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Fire-Rated Fire Alarm and Power Cables

This section provides an overview of general circuit design considerations and installation guidelines for Pyrotenax and Raychem Fire-Rated Cables. For additional information, contact your Tyco Thermal Controls representative or phone Tyco Thermal Controls at (800) 545-6258. Also, visit our web site at www.tycothermal.com.

Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Typical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Typical Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Pyrotenax System 1850 Fire-Rated Mineral Insulated Cable . . . . . . . . . . . . . . . . . . . . 3 Cable construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Raychem RHW and Raychem MC Fire-Rated Polymer Insulated Cable . . . . . . . . . . . . . 4 Raychem RHW Cable Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Raychem MC Cable construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Raychem CI Fire-Rated Polymer Insulated Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Cable construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Approvals and Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Pyrotenax System 1850 MI cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Raychem RHW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Raychem MC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Raychem CI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Outside North America. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Fire Alarm Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Pyrotenax System 1850 and Raychem CI Fire Alarm Circuit Design Considerations. . . . 8 Cable sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Equipment bonding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Cable termination and splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Supporting fire alarm cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Seismic considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Terminating fire alarm cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Connecting fire alarm cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Critical Power Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Circuit Design Considerations Pyrotenax System 1850 . . . . . . . . . . . . . . . . . . . . . . . 11 Cable sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Voltage drop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Equipment bonding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Short circuit capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Expansion and vibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Corrosion and MI cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Cable termination and splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Typical system installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

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Supporting System 1850 MI cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seismic considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminating System 1850 MI cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting System 1850 MI cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Circuit Design Considerations Raychem RHW and MC cables . . . . . . . . . . . . . . . . . . Cable sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Voltage drop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment bonding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable termination and pull boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supporting Raychem fire-rated cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supporting Raychem RHW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminating Raychem RHW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting Raychem RHW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supporting Raychem MC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminating Raychem MC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting Raychem MC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seismic considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Introduction
Tyco Thermal Controls Pyrotenax System 1850 mineral insulated (MI) wiring cables and Raychem polymer insulated cables (RHW, MC, and CI) meet the relevant requirements of the U.S. National Electrical Code (NEC), the National Fire Alarm Code, the Canadian Electrical Code (CEC), and the Canadian National Building Code for re protection of emergency power feeders and re alarm circuits. The codes stipulate that a reliable source of power is required to operate all critical life safety circuits necessary to provide time for a safe evacuation of building occupants and to allow emergency crews to effectively control the re. Fire resistance ratings of 1-hour or 2-hours are required depending on national and local codes, the type of circuit, and the environment.

Typical Applications
Tyco Thermal Controls re-rated wiring cables meet the most stringent requirements for 2-hour re rating, allowing for the highest degree of re protection for emergency back-up power supply systems, emergency equipment, and re alarm systems. In the event of a re, electrical power and communication is preserved for critical life safety circuits. These critical circuits provide power for: Fire pumps to maintain pressure in the sprinkler system Fireghters elevators Smoke dampers and pressurization fans to maintain smoke-free areas for egress Smoke extraction fans Emergency lighting and exit signs Fire alarm and voice communication systems

Typical Locations
Typical locations requiring emergency power feeders include: High-rise buildings Hospitals and other institutions Historic buildings Tunnels and subways Airports, stadiums, hotels, banks, etc.

Pyrotenax System 1850 Fire-Rated Mineral Insulated Cable


System 1850 2-hour re-rated MI cable offers a unique combination of dependability, versatility, and permanence while withstanding continuous operating temperatures as high as 250C (82F) and intermittent exposure temperatures as high as 1010C (1850F). Featuring zero smoke, zero ame spread, zero fuel contribution and up to 80% space savings compared to conventional conduit and wire systems, System 1850 MI cable is the preferred choice for many speciers. The ease with which this tough cable can be pulled into difcult runs with tight corners makes it an ideal choice for many applications. System 1850 MI cable may be installed in virtually any location: outdoors, submersed or buried with a protective over-jacket. The cable can be bent, twisted, or pulled, and can withstand mechanical abrasion while remaining fully functional. System 1850 MI cable is 2-hour re-rated to UL 2196 / ULC S139-00, which utilize the ASTM E-119 time-temperature curve. The test requires that cables remain operational after

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exposure to temperatures up to 1010C (1850F) for two hours followed by the full force of a reghters hose stream. System 1850 MI cable passes this rigorous circuit integrity test without additional mechanical protection.
CABLE CONSTRUCTION

Pyrotenax System 1850 MI cables are manufactured using only inorganic materials, copper and magnesium oxide. This construction is inherently tough, yet allows the cable to be bent and molded to t into tight spaces. In addition, the totally inorganic construction of unjacketed System 1850 MI cable allows for an environmentally clean electrical cable that does not burn, produce smoke, or contribute fuel when exposed to re conditions.

