Mix Summary

Grade of Concrete M15 M20 M25 M30 M35 M40 M40FA M45 Cement (Kg/m3) 286.78 303.32 329.18 362.41 374.71 422.74 363.56 Cement Fly ash (bags) (Kg/m3) 5.74 6.07 6.58 7.25 7.49 8.45 7.27 0.00 0.00 0.00 0.00 0.00 0.00 59.18 Fine aggregate (Kg/m3) 650.20 821.53 807.96 793.64 787.09 769.24 739.40 Coarse aggregate (Kg/m3) 1394.45 1207.94 1187.99 1166.93 1157.30 1131.06 1087.19 Water(K Admixture W/B ratio g/m3) (Kg/m3) 157.73 157.73 161.30 163.08 164.87 164.87 164.87 8.60 9.10 9.88 10.87 11.24 12.68 12.68 0.55 0.52 0.49 0.45 0.44 0.39 0.39

A/C ratio 7.13 6.69 6.06 5.41 5.19 4.50 4.32

Density (Kg/m3) 2497.76 2499.62 2496.31 2496.93 2495.20 2500.60 2426.89

Remarks

Remarks

Concrete Mix Design For M 15 as per IS 10262 : 2009

STIPULATIONS FOR PROPORTIONING 1 Grade Designation 2 Type of cement 3 Maximum nominal size of aggregate 4 Type of minaral admixture 5 Minimum cement content 6 maximum water cement ratio 7 Workability 8 Exposure condition 9 Method of concrete placing 10 Degree of supervision 11 Type of aggregate 12 Maximum Cement (OPC)Content 13 Chemical admixture type TEST DATA FOR MATERIALS 1 Cemnt used 2 Specific gravity of cement 3 Chemical admixture 4 Specific gravity of : Coarse aggregate Fine aggregate 5 Water absorbtion of: Coarse aggregate Fine aggregate 6 Free surface moisture of : Coarse aggregate Fine aggregate 7 Sieve analysis of Coarse aggregate 15 OPC 53 grade 20 mm None 250 0.6 Medium Moderate Manual Good Crushed angular aggregate 450 Superplastisizer OPC 53 Grade 3.15 Superplastisizer 2.74 2.74 0.6 1.2 Nil Nil M15

IS 456 Cl.No.6.1.2, 8.2.4.1, 9.1.2,Table 5 IS 456 Cl.No.6.1.2, 8.2.4.1, 9.1.2,Table 5 IS 456, Cl No 7 IS 456 Cl.No 8.2.2, Table 3

IS 456, Cl No 8.4.2.2

8 Fine aggregate Confirming to grading zone II of IS 383 table 4 TARGET STRENGTH FOR MIX PROPORTIONING Fck'= Fck+1.65XS Where Fck'= Target average compressive strength at 28 days. Fck = Charastiristic compressivr strength at 28 days S= Assumed standard deviation as per IS 456,Cl No.9.2.4.2 Table 8 So, from table 8 of IS 456, S for M 15 grade of concrete 3.5 Hence, Fck' will be calculated as follows: Fck'= 20.78 Mpa SELECTION OF WATER CEMENT RATIO Maximum water cement ratio 0.6 Adopt water cement ratio as 0.55 SELECTION OF WATER CONTENT From table 2 of IS 10262-2009, maximum water content for 20mm aggregate

Hence ok 186 Litre For slump range of 25mm to 50 mm.

So,for 100 mm slupm,water content will be

186+ (6/100)x186

IS 10262-2009 Cl No 4.2

Litre So, w= 197.16 IS 10262-2009 Cl No 4.2 As we are using superplastisizer, water content can be reduced upto 20% Therefor w= 197.16 39.432 w= 157.73 Litre CACULATION OF CEMENT CONTENT Water cement ratio 0.55 So,Cement content will be Kg/Cum 286.78 Minimum cement content as per IS 456 Cl.No.6.1.2, 8.2.4.1, 250 9.1.2,Table 5 Hence Ok PROPORTION OF VOLUME OF COARSE & FINE AGGREGATE Volime of coarse aggregate corrosponding to MSA 20mm & fine aggregate (Zone II) for water cement ratio 0.5 = 0.62 Inpresent case water cement ration is 0.55 So,for w/c ratio of 0.55,coarse aggregate content will be 0.682 Volume of fine aggregate content 0.318 MIX CALCULATIONS 1 Volume of concrete 1 Cum Mass of cememt 1 2 Volume of cement= X Sp.Gravity of cement 1000 286.78 1 = X 3.15 1000 = 3 Volume of water= = = 4 Volume of chemical admixture= 0.091 Mass of water Sp.Gravity of water 157.73 1 0.158 Cum 1 1000 1 X 1000 X Cum

Mass of chemical admixture 1 X Sp.Gravity of Ch.admixture 1000 8.60 1 = X 1.145 1000 = 0.005 0.746 1394.45 650.20 287 157.73 650.20 1394.45 8.60 0.55 Cum Cum Kg Kg Kg/Cum Kg/Cum Kg/Cum Kg/Cum Kg/Cum 5.73556 Bags

