF output power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Frequency band characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech.
i i
11 11 12 12 12 12 12 13 14 15 15 15 15 15 16 16 16 17 19
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Tech. Tech. Tech. Tech. 21 21 22 23
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Booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of the booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GSM900 booster diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DCS1800 booster diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24 24 24 25
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31 31 31 31 32 32 33 34 35 37 38 39 39 39 39 310 310 310 311 311
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Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. 41 41 41 41 41 41 42 42 42 42 43 43 44 44 44 45 45 45
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Olympus radio architecture controller (ORAC) function . . . . . . . . . . . . . . . . . . . . Overview of ORAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ORAC functional blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TTY/SCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ORAC functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DINO/RHINO module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of DINO/RHINO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Location of DINO/RHINO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Module view of DINO/RHINO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DINO/RHINO functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Processing section of DINO/RHINO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reset switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Line interface framers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Radio signalling links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HDSL interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . High speed digital subscriber line (HDSL) module . . . . . . . . . . . . . . . . . . . . . . . . Overview of HDSL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional description of HDSL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional diagram of HDSL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Line termination modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of line termination modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector location diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminology for Tx and Rx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features of line termination modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HDSL link options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech.
46 46 46 47 47 48 48 48 49 410 411 412 412 413 413 414 414 414 414 415 415 415 416 416 416
Chapter 5 RF modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview of RF modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 51 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 51 Location diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 52 Dual transceiver (DTRX) module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of DTRX module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Synthesizer section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Receiver section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmitter section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Temperature detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Non volatile storage of calibration data . . . . . . . . . . . . . . . . . . . . . . . . . . . . Horizonmicro2 duplexer and combiner/isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of the duplexer and combiner/ isolator . . . . . . . . . . . . . . . . . . . . Location of the duplexer and combiner/ isolator . . . . . . . . . . . . . . . . . . . . . Duplexer and combiner/ isolator diagrams . . . . . . . . . . . . . . . . . . . . . . . . . Internal Rx/Tx interconnections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Horizoncompact2 isolators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of the isolators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Location of the isolators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Isolator module view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Internal Rx/Tx interconnections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Manual: Horizonmicro2 and Horizoncompact2
20th Sep 02
Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech.
53 53 53 55 58 511 511 512 512 512 513 513 514 514 514 515 515
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Booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of the booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Booster system description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional description of booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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61 61 62 63 63 63 64 64 64 65 65
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71 71 72 72 72 73 73 74 74
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Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. 11 11 11 12 12 13 14 14 14 14 14 15 16 16 16 16 17
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Site visit safety and weather protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to site safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rubbish on site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . On site safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weather conditions and maintenance cover . . . . . . . . . . . . . . . . . . . . . . . .
18 18 18 18 19
Earthing and transient protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 110 Site earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 110 E1 link transient and lightning protection . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 110 Earthing the site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 111 Introduction to earthing the site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 111 Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 111 Installation kit delivery and packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 113 Equipment delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 113 Installation kit equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 113 Unpacking the BTS installation kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 115 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 115 Disposing of the packing material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 115 Booster installation kit delivery and packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 116 Equipment delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 116 Installation kit equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 116 Unpacking the installation kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 119 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 119 Disposing of the packing material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 119 Mounting guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 120 Introduction to mounting guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 120 Mounting guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 120 Example layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 122 Mounting the BTS wall bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to mounting the wall bracket . . . . . . . . . . . . . . . . . . . . . . . . . . Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preparing the tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drilling holes for the mounting bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wall mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pole mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting the booster wall bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to mounting the booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preparing the tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drilling holes for the mounting bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wall mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pole mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power and earth cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to power and earth cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . AC isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power cabling thermal properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable routeing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Manual: Horizonmicro2 and Horizoncompact2
20th Sep 02
Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst.
137 137 137 138 138 139 141 144 144 144 145 145 146 148 151 151 151 151 152
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GMR-01
GSM-209-020
Installing BTS enclosure power and earth cabling . . . . . . . . . . . . . . . . . . . . . . . . Introduction to installing BTS power and earth cabling . . . . . . . . . . . . . . . Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC power schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC power connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC power connector procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Earth connection points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the power and E1/HDSL cable conduits . . . . . . . . . . . . . . . . . . . Connecting cables to the ac power supply isolator . . . . . . . . . . . . . . . . . . Connecting the site main earth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing booster power and earth cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to booster power and earth cabling . . . . . . . . . . . . . . . . . . . . Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC power schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC power connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC power connector procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Earth connection point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the ac power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting cables to the ac power supply isolator . . . . . . . . . . . . . . . . . . Connecting the supplementary earth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst.
153 153 153 153 154 155 155 156 158 159 160 160 160 160 161 162 162 163 165 166
External antenna cabling guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 167 External antenna cabling guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 167 RF connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 167 E1/HDSL link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to E1/HDSL link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E1/HDSL link connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminology for Tx and Rx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing E1/HDSL link cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to installing E1/HDSL link cabling . . . . . . . . . . . . . . . . . . . . . . Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Routeing the E1/HDSL link to the wall bracket . . . . . . . . . . . . . . . . . . . . . . E1 cabling distance/loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HDSL cabling guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. 168 168 168 169 170 170 170 170 170 171
i
21 21 21 21 22 23
BTS equipment delivery and packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 24 Chassis equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 24 Unpacking the chassis equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to the unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unpacking the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Manual: Horizonmicro2 and Horizoncompact2 68P02902W61-O
25 25 25 25
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20th Sep 02
GMR-01
GSM-209-020
Booster equipment delivery and packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 26 Chassis equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 26 Unpacking the booster equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to unpacking the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unpacking the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the BTS chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to installation of the BTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment access procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the chassis onto the wall bracket . . . . . . . . . . . . . . . . . . . . . . . . . Chassis installation diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting external cables to the enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to connecting cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting earth straps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the ac power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Horizonmicro2 antenna cable . . . . . . . . . . . . . . . . . . . . . . Optional internal antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the booster cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the E1/HDSL link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the BTS solar cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to installing the BTS solar cover . . . . . . . . . . . . . . . . . . . . . . . Tools and equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting the solar cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. 27 27 27 27 28 28 28 29 210 211 212 212 212 213 214 216 217 218 219 222 222 222 223
Battery/cover installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 224 Installing the battery and cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 224 Installing the booster chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to installing booster chassis . . . . . . . . . . . . . . . . . . . . . . . . . . Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Antenna cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment access procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the chassis onto the wall bracket . . . . . . . . . . . . . . . . . . . . . . . . . Connecting external cables to the booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to connecting booster external cables . . . . . . . . . . . . . . . . . . Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting earth straps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplementary earth connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Rx, Tx and antenna cables . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the ac power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting up the clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the alarms cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting the security bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the booster solar cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to installing the booster solar cover . . . . . . . . . . . . . . . . . . . . Tools and equipment required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting the booster solar cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Manual: Horizonmicro2 and Horizoncompact2
20th Sep 02
Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst.
225 225 225 226 227 228 229 229 229 230 231 232 235 236 237 237 240 240 240 241
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31 31 31 31 32 32 35 35 35 36 37 38 38 39 310 311
Chapter 4 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 41 Commissioning overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 41 Pre power up checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Earth continuity checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inspecting the system visually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Powering up the BTS and booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preparation for powering up the equipment . . . . . . . . . . . . . . . . . . . . . . . . Powering up the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GSM900 booster view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DCS1800 booster view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. 42 42 42 43 44 44 45 47 48
Battery check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 49 Introduction to the battery check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 49 Battery test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 49
Overview of decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 51 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 51 Prerequisite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 51 Decommissioning the BTS enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Before starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTS checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Manual: Horizonmicro2 and Horizoncompact2 68P02902W61-O
52 52 52 53 56
20th Sep 02
GMR-01
GSM-209-020
57 57 57 57 510
i i
11 11 11 11 12 12 12 12 12 13 13 13 13 14
i
Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. 21 21 21 21 22 22 22 22 23 23 24 24 24 25 26 27 27 27 27
68P02902W61-O
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GSM-209-020
i
Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. 31 31 32 32 32 32 33 33 33 33 34 35 35 37 39 39 310 310 311 312 312 313 314 314 315 315 316 317 317 317 317 318 319 320 321 322 323 324 325 325 326 326 326 326 327 327 328
xii
20th Sep 02
GMR-01
GSM-209-020
Replacing Horizoncompact2 antenna cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to replacement procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the Rx,Tx1 and Tx2 cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the Rx,Tx1 and Tx2 cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the ANT1 and ANT2 cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the ANT1 and ANT2 cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the alarm cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 331 Removing the alarm cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 331 Replacing the alarm cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 331 Replacing the expansion fibre optic cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to fibre optic replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools and equipment required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fibre optic connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fibre optic cable removal procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fibre optic cable replacement procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . Expansion cover and casting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibrating an MCU-m GCLK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test equipment required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TTY cables and pin connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure for MCU-m GCLK calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagram of breakout board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Breakout board connection point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Restoring the site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. 332 332 332 333 334 335 337 338 338 338 339 342 342 344 345 345
i i
11 11 11 12 13 14 15 15 16 17 19
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I1
68P02902W61-O
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20th Sep 02
GMR-01
GSM-209-020
Version information
The following lists the versions of this manual in order of manual issue: Manual issue O Date of issue 14th Dec 01 Original issue. Remarks
68P02902W61-O
GMR-01
General information
GSM-209-020
General information
Important notice
If this manual was obtained when attending a Motorola training course, it will not be updated or amended by Motorola. It is intended for TRAINING PURPOSES ONLY. If it was supplied under normal operational circumstances, to support a major software release, then corrections will be supplied automatically by Motorola in the form of General Manual Revisions (GMRs).
Purpose
Motorola cellular communications manuals are intended to instruct and assist personnel in the operation, installation and maintenance of the Motorola cellular infrastructure equipment and ancillary devices. It is recommended that all personnel engaged in such activities be properly trained by Motorola. WARNING Failure to comply with Motorolas operation, installation and maintenance instructions may, in exceptional circumstances, lead to serious injury or death.
These manuals are not intended to replace the system and equipment training offered by Motorola, although they can be used to supplement and enhance the knowledge gained through such training.
20th Sep 02
GMR-01
GSM-209-020
General information
Category 323 - Technical Description. This category provides an introduction to, the specification for and a technical description of the Horizonmicro2 and Horizoncompact2.
Category 423 - Installation and Configuration. This category provides the information to install and commission the Horizonmicro2 and Horizoncompact2.
Category 523 - Maintenance Information. This category provides the information to maintain and repair the Horizonmicro2 and Horizoncompact2.
Category 623 - Parts Information. This category provides the range of options and spares for the Horizonmicro2 and Horizoncompact2.
To provide an understanding of the purpose and operation of all components. To enable successful installation, commissioning and repair of the product.
The maintenance and repair procedures presume that operators at the Operations and Maintenance Centre Radio (OMC-R) have been able to diagnose a problem, and have provided an engineer or technician despatched to the site with sufficient information to resolve the problem on arrival.
68P02902W61-O
GMR-01
General information
GSM-209-020
Cross references
Throughout this manual, cross references are made to the chapter numbers and section names. The section name cross references are printed bold in text. This manual is divided into uniquely identified and numbered chapters that, in turn, are divided into sections. Sections are not numbered, but are individually named at the top of each page, and are listed in the table of contents.
Text conventions
The following conventions are used in the Motorola cellular infrastructure manuals to represent keyboard input text, screen output text and special key sequences.
Input
Characters typed in at the keyboard are shown like this.
Output
Messages, prompts, file listings, directories, utilities, and environmental variables that appear on the screen are shown like this.
20th Sep 02
GMR-01
GSM-209-020
Artificial respiration
In the event of an electric shock it may be necessary to carry out artificial respiration. Send for medical assistance immediately.
Burns treatment
If the patient is also suffering from burns, then, without hindrance to artificial respiration, carry out the following: 1. 2. 3. Do not attempt to remove clothing adhering to the burn. If help is available, or as soon as artificial respiration is no longer required, cover the wound with a dry dressing. Do not apply oil or grease in any form.
68P02902W61-O
GMR-01
GSM-209-020
Procedure
Whenever a safety issue arises: 1. 2. 3. Make the equipment concerned safe, for example, by removing power. Make no further attempt to tamper with the equipment. Report the problem directly to the Customer Network Resolution Centre, Swindon +44 (0)1793 565444 or China +86 10 68437733 (telephone) and follow up with a written report by fax, Swindon +44 (0)1793 430987 or China +86 10 68423633 (fax). Collect evidence from the equipment under the guidance of the Customer Network Resolution Centre.
4.
20th Sep 02
GMR-01
GSM-209-020
Warnings
Definition of Warning
A warning is used to alert the reader to possible hazards that could cause loss of life, physical injury, or ill health. This includes hazards introduced during maintenance, for example, the use of adhesives and solvents, as well as those inherent in the equipment.
Cautions
Definition of Warning
A caution means that there is a possibility of damage to systems, software or individual items of equipment within a system. However, this presents no danger to personnel.
68P02902W61-O
GMR-01
General warnings
GSM-209-020
General warnings
Introduction
Observe the following warnings during all phases of operation, installation and maintenance of the equipment described in the Motorola manuals. Failure to comply with these warnings, or with specific warnings elsewhere in the Motorola manuals, violates safety standards of design, manufacture and intended use of the equipment. Motorola assumes no liability for the customers failure to comply with these requirements.
Warning labels
Personnel working with or operating Motorola equipment must comply with any warning labels fitted to the equipment. Warning labels must not be removed, painted over or obscured in any way.
Specific warnings
Warnings particularly applicable to the equipment are positioned on the equipment and within the text of this manual. These must be observed by all personnel at all times when working with the equipment, as must any other warnings given in text, on the illustrations and on the equipment.
High voltage
Certain Motorola equipment operates from a dangerous high voltage of 230 V ac single phase or 415 V ac three phase supply which is potentially lethal. Therefore, the areas where the ac supply power is present must not be approached until the warnings and cautions in the text and on the equipment have been complied with. To achieve isolation of the equipment from the ac supply, the ac input isolator must be set to off and locked. Within the United Kingdom (UK) regard must be paid to the requirements of the Electricity at Work Regulations 1989. There may also be specific country legislation which need to be complied with, depending on where the equipment is used.
RF radiation
High RF potentials and electromagnetic fields are present in the base station equipment when in operation. Ensure that all transmitters are switched off when any antenna connections have to be changed. Do not key transmitters connected to unterminated cavities or feeders. Refer to the following standards:
S
ANSI IEEE C95.1-1991, IEEE Standard for Safety Levels with Respect to Human Exposure to Radio Frequency Electromagnetic Fields, 3 kHz to 300 GHz. CENELEC 95 ENV 50166-2, Human Exposure to Electromagnetic Fields High Frequency (10 kHz to 300 GHz).
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General warnings
Laser radiation
Do not look directly into fibre optic cables or optical data in/out connectors. Laser radiation can come from either the data in/out connectors or unterminated fibre optic cables connected to data in/out connectors.
Lifting equipment
When dismantling heavy assemblies, or removing or replacing equipment, the competent responsible person must ensure that adequate lifting facilities are available. Where provided, lifting frames must be used for these operations. When equipments have to be manhandled, reference must be made to the Manual Handling of Loads Regulations 1992 (UK) or to the relevant manual handling of loads legislation for the country in which the equipment is used.
Do not ...
... substitute parts or modify equipment. Because of the danger of introducing additional hazards, do not install substitute parts or perform any unauthorized modification of equipment. Contact Motorola if in doubt to ensure that safety features are maintained.
Battery supplies
Do not wear earth straps when working with standby battery supplies.
Toxic material
Certain equipment may incorporate components containing the highly toxic material Beryllium or its oxide Beryllia or both. These materials are especially hazardous if:
S S S
Beryllium materials are absorbed into the body tissues through the skin, mouth, or a wound. The dust created by breakage of Beryllia is inhaled. Toxic fumes are inhaled from Beryllium or Beryllia involved in a fire.
Beryllium warning labels are fitted to equipment incorporating Beryllium or Beryllium Oxide. Observe all safety instructions given on warning labels. Beryllium Oxide is used within some components as an electrical insulator. Captive within the component it presents no health risk whatsoever. However, if the component should be broken open or burnt, the Beryllium Oxide, in the form of dust or fumes, could be released, with the potential for harm.
Lithium batteries
Lithium batteries, if subjected to mistreatment, may burst and ignite. Defective lithium batteries must not be removed or replaced. Any boards containing defective lithium batteries must be returned to Motorola for repair.
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General cautions
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General cautions
Introduction
Observe the following cautions during operation, installation and maintenance of the equipment described in the Motorola manuals. Failure to comply with these cautions or with specific cautions elsewhere in the Motorola manuals may result in damage to the equipment. Motorola assumes no liability for the customers failure to comply with these requirements.
Caution labels
Personnel working with or operating Motorola equipment must comply with any caution labels fitted to the equipment. Caution labels must not be removed, painted over or obscured in any way.
Specific cautions
Cautions particularly applicable to the equipment are positioned within the text of this manual. These must be observed by all personnel at all times when working with the equipment, as must any other cautions given in text, on the illustrations and on the equipment.
Fibre optics
The bending radius of all fibre optic cables must not be less than 60 mm.
Static discharge
Motorola equipment contains CMOS devices that are vulnerable to static discharge. Although the damage caused by static discharge may not be immediately apparent, CMOS devices may be damaged in the long term due to static discharge caused by mishandling. Wear an approved earth strap when adjusting or handling digital boards. See Devices sensitive to static for further information.
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Always wear an earth strap which must be connected to the electrostatic point (ESP) on the equipment. Leave the short circuit on the leads until the last moment. It may be necessary to replace the conductive foam by a piece of wire to enable the device to be fitted. Do not wear outer clothing made of nylon or similar man made material. A cotton overall is preferable. If possible work on an earthed metal surface. Wipe insulated plastic work surfaces with an anti-static cloth before starting the operation. All metal tools should be used and when not in use they should be placed on an earthed surface. Take care when removing components connected to electrostatic sensitive devices. These components may be providing protection to the device.
S S S S
When mounted onto printed circuit boards (PCBs), MOS devices are normally less susceptible to electrostatic damage. However PCBs should be handled with care, preferably by their edges and not by their tracks and pins, they should be transferred directly from their packing to the equipment (or the other way around) and never left exposed on the workbench.
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System Information: GPRS Equipment Planning . . 68P02903W02 System Information: GSN Advance Operational Impact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68P02903W38
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Classification number
The classification number is used to identify the type and level of a manual. For example, manuals with the classification number GSM-100-2xx contain operating information.
Order number
The Motorola 68P order (catalogue) number is used to order manuals.
Ordering manuals
All orders for Motorola manuals must be placed with your Motorola Local Office or Representative. Manuals are ordered using the order (catalogue) number. Motorola manual sets may also be ordered on CD-ROM.
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GMR amendment
GMR amendment
Introduction to GMRs
Changes to a manual that occur after the printing date are incorporated into the manual using General Manual Revisions (GMRs). GMRs are issued to correct Motorola manuals as and when required. A GMR has the same identity as the target manual. Each GMR is identified by a number in a sequence that starts at 01 for each manual at each issue. GMRs are issued in the form of loose leaf pages, with a pink instruction sheet on the front.
GMR procedure
When a GMR is received, remove and replace pages in this manual, as detailed on the GMR pink instruction sheet.
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Amendment record
Record the insertion of GMRs in this manual in the following table: GMR number 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
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CHAPTER 5 RF MODULES
Category 323
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Category 323 Technical Description (Tech.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 1 Introduction and specification of equipment . . . . . . . . . . . . . . . . . . . .
Introduction to the Horizonmicro2 and Horizoncompact2 BTSs . . . . . . . . . . . . . Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Software requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Battery backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual frequency support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Frequency hopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Horizonmicro2 external view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Horizoncompact2 system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Approval and safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Environmental limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Battery backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF output power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Frequency band characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech.
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Battery backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Battery pack diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Booster power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of booster power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC supply socket connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC power pin designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC-DC BPSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. 41 41 41 41 41 41 42 42 42 42 43 43 44 44 44 45 45 45 46 46 46 47 47 48 48 48 49 410 411 412 412 413 413 414 414 414 414
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Line termination modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of line termination modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector location diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminology for Tx and Rx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features of line termination modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HDSL link options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 5 RF modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview of RF modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 51 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 51 Location diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 52 Dual transceiver (DTRX) module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of DTRX module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Synthesizer section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Receiver section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmitter section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Temperature detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Non volatile storage of calibration data . . . . . . . . . . . . . . . . . . . . . . . . . . . . Horizonmicro2 duplexer and combiner/isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of the duplexer and combiner/ isolator . . . . . . . . . . . . . . . . . . . . Location of the duplexer and combiner/ isolator . . . . . . . . . . . . . . . . . . . . . Duplexer and combiner/ isolator diagrams . . . . . . . . . . . . . . . . . . . . . . . . . Internal Rx/Tx interconnections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Horizoncompact2 isolators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of the isolators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Location of the isolators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Isolator module view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Internal Rx/Tx interconnections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of the booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Booster system description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional description of booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. 53 53 53 55 58 511 511 512 512 512 513 513 514 514 514 515 515 516 516 517 518
Heat management of the BTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 61 Overview of BTS heat management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 61 Module heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 62 Enclosure cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 63 Overview of enclosure cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 63 Diagram of finned heatsinks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 63 Airflow within the enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 64 Enclosure cooling overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 64 Airflow diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 64 Booster heat management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 65 Overview of booster enclosure cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 65
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They have the same external appearance and are based on similar hardware. They have an Expansion feature that allows two or three Horizonmicro2 or Horizoncompact2 BTS units to be connected together to effectively form a two, four or six carrier site.
When the expansion feature is used (see Chapter 7), the two or three Horizonmicro2 or Horizoncompact2 BTS units in the expanded system are interconnected by fibre optic cables. One BTS in the configuration acts as the master and the other units as slaves. The master BTS in an expanded system is connected to the network by an E1 or HDSL link.
Horizonmicro2 power
The Horizonmicro2 GSM900 generates 1.2 W (+30.8 dBm) per carrier, while the DCS1800 generates 1.0 W (30.0 dBm) per carrier. NOTE Motorola does not recommend using the Horizonmicro2 in an omni 6 site configuration unless the cell radius is small (in-building coverage required, for example). This is due to the very low Tx output power generated if six carriers are combined. Motorola recommends one antenna per site for Horizonmicro2 and two antennas per site for Horizoncompact2.
Horizoncompact2 power
The Horizoncompact2 incorporates a booster that enables it to provide macro coverage. The BTS contains two transmitter amplifiers, which provide the following power outputs:
S S
The GSM900 version boosts the BTS output of 1.2 W (+30.8 dBm) per carrier to 10 W (+40 dBm) per carrier. The DCS1800 version, boosts the BTS output of 2.0 W (33.0 dBm) per carrier to 10 W (+40 dBm) per carrier.
The booster is connected to a single BTS and antenna. An omni macro site comprising three BTSs requires three boosters.
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Software requirements
Software release GSR4 limits the Horizonmicro2 and Horizoncompact2 to function only as single BTS systems without expansion capabilities. Software release GSR5 or later is required to support the expansion feature for the Horizonmicro2 or Horizoncompact2. The GSR5 software is needed in both master and slave BTSs to enable the master/slave relationship. If GSR4 software is used on an expanded system, only the BTS with the E1/HDSL connection will be functional.
Battery backup
Battery backup allows a minimum of five minutes full operation for the BTS only; the booster has no battery backup. During battery backup operation the booster operates in bypass mode.
Frequency hopping
The Horizonmicro2 and Horizoncompact2 support synthesizer frequency hopping (SFH).
Links
Options exist for sites to be interconnected by E1 or HDSL (star and daisy chain) links. NOTE Horizonmicro2 and Horizoncompact2 BTSs shipped after 31st December 2001 are not fitted with an internal HDSL modem. A suitable external HDSL modem must be used if a HDSL link to the BSC is required for these BTSs. Contact the local Motorola office for assistance prior to purchasing a HDSL modem for this purpose.
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ig.055.rh
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Horizoncompact2 system
Figure 1-2 shows a Horizoncompact2 BTS and booster unit.
RF CABLE TO ANTENNA 1 RF CABLE TO ANTENNA 2
Horizoncompact2 Booster
Horizoncompact2 BTS
ig .0 6 0 .rh
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Specifications
Specifications
The following information provides the Horizonmicro2 and Horizoncompact2 BTS and booster specifications.
