Leading Biomass Power Worldwide

Headquarter - Europe
Copenhagen, Denmark

Europe
Jdrzejw, Poland

Headquarter - Asia
Beijing, China

a word from our Ceo

Asia
Bangkok, Thailand

Simon Parker CEO DP CleanTech Group If you are reading this brochure, you are clearly part of the expanding community of governments, developers and investors that see the potential to turn a problem into an opportunity, to turn all types of waste, whether agricultural, forestry, industrial or household waste into a productive resource. Well you have come to the right place. DP CleanTech focuses 100% of its resources on exactly this and aspiring to do it better than anyone else. We are also singularly focused on how to go about this; we have to deliver the solutions that our customers need; flexibility, durability, efficiency and cost effective solutions. If this is your first interaction with DP CleanTech, I hope that the brochure enables you to learn a little about our company and what we can do for you. To our established customers and friends, we hope that you recognize from it some of our welcoming personality and open and direct approach. Our door is always open, let us see how we can help you.

Company overview
Founded in 2004 and having already established a reference list of over 50 biomass power plants around the world, DP CleanTech has quickly risen to become a world leader in providing biomass power plant solutions in the rapidly growing renewable energy industry. DP CleanTech delivers a complete range of solutions that converts waste residues into steam for the production of power and heat. Our unique technology, based on high pressure, high temperature systems, was originally developed in Denmark and is continually being refined and upgraded to broaden the range of fuels that can be burned efficiently.

Key faCts

Established 2004

Dual Hub Strategy China and Denmark

Offices in Beijing (China) Copenhagen (Denmark) Esbjerg (Denmark) Tonder (Denmark) Jdrzejw (Poland) Bangkok (Thailand)

Built over 50 power plants worldwide and have first hand experience through operating 22 biomass power plants in China.

1st class European technology

Tailored solutions for multiple biomass fuels including all types of straw, wood and municipal solid waste.

Company restructuring in 2010 - DP CleanTech now an independent global company.

our past and future

DP CleanTechs unique history combines many years of technological advancement in Europe with the unrivalled experience and scale benefits gained from designing and operating biomass power plants in China. The resulting comprehensive and holistic expertise in biomass gives DP CleanTech a considerable advantage both in terms of applied design, engineering, manufacturing, procurement, installation and commissioning as well as operational know-how.

2004 Migration East Awakening of biomass power in China.

The DP CleanTech Group Ltd* was founded in 2004 and was the first company in China to study, develop and apply the technology of directly burning biomass to generate electricity and heat. Denmark has long been recognized as a leader in biomass technology; the country converts 80% of its agricultural and forestry waste into power and heat. DP CleanTech saw the potential and set about tackling the massive opportunity presented by China, a country that produces over 800 million tons of biomass annually from agriculture alone, some 320 times the production in Denmark. From modest beginnings, DP CleanTech was setup in Beijing with a small but dedicated team and licensed the advanced biomass technology from Bioener in Denmark. Two years later, the Group put into commercial operation Chinas very first biomass dedicated power plant based on high pressure, high temperature technology. Since then, DP CleanTech has built a new power plant on average every 2 months becoming the largest biomass energy provider in China with 420 MW of installed capacity.
*Between 2004 and 2008 DP CleanTech operated under it sold name Dragon Power.

2007 Global Expansion DP CleanTech accelerating biomass power globally.

In 2007 DP CleanTech acquired Boiler Works in Europe gaining access to the European market and providing the platform to accelerate its deployment in Europe. In 2009 DP CleanTech made its second acquisition in Europe, acquiring Bioener in Denmark to own all the relevant technology and know how. Significant investments in people, technology and manufacturing have resulted in new customers in Europe, China and South East Asia. Now with an expertise and detailed understanding in combustion of over 50 different fuel types DP CleanTech continues to expand its horizons and looks to promote the benefits of high efficiency, stable biomass combustion. As DP CleanTech looks towards 2020 and beyond there will be a continued relentless focus on delivering the highest quality, built for purpose solutions and excellent customer service, combining the benefits of both localization and our global philosophy.

1959 Biomass Roots Boiler business in Europe.

The history of DP CleanTech Europe A/S is founded on a solid base of many years experience of manufacturing and erecting small and medium power plants, biomass boilers and waste incinerators. The factory in Tonder, Denmark has existed since 1959. During its lifetime, the factory has maintained its position as a leading manufacturer of components for high pressure, high temperature systems for the most advanced pressurized installations in the world.