5 Volume of all in one aggregate 6 Mass of coarse aggregate 7 Mass of fine aggregate MIX DESIGN SUMMARY 1 Cement 2 Water 3 Fine aggregate 4 Coarse aggregate 5 Superplastisizer 6 water cement ratio

= = =

Concrete Mix Design For M 20 as per IS 10262 : 2009

STIPULATIONS FOR PROPORTIONING 1 Grade Designation 2 Type of cement 3 Maximum nominal size of aggregate 4 Type of minaral admixture 5 Minimum cement content 6 maximum water cement ratio 7 Workability 8 Exposure condition 9 Method of concrete placing 10 Degree of supervision 11 Type of aggregate 12 Maximum Cement (OPC)Content 13 Chemical admixture type TEST DATA FOR MATERIALS 1 Cemnt used 2 Specific gravity of cement 3 Chemical admixture 4 Specific gravity of : 20 OPC 53 grade 20 mm None 300 0.55 Medium Severe Manual Good Crushed angular aggregate 450 Superplastisizer OPC 53 Grade 3.15 Superplastisizer Coarse aggregate 2.74 Fine aggregate 2.74 5 Water absorbtion of: Coarse aggregate 0.6 Fine aggregate 1.2 6 Free surface moisture of : Coarse aggregate Nil Fine aggregate Nil 7 Sieve analysis of Coarse aggregate

IS 456 Cl.No.6.1.2, 8.2 IS 456 Cl.No.6.1.2, 8.2 IS 456, Cl No 7 IS 456 Cl.No 8.2.2, Tab

IS 456, Cl No 8.4.2.2

8 Fine aggregate Confirming to grading zone II of IS 383 table 4 TARGET STRENGTH FOR MIX PROPORTIONING Fck'= Fck+1.65XS Where Fck'= Target average compressive strength at 28 days.

Fck = Charastiristic compressivr strength at 28 days S= Assumed standard deviation as per IS 456,Cl No.9.2.4.2 Table 8

So, from table 8 of IS 456, S for M 20 grade of concrete Hence, Fck' will be calculated as follows: Fck'= 26.60 Mpa SELECTION OF WATER CEMENT RATIO Maximum water cement ratio 0.55 Adopt water cement ratio as 0.52 SELECTION OF WATER CONTENT From table 2 of IS 10262-2009, maximum water content for 20mm aggregate

4.00

186 Litre

For slump range o

IS 10262-2009 Cl No 4 186+ (6/100)x186 Litre So, w= 197.16 IS 10262-2009 Cl No 4 As we are using superplastisizer, water content can be reduced upto 20% Therefor w= 197.16 39.432 w= 157.73 Litre CACULATION OF CEMENT CONTENT Water cement ratio 0.52 So,Cement content will be Kg/Cum 303.32 Minimum cement content as per IS 456 Cl.No.6.1.2, 8.2.4.1, 300 Hence Ok PROPORTION OF VOLUME OF COARSE & FINE AGGREGATE Volime of coarse aggregate corrosponding to MSA 20mm & fine aggregate (Zone II) for water cement ratio 0.5 = 0. Inpresent case water cement ration is 0.52 So,for w/c ratio of 0.48,coarse aggregate content will be 0.595 Volume of fine aggregate content 0.405 MIX CALCULATIONS 1 Volume of concrete 1 Mass of cememt 2 Volume of cement= X Sp.Gravity of cement 303.32 = X 3.15 So,for 100 mm slupm,water content will be = 3 Volume of water= = = 4 Volume of chemical admixture= 0.096 Mass of water Sp.Gravity of water 157.73 1 0.158 Cum X X Cum X X

Mass of chemical admixture Sp.Gravity of Ch.admixture 9.10 = 1.145

= 5 Volume of all in one aggregate 6 Mass of coarse aggregate 7 Mass of fine aggregate MIX DESIGN SUMMARY 1 Cement 2 Water 3 Fine aggregate 4 Coarse aggregate 5 Superplastisizer 6 water cement ratio = = =

0.005 0.741 1207.94 821.53 303.32 157.73 821.53 1207.94 9.10 0.52

Cum Cum Kg Kg Kg/Cum Kg/Cum Kg/Cum Kg/Cum ml

10262 : 2009
M20

IS 456 Cl.No.6.1.2, 8.2.4.1, 9.1.2,Table 5 IS 456 Cl.No.6.1.2, 8.2.4.1, 9.1.2,Table 5 IS 456, Cl No 7 IS 456 Cl.No 8.2.2, Table 3

IS 456, Cl No 8.4.2.2

ne II of IS 383 table 4

ength at 28 days.

gth at 28 days er IS 456,Cl No.9.2.4.2 Table 8

Hence ok For slump range of 25mm to 50 mm.