Environmental limits
Table 1-2 displays the Horizonmicro2 and Horizoncompact2 environmental limits. Table 1-2 Environmental limits Environment Operating Storage (packaged) Temperature 33 _C to +50 _C 33 _C to +70 _C Relative humidity 5% to 100% 8% to 100%
Dimensions
Table 1-3 displays the Horizonmicro2 and Horizoncompact2 equipment dimensions. Table 1-3 BTS dimensions (mm) Equipment BTS Booster Height 532 347 Width 542 541 Depth, including wall bracket 201 226
Weight
Table 1-4 displays the Horizonmicro2 and Horizoncompact2 equipment weights. Table 1-4 BTS weights (kg) Equipment BTS Booster GSM900 Booster DCS1800 Weight, excluding wall bracket, solar cover or battery 21 15 19 Weight, including wall bracket, solar cover and battery 28 20 24
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Power requirements
Table 1-5 displays the Horizonmicro2 and Horizoncompact2 equipment power requirements. Table 1-5 BTS power requirements Equipment BTS Booster Supply voltage range 88 V to 264 V ac (45 66 Hz) (4566 Maximum supply current range 7.8 A to 2.6 A (depending on supply voltage) 2.3 A
Battery backup
Table 1-6 shows the specifications for the battery used in the Horizonmicro2 and Horizoncompact2 BTSs. Table 1-6 Battery specifications Voltage 22 V dc Capacity 2.5 Ah Backup duration > 5 minutes
Power consumption
Table 1-7 displays the Horizonmicro2 and Horizoncompact2 equipment power consumption figures. Table 1-7 BTS power consumption (W) Equipment BTS (heater on) BTS (heater off) Booster GSM900 Booster DCS1800 Ambient temperature 40 C to 10 C 10 C to 50 C Maximum power consumption 688 188 169 199 Typical power consumption 658 138 144 170
NOTE
The maximum power consumption figures apply to extreme operating conditions (such as minimum operating ambient temperature, heaters on, maximum RF output power, charging batteries and lowest module efficiencies). Typical power consumption is for the equipment running at full RF output power, trickle battery charge and nominal module efficiencies.
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Specifications
RF output power
Horizonmicro2 BTS
Table 1-8 displays the Horizonmicro2 transmitter output power. Table 1-8 BTS transmitter output at BTS booster connector Equipment BTS GSM900 BTS DCS1800 Nominal 1.2 W 1.0 W Max 2.13 W 1.78 W Min 0.68 W 0.56 W dBm (nominal) 30.8 dBm +/2.0 dB 30.0 dBm +/2.0 dB
NOTE
The values of +/2.0 dB represent nominal conditions. Under extreme conditions these values can reach +/2.5 dB for both GSM900 and DCS1800 variants.
Horizoncompact2 BTS
Table 1-9 displays the Horizoncompact2 transmitter output power. Table 1-9 BTS transmitter output at BTS booster connector Equipment BTS GSM900 BTS DCS1800 Nominal 1.32 W 2.19 W Max 1.86 W 3.09 W Min 0.93 W 1.55 W dBm (nominal) 31.2 dBm +/1.5 dB 33.4 dBm +/1.5 dB
Table 1-10 displays the Horizoncompact2 booster input power. Table 1-10 BTS transmitter output at the booster input Equipment BTS GSM900 BTS DCS1800 Nominal 1.2 W 2.0 W Max 1.7 W 2.82 W Min 0.85 W 1.41 W dBm (nominal) 30.8 dBm +/1.5 dB 33.0 dBm +/1.5 dB
NOTE
The Horizoncompact2 GSM900 BTS output power is 1.32 W (31.2 dBm), and 2.19 W (33.4 dBm) for the DCS1800 BTS. This value is reduced by the two metre connection cable to 1.2 W for GSM900 and 2.0 W for DCS1800 on input to the Horizoncompact2 booster.
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Horizoncompact2 booster
Table 1-11 displays the Horizoncompact2 booster RF output power at antenna connector. Table 1-11 Horizoncompact2 booster RF output power Equipment Booster GSM900 Booster DCS1800 Nominal 10 W 10 W Max 17.78 W 17.78 W Min 5.62 W 5.62 W dBm (nominal) 40 dBm +/2.5 dB 40 dBm +/2.5 dB
Table 1-12 shows the Horizoncompact2 booster in bypass mode RF output power at antenna connector. Table 1-12 Horizoncompact2 booster in bypass mode RF output power Equipment Booster GSM900 Booster DCS1800 Min watt 0.48 0.74 dBm > 26.8 dBm > 28.7 dBm
NOTE
With reference to the GSM900 booster only, the output at the transmitter within the booster in bypass mode is reduced more than the Horizoncompact2 BTS output due to losses through switches and filters within the booster.
Receiver sensitivity
The sensitivity of the Horizonmicro2 and Horizoncompact2 BTS receiver is 107 dBm.
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Equipment enclosures
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BTS enclosure
BTS enclosure
Overview of the BTS enclosure
The Horizonmicro2 and Horizoncompact2 are designed to be wall or pole mounted. A mounting bracket is provided and, once this is in place, the complete Horizonmicro2 and Horizoncompact2 can easily be installed onto the bracket. The Horizonmicro2 and Horizoncompact2 are provided with moulded covers which can be removed to allow access for maintenance purposes. All input and output cables (for example, ac power, HDSL and E1 lines) enter the enclosure via the underside. The external RF cables may be routed from either the top or bottom of the enclosure. All cables have specified routes between the enclosure body and each connector. The Horizonmicro2 has a built in duplexer and isolator/combiner module for Tx1/Rx output and input. The Horizoncompact2 does not contain a duplexer or isolator/combiner module in the chassis. The duplexer is located in the Horizoncompact2 booster for Tx/Rx output and input. There are two isolators; one in each transmit path from the dual transceiver (DTRX) module. The outputs go directly to the Horizoncompact2 booster.
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BTS enclosure
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AC SUPPLY SOCKET AC-DC POWER SUPPLY MODULE DUMMY CONNECTORS RX/TX CONNECTOR (External N-type RF connector) RDIS MODULE
Horizonmicro2 BTS
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AC SUPPLY SOCKET AC-DC POWER SUPPLY MODULE TX1 CABLE CONNECTOR MASTER (External N-type RF connector) DTRX MODULE (incorporating isolator modules) TX2 CABLE CONNECTOR SLAVE (External N-type RF connector) RX CABLE CONNECTOR (External N-type RF connector) RDIS MODULE
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Horizoncompact2 BTS
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BTS enclosure
AC-DC PSM
DISTRIBUTION BOARD
DINO/RHINO
HDSL MODULES
BATTERY
Front view
BATTERY CONNECTOR
MMI
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Booster
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Booster
Overview of the booster
The Horizoncompact2 booster is designed to be wall or pole mounted. A mounting bracket is provided and, once this is in place, the complete Horizoncompact2 booster can easily be installed onto the bracket. The Horizoncompact2 booster is provided with a moulded cover which can be removed to allow access for maintenance purposes. The cables for ac power, HDSL and E1 links enter via the underside of the unit. RF cables may be routed from either the top or bottom. There is a difference in the design between the GSM900 booster and DCS1800 booster (see Figure 2-3 and Figure 2-4).
AC POWER SOCKET
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Booster
ALARMS PLUG
RX
TX2
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Booster
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31 31 31 31 32 32 33 34 35 37 38 39 39 39 39 310 310 310 311 311
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Components
The power supply system comprises:
S S S
An ac-dc power supply module (AC-DC PSM). A distribution board. A backup battery.
Location diagram
Figure 3-1 shows the location of the power supply system components.
DISTRIBUTION BOARD
AC-DC PSM
BATTERY
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CONN5
CONN1
CONN3 CONN4
Figure 3-2 Horizonmicro2 and Horizoncompact2 distribution board Table 3-1 displays the voltages on the ac-dc PSM connectors. Table 3-1 PSM connector voltages Connector CONN1 CONN2 CONN3 CONN4 NOTE Module DTRX 0 Battery RDIS DTRX 1 X X X X X X X X X +3.3 V +5 V X +8 V X +12 V X 12 V X +25 V X X X X
The supply output from ac-dc PSM CONN4 is connected directly to distribution board CONN5.
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AC power connections
Figure 3-4 shows the ac supply connector.
Figure 3-4 AC supply connector WARNING Local regulations may apply for different power cable colours.
Table 3-2 lists the ac power connections. Table 3-2 AC supply connections Pin Top 1 2 3 Earth Neutral Live Not used Use Blue or black Brown or red Not used Colour Green and yellow
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AC-DC PSM
AC-DC PSM description
The ac-dc power supply module is directly plugged into the Horizonmicro2 or Horizoncompact2 distribution board, and provides:
S S S S
A total maximum output power of 170 W. Discrete voltages. Alarms. An ac supply for the enclosure heaters. An ac-dc converter sub-module using an 88 to 264 V ac single phase input, with power factor correction, converting it to a high line 360 V dc output. A dc-dc converter sub-module which takes the high line 360 V dc output of the previous sub-module and converts it to a +25 V dc supply which is used as follows: Routed to the dc-dc converters. Float charges the 22 V battery.
The dc-dc converters each use the +25 V dc input to generate the +3.3 V, +5 V, +8 V, +12 V, 12 V dc and 25 V dc outputs respectively for driving logic, interface and alarms. The ac supply for the two equipment heaters is fuse protected and controlled by a temperature dependent switch within the heaters. The module has a low voltage disconnect (LVD) relay which enables the ac-dc PSM to disconnect the battery once its voltage has reached a minimum level. This protects the battery from being fully discharged.
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+3.3 V
+5 V
+5 V
PL2 12 V PL3 12 V
+25 V
LVD RELAY
+25 V
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Mains fail (MF) alarm An alarm is generated if the input to the ac-dc converter falls to within 65 to 78 V ac. All other power supplies remain active, maintained by the battery backup.
Low voltage disconnect imminent (LVDI) warning After an ac supply failure (ac-dc converter fail) the BTS continues to function using the battery backup. During this time the +22 V output is monitored and, if the output voltage falls to +20.5 V (+/0.5 V dc), an LVDI warning is generated.
Battery low voltage disconnect (battery LVD) shutdown If the output voltage continues to fall and reaches the range +18 V (+/0.5 V dc), a battery LVD signal is generated and the battery is disconnected from the load.
Under temperature (UT) inhibit Temp 1 (T1) is the trip level temperature (0 C, for under temperature). When power is first applied, if T1 is below 0 C the heater mats come on and the output of the +3.3 V, +5 V, +8 V, +12 V and 12 V converters are not enabled until the temperature has exceeds 0 C (trip level).
Overtemperature (OT) alarm Temp 2 (T2) is the trip level temperature (90 to 100 C, typically 90 C for overtemperature). An alarm is generated when the temperature at the ac-dc PSM heatsink reaches T2 5 C, typically 85 C.
Overtemperature shutdown If the temperature continues to rise and reaches T2, the ac-dc PSM is shutdown. After such a shutdown, the ac-dc PSM is only allowed to reactivate when a temperature of Temp 3 (T3) is reached (55 C to 80 C, typically 65 C). A hysterisis (H) of 20 C is used to prevent oscillation between ac-dc PSM shutdown and reactivation. Reactivation is automatic.
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Battery backup
Battery backup
Purpose
The power system incorporates a battery backup that maintains power in the event of an ac supply failure. The battery is able to supply sufficient power (for a minimum of five minutes) for the system to perform all the tasks necessary for an orderly shutdown.
Description
The standard battery pack is made up from eleven lead-acid 2 volt cells, enclosed in a plastic case. The battery is sealed and never needs topping up. Expected life of the battery is approximately five years. The output is protected by a 20 A blade fuse, accessible from the top of the pack. The 22 V battery is connected to the +25 V dc switched supply line, which charges the battery pack under supply healthy conditions. The ac-dc PSM monitors the +25 V dc switched supply during battery backup conditions. It generates an alarm when it reaches the LVD imminent level (20.5 V) and ultimately de-energizes the battery disconnect relay when the output drops to 18 V.
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An ac-dc booster power supply module (BPSM) provides all internal voltages from single phase ac supply in the nominal range 88 V to 264 V, 45 Hz to 66 Hz, maximum output of 150 W (GSM900) or 215 W (DCS1800). Two power outputs provide +12 V dc and +28 V dc (GSM900) or +26 V dc (DCS1800).
DCS1800 VERSION
(NOT USED) NEUTRAL LIVE (BROWN OR RED) (BLUE OR BLACK) AC POWER SOCKET
(NOT USED)
NOTE
The BPSM is located within the booster case and is not accessible. Figure 3-7 Booster power supply connections
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Table 3-2 lists the ac power connections. Table 3-4 AC supply connections Pin Top 1 2 3 Earth Neutral Line Not used Use Colour Green and yellow Blue or black Brown or red Not used
AC-DC BPSM
The ac-dc BPSM provides:
S S
A total maximum output of 150 W of power. Discrete voltages. An ac-dc converter sub-module using an 88 to 264 V ac single phase input, with power correction. An ac-dc inverter which generates the +12 V dc, +28 V dc (GSM900 version) +26 V dc (DSC1800 version) for driving the amplifiers.
The ac input is fused for live and neutral lines, then EMC filtered. The next stage consists of a rectifier and input current limiting. This is followed by a power factor correction stage. Finally, a current mode, pulse width modulation (PWM) controlled inverter stage produces the outputs.
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Functional diagram
Figure 3-8 shows a functional block diagram of the ac-dc BPSM.
INPUT
V100-1 FUSE L (2) N (1) J100-4 TB13 E FUSE INPUT FILTER RECTIFIER CURRENT LIMITER POWER FACTOR CORRECTION
CORRECTOR CONTROL
INVERTER
OUTPUT
+28 V J3011 GSM900 J3012 OR J3001 +26 V J3002 DCS1800 J3013 J3014 J3003 J3004 0V 0V
OUTPUT
+12 V J300S J301S
AUXILIARY SUPPLY
AUXILIARY REGULATOR
+12 V
PWM CONTROL
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Interfaces
Table 3-5 lists the ac-dc BPSM sense signal and interfaces. Table 3-5 BPSM interfaces Connector INPUT L (2) (V100-1) N (1) (J100-4) E (TB13) OUTPUT Signal AC input Remarks Single phase input, via filter.
J301-1 J301-2 J300-1 J300-2 J301-3 J301-4 J300-3 J300-4 OUTPUT J300-S J301-S 0 V dc For distribution to the amplifiers.
+12 V dc
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Chapter 4
Digital modules
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Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. 41 41 41 41 41 41 42 42 42 42 43 43 44 44 44 45 45 45 46 46 46 47 47 48 48 48 49 410 411 412 412 413 413 414 414 414 414 415 415 415 416 416 416
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Digital modules
Digital modules
Overview of digital modules
The digital modules within Horizonmicro2 or Horizoncompact2 consist of the following:
S S S S
Radio digital interface system (RDIS) module. DINO/RHINO module. High speed digital subscriber line (HDSL) module. Line termination modules.
RDIS module
The RDIS is the digital control module containing the main control unit micro (MCU-m) and the olympus radio architecture controller (ORAC). The MCU-m is customized to drive two ORACs, each support a single GSM RF carrier. The RDIS provides the processing platform for the control software, the main software functions being:
S S S S S
Call processing (CP). Cell resource manager (CRM). Radio resource state machine (RRSM). Switching. Support of DTRX connection is made to two ORACs.
DINO/RHINO module
The DINO/RHINO module provides the functionality required to interface with the network. The DINO/RHINO supports E1 interfaces.
HDSL module
The HDSL module enables E1 data rates to be transmitted as payloads shared over two twisted-pair cables. NOTE Horizonmicro2 and Horizoncompact2 BTSs shipped after 31st December 2001 are not fitted with an internal HDSL modem. A suitable external HDSL modem must be used if a HDSL link to the BSC is required for these BTSs. Contact the local Motorola office for assistance prior to purchasing a HDSL modem for this purpose.
DINO termination module - 120 ohm (DINO E1/HDSL module). RHINO termination module - 75 ohm (RHINO E1/HDSL module).
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Control processing. Crosspoint switch. BTS master clock synchronization. Timing. RSS processing (for both ORACs).
The processing supports the BTS site processing and fault management, together with BTS call processing (RRSM and CRM). The crosspoint switch provides switching for the network interfaces and the two ORAC functional blocks.
Processor functionality
The MCU-m processing section provides a 68LC060 processor in companion mode with a QUICC32. The QUICC32 is used to provide system integration and peripheral functions, specifically, a 32 channel HDLC controller for the DTRX-BCF links. The main processing section of the MCU-m currently supports 16 Mbytes of RAM. The DRAM system implements an ECC system for high data integrity. The boot up code is stored in a 2 Mbyte flash EPROM. A further 1 Mbyte of flash EPROM is provided for non volatile data storage. A code storage facility processor (CSFP) is supported via a PCMCIA interface. This allows flash memory cards of various sizes to be fitted.
68LC060 processor
The 68LC060 has a clock operating speed of 50 MHz with a bus speed of 25 MHz (the reduced bus speed is due to the use of the QUICC32 in companion mode). The on-board memory management unit (MMU) provides write protection of memory areas, particularly program storage areas.
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QUICC32 processor
The QUICC32 processor is a pin compatible derivative of the 68360. There are minor hardware changes and microcode changes which permit the serial communications channel (SCCI) to operate as a 32 channel HDLC controller, utilizing the CPM RISC controller to perform the processing. The QUICC32 processor operates at 25 MHz. This also defines the external bus speed of the 68LC060 processor. The on-board system integration features of the QUICC32 provide peripheral control functions to support the 68LC060 processor.
RS232
MMI
BTP (68LC060)
SITE ID
BERR
16Mb DRAM FAST FLASH (BOOTCODE & EXECUTIVE) SLOW FLASH (SWFM) 2 2 DINO/RHINO LINKS ORAC 2 LINKS 2 EXTRACTED CLOCKS FROM DINO/RHINO
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PCMCIA interface
The loading and storage of software may be done via the PCMCIA interface. The PCMCIA socket is an industry standard 68-pin single socket, accessible from the underside of the enclosure when the MMI cover plate is removed. The PCMCIA interface is controlled using a Cirrus Logic PC card socket controller. The PCMCIA interface is provided to support rev 2.1 type I cards.
Crosspoint switch
This application specific integrated circuit (ASIC) provides central switching capabilities for the MCU-m. It switches TDM links between two ORACs, two network interfaces and two links to the processing section, one link to the sync processor and also two links for the expansion fibre optics. The ASIC also provides link interface features associated with the ORAC links, these include synchronization features to allow for delay in the link to the ORAC, and the necessary framing and encoding to support the link. All of the serial links into the ASIC are E1, 125 ms frame, 32 eight-bit timeslots per frame.
Sync block
The sync block is responsible for site synchronization functions. It generates all required local references from a high stability local clock source, taking 15 minutes to stabilize from warm-up. This clock source may also be locked to the incoming network clocks. The sync block provides the following reference pulses and reference clock:
S S S S
The sync function is controlled by the main processing section via a parallel port. The clock select block receives all of the possible sources of reference signal:
S
One of the sources is selected as a reference and up to two others can be monitored and prioritized as backup references should the primary reference fail. The sync block can also operate in free-running mode, using the ovenized voltage controlled crystal oscillator (OCXO). NOTE The OXCO requires calibration when the frame-slip alarm threshold is exceeded. This should only occur a few times in the life of the equipment, due to the slow ageing characteristic of the OCXO.
The PLL uses the selected reference signal as the loop reference clock. It includes an OCXO (accurate to 0.05 ppm), a phase comparator and a loop filter.
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MMI interface
The main processing section is provided with a TTY interface to the QUICC32. This interface does not support hardware handshaking. The serial ports support a baud rate of 9.6 kbit/s (no parity, 1 stop bit, 8 bits per character).
Electronic board ID
Electronic board ID is supported by the slow flash memory (non-volatile data memory). This storage contains the following information:
S S S
RDIS module serial number 16 bytes. Kit number 16 bytes. Description 32 bytes.
Memory system
The RDIS has on-board memory devices and associated circuitry which is used to enable initialization of the ORAC and DTRX, and store the site ID.
MCU-m
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Equalizer
The equalizer performs channel equalisation for a single RF carrier.
Channel codecs
The channel codecs perform:
S S S
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TTY/SCI
Each processor has a TTY port available; for example the OSCAR, channel codecs and equalizer. The Horizoncompact2 booster internal alarms flexi-cable connects from the 9-way alarms input through to the test TTY access port (connection is made to each ORAC).
OSCAR TTY
OSCAR PROCESSOR
DTRX MODULE
TDM INTERFACE
Tx Rx
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DINO/RHINO module
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DINO/RHINO module
Overview of DINO/RHINO
The DINO/RHINO module provides the interface to the network. This function is separated from the MCU-m section of RDIS due to the variety of interfaces that can be provided.
S S
The DINO board provides a 120 ohm twisted pair E1 or 135 ohm twisted pair HDSL interface. The RHINO board provides a 75 ohm coax E1 or 135 ohm twisted pair HDSL interface.
A local microcontroller is provided for network interface configuration and supervision. This is controlled by the MCU-m and communicates with the DINO/RHINO microcontroller via a HDLC link.
Location of DINO/RHINO
The DINO/RHINO module is fitted between the RDIS and DTRX modules. Figure 4-4 shows the location of the optional DINO/RHINO module (which incorporates the LIU) and HDSL modules.
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DINO/RHINO module
MASTER PROCESSOR WARM RESET BUTTON (S2) GREEN LED SYSTEM RESET BUTTON (S1) MMI COVER PLATE TTY CONNECTOR (MMI OF RDIS)
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Figure 4-5 DINO/RHINO with HDSL modules and TTY connector and switches
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GREEN LED
ADDRESS
T O R D I S
J8 HDSL LINK 2 HLI J4 (DINO) J14/J15/16/17 (RHINO) NETWORK LINK 0 T O E 1 LIU FRAMER
9-WAY (J4)
FRAMER
NETWORK LINK 1
LIU
BOARD CONNECTORS
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DISTANCE MEASURING, PATTERN INSERT AND DETECT
STROBE
MUX DEMUX
STOP
COUNTER
START
PROCESSOR BUS
MMI TTY
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DINO/RHINO module
Flash EPROM
The flash EEPROM stores the following:
S S S
The boot code executes on reset, performing board level tests before transferring execution to the operational code. The operational code will then allow the HDLC link to the MCU-m to be established. The MCU-m may then request a code load of the DINO/RHINO to be performed.
Electronic ID
The electronic board ID stores the following information:
S S
TTY port
The TTY connector (J7) on the DINO/RHINO is the master processor/MCU-m TTY port. A TTY for debugging the DINO/RHINO is available on the RDIS test connector.
LED status
Table 4-1 displays the system status LED.
Table 4-1 System status LED Green LED Status
Off On
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Resets
The processor is capable of soft resetting itself. A local power-on reset circuit is provided. This provides a local reset based on the power supply tolerance. The MCU-m is able to reset the DINO/RHINO via a message on the HDLC link only.
Reset switches
There are two push button switches mounted on the DINO/RHINO board which provides the following:
S
System reset (S1) When depressed briefly and then released, on board circuitry provides a timed hard reset of the DINO/RHINO board and RDIS board.
Master processor warm reset (S2) When depressed briefly and then released, on board circuitry provides a warm reset to the MCU-m section of the RDIS module.
The reset switches are located on the DINO/RHINO to provide better access to this function when the system is fully configured in the chassis.
The framers provide a 2.048 MHz extracted clock, passed to the MCU-m. The transmit and receive framing is controlled by a 125 ms reference pulse received from the MCU-m.
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DINO/RHINO module
HDSL interface
Control
The HDSL modules are controlled from the processor by an asynchronous serial data stream. There are two separate control channels, one per HDSL module. The control streams are sourced by a dual universal asynchronous receiver transmitter (DUART) device on the processor bus of the DINO/RHINO.
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The HDSL module enables E1 data rates to be transmitted as payloads shared over two twisted-pair cables. These cables are generally unshielded standard telephone cables.
CLOCK DATA
CONTROL
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DINO termination module - 120 ohm (DINO E1/HDSL module). RHINO termination module - 75 ohm (RHINO E1/HDSL module).
J3 (MMI)
DINO (E1/HDSL)
J11 J13 J12
RHINO (E1/HDSL)
J14 J15 J16 J17 J13 J12
DINO LABEL
ALARM PORT PIN TX 1 & 6 A RX 2 & 7
J11
PORT PIN TX 3 & 8 B RX 4 & 9 INTERNAL SLAVE
J13
INTERNAL MASTER
HDSL OPTION
J12
RHINO LABEL
ALARM
J14
TX A
J15
RX A
J16
TX B
J17
RX B
INTERNAL SLAVE
J13
INTERNAL MASTER
HDSL OPTION
J12
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Tx indicates the Horizonmicro2 or Horizoncompact2 connection is driving into the network. Rx indicates the Horizonmicro2 or Horizoncompact2 connection is receiving from the network.
Impedance matching between the E1 and HDSL circuit lines and the DINO/RHINO module. An interface for up to two inputs and two outputs (120 ohm balanced DINO or 75 ohm unbalanced RHINO E1 lines), or two HDSL 135 ohm looped pairs.
Links can be either E1 or HDSL, and can be mixed as appropriate within the network. Conversion to/from E1 and HDSL can be performed either at a Horizonmicro2 or Horizoncompact2 or by use of external HDSL modems. Three examples of possible configurations are shown below.
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E1 LINK
BSC
M = MASTER
BTS
NOTE
The remaining link on the last BTS could be used to perform a closed loop configuration with an E1 link.
FIBRE OPTIC LINK
E1 LINK M
S BTS
S BTS
BSC
M = MASTER
BTS S = SLAVE
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HDSL
BSC
M = MASTER
BTS
BTS
BTS
S = SLAVE
NOTE
Contact the local Motorola office for assistance prior to purchasing a HDSL modem for use with Horizonmicro2 or Horizoncompact2 BTSs. Figure 4-10 External modem connection to BSC
BSC
M = MASTER
Figure 4-11 External modem connection to BSC (closed loop) NOTE Software releases prior to GSR4 cannot access the above closed loop configuration. Contact the local Motorola office for assistance prior to purchasing a HDSL modem.