Seamless copper sheath Magnesium oxide (MgO) insulation Solid copper conductors

Fig. 1 System 1850 MI cable construction

For superior corrosion protection, an optional polymer jacket is available and is suitable for use in temperatures as low as 40C (40F).
CONFIGURATIONS

System 1850 re-rated MI cables are available in a range of sizes and conductor congurations for power feeders and in twisted pair congurations for re alarm circuits. 600 V cables are approved for power feeders; 300 V cables are approved for signal applications.

Raychem RHW and Raychem MC Fire-Rated Polymer Insulated Cable


Raychem RHW and Raychem MC are 2-hour re-rated cables capable of withstanding exposure temperatures up to 1010C (1850F). Raychem RHW achieves its re rating when installed in conduit. Raychem MC is a stand-alone re-rated system that can be installed in cable tray, in conduit, or directly supported. Featuring the familiarity and ease of installation and termination of conventional conduit and wire systems, Raychem RHW cable is preferred by many installers. Single and multiconductor Raychem MC offers the benet of single-pull installation and ease of pulling into locations with restricted space and runs with tight corners. All Raychem re-rated cables are 2-hour re-rated to UL 2196 and ULC S139, which utilize the ASTM E-119 time-temperature curve. The test requires that cables remain operational after exposure to temperatures up to 1010C (1850F) for two hours, followed by the full force of a reghters hose stream. Raychem MC cable passes this rigorous circuit integrity test without additional mechanical protection.
RAYCHEM RHW CABLE CONSTRUCTION

Raychem RHW cables are NEC Type RHH/RHW constructed to UL 44, and CEC Type R90, constructed to CSA C22.2 No.38. Through unique design parameters and the use of highest quality materials, this cable may be installed in wet locations and provides a 2-hour re rating when installed in conduit. The conductor material is designed to withstand the tensile stresses in a vertical run and is covered with a helically applied tape re barrier. The silicone insulation is a special type that provides electrical protection under re conditions. The outer
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Introduction

jacket is a cross-linked polyolen (XLPO) that gives superior abrasion protection and has a low coefcient of friction for easy pulling into conduits. Both insulation and jacket are made from low smoke zero halogen material and meet the low toxicity index per NES 713 (Naval Engineering Standard 713).

Low smoke, zero halogen (XLPO) jacket Silicone rubber insulation Fire barrier tape Annealed copper conductor

Fig. 2 Raychem RHW cable construction

CONFIGURATIONS

Raychem RHW re-rated cables are available in a range of sizes in single conductor conguration only. This cable is 600 V rated and may be used in any application allowed by electrical codes for Type RHH or RHW (Type R90 in Canada). For specications, see the product data sheets in the Technical Data section.
RAYCHEM MC CABLE CONSTRUCTION

Raychem MC cables are constructed to UL 1569 and are unique in this cable type in providing a 2-hour re rating. This metal-clad cable provides re resistance without conduit protection and the copper armor of Raychem MC cable meets the code requirements of the NEC for an equipment grounding conductor. For superior corrosion protection, an optional ame retardant polyvinyl chloride (PVC) or low smoke, zero halogen polyolen jacket is available.

Continuously welded and corrugated copper armor Silicone rubber inner jacket Silicone rubber insulation Annealed copper conductor

Fig. 3 Raychem MC cable construction

CONFIGURATIONS

Raychem MC re-rated cables are available in a range of single and multiconductor sizes and conductor congurations. For specications, see the product data sheets in the Technical Data section.