IS 10262-2009 Cl No 4.2 Litre IS 10262-2009 Cl No 4.2

Kg/Cum

r water cement ratio 0.5 = 0.62

Cum 1 1000 1 1000 Cum 1 1000 1 1000 Cum 1 1000 1 1000

Cum Cum Kg Kg Kg/Cum Kg/Cum Kg/Cum Kg/Cum ml 6.06646 Bags

Concrete Mix Design For M 25 as per IS 10262 : 2009

STIPULATIONS FOR PROPORTIONING 1 Grade Designation 2 Type of cement 3 Maximum nominal size of aggregate 4 Type of minaral admixture 5 Minimum cement content 6 maximum water cement ratio 7 Workability 8 Exposure condition 9 Method of concrete placing 10 Degree of supervision 11 Type of aggregate 12 Maximum Cement (OPC)Content 13 Chemical admixture type TEST DATA FOR MATERIALS 1 Cemnt used 2 Specific gravity of cement 3 Chemical admixture 4 Specific gravity of : 25 OPC 53 grade 20 mm None 300 0.5 High Severe Manual Good Crushed angular aggregate 450 Superplastisizer OPC 53 Grade 3.15 Superplastisizer Coarse aggregate 2.74 Fine aggregate 2.74 5 Water absorbtion of: Coarse aggregate 0.6 Fine aggregate 1.2 6 Free surface moisture of : Coarse aggregate Nil Fine aggregate Nil 7 Sieve analysis of Coarse aggregate

IS 456 Cl.No.6.1.2, 8.2 IS 456 Cl.No.6.1.2, 8.2 IS 456, Cl No 7 IS 456 Cl.No 8.2.2, Tab

IS 456, Cl No 8.4.2.2

8 Fine aggregate Confirming to grading zone II of IS 383 table 4 TARGET STRENGTH FOR MIX PROPORTIONING Fck'= Fck+1.65XS Where Fck'= Target average compressive strength at 28 days.

Fck = Charastiristic compressivr strength at 28 days S= Assumed standard deviation as per IS 456,Cl No.9.2.4.2 Table 8 So, from table 8 of IS 456, S for M 25 grade of concrete 4.00 Hence, Fck' will be calculated as follows: Fck'= 31.60 Mpa SELECTION OF WATER CEMENT RATIO Maximum water cement ratio 0.5 Adopt water cement ratio as 0.49 SELECTION OF WATER CONTENT From table 2 of IS 10262-2009, maximum water content for 20mm aggregate

186 Litre

For slump range o

IS 10262-2009 Cl No 4 186+ (8.4/100)x186 Litre So, w= 201.624 IS 10262-2009 Cl No 4 As we are using superplastisizer, water content can be reduced upto 20% Therefor w= 201.624 40.3248 w= 161.30 Litre CACULATION OF CEMENT CONTENT Water cement ratio 0.49 So,Cement content will be Kg/Cum 329.18 Minimum cement content as per IS 456 Cl.No.6.1.2, 8.2.4.1, 300 Hence Ok PROPORTION OF VOLUME OF COARSE & FINE AGGREGATE Volime of coarse aggregate corrosponding to MSA 20mm & fine aggregate (Zone II) for water cement ratio 0.5 = 0. Inpresent case water cement ration is 0.49 So,for w/c ratio of 0.48,coarse aggregate content will be 0.595 Volume of fine aggregate content 0.405 MIX CALCULATIONS 1 Volume of concrete 1 Mass of cememt 2 Volume of cement= X Sp.Gravity of cement 329.18 = X 3.15 So,for 120 mm slump,water content will be = 3 Volume of water= = = 4 Volume of chemical admixture= 0.105 Mass of water Sp.Gravity of water 161.30 1 0.161 Mass of chemical admixture Sp.Gravity of Ch.admixture Cum X X Cum X

= = 5 Volume of all in one aggregate 6 Mass of coarse aggregate 7 Mass of fine aggregate MIX DESIGN SUMMARY 1 Cement 2 Water 3 Fine aggregate 4 Coarse aggregate 5 Superplastisizer 6 water cement ratio = = =

9.88 1.145 0.006 0.728 1187.99 807.96 329.18 161.30 807.96 1187.99 9.88 0.49

X Cum Cum Kg Kg Kg/Cum Kg/Cum Kg/Cum Kg/Cum Kg/Cum

10262 : 2009
M25

IS 456 Cl.No.6.1.2, 8.2.4.1, 9.1.2,Table 5 IS 456 Cl.No.6.1.2, 8.2.4.1, 9.1.2,Table 5 IS 456, Cl No 7 IS 456 Cl.No 8.2.2, Table 3

IS 456, Cl No 8.4.2.2

ne II of IS 383 table 4

ength at 28 days.

gth at 28 days er IS 456,Cl No.9.2.4.2 Table 8

Hence ok For slump range of 25mm to 50 mm.