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Chapter 5
RF modules
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Chapter 5 RF modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview of RF modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 51 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 51 Location diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 52 Dual transceiver (DTRX) module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of DTRX module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Synthesizer section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Receiver section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmitter section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Temperature detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Non volatile storage of calibration data . . . . . . . . . . . . . . . . . . . . . . . . . . . . Horizonmicro2 duplexer and combiner/isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of the duplexer and combiner/ isolator . . . . . . . . . . . . . . . . . . . . Location of the duplexer and combiner/ isolator . . . . . . . . . . . . . . . . . . . . . Duplexer and combiner/ isolator diagrams . . . . . . . . . . . . . . . . . . . . . . . . . Internal Rx/Tx interconnections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Horizoncompact2 isolators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of the isolators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Location of the isolators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Isolator module view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Internal Rx/Tx interconnections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of the booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Booster system description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional description of booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. 53 53 53 55 58 511 511 512 512 512 513 513 514 514 514 515 515 516 516 517 518
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Overview of RF modules
Overview of RF modules
Introduction
The RF modules consist of:
S S
Dual transceiver module (DTRX). Isolator modules. NOTE To avoid problems with dust contamination of the fibre optics it is very important that the dust covers are kept in place on the fibre optic plugs at all times the cables are not connected. Please strictly observe the warning label affixed on the DTRX module.
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Overview of RF modules
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Location diagram
Figure 5-1 shows the location of the RF modules on the Horizonmicro2 and Horizoncompact2.
AC POWER SOCKET
RDIS MODULE
Horizonmicro2
DUMMY CONNECTORS RX/TX1/TX2 CABLE CONNECTOR (External N-type RF connector) AC-DC POWER SUPPLY MODULE
AC POWER SOCKET
RDIS MODULE
Horizoncompact2
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Synthesizer section
Introduction
The synthesizer blocks are located with the Rx and Tx circuits and used for the RF and IF frequency synthesis. There are a total of 13 phase-lock loops required on the DTRX module, eight frequency synthesizers and five phase-locked oscillators. The phase-locked oscillators are used for the IF local oscillators. The master 13 MHz reference oscillator is phase-locked to a 16.384 MHz reference supplied from the RDIS digital module and, together with digital dividers, provides reference frequencies for all other PLLs. The subsystem supports synthesizer frequency hopping (SFH).
Functional description
The phase-locked loops of the DTRX module are:
S S S S S
13 MHz master reference. Transmit RF frequency synthesizer (TXRFLO) x4. Transmit IF phase-locked oscillator (TXIFLO) x2. Receive RF frequency synthesizer (RXRFLO) x4. Receive IF phase-locked oscillator (RXIFLO) x2.
RF synthesizers
The operation of the eight RF synthesizers supplying the Rx and Tx chains are identical. They are combined in pairs to enable SFH. Whilst one of the pair of synthesizers is providing the local oscillator, the other is locking to the next channel in the frequency hopping sequence.
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IF oscillators
The four IF oscillators are basically the same but the transmit and receive synthesizers use different reference frequencies and phase detector comparison frequencies.
Alarms
Synthesizer alarms are:
S S S
13 MHz Reference
RXRFLO (Carrier 0) (A) RXRFLO (Carrier 0) (B) TXRFLO (Carrier 0) (A) TXRFLO (Carrier 0) (B) RXRFLO (Carrier 1) (A) RXRFLO (Carrier 1) (B) TXRFLO (Carrier 1) (A) TXRFLO (Carrier 1) (B) TXIFLO (Carrier 0) TXIFLO (Carrier 1) RXIFLO (Carrier 0) RXIFLO (Carrier 1)
13 MHz Reference
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Receiver section
Introduction to the receiver
The receiver is a double conversion super-heterodyne that can operate in two modes; linear and limiting. When the receiver is looking for call initiation from a mobile station on a RACH, it is switched to limiting mode as no estimate of signal strength is available to set the AGC pads. In normal operation on a SDCCH or TCH, the receiver operates in linear mode. This allows the amplitude information to be retained, which is required by the channel equalizers.
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CARRIER 1 PATH LPF LNA 1 LNA 2 RXRFLO TEMPERATURE DETECTOR DIPLEXER RF FILTER MIXER 1 Rx_TEMP_0 SAW
I BRANCH
BPF
90_
I_0
CAL AGC
Q BRANCH
Q_0 RXIFLO
BASEBAND PROCESSING
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Transmitter section
Introduction to the transmitter
The transmitter section of the DTRX module takes in digital information from the RDIS module and oscillator and reference signals from the synthesizer section. It generates the IF, mixes it with the LO and amplifies the resultant RF signal. The final RF signal is fully modulated, filtered, power ramped and amplified. In the Horizonmicro2 the output signal passes to enclosure equipment which comprises the duplexer and combiner/isolator module. In the Horizoncompact2 each of the output signals from Tx1 and Tx2 are passed through two separate isolators before being forwarded to the Horizoncompact2 booster for amplification.
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An amplification and narrow band filtering stage to remove unwanted sidebands (due to mixing of signals). A voltage variable attenuator (VVA) which provides signal level adjustment under control of the RDIS module (to compensate for power level changes). A voltage controlled amplifier (VCA) which provides more than 45 dB of power control (to ramp the signal up and down). An amplification and wideband filtering stage before being mixed with the TXRFLO input and being up-converted to the final RF frequency.
S S
After the second mixer, the signal is amplified and filtered before being passed through the second VVA. The function of this VVA is the same as the first. It forms part of a control loop in conjunction with the power detector. Both VVAs are also used to adjust the power output of the system, to account for the duplexer and combiner/isolator module. The signal is further amplified and filtered before being passed through a digital switched attenuator (DSA). This attenuator provides up to 30 dB of attenuation in discrete 2 dB steps, and is used for static/dynamic power control. It is controlled by signals from the RDIS module. In the Horizonmicro2 a RF power amplifier (PA) module with preceding stages of amplification increases the signal level up to approximately 30.8 dBm +/2.0 dB (GSM900 normal operation) or 30.0 dBm +/2.0 dB (DCS1800 normal operation). In the Horizoncompact2 a RF power amplifier (PA) module with preceding stages of amplification increases the signal level up to approximately 31.2 dBm +/1.5 dB (GSM900 normal operation) or 33.4 dBm +/1.5 dB (DCS1800 normal operation). A RF power detector monitors the power output, giving a usable output over 35 dB of range. The detector is temperature compensated. A temperature sensor is fitted to allow the RDIS module to determine the temperature of the PA module, for thermal protection.
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MDATA
GMSK
7 MHz
MIXER DIVIDER
MIXER
BPF BPF
BPF AMPLIFIER
VVA AMPLIFIER
TXRFLO TX_KEY
FWD_PWR_0 Tx_TEMP
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Temperature detectors
The purpose of the temperature detection is to allow the RDIS module to compensate for the temperature response of the DTRX module. The DTRX module is equipped with four temperature detectors. Two sensors are placed to detect the ambient temperature of the receivers and two placed to detect the temperature of the transmitter output stages. The outputs of the four detectors are then multiplexed onto two analogue detector lines selected by the TEMP_SEL control line (0 selects the transmitter and 1 selects the receiver). All the temperature sensors are identical and share common switching and signal connection circuitry. TEMP_SEL is changed only on timeslot boundaries and is sent with the AGC data through a serial link back to the RDIS.
CARRIER 0
TEMP_SEL_0
TEMP_DET_1 CARRIER 1
CARRIER 1
TEMP_SEL_1
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COMBINER/ISOLATOR MODULE
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CARRIER 0
Tx OUT
DTRX
Tx/Rx ANTENNA
COMBINED Tx
CARRIER 1
Tx OUT
Ae DUPLEXER
Tx
Rx
Rx
Rx IN
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Horizoncompact2 isolators
Overview of the isolators
The isolators are high performance single stage directional Tx power modules, used in the Horizoncompact2. Due to its electromagnetic properties, it enables a low loss forward path through to the Horizoncompact2 booster Tx port and isolates in the reverse path. This module provides isolation of multiple frequencies in the GSM900 and DCS1800 BTS to reduce intermodulation distortion. The isolator reduces reverse intermodulation by absorbing the power of an interferer into its internal load. This module also prevents possible damage to the RF power amplifier resulting from load mismatches.
NTYPE CONNECTOR
NTYPE CONNECTORS
ISOLATOR MODULES
DTRX BOARD
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Horizoncompact2 isolators
Tx
AMP
Tx1
Tx1 OUT
DUPLEXER Rx
DTRX
ANT FILTER
Tx
AMP
Tx2
Tx2 OUT
Rx IN BOOSTER BTS
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Booster
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Booster
Overview of the booster
The Horizoncompact2 booster consists of two transmitter power amplifiers:
S S
When used with the Horizoncompact2 GSM900 BTS, boosts a 1.2 W (+30.8 dBm) per carrier output to 10 W (+40 dBm) per carrier. When used with the Horizoncompact2 DCS1800 BTS, boosts a 2 W (+33.0 dBm) per carrier output to 10 W (+40 dBm) per carrier.
The booster is intended to be mounted close to the Horizoncompact2 BTS and connected through three two metre RF cables. The booster can be wall or pole mounted. Figure 5-12 shows a Horizoncompact2 with booster connected.
RF CABLE TO ANTENNA 1 RF CABLE TO ANTENNA 2 Horizoncompact2 BOOSTER
RF CABLING
Horizoncompact2 BTS
ig .0 6 0 .rh
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Booster
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Booster
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TX2
+ 28 V dc (GSM900) OR + 26 V dc (DCS1800)
AC/DC SUPPLY ALARMS AND ALARMS BOARD + 28 V dc (GSM900) OR + 26 V dc (DCS1800) RELAY TX1 ATTENUATOR LINEAR PA RELAY DUPLEXER ANT1
BYPASS PATH RX
ISOLATOR
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Booster
Bypass mode
In case of failure of either or both PAs inside the booster, there is an ability to bypass the amplifier which has failed. Bypass mode is automatically enabled by the booster once the fault is detected. This feature requires that the booster internal RF relays are capable of switching a maximum of +41.25 dBm (GSM900) or +43 dBm (DCS1800) whilst the RF power is applied to the relay. Both carriers of the Horizoncompact2 remain operational in bypass mode. If there is an ac failure both relays bypass the amplifiers. Overtemperature protection is required such that it is not latching and has sufficient range to prevent rapid cycling of ON and OFF. There is no overtemperature signal passed to the Horizoncompact2 BTS. Figure 5-14 shows a block diagram of the bypass feature.
BYPASS PATH
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Booster
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Alarms
The alarm board monitors the discrete outputs from both power amplifiers (PAs), PA1, PA2 and the ac to dc converter. When either or both PAs fail or the ac to dc converter fails, a signal is reported to the Horizoncompact2 via a RS-232C interface. The line driver voltage levels are +/12 V maximum. An encoded RS232 status signal is sent to the Horizoncompact2 BTS every minute. Within the signal are fault indicators. After receiving five interrupts, the Horizoncompact2 BTS interrogates this signal to determine whether the booster is operational. No indicator is transmitted to the OMC-R if the Horizoncompact2 booster is operating correctly. Only fault conditions are flagged. If an error has occurred, then the type and nature of the error is reported to the OMC-R. If the dc to dc converter fails within the booster, there is a loss of power to the alarm board and, in the absence of battery backup, no messages are transmitted to the BTS. The transmissions from the Horizoncompact2 booster contain unique identification codes of the nature of failure, with expansion capability to detect a further four sub-failure modes. Figure 5-15 shows a functional diagram of the alarm interface . A description of the alarm codes sent to the BTS (should a functionality failure occur at power up or during normal operation) is provided in Table 5-1. Table 5-1 Alarm codes Alarm No Alarm PA1 Fail PA2 Fail PA1 and PA2 Fail All clear indication Power amplifier 1 transistor failed Power amplifier 2 transistor failed Both power amplifiers transistors failed Description
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Booster
PA 1 POWER AMPLIFIERS
PA 2
PA = POWER AMPLIFIER
POWER UP RESET
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Booster
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Chapter 6
Heat management
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Heat management of the BTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 61 Overview of BTS heat management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 61 Module heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 62 Enclosure cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 63 Overview of enclosure cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 63 Diagram of finned heatsinks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 63 Airflow within the enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 64 Enclosure cooling overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 64 Airflow diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 64 Booster heat management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 65 Overview of booster enclosure cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 65
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Equipment heating
The RDIS and DTRX modules must be above a minimum temperature of 0 _C before the output of the ac-dc PSM is enabled and the various voltages are distributed through the BTS (see PSU description for details of voltage distribution). If the equipment is below the minimum temperature when switched on, heating is applied through heater mats until the minimum temperature is reached.
Enclosure cooling
Natural convection removes the generated heat. Cooling is by ambient airflow through the enclosure and across the finned heatsinks of the electronic and power supply modules. CAUTION Do not block the vents of the enclosure. Do not expose the BTS to prolonged sunlight without the solar cover in place. Do not expose the BTS to high temperatures created by output vents from other equipment.
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Module heaters
To ensure the correct operation of the RDIS and DTRX modules, two heater mats are attached to the heatsink of each module. These heater mats are used in extreme cold operating environments to bring the modules quickly to the specified working temperature. Each heater mat has two elements configured for either 110 V ac or 230 V ac. The ac-dc PSM selects the appropriate element, depending on the ac input. All heater mats are fused via a current fuse next to the ac input of the ac-dc PSM. These fuses cannot be replaced on site as this would invalidate the warranty; the Horizonmicro2 or Horizoncompact2 must be returned to Motorola for repair. Each mat also has a built-in overtemperature thermal fuse. If this fuse blows, the mat must be replaced by returning the Horizonmicro2 or Horizoncompact2 to Motorola for repair.
AC INPUT
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Enclosure cooling
Enclosure cooling
Overview of enclosure cooling
The modules have finned heatsinks, which remove heat in the temperature range of up to 50 C by natural convection.
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Airflow diagram
Figure 6-3 shows the ambient cooling airflow through the enclosure.
AIRFLOW 300 MM MINIMUM DISTANCE TO OBSTACLE
WALL BRACKET
RDIS MODULE
DTRX MODULE
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Enclosure cooling
The rear of the booster enclosure has a finned heatsink. It is used to remove heat in the temperature range of up to 50 C by natural convection.
DCS1800 VERSION
GSM900 VERSION
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Chapter 7
Expansion feature
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71 71 72 72 72 73 73 74 74
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Expansion feature
Expansion feature
Expansion feature overview
The Expansion feature allows two or three BTSs to be connected together to effectively form a four or six carrier site. When the expansion feature is used, the two or three Horizonmicro2 or Horizoncompact2 BTS units in the expanded system are interconnected by fibre optic cables. One BTS in the configuration acts as a master and the attached units act as slaves. In an expanded system only the master BTS is connected to the network, by an E1/HDSL interface; the slaves are not. Each slave unit requires one fibre optic cable to be connected to the master, serving for downlink and uplink data. The slave BTS also receives synchronization signals on the downlink. Figure 7-1 show a fully expanded Horizonmicro2 system.
MASTER BTS
SLAVE BTS
SLAVE BTS
ig.055.rh
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E1/HDSL network connection. The number of HDSL modems is 0/1/2. Integrated antenna for Horizonmicro2.
Configuration data
Hardware configuration information must be determined at the OMC-R in order to facilitate the dispatching of field technicians with the proper source equipment. The additional configuration information required is:
S
The following Horizonmicro2 and Horizoncompact2 BTS site configuration is also required to describe the hardware configuration. This data can be obtained from the BSS/MIB database or is detectable from the hardware.
S S S S
GSM900 or DCS1800. HDSL to E1 NIU. CSFP (PCMCIA card for alternative load storage). Integrated antenna equipped.
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Expansion feature
Omni site - up to 4 carriers in a single cell. Two sector site, 2 carriers per sector.
Omni site - up to 6 carriers in a single cell. Two sector site, 2/4 carriers per sector. Three sector site, 2 carriers per sector. NOTE Motorola does not recommend using the Horizonmicro2 in an omni 6 site configuration unless the cell radius is small (in-building coverage required, for example). This is due to the very low Tx output power generated if six carriers are combined. Motorola recommends one antenna per site for Horizonmicro2 and two antennas per site for Horizoncompact2.
One BTS with up to two GSM900 carriers and one BTS with up to two DCS1800 carriers.
One BTS with up to two GSM 900 carriers and two BTSs with up to a total of four DCS1800 carriers. Two BTSs with up to a total of four GSM900 carriers and one BTS with up to two DCS1800 carriers.
Technical Description: Horizonmicro2 and Horizoncompact2
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Antenna options
The Horizonmicro2 has an optional internal antenna and can also use an external antenna. The Horizoncompact2 is connected to a booster which in turn is connected to two external antennas.
Software requirement
Software release GSR5 or later is required for the Horizonmicro2 or Horizoncompact2 expansion feature to be available. GSR5 software is needed in both master and slave BTSs of an expanded system to enable the master/slave relationships to be established. Software release GSR4 allows the Horizonmicro2 and Horizoncompact2 to function only as single BTS systems without expansion capabilities. If GSR4 software is used on an expanded system, only the BTS with the E1/HDSL connection will function.
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CHAPTER 4 COMMISSIONING
CHAPTER 5 DECOMMISSIONING
Category 423
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Installation procedure overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 11 Installation procedure list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 11 Weight of delivered package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 11 Tools and materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 12 Introduction to tools and materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 12 Torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 13 Site requirements and considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Environmental requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Software requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HDSL modems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Structural requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Space requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Space requirements diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Site visit safety and weather protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to site safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rubbish on site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . On site safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weather conditions and maintenance cover . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. 14 14 14 14 14 15 16 16 16 16 17 18 18 18 18 19
Earthing and transient protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 110 Site earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 110 E1 link transient and lightning protection . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 110 Earthing the site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to earthing the site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation kit delivery and packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation kit equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unpacking the BTS installation kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Disposing of the packing material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Booster installation kit delivery and packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation kit equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unpacking the installation kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Disposing of the packing material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to mounting guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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20th Sep 02
Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst.
111 111 111 113 113 113 115 115 115 116 116 116 119 119 119 120 120 120
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Example layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 122 Mounting the BTS wall bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to mounting the wall bracket . . . . . . . . . . . . . . . . . . . . . . . . . . Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preparing the tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drilling holes for the mounting bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wall mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pole mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting the booster wall bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to mounting the booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preparing the tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drilling holes for the mounting bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wall mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pole mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power and earth cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to power and earth cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . AC isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power cabling thermal properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable routeing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing BTS enclosure power and earth cabling . . . . . . . . . . . . . . . . . . . . . . . . Introduction to installing BTS power and earth cabling . . . . . . . . . . . . . . . Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC power schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC power connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC power connector procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Earth connection points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the power and E1/HDSL cable conduits . . . . . . . . . . . . . . . . . . . Connecting cables to the ac power supply isolator . . . . . . . . . . . . . . . . . . Connecting the site main earth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing booster power and earth cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to booster power and earth cabling . . . . . . . . . . . . . . . . . . . . Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC power schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC power connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC power connector procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Earth connection point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the ac power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting cables to the ac power supply isolator . . . . . . . . . . . . . . . . . . Connecting the supplementary earth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. 137 137 137 138 138 139 141 144 144 144 145 145 146 148 151 151 151 151 152 153 153 153 153 154 155 155 156 158 159 160 160 160 160 161 162 162 163 165 166
External antenna cabling guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 167 External antenna cabling guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 167 RF connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 167 E1/HDSL link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to E1/HDSL link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E1/HDSL link connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminology for Tx and Rx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Installing E1/HDSL link cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to installing E1/HDSL link cabling . . . . . . . . . . . . . . . . . . . . . . Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Routeing the E1/HDSL link to the wall bracket . . . . . . . . . . . . . . . . . . . . . . E1 cabling distance/loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HDSL cabling guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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21 21 21 21 22 23
BTS equipment delivery and packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 24 Chassis equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 24 Unpacking the chassis equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to the unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unpacking the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. 25 25 25 25
Booster equipment delivery and packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 26 Chassis equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 26 Unpacking the booster equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to unpacking the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unpacking the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the BTS chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to installation of the BTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment access procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the chassis onto the wall bracket . . . . . . . . . . . . . . . . . . . . . . . . . Chassis installation diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting external cables to the enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to connecting cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting earth straps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the ac power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Horizonmicro2 antenna cable . . . . . . . . . . . . . . . . . . . . . . Optional internal antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the booster cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the E1/HDSL link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the BTS solar cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to installing the BTS solar cover . . . . . . . . . . . . . . . . . . . . . . . Tools and equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting the solar cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation & Configuration: Horizonmicro2 and Horizoncompact2
20th Sep 02
Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst.
27 27 27 27 28 28 28 29 210 211 212 212 212 213 214 216 217 218 219 222 222 222 223
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Battery/cover installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the battery and cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the booster chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to installing booster chassis . . . . . . . . . . . . . . . . . . . . . . . . . . Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Antenna cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment access procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the chassis onto the wall bracket . . . . . . . . . . . . . . . . . . . . . . . . . Connecting external cables to the booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to connecting booster external cables . . . . . . . . . . . . . . . . . . Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting earth straps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplementary earth connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Rx, Tx and antenna cables . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the ac power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting up the clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the alarms cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting the security bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the booster solar cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to installing the booster solar cover . . . . . . . . . . . . . . . . . . . . Tools and equipment required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting the booster solar cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst.
224 224 225 225 225 226 227 228 229 229 229 230 231 232 235 236 237 237 240 240 240 241
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31 31 31 31 32 32 35 35 35 36 37 38 38 39 310 311
Chapter 4 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Commissioning overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pre power up checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Earth continuity checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inspecting the system visually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Inst. Inst. Inst. Inst. Inst. Inst. 41 41 42 42 42 43
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GSM-209-423
Powering up the BTS and booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preparation for powering up the equipment . . . . . . . . . . . . . . . . . . . . . . . . Powering up the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GSM900 booster view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DCS1800 booster view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44 44 45 47 48
Battery check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 49 Introduction to the battery check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 49 Battery test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 49
Overview of decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 51 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 51 Prerequisite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 51 Decommissioning the BTS enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Before starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTS checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Decommissioning a booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Before starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Booster checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. 52 52 52 53 56 57 57 57 57 510
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Chapter 1
Site preparation
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Installation procedure overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 11 Installation procedure list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 11 Weight of delivered package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 11 Tools and materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 12 Introduction to tools and materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 12 Torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 13 Site requirements and considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Environmental requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Software requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HDSL modems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Structural requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Space requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Space requirements diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Site visit safety and weather protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to site safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rubbish on site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . On site safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weather conditions and maintenance cover . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. 14 14 14 14 14 15 16 16 16 16 17 18 18 18 18 19
Earthing and transient protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 110 Site earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 110 E1 link transient and lightning protection . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 110 Earthing the site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 111 Introduction to earthing the site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 111 Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 111 Installation kit delivery and packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 113 Equipment delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 113 Installation kit equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 113 Unpacking the BTS installation kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 115 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 115 Disposing of the packing material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 115 Booster installation kit delivery and packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 116 Equipment delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 116 Installation kit equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 116 Unpacking the installation kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 119 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 119 Disposing of the packing material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 119 Mounting guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 120 Introduction to mounting guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 120 Mounting guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 120
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Example layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 122 Mounting the BTS wall bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to mounting the wall bracket . . . . . . . . . . . . . . . . . . . . . . . . . . Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preparing the tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drilling holes for the mounting bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wall mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pole mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting the booster wall bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to mounting the booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preparing the tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drilling holes for the mounting bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wall mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pole mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power and earth cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to power and earth cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . AC isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power cabling thermal properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable routeing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing BTS enclosure power and earth cabling . . . . . . . . . . . . . . . . . . . . . . . . Introduction to installing BTS power and earth cabling . . . . . . . . . . . . . . . Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC power schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC power connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC power connector procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Earth connection points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the power and E1/HDSL cable conduits . . . . . . . . . . . . . . . . . . . Connecting cables to the ac power supply isolator . . . . . . . . . . . . . . . . . . Connecting the site main earth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing booster power and earth cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to booster power and earth cabling . . . . . . . . . . . . . . . . . . . . Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC power schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC power connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC power connector procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Earth connection point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the ac power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting cables to the ac power supply isolator . . . . . . . . . . . . . . . . . . Connecting the supplementary earth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. 137 137 137 138 138 139 141 144 144 144 145 145 146 148 151 151 151 151 152 153 153 153 153 154 155 155 156 158 159 160 160 160 160 161 162 162 163 165 166
External antenna cabling guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 167 External antenna cabling guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 167 RF connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 167 E1/HDSL link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to E1/HDSL link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E1/HDSL link connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminology for Tx and Rx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Installing E1/HDSL link cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to installing E1/HDSL link cabling . . . . . . . . . . . . . . . . . . . . . . Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Routeing the E1/HDSL link to the wall bracket . . . . . . . . . . . . . . . . . . . . . . E1 cabling distance/loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HDSL cabling guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Preparing the site Earthing the site Unpacking the installation kit Mounting the wall bracket
Installing the power and earth cabling Installing the Rx, Tx, antenna cabling Installing the E1 link cabling NOTE
Those parts of the installation kit that are required after fitment of the BTS and booster wall brackets will need to be stored safely and securely.