Key milestones
1959: Factory in Tonder was founded. 1971: First biomass power plant put into operation. 1990: First straw fired power plant put into operation. 2002: Boiler Works founded to take over operations at Tonder. 2004: DP CleanTech founded and later acquired the Boiler Works business in Tonder.

Key milestones
2004: DP CleanTech founded. 2005: DP CleanTech signed license agreement with BWE and later Bioener ApS for straw burning technology. 2005: National Bio Energy Co., Ltd. DP CleanTechs sister company was founded to manage biomass to power generation business in China. 2006: Shanxian biomass fired power plant put into operation.

Recent developments
2007: Boiler Works A/S was acquired by DP CleanTech. 2009: Bioener was acquired by DP CleanTech. 2010: DP CleanTech expanded its waste to energy solution offerings through a license agreement with SFA. 2010: Expansion of manufacturing capacity with new workshop in Poland. 2010: Restructuring to form DP CleanTech as an independent global company.

1959
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2004

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Global Green Power Panay 17.5 MWE mixed fuel biomass power plant

the dp CleanteCh solution for your projeCt

From fuel to power and heat guaranteed

We don't sell technology and we don't sell equipment. We deliver a solution that is guaranteed to work. Both organic and non-organic residues provide an excellent opportunity to create energy, however they are complex and nonhomogeneous fuels that require a deep understanding and a customized approach. Neither the design, the technology, the equipment, the installation nor the commissioning alone can assure optimized performance

and longevity. It is a detailed understanding of all of these skills that is required in order to assure your project of success and this is what DP CleanTech provides. DP CleanTech can deliver all the way from fuel assessment through to power and heat for biomass and waste to energy power plants as well as complete after sales services.

the dp CleanteCh solution

Give us fuel and we will deliver you clean energy

Fuel assessment

Design & engineering

Project delivery

Commissioning

After sales services

Fuel assessment
The first and most vital step requires an extensive evaluation and understanding of the fuel type and condition. Many variations in form, chemical composition, calorific value and moisture content exist between fuels which provides the necessary inputs in design. On the biomass side, DP CleanTech has worked with over 50 fuel types. Capitalizing on this knowledge, DP CleanTech will work closely with you during the planning phase to define the right fuel mix, fuel preparation and fuel handling.

the dp CleanteCh solution

...is tailored to your fuels

Design & engineering

DP CleanTechs core competence derives from its origins and experience in design and engineering of biomass combustion systems. DP CleanTech uses CFD software to simulate the internal combustion conditions of the boiler. Each new project is tailor designed according to the specific fuels, location and local conditions. Drawing on the expertise gained from plant operation, DP CleanTech has developed a rich experience in biomass power systems.

Project delivery

Commissioning

After sales services

Fuel assessment

Design & engineering

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the dp CleanteCh solution

Project delivery
DP CleanTechs expertise lies in turning your fuels into steam at given parameters and we deliver this on a boiler island turnkey basis. DP CleanTech recognizes the importance of on-time and on-budget project delivery and as a result has invested in the people and systems used in project management of multi-billion dollar contracts, by applying them to our Company, DP CleanTech is taking medium sized system delivery to the highest and most exacting standards. DP CleanTechs well managed supply chain includes a dedicated quality department, diversified manufacturing facilities in Denmark and Poland and strategic partnerships with key suppliers globally, ensuring 1st class quality assurance and flexibility for your project.

Commissioning
We know from experience that commissioning a biomass power plant is not the same as a fossil fuel plant. Our fully qualified and experienced team are dedicated to only biomass plants, a requirement that we believe is essential for a plant to obtain stable maximum capacity. Commissioning involves all the preparation steps between a plant being installed and being fully operational. For example: plant testing, preparing documentation, training operating staff and making appropriate changes for automation.

...is guaranteed to deliver optimal power plant performance. On time

Fuel assessment

Design & engineering

After sales services

Project delivery

Commissioning

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the dp CleanteCh solution

After sales services

In order to ensure you get the most out of your power plant and experience minimal down time, DP CleanTech provides operating training, maintenance, repair and upgrade services on and off site for existing biomass boilers and related boiler installations. DP CleanTech performs both after installation and intermediate operational services on all of its own installations as well as those designed by other manufacturers. Our servicing team has many years of experience servicing biomass power plants around the world.