IS 10262-2009 Cl No 4.2 Litre IS 10262-2009 Cl No 4.2

2.4 Kg/Cum

r water cement ratio 0.5 = 0.62

Cum 1 1000 1 1000 Cum 1 1000 1 1000 Cum 1 1000

1 1000 Cum Cum Kg Kg Kg/Cum Kg/Cum Kg/Cum Kg/Cum Kg/Cum 6.58364 Bags

Concrete Mix Design For M 30 as per IS 10262 : 2009

STIPULATIONS FOR PROPORTIONING 1 Grade Designation 2 Type of cement 3 Maximum nominal size of aggregate 4 Type of minaral admixture 5 Minimum cement content 6 maximum water cement ratio 7 Workability 8 Exposure condition 9 Method of concrete placing 10 Degree of supervision 11 Type of aggregate 12 Maximum Cement (OPC)Content 13 Chemical admixture type TEST DATA FOR MATERIALS 1 Cemnt used 2 Specific gravity of cement 3 Chemical admixture 4 Specific gravity of : 30 OPC 53 grade 20 mm None 320 0.45 High Severe Manual Good Crushed angular aggregate 450 Superplastisizer OPC 53 Grade 3.15 Superplastisizer Coarse aggregate 2.74 Fine aggregate 2.74 5 Water absorbtion of: Coarse aggregate 0.6 Fine aggregate 1.2 6 Free surface moisture of : Coarse aggregate Nil Fine aggregate Nil 7 Sieve analysis of Coarse aggregate

IS 456 Cl.No.6.1.2, 8.2 IS 456 Cl.No.6.1.2, 8.2 IS 456, Cl No 7 IS 456 Cl.No 8.2.2, Tab

IS 456, Cl No 8.4.2.2

8 Fine aggregate Confirming to grading zone II of IS 383 table 4 TARGET STRENGTH FOR MIX PROPORTIONING Fck'= Fck+1.65XS Where Fck'= Target average compressive strength at 28 days.

Fck = Charastiristic compressivr strength at 28 days S= Assumed standard deviation as per IS 456,Cl No.9.2.4.2 Table 8 So, from table 8 of IS 456, S for M 30 grade of concrete 5.00 Hence, Fck' will be calculated as follows: Fck'= 38.25 Mpa SELECTION OF WATER CEMENT RATIO Maximum water cement ratio 0.45 Adopt water cement ratio as 0.45 SELECTION OF WATER CONTENT From table 2 of IS 10262-2009, maximum water content for 20mm aggregate

186 Litre

For slump range o

IS 10262-2009 Cl No 4 186+ (9.6/100)x186 Litre So, w= 203.856 IS 10262-2009 Cl No 4 As we are using superplastisizer, water content can be reduced upto 20% Therefor w= 203.856 40.7712 w= 163.08 Litre CACULATION OF CEMENT CONTENT Water cement ratio 0.45 So,Cement content will be Kg/Cum 362.41 Minimum cement content as per IS 456 Cl.No.6.1.2, 8.2.4.1, 320 Hence Ok PROPORTION OF VOLUME OF COARSE & FINE AGGREGATE Volime of coarse aggregate corrosponding to MSA 20mm & fine aggregate (Zone II) for water cement ratio 0.5 = 0. Inpresent case water cement ration is 0.45 So,for w/c ratio of 0.48,coarse aggregate content will be 0.595 Volume of fine aggregate content 0.405 MIX CALCULATIONS 1 Volume of concrete 1 Mass of cememt 2 Volume of cement= X Sp.Gravity of cement 362.41 = X 3.15 So,for 130 mm slump,water content will be = 3 Volume of water= = = 4 Volume of chemical admixture= 0.115 Mass of water Sp.Gravity of water 163.08 1 0.163 Mass of chemical admixture Sp.Gravity of Ch.admixture Cum X X Cum X

= = 5 Volume of all in one aggregate 6 Mass of coarse aggregate 7 Mass of fine aggregate MIX DESIGN SUMMARY 1 Cement 2 Water 3 Fine aggregate 4 Coarse aggregate 5 Superplastisizer 6 water cement ratio = = =

10.87 1.145 0.006 0.716 1166.93 793.64 362.41 163.08 793.64 1166.93 10.87 0.45

X Cum Cum Kg Kg Kg/Cum Kg/Cum Kg/Cum Kg/Cum Kg/Cum

10262 : 2009
M30

IS 456 Cl.No.6.1.2, 8.2.4.1, 9.1.2,Table 5 IS 456 Cl.No.6.1.2, 8.2.4.1, 9.1.2,Table 5 IS 456, Cl No 7 IS 456 Cl.No 8.2.2, Table 3

IS 456, Cl No 8.4.2.2

ne II of IS 383 table 4

ength at 28 days.

gth at 28 days er IS 456,Cl No.9.2.4.2 Table 8

Hence ok For slump range of 25mm to 50 mm.