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Description 13 mm combination spanner. Screwdriver set: flats and posidrive. 1/4 inch square drive. 1/4 inch extension. 1/4 inch to hex adapter. T10 bit. T25 tamperproof bit (supplied). T30 tamperproof bit (supplied). 6 mm hex bit. Hammer drill plus masonry bits. Roll insulation tape. Spirit level. Ratchet & sockets. Torque wrench. Ruler. Hammer. Pole mount banding tool (order number SWLN4847). Wire stripping tool. Crimping tool. Small hacksaw.
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Torque values
The torque values that are to be used when installing Horizonmicro2 or Horizoncompact2 equipment are listed in Table 1-3. Table 1-3 Wall bracket torque values (BTS and booster) Part Chassis/wall bracket earth stud (BTS) Chassis/wall bracket earth stud (booster) (Horizoncompact2 only) Wall bracket/wall fixings BTS conduit bracket Booster conduit bracket (Horizoncompact2 only) Size/Type M8 nut M8 nut Torque 10 Nm 10 Nm Where Factory & field Factory & field
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Environmental requirements
The environmental limits for equipment operation are defined in Table 1-4. Table 1-4 Environmental limits Environment Operating Storage (packaged) Temperature 33 _C to +50 _C 33 _C to +70 _C Relative humidity 5% to 100% 8% to 100%
Dimensions
Table 1-5 lists the Horizonmicro2 and Horizoncompact2 equipment dimensions. Table 1-5 Equipment dimensions (mm) Equipment BTS Booster Height 532 347 Width 542 541 Depth, including wall bracket 201 226
Weights
Table 1-6 lists the Horizonmicro2 and Horizoncompact2 equipment weights. Table 1-6 Equipment weights (kg) Equipment BTS Booster GSM900 Booster DCS1800 Weight, excluding wall bracket, solar cover or battery 21 15 19 Weight, including wall bracket, solar cover and battery 28 20 24
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Power specifications
Power supply requirements
Table 1-7 lists the Horizonmicro2 and Horizoncompact2 equipment power requirements. Table 1-7 BTS power requirements Equipment BTS Booster Supply voltage range 88 V to 264 V ac (45 66 Hz) (4566 Maximum supply current range 7.8 A to 2.6 A (depending on supply voltage) 2.3 A
Battery backup
Table 1-8 shows the specifications for the battery used in the Horizonmicro2 and Horizoncompact2 BTSs. Table 1-8 Battery specifications Voltage 22 V dc Capacity 2.5 Ah Backup duration > 5 minutes
Power consumption
Table 1-9 displays the Horizonmicro2 and Horizoncompact2 equipment power consumption figures. Table 1-9 BTS power consumption (W) Equipment BTS (heater on) BTS (heater off) Booster GSM900 Booster DCS1800 NOTE Ambient temperature 40 C to 10 C 10 C to 50 C Maximum power consumption 688 188 169 199 Typical power consumption 658 138 144 170
The maximum power consumption figures apply to extreme operating conditions (such as minimum operating ambient temperature, heaters on, maximum RF output power, charging batteries and lowest module efficiencies). Typical power consumption is for the equipment running at full RF output power, trickle battery charge and nominal module efficiencies.
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Software requirements
Software release GSR4 limits the Horizonmicro2 and Horizoncompact2 to function only as single BTS systems without expansion capabilities. Software release GSR5 or later is required to support the expansion feature for the Horizonmicro2 or Horizoncompact2. The GSR5 software is needed in both master and slave BTSs to enable the master/slave relationship. If GSR4 software is used on an expanded system, only the BTS with the E1/HDSL connection will be functional.
HDSL modems
Horizonmicro2 and Horizoncompact2 BTSs shipped after 31st December 2001 are not fitted with an internal HDSL modem. A suitable external HDSL modem must be used if a HDSL link to the BSC is required for these BTSs. Contact the local Motorola office for assistance prior to purchasing a HDSL modem for this purpose.
Structural requirements
To adequately support the weight of the fully equipped Horizoncompact2 including wall bracket, the designated mounting surface must be capable of bearing a maximum load of:
S S S
28 kg for the GSM900 or DCS1800 Horizonmicro2, or 48 kg for the GSM900 Horizoncompact2 (28 kg) with booster (20 kg), or 52 kg for the DCS1800 Horizoncompact2 (28 kg) with booster (24 kg).
See the section entitled Mounting guidelines for details of the various categories of mounting surface materials. WARNING In order to preserve safety, local specialist assistance should be sought for more specific mounting recommendations, since detailed information on the subject is beyond the scope of this manual.
Space requirements
Use the wall brackets as templates. Clearance of 300 mm above, 500 mm below, 10 mm each side and 1000 mm in front of the Horizonmicro2 or Horizoncompact2 BTS and booster (only used with the Horizoncompact2) is required to allow for installation and maintenance. 100 mm of space to the right side is required if the carrying/lifting handles are fitted and used. 500 mm of space to the left side is needed for clearance for the expansion feature.
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100 mm CLEARANCE
Horizoncompact2 booster
* 100 mm CLEARANCE
300 mm CLEARANCE
100 mm CLEARANCE *
* 100 mm CLEARANCE
500 mm CLEARANCE
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Rubbish on site
Clear rubbish from the site on completion of the job, unless otherwise indicated by the customer. WARNING Do not burn rubbish as packaging might give off toxic gases.
On site safety
Responsibilities of senior team member
The senior member of the team must:
S
Advise all new staff on site of safety requirements before any work takes place.
Wear supplied safety helmets when antenna or overhead work is in progress, and when local regulations require them. Wear supplied safety goggles and dust masks when drilling, this is particularly important when drilling overhead ironwork. Wear supplied ear protectors while drilling is in progress. Wear approved safety footwear when moving heavy equipment. Observe safety recommendations when lifting equipment. Wear a safety harness and line with a shock absorber anchored to a suitable point, and observe all safety regulations when working at height.
S S S S
Stop any work that is being supervised if any person in the team is not properly protected. When installing cable ties, even temporarily, cut the excess or tail properly. This is to prevent sharp edges inflicting injury when not cut flush with the locking edge.
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Motorola recommends that a Horizonmicro2 or Horizoncompact2 is not installed during inclement weather conditions. If this cannot be avoided, some form of maintenance cover should be used. NOTE A maintenance cover is not supplied with the Horizonmicro2 or Horizoncompact2 BTS or Horizoncompact2 booster equipment and should be provided by the customer if required.
Installation and configuration of a Horizonmicro2 or Horizoncompact2 enclosure and booster unit is dependent on the weather conditions. There are three situations where the recommended guidelines should be considered before commencing work:
S S S
No access
Access should not be attempted to an enclosure during the following actual or imminent inclement weather conditions, with or without the maintenance cover:
S S S
Strong winds. Heavy persistent rain, snow, hail or sleet. During an electrical storm.
Persistent rain, snow, hail or sleet. Where airborne substances (such as leaves or dust) may cause a problem.
No precipitation occurring or likely to occur during the maintenance period. When the temperature is between 40 _C to +50 _C.
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The cell site equipment must be earthed (in the same common earth point as its power source). A supplementary earth protection terminal (stud) is located on the Horizonmicro2 or Horizoncompact2 BTS wall bracket. It is provided for additional protection in exposed environments. This wall bracket earth is connected to the Horizonmicro2 or Horizoncompact2 earth protection stud on the chassis by a short attached cable (see Figure 1-2) once the Horizonmicro2 or Horizoncompact2 BTS chassis is installed. A supplementary earth protection terminal (stud) is located on the Horizoncompact2 booster wall bracket. It is provided for additional protection in exposed environments. This wall bracket earth is connected to the Horizoncompact2 booster earth protection stud on the chassis by a short attached cable (see Figure 1-3) once the Horizoncompact2 booster chassis is installed. Provision should be made for routeing earthing lines into the site and making a connection to the wall bracket earthing stud before beginning the installation of the Horizonmicro2 or Horizoncompact2 chassis. Refer to the site-specific building documentation for detailed site earthing information.
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Requirements
Figure 1-2 shows the earthing requirements for a Horizonmicro2 or Horizoncompact2 site.
AC/DC PSU
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Horizoncompact2 booster
Figure 1-3 shows the earth connection points for the booster wall bracket and chassis. This installation may involve a site survey, soil resistance test and earth fault loop impedance measurement before installation. Use national regulations or refer to Requirements for Electrical Installations (16th Edition) BS 7671 (IEC364).
MAIN BUILDING EARTH WALL MOUNTING BRACKET SUPPLEMENTARY EARTH CABLE
AC/DC PSU
Figure 1-3 Horizoncompact2 booster earthing requirements (GSM900 wall bracket shown)
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Carton A, which contains the following: Wall mounting bracket. Pole/Wall mounting kit comprising: 1 medium channel, long. 1 medium channel, short. 2 universal channel clamps. 3 bucklestraps, 1120 mm long (1 spare). 8 screws, 8 washers (two spare). 1 cable tie. 1 mounting bracket. 1 conduit bracket.
Earth strap (wall mounting bracket to chassis) (attached to mounting bracket). Conduit termination bracket and fittings.
S
Carton B, which contains the following: Solar cover (front). Battery and battery cover. Customer interface kit including: T25 tamperproof Torx bit (for solar cover). T30 tamperproof Torx bit (for pole mount).
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CARTON A contents:
WALL MOUNTING KIT POLE MOUNT FITTINGS CONDUIT TERMINATION BRACKET AND FITTINGS
CARTON B contents:
SOLAR COVER CUSTOMER INTERFACE KIT BATTERY AND BATTERY COVER INTERNAL ANTENNA (OPTIONAL)
CARTON A
CARTON B
CARTON C:
CARTON C
Inspect box contents for transit damage. Ensure items are handled carefully to avoid damage.
WARNING
This equipment and packaging weighs approximately 40 kg in total. Care must be taken in handling and lifting, and will require two persons. To prevent the possibility of condensation build up, do not open carton C until the equipment is to be commissioned.
CAUTION
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CAUTION
Remove cartons A, B and C from the container, as shown in Figure 1-4. Inspect the equipment immediately for damage. Report the extent of any damage to the transport company.
WARNING
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Carton A, which contains the following; Wall mounting bracket. Earth strap (wall mounting bracket to chassis attached to mounting bracket). Medium channel extension (x 2). Universal clamp (x 2). Buckle strap (x 3) 1120 mm long (1 spare). Pan head screw (x 8), tamperproof torque M6 x 16 (2 spare). Plain washer (x 8), (2 spare). Conduit bracket. M8 x 20 socket head screws (x 2), fitted to conduit bracket. Cable tie.
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Carton B, which contains the following: Solar cover. M5 x 20 tamperproof screws (x 2) attached to the lower cover brackets. Blank badge (fitted to cover). RF cable (2 m), Horizoncompact2 BTS Tx1 to booster. RF cable (2 m), Horizoncompact2 BTS Tx2 to booster. RF cable (2 m), Horizoncompact2 BTS Rx to booster. Antenna cables (x 2), 400 mm. Alarm cable, 2.5 m. M8 x 20 socket head screws (x 4), (2 for security plate, 2 spare). M8 plain washers (x 2), (1 spare). Horizoncompact2 booster. Horizoncompact2 booster handles. M8 x 20 socket head screws (x 4) fitted to handles*. M8 plain washers (x 4) fitted to handles*. Cable strain relief clamp (attached to lower chassis flange). M8 x 20 socket head screws (x 2) fitted to back plate of chassis (for securing security plate). * These screws and washers are to be used to secure the Horizoncompact2 booster unit to the wall bracket once the handles have been removed.
Security bracket.
NOTE
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CARTON A contents:
WALL MOUNTING KIT POLE MOUNT KIT CONDUIT TERMINATION BRACKET AND FITTINGS
CARTON C:
Horizoncompact2 BOOSTER Horizoncompact2 HANDLES (see CAUTION below)
CARTON B contents:
SOLAR COVER CABLE KIT SECURITY BRACKET
Tools required: see Table 1-2 Inspect box contents for transit damage. Ensure items are handled carefully to avoid damage.
WARNING
This equipment and packaging weighs approximately 40 kg. Care must be taken in handling and lifting, and will require two persons. To prevent the possibility of condensation build up, do not open carton C until the equipment is to be commissioned.
CAUTION
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CAUTION
Remove cartons A, B and C from the container, as shown in Figure 1-4. Inspect the equipment immediately for damage. Report the extent of any damage to the transport company.
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Mounting guidelines
GSM-209-423
Mounting guidelines
Introduction to mounting guidelines
This section provides general guidelines on mounting the Horizonmicro2 or Horizoncompact2 (comprising BTS enclosure and booster). Local specialist assistance should be sought for more specific mounting recommendations, since detailed information on the subject is beyond the scope of this manual.
Mounting guidelines
Flatness of walls
The walls onto which the BTS enclosure is intended to be installed should have no variations in depth greater than 5 mm. This criteria applies over a width of 640 mm (120 mm either side of the fixing points) and a height of 340 mm (45 mm above and below the fixing points). The same measurements apply to the Horizoncompact2 booster, with the exception that the walls onto which the enclosure is intended to be installed should have no variations in depth greater than 2 mm. If the wall required does not meet this criteria, measures should be taken to reduce these variations, either by modifying the wall itself to produce a flat area or by some addition which creates a flat surface or set of points on the wall. Any changes can alter the wall characteristics and additions can add extra stresses. Advice should be sought on the best method of producing the flat surface required. The wall, plus additions, must be considered strong enough by survey to support the Horizonmicro2 or Horizoncompact2 enclosure weight.
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Mounting guidelines
Mounting surfaces
Table 1-10 shows fixing design and specifications for different types of mounting surface. Ideally, the Horizonmicro2 or Horizoncompact2 should be fixed to a Group A (i) material. Table 1-10 Horizonmicro2 and Horizoncompact2 fixing material specifications Group or category Group A (i) Group A (ii) Group A (iii) Group A general Group B (i)
Description of material Mounting guidelines
Concrete, brickwork, stonework, The uppermost fixings should have dense aggregate blockwork the weight of at least 600 mm of and reconstituted stone. solid construction above them. Lightweight, blockwork (solid), lightweight precast concrete units (solid). Hollow brickwork, hollow clay pots and tiles, hollow concrete units. The uppermost fixings should have the weight of at least 900 mm of solid construction above them. b th
The fixings should not penetrate more than 70 mm, or less than 50 mm. Construction should be of at least 100 mm thickness. 11 mm diameter clearance holes are provided in the wall brackets. Renders and mortars applied directly to backgrounds in Group A, with or without surface tiles and mosaics. Renders and mortars applied directly to backgrounds in Group A, with or without intermediate insulation. Where the surface materials are up to 50 mm thick, add 300 mm to the height of construction above the highest fixing specified for Group A. Where the standoff from the face of the background to the face of the cladding is between 50 mm and 100 mm, check first that vapour barriers or sealed cavities will not be damaged. Add 600 mm to the heights of construction above the highest fixing specified for Group A.
Group B (ii)
Group C
Composite lightweight cladding panels, metal cladding and sheeting over steel or timber framing.
Group D
Group E
In general, it is not recommended that the BTS is fixed to these claddings. Apart from the inherent weakness of these materials, penetration of such claddings can t ti f h l ddi Curtain walling and windows cause cold bridging, moisture with glass, metal, plastic or ingress and loss of insulating other lightweight sheet properties. Where these claddings materials, with or without have an external support frame insulation. capable of supporting the BTS, it Cavity construction of two may be possible to fix to it. The substantially independent specialist advice of the cladding leaves of construction, system manufacturer must be consisting of an inner leaf of sought if such a fixing is Group A materials and an outer contemplated. leaf of Group C or D materials.
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Example layouts
GSM-209-423
Example layouts
Refer to the following installation layout examples before proceeding with wall bracket or pole mounting procedures.
AC SUPPLY CONNECTOR
NETWORK LINES
Inst. 122
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Example layouts
Horizonmicro2 power and RF cabling using upper and lower wall ducts
Figure 1-7 shows a Horizonmicro2 power and RF cabling using upper and lower wall ducts. WARNING This information must be read in conjunction with the safety issues described elsewhere in this manual.
RX/TX CABLE (EXTERNAL ANTENNA) RX/TX CABLE CONNECTOR OPTIONAL INTERNAL ANTENNA
AC SUPPLY CONNECTOR
NETWORK LINES
Figure 1-7 Horizonmicro2 power and RF cabling using upper and lower wall ducts
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Example layouts
GSM-209-423
Horizonmicro2 Horizonmicro2
INTERNAL ANTENNA INTERNAL ANTENNA
NETWORK LINES
NETWORK LINES
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Example layouts
Horizoncompact2
AC SUPPLY CONNECTOR
BOOSTER
ALARMS CONNECTOR
Horizoncompact2 BTS
NETWORK LINES
ALARMS CABLE
Figure 1-9 GSM900 Horizoncompact2 and booster layout, using wall duct
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Example layouts
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Horizoncompact2 BOOSTER
TX2 CONNECTOR SLAVE (N-type) ANT2 CONNECTOR (N-type) RX CONNECTOR (N-type) TX1 CONNECTOR MASTER (N-type)
WHITE
BLUE
RED
Horizoncompact2 BTS
Figure 1-10 GSM900 Horizoncompact2 and booster unit RF cabling using wall duct
Installation & Configuration: Horizonmicro2 and Horizoncompact2 68P02902W63-O
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Example layouts
Horizoncompact2 BOOSTER
TX2 CABLE CONNECTOR SLAVE (N-type) ANT1 CONNECTOR (N-type) TX1 CABLE CONNECTOR MASTER (N-type) ANT2 CONNECTOR (N-type)
WHITE
Horizoncompact2 BTS
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Example layouts
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GSM900 Horizoncompact2 and booster power and alarm cabling using a wall duct
Figure 1-12 shows a GSM900 Horizoncompact2 and booster unit power and alarm cabling using a wall duct. WARNING This information must be read in conjunction with the safety issues described elsewhere in this manual.
Horizoncompact2 BOOSTER
ALARMS CONNECTOR
Horizoncompact2 BTS
Figure 1-12 GSM900 Horizoncompact2 and booster unit power and alarm cabling using wall duct
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Example layouts
Horizoncompact2 BOOSTER
TX2 CABLE CONNECTOR SLAVE (N-type) ANT2 CABLE CONNECTOR (N-type) RX CABLE CONNECTOR (N-type)
WHITE
BLUE
RED
Horizoncompact2 BTS
RX CABLE CONNECTOR
(N-type)
TX2 CABLE CONNECTOR SLAVE (N-type) TX1 CABLE CONNECTOR MASTER (N-type) DUCT (NOT PROVIDED) RX CABLE TX2 CABLE TX1 CABLE
Figure 1-13 GSM900 Horizoncompact2 and booster unit RF cabling using wall duct
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Example layouts
GSM-209-423
DCS1800 Horizoncompact2 and booster power and alarm cabling using a wall duct
Figure 1-14 shows DCS1800 Horizoncompact2 power and alarm cabling using a wall duct. WARNING This information must be read in conjunction with the safety issues described elsewhere in this manual.
Horizoncompact2 BOOSTER
ALARMS CONNECTOR
AC SUPPLY CONNECTOR
Horizoncompact2 BTS
NETWORK LINES
Figure 1-14 DCS1800 Horizoncompact2 power and alarm cabling using wall duct
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Example layouts
Horizoncompact2 BOOSTER
TX1 CABLE CONNECTOR MASTER (N-type) RX CABLE CONNECTOR (N-type)
ANT2 CONNECTOR (N-type) ANT1 CONNECTOR (N-type) TX2 CABLE CONNECTOR SLAVE (N-type) WHITE BLUE RED
Horizoncompact2 BTS
RX CABLE CONNECTOR (N-type)
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Example layouts
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Horizoncompact2 BOOSTER
TX1 CABLE CONNECTOR MASTER (N-type) ANT2 CONNECTOR (N-type) ANT1 CONNECTOR (N-type) TX2 CABLE CONNECTOR SLAVE (N-type) WHITE 2 m CABLE BLUE RED
Horizoncompact2 BTS
TX2 CABLE CONNECTOR SLAVE (N-type) TX1 CABLE CONNECTOR MASTER (N-type)
Inst. 132
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Example layouts
DCS1800 Horizoncompact2 and booster power and alarm cabling using pole duct
Figure 1-17 shows DCS1800 Horizoncompact2 power and alarm cabling using pole duct. WARNING This information must be read in conjunction with the safety issues described elsewhere in this manual.
Horizoncompact2 BOOSTER
AC SUPPLY CONNECTOR
Horizoncompact2 BTS
Figure 1-17 DCS1800 Horizoncompact2 power and alarm cabling using pole duct
Installation & Configuration: Horizonmicro2 and Horizoncompact2
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ANT1 CABLE
ANT2 CABLE
Horizoncompact2 BOOSTER
TX1 CABLE CONNECTOR MASTER (N-type) ANT2 CONNECTOR (N-type) ANT1 CONNECTOR (N-type)
WHITE
BLUE
RED
Horizoncompact2 BTS
RX CABLE CONNECTOR (N-type) TX2 CABLE CONNECTOR SLAVE (N-type) TX1 CABLE CONNECTOR MASTER (N-type) DUCT (NOT PROVIDED) RX CABLE TX2 CABLE TX1 CABLE
Inst. 134
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Example layouts
Horizoncompact2 BOOSTER
Horizoncompact2 BTS
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Example layouts
GSM-209-423
ANTENNA CONNECTOR
Horizoncompact2 BTS
Horizoncompact2 BOOSTER
ALARMS CABLE
RF CABLES
ALARMS CABLE
AC SUPPLY CABLE
Figure 1-20 Power and RF cabling for Horizoncompact2 and booster when pole mounted back to back
Installation & Configuration: Horizonmicro2 and Horizoncompact2 68P02902W63-O
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Tools
Mounting the wall bracket on a wall
This procedure requires the following tools:
S S S S S S
Heavy duty hammer drill. Masonry drill bits, of suitable diameter, 150 mm deep (or as required). Roll of insulating tape (or similar). Spirit level. Ratchet with suitable diameter socket. Torque wrench.
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4. 5.
Drill the holes to the recommended depths. Insert the recommended wall fixings.
Inst. 138
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Wall mounting
To mount the wall bracket: 1. How are the cable inputs to be routed to the wall bracket: If ... By conduit No conduit 2. 3. Then ... Go to step 2 Go to step 4
Locate the conduit termination bracket and fixings from installation kit carton A. Referencing Figure 1-21, place the conduit bracket on the front face of the wall bracket and attach using the two M8 screws, plain and spring washers and nuts provided. Attach from rear using the screws supplied.
WALL BRACKET
Figure 1-21 Fixing the conduit termination bracket 4. Move the wall bracket to the installation point on the wall. NOTE There are three mounting holes on the wall bracket. Refer to Figure 1-22 for the locations.
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5. 6. 7.
Align the holes in the wall bracket with the wall fixings. 11 mm diameter clearance holes are provided in the bracket. Secure the wall bracket loosely to the wall using all three fixings. Tighten all three fixings to the required torque. NOTE The torque is dependent upon the type of material the wall bracket is mounted on and the type of fixings used. Seek local specialist assistance if necessary to determine the required torque.
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Pole mounting
To mount the wall bracket on a pole follow the procedures given below.
Locate the conduit termination bracket and fixings from installation kit carton A. Locate and secure the conduit termination bracket to the wall bracket (refer to Figure 1-21) using the two M6 screws and washers (plain and spring) provided. Locate pole mounting fittings from installation kit carton A. Referencing Figure 1-23 and Figure 1-24, proceed as follows: Step a. Action Fit the long C channel, using four M6 screws and spring washers, to the top crossbar of the wall mounting bracket, using T30 tamperproof bit. Fit the short C channel, using two M6 screws and spring washers, to the bottom crossbar of the wall mounting bracket, using T30 tamperproof bit. Fit and centralize a clamping bracket to each of the C channels.
4. 5.
b.
c.
C CHANNEL
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BUCKLE
BUCKLESTRAP
CLAMPING BRACKETS
Figure 1-24 Bucklestrap detail 2. 3. Position and hold the wall bracket at the installation point on the pole, using the tie wrap provided from installation kit carton A. Pass the top bucklestrap around the pole and up through the buckle, twice. NOTE The buckle must be positioned such that there is sufficient clearance (minimum 330 mm long by 220 mm wide) to enable manipulation of the clamping tool in step 2.
4.
Pull on the loose end of the bucklestrap until the wall bracket sits lightly on the pole.
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NOSE
HANDLE
GRIPPER BLOCK
GRIPPER LEVER
Figure 1-25 Clamping tool 2. To use the clamping tool, (with reference to Figure 1-25): Step a. Action Holding the tool in the left hand, with the gripper lever uppermost, thread the bucklestrap through both the nose and gripper lever block. Push the nose of the tool against the buckle and grip the bucklestrap by applying thumb pressure on the gripper lever. Keeping the applied thumb pressure on the gripper lever, tension the bucklestrap by turning the handle clockwise. Swing the tool over the buckle, while maintaining bucklestrap tension. NOTE: This movement increases the tension on the bucklestrap and, to avoid breakage, the handle must be reversed slightly as the tool is swung over. Cut the bucklestrap by pulling on the cutter lever, and slide tool off in the same position or tension will be lost.
b. c. d.
e. 3. 4. 5. 6.