...is for the entire plant life

Core services
Retrofit Stay ahead
DP CleanTech enables you to maintain the highest possible efficiencies by adding new technologies or features to old or even outdated assemblies.

Boiler modifications Clean up

DP CleanTech can help you make substantial reductions in emissions by modifying boiler characteristics.

Trouble shooting Smooth running

Fuel assessment

Design & engineering

Project delivery

Commissioning

DP CleanTech help you identify malfunctions and to eliminate their causes in the installation or boiler island parts.

Annual service overhauls - Better safe than sorry

Prudent precautionary measures and regular service overhauls workout considerably cheaper than any alternative.

After sales services

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the teChnology that drives the solution

High pressure high temperature technology.

DP CleanTechs clean energy solutions are founded upon advanced high temperature, high pressure technology, each custom designed to consume different types of agricultural, forestry and non-organic waste. The increased steam parameters accelerate the steam flow and allows for notable improvements for the electrical efficiency capability of the plant. Furthermore DP CleanTech implements measures to recover heat wherever possible and maximize thermal efficiency. A low outlet flue gas temperature (120-130 C) and efficient combustion result in higher boiler efficiencies (90%-92%).

Improved return on investment

High thermal efficiency design allows you to significantly reduce the fuel consumption of your biomass power plant, therefore generating increased cash flow and return on investment.

Tailored combustion engineering

DP CleanTech individually tailors boiler island plants to accommodated the chemical variations in fuels and ensures the plants, efficiency and availability is optimized.

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Straw fired technology

Straw Feeding system

DP CleanTech has developed its own unique feeding system to handle straw bales and the complicated physical properties that exist in straw.

Global agriculture produces millions of tons of residues every year, mainly in the form of straw. DP CleanTech is the world leader in straw-firing, having built over 25 straw power plants in Europe and China. The straw fired boiler consists a complete range of specially designed components including the water cooled vibrating grate which is defined to handle different types of straw like wheat, corn and rice straw. For more information about DP ClenTech's complete range of technologies please refer to our website: www.dpcleantech.com

Improved availability
DP CleanTechs straw bale feeding system has already proven to be extremely effective resulting in trouble free operation for clients and enabling high plant availability.

Improved efficiency
The automated system includes scarifiers and ensures the bales are fed in to the boiler at a rate and density that secures an efficient combustion.

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Water cooled vibrating grate

DP CleanTechs water cooled vibrating grate was developed and designed specifically for the combustion of biomass fuels and has proven to be the best combustion system for herbaceous and woody fuels.

Wood fired technology

Improved availability
The water cooled vibrating grate is one of the most reliable combustion grates in the world. The vibration inhibits the formation of large slag particles, liable with straw and waste wood fuels, which makes it suitable for burning fuels with high slagging and sintering propensities. Another advantage is the vibrating equipment has less moving parts than moving grates and thus requires less maintenance.

Improved efficiency
The vibration movement and air distribution system optimizes the combustion process evenly across the grate. The fully automated system is one of the contributing factors to DP CleanTech achieving boiler efficiencies of 9092%.

Wood chip biomass can serve as an excellent fuel for energy production and DP CleanTech has developed its technology to optimize its potential. Woody fuels tend to have higher moisture contents and therefore offer opportunities for further recovery of heat through flue gas condensation. In suitable circumstances DP CleanTechs condensing scrubber has boosted boiler efficiencies to 101%.

Improved fuel flexibility

The vibrating grate is one of few grates able to deal with woody and herbaceous biomass fuel mixtures.
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Waste fired technology

The Step Grate

SFAs step grate is the only completely flat combustion grate in the world.

ECO2

ECO1

DP CleanTech has developed its own specific boiler island technology to serve the rapidly growing waste to energy market. The technology is also easily adapted to many forms of process residue.

Improved fuel flexibility

Although capable of low density high calorific fuels like wheat straw, the Step Grate is an extremely efficient combustion platform and ideally handles more difficult fuels like waste wood, peat and municipal solid waste. The step grate is even able to handle metals with low melting points such as aluminum (tin foil, bear cans, etc.) or zinc (galvanized nails, etc.) which may cause problems for the vibration grate.