IS 10262-2009 Cl No 4.2 Litre IS 10262-2009 Cl No 4.2 3.6

Kg/Cum

r water cement ratio 0.5 = 0.62

Cum 1 1000 1 1000 Cum 1 1000 1 1000 Cum 1 1000

1 1000 Cum Cum Kg Kg Kg/Cum Kg/Cum Kg/Cum Kg/Cum Kg/Cum 7.24821 Bags

Concrete Mix Design For M 35 as per IS 10262 : 2009

STIPULATIONS FOR PROPORTIONING 1 Grade Designation 2 Type of cement 3 Maximum nominal size of aggregate 4 Type of minaral admixture 5 Minimum cement content 6 maximum water cement ratio 7 Workability 8 Exposure condition 9 Method of concrete placing 10 Degree of supervision 11 Type of aggregate 12 Maximum Cement (OPC)Content 13 Chemical admixture type TEST DATA FOR MATERIALS 1 Cemnt used 2 Specific gravity of cement 3 Chemical admixture 4 Specific gravity of : 35 OPC 53 grade 20 mm None 340 0.45 Medium Severe Manual Good Crushed angular aggregate 450 Superplastisizer OPC 53 Grade 3.15 Superplastisizer Coarse aggregate 2.74 Fine aggregate 2.74 5 Water absorbtion of: Coarse aggregate 0.6 Fine aggregate 1.2 6 Free surface moisture of : Coarse aggregate Nil Fine aggregate Nil 7 Sieve analysis of Coarse aggregate

IS 456 Cl.No.6.1.2, 8.2 IS 456 Cl.No.6.1.2, 8.2 IS 456, Cl No 7 IS 456 Cl.No 8.2.2, Tab

IS 456, Cl No 8.4.2.2

8 Fine aggregate Confirming to grading zone II of IS 383 table 4 TARGET STRENGTH FOR MIX PROPORTIONING Fck'= Fck+1.65XS Where Fck'= Target average compressive strength at 28 days.

Fck = Charastiristic compressivr strength at 28 days S= Assumed standard deviation as per IS 456,Cl No.9.2.4.2 Table 8 So, from table 8 of IS 456, S for M 20 grade of concrete 5.00 Hence, Fck' will be calculated as follows: Fck'= 43.25 Mpa SELECTION OF WATER CEMENT RATIO Maximum water cement ratio 0.45 Adopt water cement ratio as 0.44 SELECTION OF WATER CONTENT From table 2 of IS 10262-2009, maximum water content for 20mm aggregate

186 Litre

For slump range o

IS 10262-2009 Cl No 4 186+ (10.8/100)x186 Litre So, w= 206.088 IS 10262-2009 Cl No 4 As we are using superplastisizer, water content can be reduced upto 20% Therefor w= 206.088 41.2176 w= 164.87 Litre CACULATION OF CEMENT CONTENT Water cement ratio 0.44 So,Cement content will be Kg/Cum 374.71 Minimum cement content as per IS 456 Cl.No.6.1.2, 8.2.4.1, 340 Hence Ok PROPORTION OF VOLUME OF COARSE & FINE AGGREGATE Volime of coarse aggregate corrosponding to MSA 20mm & fine aggregate (Zone II) for water cement ratio 0.5 = 0. Inpresent case water cement ration is 0.44 So,for w/c ratio of 0.48,coarse aggregate content will be 0.595 Volume of fine aggregate content 0.405 MIX CALCULATIONS 1 Volume of concrete 1 Mass of cememt 2 Volume of cement= X Sp.Gravity of cement 374.71 = X 3.15 So,for 140 mm slupm,water content will be = 3 Volume of water= = = 4 Volume of chemical admixture= 0.119 Mass of water Sp.Gravity of water 164.87 1 0.165 Mass of chemical admixture Sp.Gravity of Ch.admixture Cum X X Cum X

= = 5 Volume of all in one aggregate 6 Mass of coarse aggregate 7 Mass of fine aggregate MIX DESIGN SUMMARY 1 Cement 2 Water 3 Fine aggregate 4 Coarse aggregate 5 Superplastisizer 6 water cement ratio = = =

11.24 1.145 0.007 0.710 1157.30 787.09 374.71 164.87 787.09 1157.30 11.24 0.44

X Cum Cum Kg Kg Kg/Cum Kg/Cum Kg/Cum Kg/Cum Kg/Cum

10262 : 2009
M35

IS 456 Cl.No.6.1.2, 8.2.4.1, 9.1.2,Table 5 IS 456 Cl.No.6.1.2, 8.2.4.1, 9.1.2,Table 5 IS 456, Cl No 7 IS 456 Cl.No 8.2.2, Table 3

IS 456, Cl No 8.4.2.2

ne II of IS 383 table 4

ength at 28 days.

gth at 28 days er IS 456,Cl No.9.2.4.2 Table 8

Hence ok For slump range of 25mm to 50 mm.