With reference to Figure 1-24, hammer down the ears over the cut and flattened bucklestrap. Using a spirit level, verify that the wall bracket is positioned straight and level. Repeat from step 3 in Fitting the bucklestraps to step 4 in Using the clamping tool for the bottom clamping bracket. Cut the tie wrap.
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Tools
Mounting the Horizoncompact2 booster wall bracket on a wall
This procedure requires the following tools:
S S S S S S
Heavy duty hammer drill. Masonry drill bits, of suitable diameter, 150 mm deep (or as required). Roll of insulating tape (or similar). Spirit level. Ratchet with suitable diameter socket. Torque wrench.
Inst. 144
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4. 5.
Drill the holes to the recommended depths. Insert the recommended wall fixings.
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Inst. 145
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Wall mounting
To mount the wall bracket: 1. How are the cable inputs to be routed to the wall bracket: If ... By conduit No conduit 2. 3. Then ... Go to step 2 Go to step 4
Locate conduit termination bracket and fixings from the installation kit carton A. Referencing Figure 1-26, 2 x M8 screws are located on the conduit bracket (they are attached to fixed M8 nuts). Remove the screws from the conduit bracket. Place the conduit bracket behind the bottom front lip of the wall bracket and attach using the two M8 screws then tighten to the required torque.
Figure 1-26 Fixing the conduit termination bracket (GSM900 version shown)
Inst. 146
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4.
As the wall bracket weights approximately 4 kg, care should be taken when handling. Move the wall bracket to the installation point on the wall. There are four mounting holes on the wall bracket. Refer to Figure 1-27 for the locations. Align the holes in the wall bracket with the wall fixings. 11 mm diameter clearance holes are provided in the bracket. Secure the wall bracket loosely to the wall using all four fixings. Tighten all four fixings to the required torque. NOTE The torque depends upon the type of material the wall bracket is mounted on and the type of fixings used. Seek local specialist assistance if necessary to determine the required torque.
5. 6. 7.
WALL BRACKET
Figure 1-27 Mounting the booster wall bracket (GSM900 version shown)
Installation & Configuration: Horizonmicro2 and Horizoncompact2
20th Sep 02
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Inst. 147
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Pole mounting
To mount the wall bracket on a pole, follow the procedure given below.
Locate conduit termination bracket and fixings from the installation kit carton A. Referencing Figure 1-26 and Figure 1-28, 2 x M8 screws are located on the conduit bracket (they are attached to fixed M8 nuts). Remove the screws from the conduit bracket. Place the conduit bracket behind the bottom front lip of the wall bracket, and attach using the two M8 screws, then tighten to the required torque. As the wall bracket weights approximately 4 kg, care should be taken when handling. Locate pole mounting fittings from installation kit carton A. Referencing Figure 1-28 and Figure 1-29, proceed as follows: Step a. Action Fit the top long C channel with clamping bracket, using three M6 screws and spring washers, to the top section of the wall mounting bracket, using T30 tamperproof bit. Fit the bottom long C channel with clamping bracket, using three M6 screws and spring washers, to the bottom section of the wall mounting bracket, using T30 tamperproof bit.
4. 5.
b.
BOTTOM LONG C CHANNEL 6 x M6 NUT (fitted with tamperproof socket) AND WASHER
Figure 1-28 Completed pole mounting of wall bracket (GSM900 version shown)
Installation & Configuration: Horizonmicro2 and Horizoncompact2 68P02902W63-O
Inst. 148
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EARS
BUCKLE
BUCKLESTRAP
CLAMPING BRACKETS
Figure 1-29 Bucklestrap detail 2. 3. Position and hold the wall bracket at the installation point on the pole, using the tie wrap provided from installation kit carton A. Pass the top bucklestrap around the pole and up through the buckle, twice. NOTE The buckle must be positioned such that there is sufficient clearance (minimum 330 mm long by 220 mm wide) to enable manipulation of the clamping tool in step 2.
4.
Pull on the loose end of the bucklestrap until the wall bracket sits lightly on the pole.
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NOSE
HANDLE
GRIPPER BLOCK
GRIPPER LEVER
Figure 1-30 Clamping tool 2. To use the clamping tool (Figure 1-30), follow these procedures: Step a. Action Holding the tool in the left hand with the gripper lever uppermost, thread the bucklestrap through both the nose and gripper lever block. Push the nose of the tool against the buckle and grip the bucklestrap by applying thumb pressure on the gripper lever. Keeping the applied thumb pressure on the gripper lever, tension the bucklestrap by turning the handle clockwise. Swing the tool over the buckle, while maintaining bucklestrap tension. NOTE: This movement increases the tension on the bucklestrap and, to avoid breakage, the handle must be reversed slightly as the tool is swung over. Cut the bucklestrap by pulling on the cutter lever and slide tool off in the same position or tension will be lost.
b. c. d.
e. 3. 4. 5. 6.
Referencing Figure 1-29, hammer down the ears over the cut and flattened bucklestrap. Using a spirit level, verify that the wall bracket is positioned straight and level. Repeat from step 3 in Fitting the bucklestraps to step 4 in Using the clamping tool for the bottom clamping bracket. Cut the tie wrap.
Inst. 150
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AC isolator
An ac overcurrent circuit breaker and residual current device (RCD) must be used in the ac power supply feed to the Horizonmicro2 or Horizoncompact2 enclosure. This circuit breaker should be of dual pole type, with sufficient contactor gap to be used as an isolator, and should meet the requirements of standard EN 60898. The maximum power requirement current rating is:
S S
Cable type
3-core power cable, either armoured or conduit routed, chosen to be suitable for the operating environment. This must be used to ensure the connector cable gland seals correctly.
Resistance to flame
The cabling used to supply power should be of low-smoke halogen-free classification, with flame-retardant properties and with resistance to flame tested to IEC 332-3 (IEC 332-1).
Installation & Configuration: Horizonmicro2 and Horizoncompact2
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Cable routeing
WARNING Do not make ac input power connections at the main ac power source at this time.
An adequate means should be provided for routeing cables from the main power source to the Horizonmicro2 or Horizoncompact2 enclosure. To prevent the possibility of damage to exposed cables, Motorola recommends that ac power cables are armoured or routed inside a conduit. NOTE The E1 link must be routed to the Horizonmicro2 or Horizoncompact2 enclosure in a separate conduit from the ac power cable.
Inst. 152
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This section describes the procedure for routeing power and earth cabling to the wall bracket prior to installation of the chassis.
Tools
This procedure requires the following tools:
S S S S
AC power schematic
Figure 1-31 shows a schematic of the ac supply power installation.
CUSTOMER AC ISOLATOR AC POWER CONNECTOR Horizonmicro2 OR Horizoncompact2 BTS Horizoncompact2 BOOSTER
(IF APPLICABLE)
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AC power connector
The ac power connector is supplied with a seal. The connections are: WARNING Local regulations may apply for different power cable colours.
S S S S
1 is the neutral cable, coloured blue or black. 2 is the live power cable, coloured brown or red. EARTH (top socket) is the earth cable, coloured green and yellow. 3 is not used. WARNING If the installation being carried out is to be completed at a later date (only the wall mounting bracket being installed) care should be taken to ensure that no ac power connections are left live. Ensure that an indication of the state of ac terminations is left with the unit by taping off potential live cables and by a clear warning label. The source should be isolated and locked and a warning label attached.
CONNECT BLOCK
AC SUPPLY CABLE
LIVE (BROWN OR RED) AC POWER PLUG ON Horizonmicro2 OR AC POWER SOCKET Horizoncompact2 EARTH (GREEN AND YELLOW)
(NOT USED)
(NOT USED)
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1. 2. 3.
Remove the connector cover. Connect the cables as indicated in Figure 1-32. Refit the connector cover, ensuring that the seal is correctly located and the cable gland is tightened.
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WALL BRACKET
TIP OF CONDUITS
21 mm DIAMETER
CONDUIT FOR AC POWER CONDUIT FOR E1/HDSL CABLE(S) NOTE: THE AC POWER AND E1/HDSL CABLES ARE NOT SHOWN. CONDUIT CABLES AND GLANDS ARE NOT SUPPLIED.
Figure 1-34 Attaching the conduits to the conduit termination bracket CAUTION To prevent water ingress into the conduit, an appropriate silicone sealant must be applied to the tip of the conduit cable and gland. Silicone sealant should also be applied to all exposed armoured shielding on the ac power cable to prevent water ingress.
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1. 2. 3. 4.
Measure the length of cable conduit required to connect the wall bracket to the ac supply power isolator, and cut the conduit to this length. Route the conduit from the ac power isolator to the wall bracket. Connect the conduit to the conduit termination bracket. Feed the ac power cable through the conduit, but do not connect the cables to the isolator at this time. NOTE The conduit termination bracket is attached to the bottom of the wall bracket. See Figure 1-34 for a view of the conduit termination bracket.
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1. 2.
Remove the screws and washers securing the ac terminal block insulated cover, and remove the cover. If armoured cable is used, secure the screen at the entry gland. WARNING Local regulations may apply for different power cable colours.
3. 4. 5. 6.
Connect the earth ac cable (green/yellow) to the earth point in the ac power input isolator and secure. Connect the live ac cable (brown or red) to the live connection in the ac input isolator and secure. Connect the neutral ac cable (blue or black), to the neutral connection in the ac power input isolator and secure. Refit and secure the terminal block insulated cover and refit the screws and washers.
Inst. 158
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Fit a star washer and M8 nut over the top of the connector onto the main earthing stud and tighten to a torque of 10 Nm.
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Tools
This procedure requires the following tools:
S S S S
AC power schematic
Figure 1-35 shows a schematic of the ac power installation.
CUSTOMER MAINS ISOLATOR AC POWER CONNECTOR Horizoncompact2 BTS Horizoncompact2 BOOSTER
Inst. 160
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AC power connector
The ac power connector is supplied with seal. The connections are: WARNING Local regulations may apply for different power cable colours.
S S S S
1 is the neutral power cable, coloured blue or black. 2 is the live power cable, coloured brown or red. EARTH (top socket) is the earth cable, coloured green and yellow. 3 is not used. WARNING If the installation being carried out is to be completed at a later date (only the wall mounting bracket being installed) care should be taken to ensure that no ac power connections are left live. Ensure that an indication of the state of ac terminations is left with the unit by taping off potential live cables and by a clear warning label. The source should be isolated and locked and a warning label attached.
CONNECT BLOCK
EARTH (GREEN AND YELLOW) AC SUPPLY CABLE SOCKET CONNECTOR FROM SUPPLY CABLE TO ATTACH AS SHOWN L E
LIVE (BROWN OR RED) AC POWER PLUG ON Horizoncompact2 AC POWER SOCKET BOOSTER EARTH (GREEN AND YELLOW)
(NOT USED)
(NOT USED)
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1. 2. 3.
Remove the connector cover. Connect the cables as indicated in Figure 1-36. Refit the connector cover, ensuring that the seal is correctly located and the cable gland tightened.
Figure 1-37 Booster wall bracket, showing earth connection points (GSM900 version shown)
Installation & Configuration: Horizonmicro2 and Horizoncompact2 68P02902W63-O
Inst. 162
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TIP OF CONDUIT 20.5 mm DIAMETER TIP OF CONDUIT 16 mm DIAMETER CONDUIT FOR AC POWER CABLE 20.5 mm DIAMETER CONDUIT FOR ALARM CABLE (BOX TYPE SHOWN)
Figure 1-38 Attaching the conduits to the conduit termination bracket (GSM900 version shown) CAUTION To prevent water ingress in the conduit, an appropriate silicone sealant must be applied to the tip of the conduit cable and gland. Silicone sealant should also be applied to all exposed armoured shielding on the ac power cable to prevent water ingress.
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1. 2. 3. 4.
Measure the length of cable conduit required to connect the booster wall bracket to the ac power isolator, and cut the conduit to this length. Route the conduit from the ac power isolator to the booster wall bracket. Connect the conduit to the conduit termination bracket. Feed the ac power cable through the conduit, but do not connect the cables to the isolator at this time. NOTE The conduit termination bracket is attached to the bottom of the wall bracket. See Figure 1-38 for a view of the conduit termination bracket.
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1. 2.
Remove the screws and washers securing the ac terminal block insulated cover and remove the cover. If armoured cable is used, secure the screen at the entry gland. WARNING Local regulations may apply for different power cable colours.
3. 4. 5. 6.
Connect the earth ac cable (green/yellow) to the earth point in the ac input isolator and secure. Connect the live ac cable (brown or red) to the live connection in the ac input isolator, and secure. Connect the neutral ac cable (blue or black), to the neutral connection in the ac input isolator and secure. Refit and secure the terminal block insulated cover and refit the screws and washers.
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Fit a star washer and M8 nut over the top of the connector onto the main earthing stud and tighten to a torque of 10 Nm.
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Fabricate the RF cables on-site. Keep the RF cables as short as possible to minimize signal losses.
RF connectors Horizonmicro2
The Horizonmicro2 has only one Rx/Tx connector for an external antenna. The other two connector positions are blanked off.
Horizoncompact2
The Horizoncompact2 has three RF connectors, these are used to connect the BTS to the booster unit.
S S S
Horizoncompact2 booster
There are five RF connectors on the Horizoncompact2 booster. Two are used for external antenna connection, the other three are for connection to the BTS.
S S S S S
Antenna 1 (ANT1). Antenna 2 (ANT2). Rx. Tx1. Tx2. NOTE The Rx is duplexed on ANT1 with Tx1.
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E1/HDSL link
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E1/HDSL link
Introduction to E1/HDSL link
The following provides information on the network link cabling used in the Horizonmicro2 and Horizoncompact2 equipment. NOTE The internal control signal cabling within each Horizonmicro2 and Horizoncompact2 is assembled and tested at the factory. No further action is necessary.
NOTE
In indoor installations, Motorola requires that all E1 link lines brought from outside the building are spark-gap (three-anode gas tube) protected at the building entry point. Where this is not practical, the end user may purchase an optional transient-protection board from Motorola. Consult Motorola about transient protection for the Horizonmicro2 Horizoncompact2 sites. There are three ways to make line connections:
S
120 ohm (E1) twisted pair cable through a line termination module mounted on the underside of the chassis, underneath the customer interface cover. 75 ohm (E1) coaxial cable through a line termination module mounted on the underside of the chassis, underneath the customer interface cover. 135 ohm twisted pair cable through a HDSL line interface (modem) mounted on the underside of the chassis, underneath the customer interface cover.
An adequate means should be provided for routeing E1/HDSL link cables from and to the Horizonmicro2 and Horizoncompact2. To prevent the possibility of damage to exposed cables, Motorola recommends that the E1/HDSL link cables are routed inside a conduit. NOTE The ac power cable is to be routed to the Horizonmicro2 or Horizoncompact2 in a separate conduit.
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E1/HDSL link
Tx indicates the Horizonmicro2 or Horizoncompact2 BTS connection is driving into the network. Rx indicates the Horizonmicro2 or Horizoncompact2 BTS connection is receiving from the network.
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Tools required
The installation procedure requires the following tools:
S S S
Screwdriver set. Ratchet with socket set. Wire stripping and crimping tool.
If multiple cables are used for the E1/HDSL conduit, an appropriate seal must be used. NOTE The conduit termination bracket is attached to the bottom of the wall bracket. Cables to be used for the E1/HDSL link should be pre-terminated with the appropriate connector(s).
E1 cabling distance/loss
Recommended distances can only be stated in the form of cable losses:
S
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To install the twisted pair connection between the BSC cabinet and the Horizonmicro2 or Horizoncompact2 BTS enclosures, or between two Horizonmicro2 or Horizoncompact2 BTS enclosures, select or install suitable twisted pair cables between the sites. This needs to comply with the following selection guidelines:
S
Up to two pairs of conductors are required between the Horizonmicro2 or Horizoncompact2 BTS and the BSC cabinet, or between two Horizonmicro2 or Horizoncompact2 BTS enclosures. The two pairs together comprise a single HDSL link and must share the same connector at both ends. Each tip and ring pair between the BSC cabinet and Horizonmicro2 or Horizoncompact2 BTS must be of a twisted construction. The tip and ring must not be mixed between the pairs; that is, tip 1 must not be used as a pair with ring 2. Either unshielded twisted pair (UTP) or shielded twisted pair (STP) may be used. Shielding may be required to comply with specific RFI requirements at the site. Attenuation at 260 kHz should be less than 10.5 dB/km.
S S S
Unshielded twisted pair: BT CW1308 and equivalents. Category 3 UTP. Category 4 UTP. Category 5 UTP. Category 3 STP. Category 4 STP. Category 5 STP.
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Twisted quad cable is unsuitable for use in HDSL applications and must not be used. Drop wire that consists of two parallel conductors with supporting steel cable. This will work with HDSL but because it is not twisted, it provides little immunity from noise, and is therefore not recommended. Information cable is typically of non-twisted, multicore construction, for example ribbon cable. Its use is not recommended.
Follow the guidelines below if cabling does not exist between the BSC cabinet and the Horizonmicro2 or Horizoncompact2 BTS enclosures, or between two Horizonmicro2 or Horizoncompact2 BTS enclosures:
S
Two conductor pairs should be connected between a single Horizonmicro2 or Horizoncompact2 BTS and the BSC, or the second Horizonmicro2 or Horizoncompact2 BTS; that is, point-to-point only, not point to multipoint. The two pairs must share the same connector at both ends. The use of different gauges of cable in one link should be avoided. Bridge taps in the cable run should be avoided. Loading coils in the cable run must be removed. The isolation between tip and ring should be greater than 1 Mohm (at SELV voltage levels). The isolation between tip and earth should be greater than 1 Mohm (at SELV voltage levels). The isolation between ring and earth should be greater than 1 Mohm (at SELV voltage levels).
S S S S S S
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Chapter 2
Installation procedures
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21 21 21 21 22 23
BTS equipment delivery and packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 24 Chassis equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 24 Unpacking the chassis equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to the unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unpacking the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. 25 25 25 25
Booster equipment delivery and packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 26 Chassis equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 26 Unpacking the booster equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to unpacking the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unpacking the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the BTS chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to installation of the BTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment access procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the chassis onto the wall bracket . . . . . . . . . . . . . . . . . . . . . . . . . Chassis installation diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting external cables to the enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to connecting cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting earth straps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the ac power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Horizonmicro2 antenna cable . . . . . . . . . . . . . . . . . . . . . . Optional internal antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the booster cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the E1/HDSL link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the BTS solar cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to installing the BTS solar cover . . . . . . . . . . . . . . . . . . . . . . . Tools and equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting the solar cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. 27 27 27 27 28 28 28 29 210 211 212 212 212 213 214 216 217 218 219 222 222 222 223
Battery/cover installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 224 Installing the battery and cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 224 Installing the booster chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to installing booster chassis . . . . . . . . . . . . . . . . . . . . . . . . . . Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Antenna cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment access procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the chassis onto the wall bracket . . . . . . . . . . . . . . . . . . . . . . . . .
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Connecting external cables to the booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to connecting booster external cables . . . . . . . . . . . . . . . . . . Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting earth straps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplementary earth connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Rx, Tx and antenna cables . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the ac power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting up the clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the alarms cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting the security bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the booster solar cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to installing the booster solar cover . . . . . . . . . . . . . . . . . . . . Tools and equipment required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting the booster solar cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst.
229 229 229 230 231 232 235 236 237 237 240 240 240 241
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Before starting an installation, prepare the site according to the description in Chapter 1 of this category and the site specific documentation.
Installation procedures
Installing the equipment consists of the procedures described in Table 2-1. Table 2-1 Installation procedures Procedure Unpacking the BTS and booster* chassis equipment. Installing the BTS and booster* chassis. Connecting power, antenna, E1/HDSL and earth cables. Fitting the battery. Description Provides the procedures for removing the chassis from the packaging. Provides the procedures for mounting the chassis. Describes external cable connections. The battery is packed separate from the chassis and must be fitted after installation of the chassis. Provides the procedure for enclosing the chassis at the completion of installation. Covers the Horizonmicro2, Horizoncompact2 and booster.
* The booster is supplied with Horizoncompact2 only. NOTE All site equipment associated with the enclosure must be completely installed before commissioning the equipment for operation. Equipment does not include a battery charger.
E1 link testing
If an E1 link has been provided, contact the local mobile switching centre (MSC) and arrange to test the line back to the BSC at the earliest opportunity.
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Torque values
The torque values listed in Table 2-2 are to be used when installing the Horizonmicro2 or Horizoncompact2 equipment. Table 2-2 Horizonmicro2 and Horizoncompact2 torque values Item BTS chassis Chassis earth stud Customer interface cover (clamp) Sealant cover Strain relief clamp Battery/Battery cover Expansion casting Chassis/wall bracket Transport handle BTS cover Solar cover/chassis Booster chassis Chassis earth stud Security bracket Chassis/wall bracket Transport handle Booster cover Solar cover/chassis Fibre optic expansion Expansion casting Fibre cable M5 Torx M5 Torx 3.4 Nm 3.4 Nm Field only Field only M5 Torx 3.4 Nm Field only M8 nut M8 skt hd M8 skt hd M8 skt hd 10 Nm 10 Nm 10 Nm 10 Nm Field only Field only Field only Factory & field M5 Torx 3.4 Nm Field only M8 nut M5 Torx M5 Torx M3 Torx M5 Torx M5 Torx M8 skt hd M6 Torx 10 Nm 3.4 Nm 3.4 Nm 1.2 Nm 3.4 Nm 3.4 Nm 10 Nm 3.4 Nm Field only Field only Field only Field only Field only Field only Field only Factory & field Size/Type Torque Where
Inst. 22
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Hydraulic lift
WARNING The operating instructions for the hydraulic lift should be read before use, and all applicable warnings and cautions should be observed.
It is recommended that a hydraulic lift is used to access the equipment if it is mounted above ground/floor level. Consideration should be given to the required safe lifting capacity of the hydraulic lift, allowing adequate capacity for two people with tools, plus the equipment to be installed.
Scaffolding/platform
WARNING The scaffolding and platform should have a stabilizer fitted, which should be used to keep the platform stable when in use.
Under certain circumstances, it may be more appropriate to use scaffolding, with a platform, to access the equipment as an alternative to a hydraulic lift. Consideration should be given to the required safe load-bearing capacity of the scaffolding, allowing adequate capacity for two people with tools, plus the equipment to be installed.
Ladders
WARNING The ladders should be secured to keep them stable when in use.
Under certain circumstances, it may be more appropriate to use ladders to access the equipment as an alternative to a hydraulic lift. Consideration should be given to the required safe load-bearing capacity of the ladders.
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Inst. 24
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Tools required
This procedure requires a knife.
CAUTION
To remove the chassis, carry out the following procedure: NOTE 1. 2. 3. The removal of cartons A, B and C from the shipping container is described in Chapter 1 of this category.
Cut open the sealed environmental bag containing the chassis carton C, taking care not to damage the equipment in any way. Remove the cardboard cover, and carefully lift the chassis out of carton C. The bag and carton C remain in the main cardboard container. Inspect the equipment immediately for damage. Report the extent of any damage to the transport company.
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Inst. 26
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Tools required
This procedure requires a knife.
CAUTION
To remove the booster chassis, carry out the following procedure: NOTE 1. 2. 3. The removal of cartons A, B and C from the shipping container is described in Chapter 1 of this category.
Cut open the sealed environmental bag containing the chassis carton C, taking care not to damage the equipment in any way. Remove the cardboard cover, and carefully lift the chassis out of carton C. The bag and carton C remain in the main cardboard container. Inspect the equipment immediately for damage. Report the extent of any damage to the transport company.
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Tools required
This procedure requires the following tools:
S S S
Screwdriver set. Ratchet, with 1/4 inch drive socket to fit 6 mm hex tool bit. Torque wrench. CAUTION Bolts should be tightened to the specified torque using a torque wrench. The torque values are provided earlier in this chapter.
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To access the Horizonmicro2 or Horizoncompact2 equipment using a hydraulic lift: WARNING An equipped Horizonmicro2 or Horizoncompact2 chassis (without battery or cover) weighs 21 kg. Fully fitted weight can be 28 kg. Handle with extreme care and observe normal handling precautions when lifting and carrying.
1. 2. 3.
Move the Horizonmicro2 or Horizoncompact2 chassis to the cage of the hydraulic lift. Collect the necessary tools and equipment, and enter the cage of the hydraulic lift. Carefully manoeuvre the cage of the hydraulic lift until it is adjacent to the installation point on the wall, so that the Horizonmicro2 or Horizoncompact2 chassis is as close as possible to the wall bracket.
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1.
Using the handles either side of the Horizonmicro2 or Horizoncompact2 BTS chassis, align and locate the lugs on the back of the chassis onto the forks on either side of the wall bracket (see Figure 2-3). Using the two long M8 bolts and washers supplied, secure the top of the Horizonmicro2 or Horizoncompact2 BTS chassis to the wall bracket. Using the short M8 bolt and washers supplied, secure the bottom of the Horizonmicro2 or Horizoncompact2 chassis to the bottom fixing of the mounting bracket. Tighten the three M8 bolts to the correct torque. WARNING The carrying/lifting handles should only be removed after the chassis has been fully secured with the three M8 bolts.