Improved availability
The Patented water cooled grate plates are used for problematic fuels with a calorific value greater than 12 MJ/kg, this allows our customers to achieve extended grate lifetimes.

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Mixed fuel
80 70 60 50 40 30 20

Example of mixed fuel boiler firing diagram

Best Fuel Scenario

Reference Fuel Mix

Worst Fuel Scenario

steam [tph]

Normal Load

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Low Load MCR Ref.fuel

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Fuel [tph]

DP CleanTech understands the importance of securing a reliable fuel supply and has focused much of its resources on providing technologies that help mitigate this potential problem. Mixed fuel power plants offer greater flexibility and lowers dependence on one single fuel. However, when mixing fuels the variations in properties such as moisture content, ash content and fusion temperatures pose increased challenges to securing optimal performance and require further modifications to the boiler design. Many of DP CleanTechs power plants are designed to handle multiple fuels and we have developed a rich experience in building custom designed integrated mixed fuel power plants which convert waste residues into steam at specified output for the production of heat and electricity.
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R&D
Intellectual property. Some recent examples.
DP CleanTechs invention of a system to avoid low temperature corrosion in the air pre-heater. The new technology enables higher boiler efficiencies and reduces maintenance costs.
FGC

M
M
APH

T FEEDWA ER

M
TOR TO DEAERA

DP CleanTechs biomass fuel feeding system and superheater design have already proven to be extremely effective resulting in trouble free operation for our clients and enabling high plant availabilities. In addition to this is our water cooled vibrating grate, now a well proven technology, which helps our clients achieve a very thorough combustion on multiple fuels.

ECD

CFD software
The key to designing a biomass power plant with superior performance is to master the main design data such as thermal calculations and internal combustion conditions of the boiler. With increasing variations in fuels for biomass power plants there is a growing demand for flexibility in boilers. DP CleanTechs simulation labs in China and Denmark use Fluent CFD software to accurately simulate boiler combustion behaviour, the technology has enabled us to achieve breakthroughs in realizing optimum fuel mixes and mastering fabrication technology of high temperature corrosion resistant materials as well as improving the service life for high temperature heat surfaces.

DP CleanTech owns some of the best technology in the world for biomass combustion so it is important for us to maintain and develop our core competence by supporting product research and development. Constant communication with customers to meet their requirements keeps us ahead of the game and enables us to push new boundaries whilst maintaining a market leading position in terms of price and quality.

Global research program

DP CleanTech conducts ongoing research and development in numerous locations around the world. We are in collaboration with; The Development and Reform Commission The North China Electric University The ventures have resulted in measurable progress in biomass combustion technology and the expansion of our proprietary intellectual property.

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projeCts
Siauliai thermal power plant
Location : Siauliai, Lithuania Power output : 9.8 MWe Thermal output : 40 MWth Fuel : Wood chips Fuel consumption : 21.6 tph Boiler efficiency : 87%
Siauliai supplies electricity to 30,000 households and covers 45% of the cities district heating. Recovering heat from the flue gas condensation enables a net plant efficiency of 101%.

Liaoyuan biomass power plant

Location : Jilin province China Power output : 30 MWe Fuel : Mixed straw Fuel consumption : 25 tph Boiler efficiency : 93.1 %
The Liaoyuan power plant was one of the first straw fired power plants in China and runs on locally sourced fuels mainly agricultural residues such as corn straw.

Sangesa biomass power plant

Location : Sangesa, Spain Power output : 25 MW Fuel : Wheat straw Fuel consumption : 19 tph Boiler efficiency : 92%
The plant is designed for a net nominal load of 25 MWe, but is able to perform a net peak load of 26.3 MWe. The plant consumes more than 160,000 tons of straw per year.

Shanxian biomass power plant

Location : Shangdong province, China Power output : 30 MW Fuel : Mixed wood biomass Fuel consumption : 25 tph Boiler efficiency : 91%
Shanxian was the first biomass power plant in China, the plants availability has been increasing each year since 2006 and has now reached 8000h/y.

DP CleanTech reference location.

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never Chabuduo
This is DP CleanTechs company philosophy. Chabuduo is a common phrase used in China that means more or less, so so or not perfect. DP CleanTech takes the opposite of this attitude and endeavors to pursue perfection throughout every aspect of our work.

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