IS 10262-2009 Cl No 4.2 Litre IS 10262-2009 Cl No 4.2

4.8

Kg/Cum

r water cement ratio 0.5 = 0.62

Cum 1 1000 1 1000 Cum 1 1000 1 1000 Cum 1 1000

1 1000 Cum Cum Kg Kg Kg/Cum Kg/Cum Kg/Cum Kg/Cum Kg/Cum 7.49411 Bags

Concrete Mix Design For M 40 as per IS 10262 : 2009

STIPULATIONS FOR PROPORTIONING 1 Grade Designation 2 Type of cement 3 Maximum nominal size of aggregate 4 Type of minaral admixture 5 Minimum cement content 6 maximum water cement ratio 7 Workability 8 Exposure condition 9 Method of concrete placing 10 Degree of supervision 11 Type of aggregate 12 Maximum Cement (OPC)Content 13 Chemical admixture type TEST DATA FOR MATERIALS 1 Cemnt used 2 Specific gravity of cement 3 Chemical admixture 4 Specific gravity of : 40 OPC 53 grade 20 mm None 360 0.4 High Severe Manual Good Crushed angular aggregate 450 Superplastisizer OPC 53 Grade 3.15 Superplastisizer Coarse aggregate 2.74 Fine aggregate 2.74 5 Water absorbtion of: Coarse aggregate 0.6 Fine aggregate 1.2 6 Free surface moisture of : Coarse aggregate Nil Fine aggregate Nil 7 Sieve analysis of Coarse aggregate

IS 456 Cl.No.6.1.2, 8.2 IS 456 Cl.No.6.1.2, 8.2 IS 456, Cl No 7 IS 456 Cl.No 8.2.2, Tab

IS 456, Cl No 8.4.2.2

8 Fine aggregate Confirming to grading zone II of IS 383 table 4 TARGET STRENGTH FOR MIX PROPORTIONING Fck'= Fck+1.65XS Where Fck'= Target average compressive strength at 28 days.

Fck = Charastiristic compressivr strength at 28 days S= Assumed standard deviation as per IS 456,Cl No.9.2.4.2 Table 8 So, from table 8 of IS 456, S for M 20 grade of concrete 5.00 Hence, Fck' will be calculated as follows: Fck'= 48.25 Mpa SELECTION OF WATER CEMENT RATIO Maximum water cement ratio 0.4 Adopt water cement ratio as 0.39 SELECTION OF WATER CONTENT From table 2 of IS 10262-2009, maximum water content for 20mm aggregate

186 Litre

For slump range o

IS 10262-2009 Cl No 4 186+ (10.8/100)x186 Litre So, w= 206.088 IS 10262-2009 Cl No 4 As we are using superplastisizer, water content can be reduced upto 20% Therefor w= 206.088 41.2176 w= 164.87 Litre CACULATION OF CEMENT CONTENT Water cement ratio 0.39 So,Cement content will be Kg/Cum 422.74 Minimum cement content as per IS 456 Cl.No.6.1.2, 8.2.4.1, 360 Hence Ok PROPORTION OF VOLUME OF COARSE & FINE AGGREGATE Volime of coarse aggregate corrosponding to MSA 20mm & fine aggregate (Zone II) for water cement ratio 0.5 = 0. Inpresent case water cement ration is 0.39 So,for w/c ratio of 0.48,coarse aggregate content will be 0.595 Volume of fine aggregate content 0.405 MIX CALCULATIONS 1 Volume of concrete 1 Mass of cememt 2 Volume of cement= X Sp.Gravity of cement 422.74 = X 3.15 So,for 140 mm slupm,water content will be = 3 Volume of water= = = 4 Volume of chemical admixture= 0.134 Mass of water Sp.Gravity of water 164.87 1 0.165 Mass of chemical admixture Sp.Gravity of Ch.admixture Cum X X Cum X

= = 5 Volume of all in one aggregate 6 Mass of coarse aggregate 7 Mass of fine aggregate MIX DESIGN SUMMARY 1 Cement 2 Water 3 Fine aggregate 4 Coarse aggregate 5 Superplastisizer 6 water cement ratio = = =

12.68 1.145 0.007 0.694 1131.06 769.24 422.74 164.87 769.24 1131.06 12.68 0.39

X Cum Cum Kg Kg Kg/Cum Kg/Cum Kg/Cum Kg/Cum Kg/Cum

10262 : 2009
M40

IS 456 Cl.No.6.1.2, 8.2.4.1, 9.1.2,Table 5 IS 456 Cl.No.6.1.2, 8.2.4.1, 9.1.2,Table 5 IS 456, Cl No 7 IS 456 Cl.No 8.2.2, Table 3

IS 456, Cl No 8.4.2.2

ne II of IS 383 table 4

ength at 28 days.

gth at 28 days er IS 456,Cl No.9.2.4.2 Table 8

Hence ok For slump range of 25mm to 50 mm.