2. 3.
4.
5.
Remove the three M6 screws securing each carrying/lifting handle to the sides of the chassis. Remove both handles and store for future use, with the six M6 retaining screws.
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Earth connections at the following points: AC protective earth for the PSM (Power Supply Module), connected together with line and neutral ac power conductors within one cable to the socket supplied (including seal). Earth/lightning protection via the wall mounting bracket M8 stud.
S S S S
AC power supply to the PSM. External antenna connection (if fitted). External antenna connections fitted to the booster. E1/HDSL link. NOTE The alarms connector is fitted during commissioning.
Tools required
This procedure requires the following tools:
S S S S S
Screwdriver set. Ratchet with 1/4 inch socket. Wire stripping and crimping tool. T25 tamperproof bit (supplied). T30 tamperproof bit (supplied).
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Supplementary earth
A supplementary earth cable may be connected to the M8 threaded earth stud on the wall bracket. This facility is available for additional protection in exposed environments. A factory supplied earth cable is fitted to the wall bracket earth point. At the bottom of the chassis is a M8 threaded earth stud. Once the chassis is installed on the wall bracket, the supplementary earth cable is connected to the supplementary earth stud on the chassis. Figure 2-4 shows the location of the supplementary site earth connection to the chassis via the wall bracket.
CHASSIS EARTH
Safety earth
The ac supply (safety) earth is connected via the green/yellow conductor of the ac power supply cable to the PSM. The PSM is internally bonded to the chassis by a factory-fitted earth cable.
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To connect the ac power cable: 1. Ensure the gasket is fitted prior to the ac power socket, then insert the ac power socket into the ac power plug of the ac-dc PSM, as indicated in Figure 2-5. Remove the plastic cable clips from the polythene bag provided, then route and secure the power cable using four cable clip locations down the side of the cabinet, two cable grips on the inside of the casing and cable clip at central entry point, as indicated in Figure 2-5.
2.
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Figure 2-5 shows the Horizonmicro2 or Horizoncompact2 gasket and plastic clip positions.
GASKET RX, TX CONNECTORS
AC INPUT CONNECTOR
TWO AC POWER CABLE GRIPPING POINTS ON INSIDE OF COVER AC POWER CABLE CLIP FOR ALARMS CONNECTOR E1 LINK EXTERNAL ENTRY TO CABINET FOR BOOSTER CONNECTORS (ONLY USED ON HORIZONCOMPACT2) SOCKET CONNECTOR FROM SUPPLY CABLE TO ATTACH AS SHOWN EARTH (GREEN AND YELLOW) HDSL LINK CONNECTORS
(NOT USED)
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1. 2.
Route a coaxial jumper lead from the transmit/receive antenna feeder connector on the antenna junction to the wall bracket. Route the cable through the centre aperture of the conduit termination bracket up from the bottom. The cable can be alternatively routed down from the top of the enclosure, depending on installation and customer requirement. Connect the N-type (90) antenna connector to the antenna port on the centre front of the chassis, as shown in Figure 2-6.
DUMMY CONNECTORS RX,/TX CONNECTOR
3.
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INTERNAL ANTENNA
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To connect the booster cables to the Horizoncompact2 BTS: 1. Route each coaxial jumper lead cable either down from the top of the enclosure, or up from the bottom of the enclosure to the relevant connector at the front of the unit, as shown in Figure 2-8. Connect each N-type (90) booster connector to the relevant RF port, as shown in Figure 2-8.
2.
NOTE: ENSURE SEALED RIGHT ANGLED CONNECTOR HUBER & SUHNER PART NO. 16N-50-3-33-133 AC INPUT CONNECTOR AC-DC POWER SUPPLY MODULE
RDIS MODULE DTRX MODULE TX1 CABLE CONNECTOR MASTER (N type) TX2 CABLE CONNECTOR SLAVE (N type) RX CABLE CONNECTOR (N type)
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J3 (MMI)
DINO (E1/HDSL)
J11 J13 J12
RHINO (E1/HDSL)
J14 J15 J16 J17 J13 J12
DINO LABEL
ALARM PORT PIN TX 1 & 6 A RX 2 & 7
J11
PORT PIN TX 3 & 8 B RX 4 & 9 INTERNAL SLAVE INTERNAL MASTER
J13
HDSL OPTION
J12
RHINO LABEL
ALARM
J14
TX A
J15
RX A
J16
TX B
J17
RX B
INTERNAL SLAVE
J13
INTERNAL MASTER
HDSL OPTION
J12
Figure 2-9 Location of customer interface connectors NOTE CAUTION It is assumed that cables to be used for the E1/HDSL links are pre-terminated with the appropriate connector. Inspect the E1 connectors carefully for signs of damage before making connections to the BTS. A damaged connector will result in the BTS going out of service or one carrier being reported as DRI inhibited. For T43 connectors, inspect both the plugs on the BTS and the sockets on the mating cable. Attach the socket gently, keeping it as straight as possible to the plug. For D-type connectors, use a connector shell with appropriate cable restraints.
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The J12 and J13 RJ45 connector pinouts on the DINO are non standard. If a D-type to RJ45 adapter cable is used to connect an external modem, the cable must be configured so that the D-type pins 4, 9, 1, 6 connect to RJ45 pins 3, 1, 7, 5 respectively.
NOTE
The J12 and J13 RJ45 connector pinouts on the RHINO are non standard. If a D-type to RJ45 adapter cable is used to connect an external modem, the cable must be configured so that the D-type pins 4, 9, 1, 6 connect to RJ45 pins 3, 1, 7, 5 respectively.
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Tighten the strain relief clamp (seven M3 screws) to seal the clamp onto the cables. Fit the sealant cover (four M5 screws) and tighten the screws to the correct torque.
CUSTOMER INTERFACE CLAMP MAIN BRACKET (FIT TO CHASSIS CASING) CABLES TO CHASSIS CONNECTORS
Figure 2-10 Customer interface clamp used to protect E1/HDSL and alarm connectors
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Ratchet, with 1/4 inch socket to fit a tamperproof T25 tool bit. Torque wrench. Solar cover. Blank label push-in clip.
This procedure requires the following items from the installation kit, carton B:
S S
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2. 3. 4. 5. 6.
Figure 2-11 shows the solar cover being mounted onto the chassis.
ig.056.rh
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Battery/cover installation
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Battery/cover installation
Installing the battery and cover
Perform the following procedure to install the battery and cover onto the chassis: 1. Using a clean, dry cloth, wipe the underside of the chassis to remove any excess moisture, and wipe any excess moisture from the gasket seal around the underside of the chassis. Unpack the battery pack from its protective wrapping and inspect for any damage. See Figure 2-12 for details of the battery and its mounting position on the chassis. Insert the supplied 20 A blade fuse into holder on the top of battery pack. Prior to insertion, check integrity of fuse by visual inspection. Ensure that the two pin connector is positioned at the left end of the chassis and position the battery pack on the underside of the chassis. Ensure interface cables are routed out of cable exit channel on the battery/cover. Secure in place using the two M5 tamperproof screws and apply correct torque.
2.
3. 4.
5.
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Tools required
This procedure requires the following tools:
S S S
Screwdriver set. Ratchet, with 1/4 in drive socket to fit 6 mm hex tool bit. Torque wrench. CAUTION Bolts should be tightened to the specified torque using a torque wrench. The torque values are provided at the start of this chapter.
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Antenna cabling
There are two options for antenna cabling to the Horizoncompact2 booster unit, depending on site installation layout. If the antenna cables are to exit from the top of the Horizoncompact2 booster unit, then the wall bracket RF cables must be fitted before the Horizoncompact2 booster is lifted onto the wall bracket. 1. 2. Secure the bulkhead connectors to the wall bracket on the upper return flange. Secure cables to the wall bracket with the cable ties supplied.
GSM900 VERSION
ANTENNA CABLES
TIE WRAPS
DCS1800 VERSION
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To access the Horizonmicro2 or Horizoncompact2 equipment using a hydraulic lift: WARNING An equipped Horizonmicro2 GSM900 booster chassis (without battery or cover) weighs 21 kg; fully fitted weight can be 28 kg. The DCS1800 version weighs 19 kg (without battery or cover) or 24 kg fully equipped. Handle with extreme care and observe normal handling precautions when lifting and carrying.
1. 2. 3.
Move the Horizoncompact2 booster chassis to the cage of the hydraulic lift. Collect the necessary tools and equipment, and enter the cage of the hydraulic lift. Carefully manoeuvre the cage of the hydraulic lift until it is adjacent to the installation point on the wall, so that the Horizoncompact2 booster chassis is as close as possible to the wall bracket.
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GSM900 VERSION
DCS1800 VERSION
CARRYING/LIFTING HANDLES
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Earth connections at the following points: The protective earth for the BPSM (Booster Power Supply Module), connected together with line and neutral ac power conductors within one cable to the socket supplied (including seal). Earth/lightning protection via the wall mounting bracket M8 stud.
AC power supply to the BPSM. NOTE The alarms connector is fitted during commissioning.
Tools required
This procedure requires the following tools:
S S S S S
Screwdriver set. Ratchet with 1/4 inch socket. Wire stripping and crimping tool. T25 tamperproof bit (supplied). T30 tamperproof bit (supplied).
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Safety earth
The ac supply supply (safety) earth is connected via the green/yellow conductor of the ac power supply cable to the PSM. The PSM is internally bonded to the chassis by a factory-fitted earth cable.
Supplementary earth
A supplementary earth cable may be connected to the M8 threaded earth stud on the wall bracket. This facility is available for additional protection in exposed environments. A factory-supplied supplementary earth cable is fitted to the wall bracket stud and this is connected to the chassis earth stud, once the chassis is installed on the wall bracket.
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DCS1800 VERSION
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If... Wall bracket antennas are to be used Antenna cables are to be used entering the bottom of the unit 1. 2.
Route ANT 1 and ANT 2 in the positions as shown in Figure 2-16. The antennas should be terminated and connected to the relevant ANT1 and ANT2 port on the Horizoncompact2 booster as shown in Figure 2-16 (not using the wall bracket antenna cables). NOTE In this case only straight 50 ohm N-type plug connectors are to be terminated and sealed for the outdoor environment.
3.
Route each of the three coaxial jumper lead cables (Rx, Tx1 and Tx2), extending from the top of the Horizoncompact2 BTS to the relevant N-type connector port on the booster, as shown in Figure 2-16 (GSM900 version) or Figure 2-17 (DCS1800 version) and connect up.
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INDICATOR
TX2 SLAVE CABLE TX1 MASTER CABLE RX CABLE ANT2 WALL BRACKET CABLE EARTH CONNECTION
INDICATOR
TX2 SLAVE CABLE TX1 MASTER CABLE RX CABLE EARTH CONNECTION ANT2 ANTENNA CABLE
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To connect the ac power cable, first ensure the gasket is fitted prior to the ac power socket then insert the ac power connector into the ac power plug on the underside of the booster, as indicated in Figure 2-18.
GSM900 VERSION
DCS1800 VERSION
GASKET
(NOT USED)
AC POWER SOCKET
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CABLE CLAMP
CABLE CLAMP
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To fit the security bracket, refer to Figure 2-20 and Figure 2-21 and proceed as follows: 1. 2. 3. 4. 5. Remove the indicator and store in a safe location for use during commissioning. Fit the alarms connector to the Horizoncompact2 booster for corrosion protection. Release the two M8 bolts secured to the booster backplate. Slide the security plate up into position and refit the two M8 security bolts to the recommended torque. Insert in turn an M8 x 16 screw at each edge fixing position of the security bracket, then insert the blade of a screwdriver through the outer security bracket hole in order to reach the screw head inside, as shown in Figure 2-20 (GSM900 version) or Figure 2-21 (DCS1800 version). Finally, tighten the screws to secure the bracket.
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BACKPLATE
KEY HOLE
SECURITY BRACKET
SCREWDRIVER
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BACKPLATE
SECURITY BRACKET
SCREWDRIVER
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This procedure provides instructions for installing the solar cover onto the chassis.
Ratchet, with 1/4 inch socket to fit tamperproof T25 tool bit. Torque wrench. Horizoncompact2 booster solar cover.
This procedure requires the following items from the installation kit, carton C:
S
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2. 3.
Figure 2-22 shows the booster solar cover being mounted onto the chassis.
RF CABLE TO ANTENNA 2 RF CABLE TO ANTENNA 1
SOLAR COVER
Figure 2-22 Installing the booster solar cover (GSM900 version shown)
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Chapter 3
BTS expansion
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31 31 31 31 32 32 35 35 35 36 37 38 38 39 310 311
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Software requirements
GSR5 or higher software must be loaded in both the master and slave BTS units of an expanded Horizonmicro2 or Horizoncompact2 configuration in order for the master/slave relationships to be established.
Master/slave establishment
The master downloads database information from the BSC and uses the CABINET (CAB) data to determine which CABs the user has defined to be present. The id of the CAB is related directly to the physical port the slave should be connected to (for example, CAB 1 0 0 is connected to fibre optic port 1 of the master), so from this data the master knows where it expects to have slaves connected. During the GSR5 boot process the slave BTS phase locks over the fibre optic cable and initiates contact with the master BTS. A signalling connection is established between master and slave, after which the required code objects are downloaded to the slave. The devices at the slave are then brought into service.
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The expansion BTS site must have one BTS configured as the master. The master BTS is connected to the BSC using an E1 link attached to the NIU. Additional BTSs at the BTS site are connected as slaves through the fibre optic link to the slave ports. NOTE The instruction label within the side panel (next to the fibre optic ports), states that both sets of fibre optic ports act as a master on the master BTS whilst only the bottom set of fibre optic ports is to be used on a slave BTS.
The maximum fibre length between the master BTS and a slave BTS is 1 km (lengths of 700 m to 800 m are not permitted). This limitation is required to allow synchronous handovers between the cells at the site. NOTE Motorola does not recommend using the Horizonmicro2 in an omni 6 site configuration unless the cell radius is small (in-building coverage required, for example). This is due to the very low Tx output power generated if six carriers are combined. Motorola recommends one antenna per site for Horizonmicro2 and two antennas per site for Horizoncompact2.
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MASTER BTS
SLAVE BTS
SLAVE BTS
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BOOSTER
BOOSTER
SLAVE BTS
(GSM900 OR DCS1800)
SLAVE BTS
(GSM900 OR DCS1800)
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Ratchet, with 1/4 inch socket to fit a tamperproof T25 tool bit. Torque wrench.
To access the Horizonmicro2 or Horizoncompact2 equipment using a hydraulic lift: 1. 2. Collect the necessary tools and equipment, and enter the cage of the hydraulic lift. Carefully manoeuvre the cage of the hydraulic lift until it is adjacent to the Horizonmicro2 or Horizoncompact2 chassis.
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If the front solar covers are fitted then: 1. 2. Release the two M5 tamperproof screws that clamp the solar cover to the chassis from the bottom of the solar cover. Pull the bottom of the solar cover away from the chassis and upwards, until it is free from the chassis locating lugs. CAUTION 3. Avoid dropping or placing anything on top of the solar cover, as it is susceptible to damage.
Remove the solar cover and put in a safe place where it will not be damaged.
Figure 3-3 shows the removal of the BTS solar cover from the chassis.
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1. 2.
Remove the pin from the outer plastic side cover and then push back the cover to remove. Retain the pin for securing the expansion cover. Remove the four M5 screws securing the inner metal cover and then remove the cover.
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1.
Locate the four optical fibre plugs on the expansion casting into the four sockets on the master BTS. The sockets have a plastic guide plate to ensure correct alignment. Secure the expansion casting to the BTS with four screws and tighten to 3.4 Nm torque. NOTE On early versions, remove the fibre protection caps before connection. The plastic guide fitted in the BTS(s) to ensure correct alignment of the fibre connectors may not be present take care to fit the connectors correctly.
2.
Connect the fibre optic link cable to the first slave BTS to port 1 on the master BTS. The connector is a bayonet type. Insert the plug into the socket and turn to lock into position. Connect the fibre optic link cable to the second slave BTS (if fitted) to port 2 on the master BTS. Place the expansion cover bottom locating lugs in the fixing positions and then push the unit forward to its fixing position. Secure the expansion cover to the BTS chassis with the retaining pin.
3. 4.
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Connect the fibre optic link cable to the master BTS to port 1 on the slave BTS. Place the expansion cover bottom locating lugs in the fixing positions and then push the unit forward to its fixing position. Secure the expansion cover to the BTS chassis with the retaining pin.
PORT 2
PORT 1
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To refit each solar cover: 1. 2. 3. Refit the solar cover onto the top chassis locating lugs. Ensure the solar cover attaches onto the bottom securing lugs. Tighten the two M5 tamperproof screws to the bottom of the solar cover, applying the correct torque.
ig.056.rh
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Chapter 4
Commissioning
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Chapter 4 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 41 Commissioning overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 41 Pre power up checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Earth continuity checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inspecting the system visually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Powering up the BTS and booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preparation for powering up the equipment . . . . . . . . . . . . . . . . . . . . . . . . Powering up the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GSM900 booster view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DCS1800 booster view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. 42 42 42 43 44 44 45 47 48
Battery check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 49 Introduction to the battery check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 49 Battery test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 49
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Commissioning
Commissioning
Commissioning overview
This chapter provides information required for the commissioning of a Horizonmicro2 or Horizoncompact2 BTS. Before starting commissioning, the site should be prepared and the equipment installed as described in this service manual and the site specific documentation. NOTE If the E1 link is not active when the Horizonmicro2 or Horizoncompact2 is commissioned it will not be possible to download code directly from the BSC.
Section Test equipment & test leads. Pre-power up checks. Powering up the equipment. Battery backup check. NOTE
Description Describes the equipment required to perform commissioning. Steps to perform before powering up the system. Describes the correct power up sequence. Stipulates how, and under what conditions, a battery check can be performed.
After power up, automatic OMC-R procedures are used for code download and configuration. Thus there is no requirement for intervention after power up. Equipment does not include a battery charger.
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This section contains procedures for testing the power system prior to applying power to a Horizonmicro2 or Horizoncompact2 enclosure. CAUTION This equipment contains CMOS devices and is vulnerable to static discharge. Although the damage may not be immediately apparent, CMOS devices may be damaged in the long term due to mishandling causing barrier breakdown.
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Power system
Visually examine the power system for mechanical damage and report any damage to Motorola for repair. To perform a visual inspection of the power systems: WARNING Potential lethal voltages up to 240 V ac, and high energy sources are present within the BTS when the ac supply isolator switch is set to the ON position and/or the battery is connected. Ensure the main ac power isolator is in the OFF position before proceeding.
1. 2.
Check system earth connections for tightness and cable/strap damage. Check the protective earth to the BTS PSM and booster.
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CAUTION
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If the indicator is illuminated, follow steps 5 to 9 (see also Warning and Caution in the previous section). If the indicator is not illuminated, check the mains cable and connectors. If the problem persists then the booster unit is faulty and needs to be replaced. Notify the OMC-R and do not try to commission the Horizoncompact2. Close down the site until a new Horizoncompact2 booster is delivered. WARNING Ensure the ac supply input has been safely isolated, so that there is no risk of power being applied to the cable during this procedure. The source should be isolated and locked and a warning label attached. The other end of the alarms cable must be fitted to the customer interface sealing assembly and plugged in to the Horizoncompact2 (see Figure 2-10 in Chapter 2 of this category).
CAUTION
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5.
Disconnect the alarms indicator and fit the alarms connector to the Horizoncompact2 booster. NOTE Ensure the other end of the alarms cable is connected to the Horizoncompact2 (see Chapter 2 of this category).
6.
Release the two M8 bolts secured to the booster backplate. Slide the security plate up into position, refit the two M8 security bolts and tighten to the recommended torque. Insert in turn an M8 x 16 screw at each edge fixing position of the security bracket, then insert the blade of a screwdriver through the outer security bracket hole to reach the screw head inside, as shown in Figure 4-1 (GSM900 version) or Figure 4-2 (DCS1800 version). Finally, tighten the screws to secure the bracket. Refit the booster solar cover(s) (see Chapter 2 of this category). Contact the OMC-R to verify that communication has been established with the site.
7.
8. 9.
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ALARMS CONNECTOR
INDICATOR
SECURITY BRACKET
SCREWDRIVER
Figure 4-1 Horizoncompact2 GSM900 booster unit showing the alarms connection
Installation & Configuration: Horizonmicro2 and Horizoncompact2
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ALARMS CONNECTOR
INDICATOR
BACKPLATE
SECURITY BRACKET
SCREWDRIVER
Figure 4-2 Horizoncompact2 DCS1800 booster unit showing the alarms connection
Installation & Configuration: Horizonmicro2 and Horizoncompact2 68P02902W63-O
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Battery check
Battery check
Introduction to the battery check
The objective of the battery check is to verify the serviceability of the battery in the event of an ac supply failure. NOTE Before performing the battery test it is imperative that the battery is fully charged. The battery takes a minimum of 12 hours to fully charge. The battery is of the sealed type and never needs any maintenance. Expected life of the battery is approximately five years. Equipment does not include a battery charger. The battery check must NOT be performed until the complete software download is finished. This is because the battery is unlikely to be fully charged, and powering down of the Horizonmicro2 or Horizoncompact2 could possibly interfere with automatic software loading. Such interference could create an equipment software failure requiring specialist repair procedures.
CAUTION
Battery test
To test the battery proceed as follows:
S S
Ensure that all transceiver channels are unlocked and busy by asking the OMC-R to check the state of the site. Switch off the ac supply at the ac power isolator. NOTE The Horizonmicro2 and Horizoncompact2 enclosures do not have an ac power isolator switch.
S S S
Confirm that the OMC-R receives an ac fail alarm. Confirm with the OMC-R that the Horizonmicro2 or Horizoncompact2 still operates correctly on battery power. Switch on the ac supply at the ac power isolator switch. CAUTION Leaving power off for more than five minutes could result in the OMC-R receiving a Low Voltage Disconnect Imminent alarm, and then the Horizonmicro2 or Horizoncompact2 unit may shut down, causing loss of service.
S S S
Confirm that the OMC-R receives an alarm clear message. This completes the test. Inform the OMC-R of test completion.
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Chapter 5
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Overview of decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 51 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 51 Prerequisite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 51 Decommissioning the BTS enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Before starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTS checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Decommissioning a booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Before starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Booster checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. 52 52 52 53 56 57 57 57 57 510
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Overview of decommissioning
Overview of decommissioning
Introduction
This chapter describes how to decommission a Horizonmicro2 or Horizoncompact2 enclosure and the Horizoncompact2 booster (this involves the complete removal of all equipment and cables from the site). To decommission equipment not supplied by Motorola, for example E1 Links, power supplies and antenna, refer to the vendors instructions. WARNING Hazardous voltages in excess of 240 V ac exist inside a Horizonmicro2 or Horizoncompact2 BTS enclosure with a booster unit. Under no circumstances should BTSs be packaged with the battery pack attached. If the battery pack is damaged, the loose battery cells present a potential safety hazard.
Prerequisite
Read Chapter 1 of this category in order to acquire essential background information before attempting to decommission a Horizonmicro2 or Horizoncompact2 enclosure.
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Before starting
Before starting to decommission a Horizonmicro2 or Horizoncompact2 BTS enclosure ensure that:
S S
The shipping container exists. Contact the Motorola local office for a new container if the original shipping container has been disposed of. Correct packaging exists: cartons A, B, C, and if applicable, the fibre optic carton. Contact the Motorola local office for new packaging if the original cartons have been disposed of. The main ac power source is switched off and that NO power is connected to the equipment. WARNING Ensure that there is no risk of power being applied to the equipment during decommissioning. The ac power source should be isolated and locked, and a warning label attached.
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Procedure
To decommission a Horizonmicro2 or Horizoncompact2 BTS enclosure, carry out the procedures outlined below in sequence.
Preliminary actions
1. 2. Check the enclosure for signs of damage. Ensure that the ac supply is disconnected from the equipment at the isolator switch.
Battery/cover removal
1. Remove the battery/cover by following steps by following steps c and d. Step c. d. Action Release the two retaining screws and remove the battery/cover from the underside of the chassis. If a battery is fitted, remove the blade fuse from the battery. Do not dispose of the battery.
CAUTION 2.
Carefully pack the cover/battery and blade fuse in carton B. WARNING Under no circumstances should BTSs be packaged with the battery pack attached. If the battery pack is damaged, the loose battery cells present a potential safety hazard. The Horizonmicro2 and Horizoncompact2 enclosures use circuitry which is sensitive to static discharge. Avoid handling in a high-static environment. When handling the chassis, do not touch connector contacts. An earthed high-impedance wrist strap must be worn when handling the chassis with the bottom cover removed.