IS 10262-2009 Cl No 4.2 Litre IS 10262-2009 Cl No 4.2

Kg/Cum

r water cement ratio 0.5 = 0.62

Cum 1 1000 1 1000 Cum 1 1000 1 1000 Cum 1 1000

1 1000 Cum Cum Kg Kg Kg/Cum Kg/Cum Kg/Cum Kg/Cum Kg/Cum 8.45489 Bags

Concrete Mix Design For M 40 as per IS 10262 : 2009

STIPULATIONS FOR PROPORTIONING 1 Grade Designation 2 Type of cement 3 Type of minaral admixture used 4 Maximum nominal size of aggregate 5 Type of minaral admixture 6 Minimum cement content 7 maximum water cement ratio 8 Workability 9 Exposure condition 10 Method of concrete placing 11 Degree of supervision 12 Type of aggregate 13 Maximum Cement (OPC)Content 14 Chemical admixture type TEST DATA FOR MATERIALS 1 Cemnt used 2 Specific gravity of cement 3 Specific gravity of fly ash 4 Chemical admixture 5 Specific gravity of : Coarse aggregate Fine aggregate 6 Water absorbtion of: Coarse aggregate Fine aggregate 7 Free surface moisture of : Coarse aggregate Fine aggregate 8 Sieve analysis of Coarse aggregate M40 With flyash 40 OPC 53 grade Fly ash confirming to IS 3812 Part I 20 mm None IS 456 Cl.No.6.1.2, 8.2.4.1, 9.1.2,Table 5 360 IS 456 Cl.No.6.1.2, 8.2.4.1, 9.1.2,Table 5 0.4 IS 456, Cl No 7 High IS 456 Cl.No 8.2.2, Table 3 Severe Manual Good Crushed angular aggregate IS 456, Cl No 8.4.2.2 450 Superplastisizer OPC 53 Grade 3.15 2.2 Superplastisizer 2.74 2.74 0.6 1.2 Nil Nil

9 Fine aggregate Confirming to grading zone II of IS 383 table 4 TARGET STRENGTH FOR MIX PROPORTIONING Fck'= Fck+1.65XS Where Fck'= Target average compressive strength at 28 days. Fck = Charastiristic compressivr strength at 28 days S= Assumed standard deviation as per IS 456,Cl No.9.2.4.2 Table 8 So, from table 8 of IS 456, S for M 20 grade of concrete 5.00 Hence, Fck' will be calculated as follows: Fck'= 48.25 Mpa SELECTION OF WATER CEMENT RATIO Maximum water cement ratio 0.4 Adopt water cement ratio as 0.39 SELECTION OF WATER CONTENT From table 2 of IS 10262-2009, maximum water content for 20mm aggregate

Hence ok 186 Litre For slump range of 25mm to 50 mm.

So,for 140 mm slupm,water content will be

186+ (10.8/100)x186

IS 10262-2009 Cl No 4.2

Litre So, w= 206.088 IS 10262-2009 Cl No 4.2 As we are using superplastisizer, water content can be reduced upto 20% Therefor w= 206.088 41.2176 w= 164.87 Litre CACULATION OF CEMENT CONTENT Water cement ratio 0.39 So,Cement content will be Kg/Cum 422.74 Minimum cement content as per IS 456 Cl.No.6.1.2, 8.2.4.1, 360 Hence Ok Fly ash content = 14 % of cementecious material Kg/Cum 59.2 And hence cement content will be Kg/Cum 363.6 PROPORTION OF VOLUME OF COARSE & FINE AGGREGATE Volime of coarse aggregate corrosponding to MSA 20mm & fine aggregate (Zone II) for water cement ratio 0.5 = 0.62 Inpresent case water cement ration is 0.39 So,for w/c ratio of 0.48,coarse aggregate content will be 0.595 Volume of fine aggregate content 0.405 MIX CALCULATIONS 1 Volume of concrete 1 Cum Mass of cememt 1 2 Volume of cement= X Sp.Gravity of cement 1000 363.56 1 = X 3.15 1000 = 3 Volume of fly ash= = = 4 Volume of water= = = 5 Volume of chemical admixture= 0.134 Mass of fly ash Sp.Gravity of fly ash 59.18 2.2 0.027 Mass of water Sp.Gravity of water 164.87 1 0.165 Cum 1 1000 1 X 1000 X Cum 1 1000 1 X 1000 X Cum 1 1000 1 X 1000 X Cum Cum Kg Kg Kg/Cum Kg/Cum Kg/Cum Kg/Cum Kg/Cum Kg/Cum 7.27121 Bags

Mass of chemical admixture Sp.Gravity of Ch.admixture 12.68 = 1.145 = 0.007 0.667 1087.19 739.40 363.56 59.18 164.87 739.40 1087.19 12.68 0.39

6 Volume of all in one aggregate 7 Mass of coarse aggregate 8 Mass of fine aggregate MIX DESIGN SUMMARY 1 Cement 2 Fly ash 3 Water 4 Fine aggregate 5 Coarse aggregate 6 Superplastisizer 7 water cement ratio