CAUTION
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Cable removal
1. Disconnect the ac input power cable, RF booster cables, E1/HDSL links and earth strap/cable and, if applicable, fibre optical cables by using the following table. If it is... AC power Then... Disconnect the socket from the PSM by releasing the captive screw and pulling, using the connector body. Release the power cable from the cable clips and insulate. Disconnect the N-type antenna plug from the antenna connector mounted in the centre of the chassis. Remove cable clamp components and disconnect the connections from the DINO or RHINO. module: a: If the module is a RHINO then release the Type 43 connectors. b: If the module is a DINO then release the two retaining screws and remove the 9-way D-type connector. c: Remove any HDSL connectors. Safely detach the cable clamp from the cable, and store safely, then release the cable(s). Disconnect the alarm cable socket and customer interface assembly. Remove the nut, spring and plain washers and disconnect the earth strap from the wall mounting bracket. Disconnect the main earth cable from the wall bracket. Release the expansion cover and expansion castings and disconnect the fibre optic cables from the Horizonmicro2 or Horizoncompact2. Refit the expansion casting and expansion cover and repack the fibre optic cables in its carton.
WARNING
Insulate and stow disconnected cables so that they do not constitute a hazard to personnel using the site.
2. 3.
Ensure that all disconnected cables are clear of the enclosure. If the power cable is not to be used again for another item of equipment, remove completely and dispose of safely.
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Step e. f. g. h.
2. 3.
Carefully pack the chassis in carton C. Remove the wall bracket by referring to the following table. If it is ... Wall mounted Then ... Holding the wall bracket and using a suitable tool, remove the four screws securing the wall bracket to the wall. Using suitable tools, cut and remove the lower bucklestrap from the pole. Holding the wall bracket and using the above procedure, remove the upper bucklestrap from the pole. Remove the wall bracket from the pole. Remove the two C channels from the wall bracket. Remove the two universal channel clamps from the C channels.
Pole mounted
4. 5. 6.
If fitted, remove the conduit termination bracket from both the conduits and wall bracket. Carefully pack the wall bracket in carton A. Carefully pack all security and fixing screws, nuts and washers, together with the conduit termination bracket, two C channels, universal channel clamps and bucklestraps, in carton A. Carefully pack cartons C, B and A in the shipping container. Seal the container and return, as advised by the Motorola in-country Project Manager.
7.
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BTS checklist
Copy this sheet and fill in the checklist in Table 5-1. ENGINEERS NAME __________________________________DATE _______ SIGNATURE ________________________________________ SITE NAME _________________________________________ EQUIPMENT TYPE ___________________________________ NAT ID _____________________________________________
ACTION BTS enclosure decommissioned. Packing material (including polythene bag) on site. Is enclosure damaged? If yes detail in comments box. Solar cover removed and packed. Battery removed and packed. AC power cable disconnected from ac-dc PSM. DINO or RHINO cables disconnected. Remote antenna disconnected (if fitted). Chassis earth strap disconnected from wall bracket. Main earth cable disconnected from wall bracket. BTS chassis removed and packed. Wall bracket removed and packed. Wall bracket fixings removed and packed. Conduit termination bracket (if fitted) removed and packed. All loose cables stowed and secured. AC supply input isolated and source locked. Fibre optic cables packed (if applicable). COMMENTS
Yes
No
N/A
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GSM-209-423
Decommissioning a booster
Decommissioning a booster
Introduction
Use the following procedure to decommission a booster and use the checklist to check off each action as it is completed. Photocopy the checklist as often as required; do not write on the original.
Before starting
Before starting to decommission a booster ensure that:
S S S
The shipping container exists. Contact the Motorola local office for a new container if the original shipping container has been disposed of. Correct packaging exists: cartons A, B and C. Contact the Motorola local office for new packaging if the original cartons have been disposed of. The main power source is switched off and that NO power is connected to the booster. WARNING Ensure that there is no risk of power being applied to the equipment during decommissioning. The ac power source should be isolated and locked, and a warning label attached.
S S
Sufficient packing cartons are available to pack the decommissioned equipment. The carrying/lifting handles have been retrieved from storage.
Procedure
To decommission a booster, carry out the procedures outlined below in sequence:
Preliminary actions
1. 2. Check the booster for signs of damage. Ensure that the ac supply is disconnected from the booster at the isolator switch.
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Decommissioning a booster
GSM-209-423
Cable removal
CAUTION A booster uses circuitry which is sensitive to static discharge. Avoid handling in a high static environment. When handling the chassis, do not touch connector contacts.
1.
Disconnect the ac input power cable and earth strap/cable and then follow the steps given in the following table table. To remove the... Security bracket AC power and alarms cable clamp AC power Then... Remove the screws and disconnect the clamp. Remove the screws and release the cable clamp. Release the cables and refit the cable clamp. Disconnect the socket from the PSM by releasing the captive screw and pulling, using the connector body. Release the power cable from the cable clips. Insulate the cable. Disconnect the alarms cable socket and insulate. Disconnect the antenna plugs ANT1 and ANT2 from the sockets. Disconnect the Tx and Rx plugs from the sockets. Remove the nut, spring and plain washers and disconnect the earth strap from the wall mounting bracket. Disconnect the main earth cable from the wall bracket.
WARNING
Insulate and stow disconnected cables so that they do not constitute a hazard to personnel using the site.
2. 3.
Ensure that all disconnected cables are clear of the booster. If the power cable is not to be used again for another item of equipment, remove completely and dispose of safely.
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GSM-209-423
Decommissioning a booster
1. 2. 3. 4. 5. 6.
Remove the four long M8 screws and washers securing the chassis to the wall bracket. Using the same four screws and washers, locate and fit the previously stored carrying/lifting handles to each side of the chassis. Using the carrying/lifting handles lift and pull the chassis away from the wall bracket. Carefully pack the chassis in carton C. If wall bracket antennas are fitted, cut the cable ties and remove the cable assemblies. Remove the wall bracket by referring to the following table. If it is ... Wall mounted Then ... Holding the wall bracket and using a suitable tool, remove the four screws securing the wall bracket to the wall. Using suitable tools, cut and remove the lower bucklestrap from the pole. Holding the wall bracket and using the above procedure, remove the upper bucklestrap from the pole. Remove the wall bracket from the pole. Remove the two C channels from the wall bracket. Remove the two universal channel clamps from the C channels.
Pole mounted
7. 8.
Carefully pack the wall bracket in carton A. Carefully pack all security and fixing screws, nuts, washers together with the conduit termination bracket, two C channels, universal channel clamps and bucklestraps in carton A. Carefully pack cartons A, B and C in the shipping container. Seal the container and return, as advised by the Motorola in-country Project Manager.
9.
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Decommissioning a booster
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Booster checklist
Copy this sheet and fill in the checklist in Table 5-2. ENGINEERS NAME __________________________________DATE _______ SIGNATURE ________________________________________ SITE NAME _________________________________________ EQUIPMENT TYPE ___________________________________ NAT ID _____________________________________________
Table 5-2 Checklist of completed decommissioning steps (Booster)
ACTION Horizoncompact2 booster decommissioned. Packing material (including polythene bag) on site. Is enclosure damaged? If yes detail in comments box. Booster solar cover removed and packed. AC power cable disconnected from ac-dc PSM. Antenna plugs removed. Tx1, Tx2 and Rx plugs removed. Alarm cable removed. Chassis earth strap disconnected from wall bracket. Main earth cable disconnected from wall bracket. Security bracket removed and packed. Booster chassis removed and packed. Wall bracket removed and packed. Wall bracket fixings removed and packed. Conduit termination bracket (if fitted) removed and packed. All loose cables stowed and secured. AC supply input isolated and source locked. COMMENTS
Yes
No
N/A
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Category 523
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Maint. Maint. Maint. Maint. Maint. Maint. 31 31 32 32 32 32
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Replacing the BTS enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to replacing a BTS enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removal procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solar cover removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Battery removal procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable disconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTS cable positions diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTS enclosure removal procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTS enclosure replacement procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint.
33 33 33 33 34 35 35 37 39 39
Replacing the BTS solar cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 310 Solar cover replacement procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 310 Solar cover attachment diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 311 Replacing the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 312 Battery replacement procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 312 Battery attachment diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 313 Replacing customer interface clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTS connectors location diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Customer interface clamp diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clamp removal procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clamp replacement procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to replacing a booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Booster removal procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solar cover removal procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Booster disconnection procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GSM900 booster cable locations diagram . . . . . . . . . . . . . . . . . . . . . . . . . . DCS1800 booster cable locations diagram . . . . . . . . . . . . . . . . . . . . . . . . . Booster removal procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Booster removal diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Booster replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. 314 314 315 315 316 317 317 317 317 318 319 320 321 322 323 324
Replacing the booster solar cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 325 Solar cover replacement procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 325 Replacing Horizonmicro2 antenna cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to replacement procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . External antenna cable removal procedure . . . . . . . . . . . . . . . . . . . . . . . . . External antenna cable replacement procedure . . . . . . . . . . . . . . . . . . . . . Internal antenna removal procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Internal antenna replacement procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . Internal antenna location diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing Horizoncompact2 antenna cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to replacement procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the Rx,Tx1 and Tx2 cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the Rx,Tx1 and Tx2 cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the ANT1 and ANT2 cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the ANT1 and ANT2 cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance Information: Horizonmicro2 and Horizoncompact2 68P02902W64-O
Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint.
326 326 326 326 327 327 328 329 329 329 329 330 330
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Replacing the alarm cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 331 Removing the alarm cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 331 Replacing the alarm cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 331 Replacing the expansion fibre optic cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to fibre optic replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools and equipment required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fibre optic connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fibre optic cable removal procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fibre optic cable replacement procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . Expansion cover and casting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibrating an MCU-m GCLK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test equipment required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TTY cables and pin connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure for MCU-m GCLK calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagram of breakout board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Breakout board connection point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Restoring the site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. 332 332 332 333 334 335 337 338 338 338 339 342 342 344 345 345
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Chapter 1
General information
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Introduction to maintenance
Introduction to maintenance
Recommended conditions and requirements
This chapter contains the recommended conditions and requirements that should be considered before any of the procedures included in this document, or referred to in other documents, are carried out on the Horizonmicro2 or Horizoncompact2 equipment.
In this chapter
The conditions and requirements to be considered are:
S S S S
Equipment access. Tools and materials. Torque values. Test equipment and leads.
Safety
Safety features are built into the equipment to protect against the potentially lethal hazards that exist. All statements regarding safety within these maintenance procedures, and the preliminary pages of this manual, must be adhered to when working on the equipment.
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Equipment access
GSM-209-523
Equipment access
Introduction to equipment access
The following information describes the environmental requirements that should be considered before attempting to gain access to the Horizonmicro2 or Horizoncompact2 equipment.
Environmental requirements
The environmental limits for equipment operation and maintenance activity are defined in Technical Description: Horizonmicro2 and Horizoncompact2 (Category 323) of this service manual.
Maintenance conditions
WARNING Horizonmicro2 and Horizoncompact2 equipment may be hot to touch.
Maintenance procedures depend on the ambient conditions. Access to Horizonmicro2 or Horizoncompact2 equipment in the open air must not be attempted during the following actual or imminent inclement weather conditions:
S S S
Winds in excess of 25 knots. Heavy persistent rain, snow, hail, or sleet. During an electrical storm.
Horizonmicro2 and Horizoncompact2 equipment may be accessed under the following conditions:
S S S
Wind speeds of less than 25 knots. No precipitation occurring or likely to occur during the maintenance period. When the temperature is between 40 _C to +50 _C.
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20th Sep 02
GSM-209-523
Cleaning equipment
The following cleaning materials and equipment are required for routine maintenance:
S S S S S
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Torque values
The torque values listed in Table 1-2 are to be used when performing maintenance on the Horizonmicro2 or Horizoncompact2 equipment. Table 1-2 Horizonmicro2 and Horizoncompact2 torque values Item Chassis/wall bracket earth stud (BTS and booster) Wall bracket/wall fixings BTS conduit bracket Booster conduit bracket BTS chassis Chassis earth stud Customer interface cover (clamp) Sealant cover Strain relief clamp Battery/Battery cover Expansion casting Chassis/wall bracket Transport handle BTS cover Solar cover/chassis Booster chassis Chassis earth stud Security bracket Chassis/wall bracket Transport handle Booster cover Solar cover/chassis Fibre optic expansion Expansion casting Fibre cable M5 Torx M5 Torx 3.4 Nm 3.4 Nm Field only Field only M5 Torx 3.4 Nm Field only M8 nut M8 skt hd M8 skt hd M8 skt hd 10 Nm 10 Nm 10 Nm 10 Nm Field only Field only Field only Factory & field M5 Torx 3.4 Nm Field only M8 nut M5 Torx M5 Torx M3 Torx M5 Torx M5 Torx M8 skt hd M6 Torx 10 Nm 3.4 Nm 3.4 Nm 1.2 Nm 3.4 Nm 3.4 Nm 10 Nm 3.4 Nm Field only Field only Field only Field only Field only Field only Field only Factory & field Size/Type M8 nut Torque 10 Nm Where Factory & field Field only Factory & field Factory & field Wall bracket (BTS and booster)
Maint. 14
20th Sep 02
Chapter 2
Routine maintenance
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Maintenance procedures
The Horizonmicro2 and Horizoncompact2 routine maintenance procedures which should be performed annually are:
S S S S S
Checking fins and grilles. Checking bolts and nuts. Checking the solar cover(s). Checking paintwork. Checking the security of attachment.
Torque values
For torque values used during the performance of routine maintenance on Horizonmicro2 and Horizoncompact2 equipment, refer to Chapter 1, Tools and materials.
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CAUTION
Tools required
The tools specifically required for this procedure are:
S S
Remove the solar cover and put in a safe place where it will not be damaged.
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GSM-209-523
SOLAR COVER
ig.056.rh
To refit the Horizonmicro2 or Horizoncompact2 BTS solar cover: 1. 2. 3. 4. 5. Position the solar cover over the chassis. Lift the solar cover slightly above the top of the chassis, and aligned with the sides of the rear cover. Slightly angle the top of the solar cover, push towards the chassis and downwards, until it is positioned on the chassis top locating lugs. Ensure that the solar cover has located on the bottom securing lugs and is flush with the back cover. Secure the solar cover to the chassis by tightening the two M5 tamperproof screws evenly to the correct torque.
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Tools required
The tools specifically required for this procedure are:
S S
Maint. 24
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Remove the solar cover and put in a safe place where it will not be damaged. NOTE Inspect the solar cover. If it is damaged, a new cover should be ordered.
Figure 2-2 shows the location of the solar cover on the chassis.
RF CABLE TO ANTENNA 2 RF CABLE TO ANTENNA 1
Figure 2-2 Removing the booster solar cover (GSM900 version shown)
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2. 3.
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GSM-209-523
Cleaning equipment
Refer to Chapter 1 Tools and materials for details of the cleaning materials required.
Maintenance procedure
Remove the BTS or booster solar cover as described earlier in this chapter, then proceed as follows:
Solar covers
Clean the solar cover(s) using a leather cloth, mild detergent and water to remove any grease, salt or bird lime.
Paint
Check paintwork and repaint if necessary.
Security attachment
Check security attachment and repair if necessary. Refit the solar cover(s).
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Chapter 3
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Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. 31 31 32 32 32 32 33 33 33 33 34 35 35 37 39 39 310 310 311 312 312 313 314 314 315 315 316 317 317 317 317 318 319 320 321 322 323 324 325 325 326 326 326 326 327 327 328
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Replacing Horizoncompact2 antenna cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to replacement procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the Rx,Tx1 and Tx2 cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the Rx,Tx1 and Tx2 cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the ANT1 and ANT2 cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the ANT1 and ANT2 cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the alarm cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 331 Removing the alarm cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 331 Replacing the alarm cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 331 Replacing the expansion fibre optic cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to fibre optic replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools and equipment required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fibre optic connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fibre optic cable removal procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fibre optic cable replacement procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . Expansion cover and casting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibrating an MCU-m GCLK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test equipment required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TTY cables and pin connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure for MCU-m GCLK calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagram of breakout board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Breakout board connection point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Restoring the site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. 332 332 332 333 334 335 337 338 338 338 339 342 342 344 345 345
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Fault diagnosis
Fault diagnosis
Reference to fault diagnosis information
There are no fault diagnosis procedures for the Horizonmicro2 or the Horizoncompact2 described in this service manual. Instead, reference should be made to the following manuals:
S S
Maintenance Information: BSS Field Troubleshooting (GSM 100-523). Maintenance Information: Alarm Handling at the OMC-R (GSM 100-501).
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FRU list
Horizonmicro2
The Horizonmicro2 FRUs are:
S S S S S S S
BTS enclosure complete. BTS solar cover. Battery pack. Customer interface clamp. Wall/pole mounting brackets and fixings. Internal antenna. Fibre optic cables and connection covers (if applicable).
Horizoncompact2
The Horizoncompact2 FRUs are:
S S S S S S S S S
BTS enclosure complete. BTS solar cover. Battery pack. Customer interface clamp. Horizoncompact2 booster unit complete. Horizoncompact2 booster solar cover. Cables (Horizoncompact2 BTS to Horizoncompact2 booster and wall bracket to antenna). Wall/pole mounting brackets and fixings. Fibre optic cables and connection covers (if applicable).
Torque values
Refer to Chapter 1 of this category for torque values used in the Horizonmicro2 and Horizoncompact2 repair procedures.
Maintenance Information: Horizonmicro2 and Horizoncompact2 68P02902W64-O
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Tools required
The tools specifically required for these procedures are:
S S S S S S S
Ratchet, with 1/4 inch socket. 6 mm hex bit. T25 tamperproof bit. T10 bit. Extension 1/4 inch to hex adapter. Screwdriver. Hydraulic lift.
Removal procedures
Before the equipment is removed from the bracket the following procedures must be performed:
S S S
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To remove the solar cover: 1. 2. 3. Carefully manoeuvre the cage of the hydraulic lift until it is adjacent to the BTS chassis. Release the two M5 tamperproof screws that clamp the solar cover to the chassis from the bottom of the solar cover. Pull the bottom of the solar cover away from the chassis and upwards, until it is free from the chassis locating lugs. CAUTION 4. Avoid dropping or placing anything on top of the solar cover, as it is susceptible to damage.
Remove the solar cover and put in a safe place where it will not be damaged.
Figure 3-1 shows the removal of the BTS solar cover from the chassis.
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1. 2.
Release the two M5 captive screws that secure the battery cover to the bottom of the chassis. Carefully remove the battery cover and battery (see also Replacing the battery).
Cable disconnection
With reference to Figure 3-2 and Figure 3-3, disconnect the following cables:
AC power
WARNING Ensure the ac power supply input has been safely isolated so that there is no risk of power being applied to the cable during this procedure. The source should be isolated and locked, and a warning label attached.
Disconnect the ac power connector from the ac-dc PSM by releasing the central screw and pulling on the connector body.
Disconnect the N-type antenna plug from the antenna connector mounted on the centre front right of the chassis (see Figure 3-2).
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E1/HDSL link
Unscrew the clamp cover, cable clamp and clamp main body. Disconnect the connections from the DINO or RHINO module using the following appropriate procedure: If the module is ... RHINO DINO (E1) Then ... Release the type T43 connectors. Release the HDSL connector(s). Release the two retaining screws and remove the 9-way D-type connector. Release the HDSL connector(s).
Store the clamp components safely for re-use. NOTE If clamp seals are damaged, the clamp should be replaced.
Alarms cable
Release the alarms cable (connecting with the booster unit) from the socket by unscrewing the plug (see Figure 3-3 for position).
Earth cable
Remove the nut, spring and plain washers and disconnect the earth cable from the wall mounting bracket.
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GASKET NOTE: ENSURE SEALED RIGHT ANGLED CONNECTOR HUBER & SUHNER PART NO. 16N-50-3-33-133IP AC INPUT CONNECTOR
FRONT VIEW
Figure 3-2 View of front and bottom of Horizonmicro2 chassis, showing cable connectors
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Horizoncompact2
Figure 3-3 shows the cable connections to the Horizoncompact2.
GASKET NOTE: ENSURE SEALED RIGHT ANGLED CONNECTOR HUBER & SUHNER PART NO. 16N-50-3-33-133IP AC INPUT CONNECTOR AC-DC POWER SUPPLY MODULE
FRONT VIEW
RDIS MODULE DTRX MODULE Tx1 CABLE CONNECTOR Tx2 CABLE MASTER CONNECTOR (N-type) SLAVE (N-type)
Figure 3-3 View of front and bottom of Horizoncompact2 chassis, showing cable connectors
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1. 2. 3. 4.
Refit the handles (previously stored for the purpose of re-use). Fit safety strap/lifting tackle to the cage and handle to ensure safety prior to removing bolts. Remove the short M8 bolt and washers that secure the bottom of the chassis to the wall bracket. Remove the two long M8 bolts and washers that secure the top of the chassis to the wall bracket. WARNING A Horizonmicro2 or Horizoncompact2 can weigh up to 28 kg. Handle with extreme care.
5.
Using the carrying/lifting handle and supporting the weight of the chassis, lift and pull the chassis away from the wall bracket.
Unpacking the equipment. Installing the chassis. Connecting cables for earth, power, antenna, E1 links and alarms cable. Fitting the solar cover. Fitting battery/cover. Powering up the ac power supply.
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To replace the solar cover: 1. 2. Release the two M5 tamperproof screws, clamping the solar cover to the chassis, from the bottom of the solar cover. Pull the bottom of the solar cover away from the chassis and upwards, until it is free from the top chassis locating lugs (see Figure 3-4). CAUTION 3. 4. 5. 6. The solar cover is susceptible to damage. Avoid dropping or placing anything on top of it.
Remove the solar cover and dispose of safely. Fit the new solar cover onto the top chassis locating lugs. Ensure the solar cover attaches onto bottom securing lugs. Tighten the two M5 tamperproof screws to the bottom of the solar cover, applying the correct torque.
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To replace the battery bottom cover and integral battery: WARNING Support the battery while removing screws to avoid personnel being placed at risk when the battery detaches from the chassis.
1. 2. 3.
Release the two M5 tamperproof screws from the bottom of the battery. Carefully remove the battery bottom cover. Unpack the new battery pack from its protective wrapping and inspect for any damage. NOTE Ensure that the battery is fully charged before connecting to an operational system. Ensure a serviceable fuse is fitted to the battery. Using a clean, dry cloth, wipe the underside of the chassis to remove any excess moisture, and wipe any excess moisture from the gasket seal around the underside of the chassis.
4. 5.
Insert the blade fuse into the holder on the top of the new battery pack. Ensuring that the 2-pin connector is positioned at the left end of the chassis. Position the battery pack on the underside of the chassis (see Figure 3-5). Secure in place using the two M5 tamperproof screws and tighten to the correct torque.
6.
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BLADE FUSE
BATTERY/ COVER
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J3 (MMI)
DINO (E1/HDSL)
J11 J13 J12
RHINO (E1/HDSL)
J14 J15 J16 J17 J13 J12
DINO LABEL
ALARM PORT PIN TX 1 & 6 A RX 2 & 7
J11
PORT PIN TX 3 & 8 B RX 4 & 9 INTERNAL SLAVE
J13
INTERNAL MASTER
HDSL OPTION
J12
RHINO LABEL
ALARM
J14
TX A
J15
RX A
J16
TX B
J17
RX B
INTERNAL SLAVE
J13
INTERNAL MASTER
HDSL OPTION
J12
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To remove the clamp to be replaced: WARNING Support the battery while removing screws to avoid personnel being placed at risk when the battery detaches from the chassis.
1. 2. 3. 4. 5. 6.
Remove the battery/battery cover (see Replacing the battery). Unscrew the sealant cover (four M5 screws). Remove the strain relief clamp (seven M3 screws). Remove the main bracket from the chassis casing (four M5 screws). Detach all connectors. Remove the entire customer interface clamp from the cable and dispose of safely.
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T43 connectors Insert the Type 43 coaxial connectors into the appropriate sockets (J14, J15, J16, J17) on the RHINO module. D-type connection HDSL connection Alarms cable connection Insert the 9 pin D-type connector into socket J11 on the DINO module. Insert the HDSL connector(s) into the appropriate socket (J12 and/or J13) on the RHINO or DINO (E1) module. Insert the alarms connector into the appropriate socket and screw in to secure.
The cable positions are as indicated in Figure 3-7. 6. Fit the main bracket to the chassis casing (four M5 screws) and tighten the screws to the correct torque. CAUTION 7. 8. 9. Ensure the cable connectors are firmly in place and that the cables are clamped without affecting the connectors.
Tighten the strain relief clamp (seven M3 screws) to secure the clamp onto the cables. Fit the sealant cover (four M5 screws) and tighten the screws to the correct torque. Refit the battery/battery cover (see Replacing the battery).
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Replacing a booster
Replacing a booster
Introduction to replacing a booster
This procedure describes how to remove the Horizoncompact2 booster and replace with a new unit. CAUTION Refer to Equipment access in Chapter 1 for the conditions that must be considered before gaining access to internal equipment.
Tools
The tools specifically required for these procedures are:
S S S S S S S S
Ratchet, with 1/4 inch socket. 6 mm hex bit. T25 tamperproof bit. T10 bit. Extension 1/4 inch to hex adapter. Screwdriver. Torque wrench. Hydraulic lift.
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Figure 3-8 shows the removal of the solar cover from the chassis.
RF CABLE TO ANTENNA 2 RF CABLE TO ANTENNA 1
SOLAR COVER
Figure 3-8 Removing the booster solar cover (GSM900 version shown)
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Replacing a booster
1. 2. 3.
Remove the screws and disconnect the security bracket. Remove the screws securing the ac power and alarms cable clamp. Disconnect the ac power socket from the power plug by releasing the captive screw and pulling, using the connector body. Release the power cable from the cable clips. Disconnect the alarms cable socket. Disconnect the N-type antenna plugs ANT1 and ANT2 from the sockets. Disconnect the N-type Tx1, Tx2 and Rx plugs from the sockets. Remove the nut and plain washers and disconnect the earth strap from the wall mounting bracket. Disconnect the main earth cable from the wall bracket. WARNING Stow disconnected cables so they do not create a hazard to personnel using the site.
4. 5. 6. 7. 8.
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AC POWER SOCKET
ANT1 TX2 RX SCREW POSITIONS (M8 x 16) TX1 ALARMS CONNECTOR ANT2
Figure 3-9 View of front and bottom of chassis, showing cable connectors
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Replacing a booster
SCREW POSITION (M8 x 16) KEY HOLE SLOT KEY HOLE SLOT SECURITY BRACKET
SCREWDRIVER
ALARMS CONNECTOR
RX
TX1
Figure 3-10 View of front and bottom of chassis, detailing cable connectors
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1. 2. 3.
Remove the four M8 bolt and washers that secure the chassis to the wall bracket. Using the same four M8 bolts and washers, refit the handles (previously stored for the purpose of reuse). Fit the safety strap/lifting tackle to the cage and handle to ensure safety prior to removing the bolts. WARNING A booster can weigh up to 20 kg (GSM900) or 24 kg (DCS1800). Handle with extreme care.
4.
Using the carrying/lifting handle and, supporting the weight of the chassis, lift and pull away from the wall bracket.
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Replacing a booster
GSM900 VERSION
DCS1800 VERSION
CARRYING/LIFTING HANDLES
Figure 3-11 Removing the Horizoncompact2 booster NOTE The M8 bolts and washers removed from the mounting wall bracket are used to secure the handles to the Horizoncompact2 booster unit.
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Booster replacement
To replace a Horizoncompact2 booster, refer to the installation procedures detailed in Category 423, Chapter 2 of this manual. In summary, this involves:
S S S S S S
Unpacking the equipment. Installing the chassis. Connecting cables for earth, power, antenna, Rx and Txs. Fitting the security bracket. Fitting the solar cover. Powering up the ac power supply.
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2.
3.
Figure 3-12 shows the Horizoncompact2 booster solar cover being mounted onto the chassis.
RF CABLE TO ANTENNA 2 RF CABLE TO ANTENNA 1
SOLAR COVER
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1. 2.
Remove the Horizonmicro2 solar cover, as described in Replacing solar cover. Remove the N-type connector, unscrewing by hand.
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1.
Ensure power to the unit has been turned off, and batteries run down, or safe procedure for transceiver shut down achieved. Figure 3-13 shows an internal antenna fitted to the chassis (back chassis cover not shown for clarity). Remove the solar cover, as described in Replacing BTS solar cover. Remove the four M5 Torx screws. Detach the antenna from the chassis. Remove the N-type connector, unscrewing by hand. Dispose of the antenna safely.
2. 3. 4. 5. 6.
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INTERNAL ANTENNA
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Replacing the Rx, Tx1 and Tx2 cables. Replacing the booster ANT1 and ANT2 cables.
1. 2. 3. 4.
Remove the Horizoncompact2 BTS solar cover (see Removing the solar cover earlier in this chapter). Remove the Horizoncompact2 booster solar cover (see Removing the booster solar cover earlier in this chapter). Remove the Horizoncompact2 booster security bracket. Undo the RF N-type cables.
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1. 2. 3. 4. 5.
Remove the Horizoncompact2 booster solar cover (see Removing the solar cover earlier in this chapter). Remove the Horizoncompact2 booster security bracket. Undo the RF N-type cables. Remove ac power cable and alarm cable (this will also involve removing the cable clamp). Remove the ANT1 and ANT2 cables
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Ratchet with 1/4 inch socket, to fit a tamperproof T25 tool bit. Torque wrench. WARNING To minimize RF exposure from the antenna, power to the transceivers must be turned OFF while connections are made to the BTS. Potentially lethal voltages of up to 240 V ac exist within the BTS enclosure when the ac mains isolator switch is ON and/or the battery is connected. Laser radiation from fibre optic cables within the BTS enclosure can cause eye damage. Ensure that all power is turned OFF and the battery pack is removed.
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MASTER BTS
PORT 2 PORT 1
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1. 2. 3. 4.
Remove the BTSs solar covers as described earlier in Replacing the BTS enclosure. Remove the retaining pin(s) from the expansion cover(s) and push back to release. Retain the pin(s) for later use. On the master BTS, remove the four M5 screws securing the expansion casting and put them in a safe place. Release the master BTS expansion casting and unplug the fibre optic cable(s). CAUTION Do not allow the expansion casting to hang from the fibre optic cable.
5. 6.
On the slave BTS, remove the four M5 screws securing the expansion casting and put them in a safe place. Release the slave BTS expansion casting and unplug the fibre optic cable. CAUTION Do not allow the expansion casting to hang from the fibre optic cable.
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1.
Locate the four optical fibre plugs on the expansion casting into the four sockets on the master BTS. The sockets have a plastic guide plate to ensure correct alignment. Secure the expansion casting to the BTS with four screws and tighten to 3.4 Nm torque. NOTE On early versions, remove the fibre protection caps before connection. The plastic guide fitted in the BTS(s) to ensure correct alignment of the fibre connectors may not be present take care to fit the connectors correctly.
2.
Connect the fibre optic link cable to the first slave BTS to port 1 on the master BTS (the connector is a bayonet type). Insert the plug into the socket and turn to lock into position. Connect the fibre optic link cable to the second slave BTS (if fitted) to port 2 on the master BTS. Place the expansion cover bottom locating lugs in the fixing positions and then push the unit forward to its fixing position. Secure the expansion cover to the BTS chassis with the retaining pin. Replace the solar cover as described in Replacing the BTS solar cover.
3. 4.
5.
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1.
Locate the four optical fibre plugs on the expansion casting into the four sockets on the slave BTS(s). The sockets have a plastic guide plate to ensure correct alignment. Secure the expansion casting to the BTS with four screws and tighten to 3.4 Nm torque. CAUTION Do not allow the expansion casting to hang from the fibre optic cable.
2. 3.
Connect the fibre optic link cable to the master BTS to port 1 on the slave BTS. Place the expansion cover bottom locating lugs in the fixing positions and then push the unit forward to its fixing position. Secure the expansion cover to the BTS chassis with the retaining pin. Replace the solar covers as described in Replacing the BTS solar cover.
4.
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PORT 2 PORT 1
Tx1
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1 1 1 1
Minimum accuracy 1 x 1010. 1.25 ppb (parts per billion) or better reference. 10-digit display required.
Commercial terminal emulator PC PLUS or similar software. software. 9-way to 9-way D-type cable. MCU TTY cable. This cable can be assembled (see Figure 3-16 for pin connections). Alternatively, the cable can be purchased from an electronics store).
9-way to 9-way connector Motorola supply for GCLK and breakout board, including calibration. shorting links (jumper cables). Kit number SWLN7898.
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Figure 3-16 9-way to 9-way cable test cable connections Usually, only a 3-wire interface connecting RXD, TXD and GND is required. However, some PC applications will require two extra shorting connections to be made at the PC connector only. These two connections are pin 4 to pin 6, and pin 7 to pin 8.
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UNCROSSED CABLE
Figure 3-17 Crossed and uncrossed TTY cables Figure 3-18 shows a breakout board with TTY connectors. Next to each connector on the breakout board is a 10 pin header. By moving two shorting links (jumper cables) from one end to the other, the connector can be changed from an uncrossed connection to a crossed connection.
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Safety precautions
Ensure that the following safety precautions are performed prior to calibration. WARNING Power to the transceivers must be turned OFF while connections are made to the BTS to minimize exposure to RF radiation. Potentially lethal voltages exist within the BTS enclosure when the ac isolator switch is ON and/or the battery is connected. Laser radiation from fibre optic cables within the BTS enclosure can cause eye damage. If fibre optic cables are fitted, ensure that all power is turned OFF and the battery pack is removed.
1. 2.
Ensure power to the unit has been turned off and the batteries run down, or the safe procedure for transceiver shut down has been achieved. Remove the battery/battery cover, observing normal handling safety precautions.
CAUTION
Proceed as follows to calibrate the MCU-m GCLK: 1. Attach the 9-way test cable to the breakout board (see Figure 3-18) and to the 9-way connector labelled ALARM on the bottom of the Horizonmicro2 or Horizoncompact2 (see Figure 3-19). Attach the MCU TTY cable to the PC. Attach the other end of the MCU TTY cable to the connector on the breakout board marked SYNC. Press the RETURN (or ENTER) key on the keyboard for the prompt. The sync TTY prompt SYNC-MMI> should appear. Connect the frequency counter to the 8 kHz (REF 125 ms) BNC connector on the breakout board. Attach a 10 MHz reference signal from the rubidium standard to the 10 MHz BNC input connector on the frequency counter. Ensure the counter is set for external reference and triggers correctly on the 8 kHz input. Adjust the counter to display at least ten digits.
2. 3.
4. 5.
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6. 7.
Allow 15 minutes for the MCU-m to warm up, or the OCXO will not be stable. Type:
SYNC-MMI>dcal 8000Hz source Connected, Enter y when ready, a to abort test>y
The frequency measured will be approximately (but not exactly) 8000.00000 Hz. 8. Adjust the OCXO control voltage by typing: +3...+2...+1...+0...0...1...2...3 until the frequency is exactly 8000.00000 Hz.
Enter a to abort, s to save, +[0..3] to inc, [0..3] to dec>+2 Enter a to abort, s to save, +[0..3] to inc, [0..3] to dec>+1 Enter a to abort, s to save, +[0..3] to inc, [0..3] to dec>+1
NOTE
These numbers as entered relate to orders of magnitude. For example, typing +3 causes an increase ten times bigger than that caused by typing +2. The entries +0 and 0 are both valid.
9.
When the ref_125 ms frequency is exactly 8000.00000 Hz, specify save as follows:
Enter a to abort, s to save, +[0..3] to inc, [0..3] to dec>s
The calibration program sets the output frequencies to various different values and now requests that you type in the values of the output frequency at various points:
Dac set to 1.0 volts, Enter Freq value or a to abort>7999.99673 Dac set to 2.0 volts, Enter Freq value or a to abort>7999.99838
Dac set to 3.0 volts, Enter Freq value or a to abort>7999.99970 Dac set to 4.0 volts, Enter Freq value or a to abort>8000.00033
Dac set to 5.0 volts, Enter Freq value or a to abort>8000.00133 Dac set to 6.0 volts, Enter Freq value or a to abort>8000.00271 Dac set to 7.0 volts, Enter Freq value or a to abort>8000.00379 Calibration Gain 0.37345 SYNCMMI>
RETURN
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8 kHz
REF 125 mS BNC CONNECTOR 10-PIN HEADER JUMPER CABLE LINKS IN UNCROSSED CABLE POSITION JUMPER CABLE LINKS IN CROSSED CABLE POSITION
9-WAY CONNECTOR
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ALARMS CONNECTOR BREAKOUT BOARD CONNECTS HERE LINE TERMINATION MODULE (RHINO SHOWN)
Disconnect the calibration equipment. Replace the battery/battery cover. Restore power to the BTS.
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Category 623
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Chapter 1
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Options
Options
Introduction to options
Horizonmicro2 and Horizoncompact2 GSM900 and DCS1800 equipment is ordered by factory fitted configuration options and field fitted options.
E1 DINO/RHINO BOARD
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Horizonmicro2 interfaces
Table 1-1 lists the Horizonmicro2 configuration options. Table 1-1 Horizonmicro2 factory ordered configurations Version Configuration (including enclosure and solar cover (front)) E1 (75 ohm) (RHINO) with HDSL E1 (120 ohm) (DINO) with HDSL DCS1800 E1 (75 ohm) (RHINO) with HDSL E1 (120 ohm) (DINO) with HDSL NOTE Order number with PCMCIA option SWUF6517 SWUF6518 SWUG6538 SWUG6539
GSM900
The HDSL is not fitted on equipment manufactured after 31st December 2001.
Horizoncompact2 interfaces
Table 1-2 lists the Horizoncompact2 configuration options. Table 1-2 Horizoncompact2 factory ordered configurations Version Configuration (including enclosure and solar cover (front)) E1 (75 ohm) (RHINO) with HDSL E1 (120 ohm) (DINO) with HDSL DCS1800 E1 (75 ohm) (RHINO) with HDSL E1 (120 ohm) (DINO) with HDSL NOTE Order number with PCMCIA option SWUF6528 SWUF6529 SWUG6548 SWUG6549
GSM900
The HDSL is not fitted on equipment manufactured after 31st December 2001.
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Options
Figure 1-2 Field fitted BTS options and pole mount tool
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Options
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Expansion kits
Table 1-4 lists the order numbers for the fibre optic cable kit lengths. Table 1-4 Field fitted options fibre optic expansion kits Item Horizonmicro2/compact2 expansion kit 2 m Horizonmicro2/compact2 expansion kit 5 m Horizonmicro2/compact2 expansion kit 10 m Horizonmicro2/compact2 expansion kit 50 m Horizonmicro2/compact2 expansion kit 100 m Horizonmicro2/compact2 expansion kit 250 m Horizonmicro2/compact2 expansion kit 500 m Horizonmicro2/compact2 expansion kit 1000 m Horizonmicro2/compact2 expansion kit as specified (except range 700 to 800 m) Order number SWLN6441 SWLN6560 SWLN6561 SWLN6562 SWLN6563 SWLN6564 SWLN6565 SWLN6567 SWLN6568 Part number N/A N/A N/A N/A N/A N/A N/A N/A N/A
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SOLAR COVER
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Horizoncompact2 spares
Table 1-6 lists the spares equipment specific to Horizoncompact2. Table 1-6 Horizoncompact2 factory ordered configurations Version Configuration (including enclosure and solar cover (front)) E1 (75 ohm) (RHINO) with HDSL E1 (120 ohm) (DINO) with HDSL DCS1800 E1 (75 ohm) (RHINO) with HDSL E1 (120 ohm) (DINO) with HDSL NOTE Order number with PCMCIA option SWLF6558 SWLF6559 SWLG6577 SWLG6578
GSM900
The HDSL is not fitted on equipment manufactured after 31st December 2001.
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Table 1-7 lists the Horizoncompact2 GSM900 booster spares. Table 1-7 GSM900 booster spares Item Horizoncompact2 booster GSM900 (no install/kit cover) Installation kit (wall and pole mounting bracket and fixings) Solar cover (front) Cable kit Alarm cable RF cable TX1 BTS to booster RF cable TX2 BTS to booster RF cable RX BTS to booster Antenna cable (2 off) AC connector SWLN8387A Table 1-8 lists the Horizoncompact2 DCS1800 booster spares. Table 1-8 DCS1800 booster spares Item Horizoncompact2 booster DCS1800 (no install/kit cover) Installation kit (wall and pole mounting bracket and fixings) Solar cover (front) Cable kit Alarm cable RF cable TX1 BTS to booster RF cable TX2 BTS to booster RF cable RX BTS to booster Antenna cable (ANT 1) Antenna cable (ANT 2) AC connector SWLN8387A Order number SWLN6174 SWLN6172 SWLN6173 SWLN7002 3086777M01 3086326N01 3086326N02 3086326N03 3086327N01 3086327N02 0986065W01 Part number 0186331N01 0186324N01 0186319N01 Order number SWLN6614 SWLN6612 SWLN6173 SWLN6622 3086777M01 3086781M01 3086781M02 3086781M03 3086782M01 0986065W01 Part number 0186784M01 0186789M01 0186319N01
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Labels
The labels attached to the Horizonmicro2 and Horizoncompact2 equipment are important for safety reasons. Any missing or damaged labels must be replaced. The information provided here enables correct identification of the labels for replacement ordering purposes.
6 2 5
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Table 1-9 explains the label numbering used in Figure 1-5. Table 1-9 Horizonmicro2 labelling No. 1 Description Warning Part No. 5486132V01 Comments Software codes. Dust covers for optical fibre cable sockets. Laser radiation risk. Identifies transceiver extension sockets. By access panel. Also ESD identifier. On lower part of Line Termination Module. On lower right corner of DTRX cover panel. Ratings and safety details. To the right of the Tx/Rx cable connector. On battery.
2 3 4
Information System identity Label on DINO or Label on RHINO GSM900 label DTRX or DCS1800 label DTRX Caution Battery specification
6 7
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7 2 6
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Table 1-10 explains the label numbering used in Figure 1-6. Table 1-10 Horizoncompact2 labelling No. 1 Description Warning Part No. 5486132V01 Comments Software codes. Dust covers for optical fibre cable sockets. Laser radiation risk. Identifies the fibre optic extension sockets. Beneath 3 N-type connectors on DTRX cover panel. By access panel. Also ESD identifier. On lower part of Line Termination Module. On lower right corner of DTRX cover panel. Ratings and safety details. To the right of the Rx cable connector. On battery.
2 3
Information GSM900: Tx1, Tx2 and Rx DCS1800: Tx1, Tx2 and Rx System identity Label on DINO or Label on RHINO GSM900 label DTRX or DCS1800 label DTRX Caution Battery specification
5486381N02 5486382N01 5486382N02 5486980E01 5486794M01 5486795M01 5486699V02 5486699V05 5402102W01 5486924E01
4 5
7 8
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GSM900 BOOSTER
3 1
CONNECTION IDENTITY LABEL
2 ANT2 TX2
ANT1
TX1
RX
DCS1800 BOOSTER
1 2 ANT2 TX1
RX
TX2
ANT1
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Parts 113
GSM-209-623
Table 1-11 explains the label numbering used in Figure 1-7. Table 1-11 Horizoncompact2 booster labelling No. 1 2 3 4 Description Rating and identity label Connection identity label Caution ionizing radiation label Hazardous materials label Rating and identity label Connection identity label Caution ionizing radiation label Hazardous materials label Part No. 5486699V01 5486783M01 5402102W01 n/a Comments Inside cover. Underside cover. Inside cover. Inside cover. GSM900 booster
DCS1800 booster 1 2 3 4 5486699V06 5486328N01 5402102W01 n/a Inside cover. Underside cover. Inside cover. Inside cover.
Parts 114
20th Sep 02
Index
68P02902W61-O
I1
GMR-01
GSM-209-020
I2
20th Sep 02
GMR-01
GSM-209-020
A
AC isolator, Inst. 151 connecting cables, Inst. 158 AC supply power connector, Tech. 34, Inst. 154 power connector (booster), Inst. 161 schematic diagram (booster), Inst. 160 ACDC BPSM, Tech. 311 block diagram, Tech. 312 interfaces, Tech. 313 ACDC PSM block diagram, Tech. 36 interfaces, Tech. 37 Alarm cable, replacement procedure, Maint. 331 Alarms Horizoncompact2 booster, Tech. 520 power supply, Tech. 38 Antenna, cabling to booster, Inst. 226 Antenna cable replacement Horizoncompact2, Maint. 329 Horizonmicro2, Maint. 326 Antennas, Tech. 74
Booster antenna cable connections, Inst. 232 antenna cabling, Inst. 226 block diagram, Tech. 518 connecting ac supply cable, Inst. 235 connecting cables, Inst. 229 DCS1800, Tech. 25 functional description, Tech. 518 GSM900, Tech. 24 package contents, Inst. 116 power supply connections, Tech. 310 removal diagram, Maint. 323 replacement, Maint. 317 solar cover replacement, Maint. 325 supplementary earth connection, Inst. 231 system description, Tech. 517 Booster solar cover refitting, Maint. 26 removal, Maint. 24 BPSM, Tech. 519 Breakout board, Maint. 344 BTS, package contents, Inst. 113 Bypass mode, Tech. 519
C
Calibration, GCLK, MCUm, Maint. 338 Clamp, replacement, Maint. 314 Clamping tool, Inst. 143, Inst. 150 Combiner/isolator, Tech. 512 Commissioning, power up procedure, Inst. 45 Configurations, BTS, Tech. 73 Connectors location diagram (BTS), Maint. 314 location diagrams (booster), Maint. 320 Cooling, Tech. 61 airflow diagram, Tech. 64 booster, Tech. 65 heatsinks, Tech. 63 Customer interface clamp fitting, Inst. 221 maintenance, Maint. 315
B
Battery installation, Inst. 224 replacement, Maint. 312 specification, Tech. 16 Battery backup, Tech. 39 Battery check, Inst. 49 Battery test, Inst. 49
D
DCS1800, frequency band, Tech. 19
Service Manual: Horizonmicro2 and Horizoncompact2
20th Sep 02
68P02902W61-O
I3
GMR-01
GSM-209-020
Decommissioning booster, Inst. 57 BTS, Inst. 52 Dimensions, Tech. 15, Inst. 14 DINO, Tech. 48 block diagram, Tech. 410 connector details, Inst. 219 connectors, Tech. 415 DINO/RHINO, Tech. 41 DTRX module, Tech. 53 Rx functional block diagram, Tech. 57 Rx/Tx interconnections, Tech. 513 Tx functional block diagram, Tech. 510 Dual band support, Tech. 72 Duplexer, Tech. 512
G
GCLK calibrating, MCUm, Maint. 338 calibration procedure, Maint. 342 GSM900, frequency band, Tech. 19
H
HDSL, Tech. 41 cabling guidelines, Inst. 171 functional description, Tech. 414 link options, Tech. 416 HDSL interface, Tech. 413 HDSL modems, Inst. 16 Heater, circuit block diagram, Tech. 62 Heater mats, Tech. 62 Horizoncompact2, external view, Tech. 14 Horizonmicro2, external view, Tech. 13
E
E1, link connection to BSC, Tech. 417 E1/HDSL link connections, Inst. 168 Earthing booster, Inst. 112 booster wall bracket, Inst. 162 BTS, Inst. 111 connecting site main earth, Inst. 159 connecting supplementary earth cable, Inst. 166 site, Inst. 110 wall bracket, Inst. 155 Expansion BTS configuration, Inst. 32 configuration diagrams, Inst. 33 dual band support, Tech. 72 system, Tech. 71
I
Installation battery, Inst. 224 booster cable connections, Inst. 218 booster packaging, Inst. 26 booster wall bracket, Inst. 144 BTS cable connections, Inst. 212 BTS onto wall bracket, Inst. 210 cable conduits, Inst. 156 Chassis, unpacking, Inst. 27 clearances, Inst. 17 HDSL cables, Inst. 172 layout examples, Inst. 122 mounting guidelines, Inst. 120 BTS packaging, Inst. 24 procedures, Inst. 11 site requirements, Inst. 14 tools required, Inst. 12 wall bracket, Inst. 137 Isolator, Horizoncompact2, Tech. 514
F
Fault diagnosis, Maint. 31 Fibre optic cables, replacement, Maint. 332 Fibre optics, expansion connections, Inst. 38 Field Replaceable Units (FRUs), Maint. 32 Frequency hopping, Tech. 12 Fuse, battery pack, Tech. 39
L
Labels, Parts 19 Lightning protection, Inst. 110 Line termination modules, Tech. 41
I4
20th Sep 02
GMR-01
GSM-209-020
M
Maintenance access conditions, Maint. 12 annual, Maint. 27 routine, Maint. 21 Maintenance cover, Inst. 19 MCUm, Tech. 42 block diagram, Tech. 43 Memory Management Unit (MMU), Tech. 42 MMI interface, Tech. 45 Modem, connection to BSC, Tech. 418 Module identification, Tech. 22, Tech. 23
R
Radio signalling links (RSLs), Tech. 413 RDIS, Tech. 41 Replacement, BTS enclosure, Maint. 33 Reset switches, DINO/RHINO, Tech. 412 RF, output power, Tech. 17 RF connectors, Inst. 167 RF modules, location diagram, Tech. 52 RHINO, Tech. 48 block diagram, Tech. 410 connector details, Inst. 219 connectors, Tech. 415 Rx, Tech. 416
O
Options, factory fitted, Parts 11 ORAC, Tech. 46 block diagram, Tech. 47
S
Safety, onsite, Inst. 18 Security bracket, installation, Inst. 237 Site ID, Tech. 45 Software, expansion requirement, Tech. 74, Inst. 16 Solar cover installation, Inst. 223 installation on booster, Inst. 241 refitting, Maint. 23 removal, Maint. 22 replacement, Maint. 310 Spares, BTS and booster, Parts 15 Specifications, Tech. 15 Sync block, Tech. 44
P
Part numbers booster, Parts 17 BTS, Parts 16 BTS options, Parts 12 PCMCIA interface, Tech. 44 Power consumption, Tech. 16 requirements, Tech. 16, Inst. 15 Power cables, requirements, Inst. 151 Power supply acdc PSM, Tech. 35 booster, Tech. 310 component diagram, Tech. 31 distribution board, Tech. 32 module diagram, Tech. 33 PSM, connector voltages, Tech. 32
T
Temperature detectors, DTRX, Tech. 511 Tools, for installation, Inst. 12 Torque settings, Inst. 13, Inst. 22, Maint. 14 Tx, Tech. 416
Q
QUICC32 processor, Tech. 43
U
Unpacking, BTS, Inst. 115
68P02902W61-O
I5
GMR-01
GSM-209-020
W
Wall bracket, installation, Inst. 137 Weight, Tech. 15, Inst. 14 equipment and packaging, Inst. 11
I6
20th Sep 02
GMR-01