= = =

Concrete Mix Design For M 45 as per IS 10262 : 2009

STIPULATIONS FOR PROPORTIONING 1 Grade Designation 2 Type of cement 3 Maximum nominal size of aggregate 4 Type of minaral admixture 5 Minimum cement content 6 maximum water cement ratio 7 Workability 8 Exposure condition 9 Method of concrete placing 10 Degree of supervision 11 Type of aggregate 12 Maximum Cement (OPC)Content 13 Chemical admixture type TEST DATA FOR MATERIALS 1 Cemnt used 2 Specific gravity of cement 3 Chemical admixture 4 Specific gravity of : 45 OPC 53 grade 20 mm None 360 0.4 High Severe Manual Good Crushed angular aggregate 450 Superplastisizer OPC 53 Grade 3.15 Superplastisizer Coarse aggregate 2.74 Fine aggregate 2.74 5 Water absorbtion of: Coarse aggregate 0.6 Fine aggregate 1.2 6 Free surface moisture of : Coarse aggregate Nil Fine aggregate Nil 7 Sieve analysis of Coarse aggregate

IS 456 Cl.No.6.1.2, 8.2 IS 456 Cl.No.6.1.2, 8.2 IS 456, Cl No 7 IS 456 Cl.No 8.2.2, Tab

IS 456, Cl No 8.4.2.2

8 Fine aggregate Confirming to grading zone II of IS 383 table 4 TARGET STRENGTH FOR MIX PROPORTIONING Fck'= Fck+1.65XS Where Fck'= Target average compressive strength at 28 days.

Fck = Charastiristic compressivr strength at 28 days S= Assumed standard deviation as per IS 456,Cl No.9.2.4.2 Table 8 So, from table 8 of IS 456, S for M 45 grade of concrete 5.00 Hence, Fck' will be calculated as follows: Fck'= 53.25 Mpa SELECTION OF WATER CEMENT RATIO Maximum water cement ratio 0.4 Adopt water cement ratio as 0.39 SELECTION OF WATER CONTENT From table 2 of IS 10262-2009, maximum water content for 20mm aggregate

186 Litre

For slump range o

IS 10262-2009 Cl No 4 186+ (10.8/100)x186 Litre So, w= 206.088 IS 10262-2009 Cl No 4 As we are using superplastisizer, water content can be reduced upto 20% Therefor w= 206.088 41.2176 w= 164.87 Litre CACULATION OF CEMENT CONTENT Water cement ratio 0.39 So,Cement content will be Kg/Cum 422.74 Minimum cement content as per IS 456 Cl.No.6.1.2, 8.2.4.1, 360 Hence Ok PROPORTION OF VOLUME OF COARSE & FINE AGGREGATE Volime of coarse aggregate corrosponding to MSA 20mm & fine aggregate (Zone II) for water cement ratio 0.5 = 0. Inpresent case water cement ration is 0.39 So,for w/c ratio of 0.48,coarse aggregate content will be 0.595 Volume of fine aggregate content 0.405 MIX CALCULATIONS 1 Volume of concrete 1 Mass of cememt 2 Volume of cement= X Sp.Gravity of cement 422.74 = X 3.15 So,for 140 mm slupm,water content will be = 3 Volume of water= = = 4 Volume of chemical admixture= 0.134 Mass of water Sp.Gravity of water 164.87 1 0.165 Mass of chemical admixture Sp.Gravity of Ch.admixture Cum X X Cum X

= = 5 Volume of all in one aggregate 6 Mass of coarse aggregate 7 Mass of fine aggregate MIX DESIGN SUMMARY 1 Cement 2 Water 3 Fine aggregate 4 Coarse aggregate 5 Superplastisizer 6 water cement ratio = = =

12.68 1.145 0.007 0.694 1131.06 769.24 422.74 164.87 769.24 1131.06 12.68 0.39

X Cum Cum Kg Kg Kg/Cum Kg/Cum Kg/Cum Kg/Cum Kg/Cum

10262 : 2009
M45

IS 456 Cl.No.6.1.2, 8.2.4.1, 9.1.2,Table 5 IS 456 Cl.No.6.1.2, 8.2.4.1, 9.1.2,Table 5 IS 456, Cl No 7 IS 456 Cl.No 8.2.2, Table 3

IS 456, Cl No 8.4.2.2

ne II of IS 383 table 4

ength at 28 days.

gth at 28 days er IS 456,Cl No.9.2.4.2 Table 8

Hence ok For slump range of 25mm to 50 mm.

IS 10262-2009 Cl No 4.2 Litre IS 10262-2009 Cl No 4.2

Kg/Cum

r water cement ratio 0.5 = 0.62

Cum 1 1000 1 1000 Cum 1 1000 1 1000 Cum 1 1000

1 1000 Cum Cum Kg Kg Kg/Cum Kg/Cum Kg/Cum Kg/Cum Kg/Cum 8.45489 Bags