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Raychem CI Fire-Rated Polymer Insulated Cable


Raychem CI polymeric cable is a line of re alarm cable that is ideal for twisted pair communication wiring and also meets the survivability requirements of NFPA 72. It is a UL Listed 2-hour re-rated cable requiring no conduit protection. It is also listed as a 2-hour re-rated Electrical Circuit Protective System when installed within the specied protective conduit.
CABLE CONSTRUCTION

Raychem CI meets the requirements for FPL cables to UL 1424, NPLF cables to UL 1425, and FAS cables to CSA C22.2 No.208. The conductors for both shielded and unshielded cables are insulated with silicone rubber and twisted together to form a single pair. In the shielded design, the pair is wrapped with a copper/polyester tape shield and bare copper drain wire. In both designs, the assembly is covered with a low smoke, zero halogen polyolen jacket. The construction of Raychem CI allows the installer to strip the cable with minimal effort.

Unshielded cable

Shielded cable

Low smoke, zero halogen polyolefin jacket Low smoke, zero halogen polyolefin jacket Silicone rubber insulation Annealed solid copper conductor Copper/polyester tape shield Stranded copper drain wire Silicone rubber insulation Annealed solid copper conductor

Fig. 4 Raychem CI cable construction

CONFIGURATIONS

Raychem CI re-resistant cable is a stand-alone 2-hour re-rated cable, requiring no conduit protection to achieve the re-rating when tested to UL 2196. However, it is also 2-hour re-rated when installed in 1/2" minimum electrical metallic tubing (EMT) or rigid metal conduit (RMC) and is ideal for retrot applications in existing conduit. Raychem CI is rerated with a utilization voltage of 72 V and is available in shielded and unshielded twisted pair congurations, 18 AWG through 12 AWG. For specications, see the product data sheet in the Technical Data section.

Approvals and Certications


PYROTENAX SYSTEM 1850 MI CABLE

Pyrotenax System 1850 MI cables meet the requirements of the circuit integrity re test, UL 2196 (ULC S139 in Canada), and are UL Listed and CSA Certied in North America. The details of this system appear in the UL and ULC Fire Resistance Directories, in the UL Directory as Electrical Circuit Protective System (FHIT), System No. 10, and are Factory Mutual (FM) 2-hour re rated. Factory preterminated MI cable sets are approved for both nonhazardous locations and hazardous locations. For specic approval information, see the product data sheets in the Technical Data section.

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RAYCHEM RHW

When installed in conduit as specied, Raychem RHW cables meet the requirements of the circuit integrity re test, UL 2196 (ULC S139 in Canada), and are UL Listed and CSA Certied in North America. They are listed in the UL and ULC Fire Resistance Directories. For specic approval information, see the product data sheets in the Technical Data section.
RAYCHEM MC

Raychem MC cables meet the requirements of the circuit integrity re test, UL 2196, and are UL Listed. They are listed in the UL Fire Resistance Directory. Note: 'MC' is not a CEC cable type. For specic approval information, see the product data sheets in the Technical Data section.
RAYCHEM CI

Raychem CI cables are UL Listed as stand-alone re-rated cables requiring no conduit protection when tested to UL Standard No. 2196. However, they are also listed in the UL and ULC Fire Resistance Directories as re-rated systems when provided with conduit protection. They are CSA Certied and UL Listed re alarm cables, NEC Type FPL and NPLF, and CSA Type FAS. Cables are also UL listed as Type CL3 (Class 3 cables for remote control, signaling and power limited circuits). For specic approval information, see the product data sheets in the Technical Data section..
OUTSIDE NORTH AMERICA

Pyrotenax re-rated re alarm and power cables are also available for use outside North America, and are LPCB certied to BS 6387, Categories C, W, and Z, and to BS 5839-1:2002 for standard and enhanced grades of cable. These products carry the CE Mark, and are approved to local standards. Contact Tyco Thermal Controls for information on our range of cables certied for use worldwide.

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Fire Alarm Circuits


Fire alarm circuits may utilize Pyrotenax System 1850 MI cables or Raychem CI polymeric cables. The following general guidelines relate to the design and installation of re alarm circuits using either cable technology.

Pyrotenax System 1850 and Raychem CI Fire Alarm Circuit Design Considerations
Fire alarm systems should only be designed by professionals familiar with generally accepted design practices. The information provided below relates specically to designs using Tyco Thermal Controls re alarm cables and must be followed, along with all relevant local codes and standards, to ensure that the systems are designed properly. For additional information, contact your Tyco Thermal Controls representative or phone Tyco Thermal Controls at (800) 545-6258.
CABLE SIZING

Primarily data and signal communications, these circuits are low voltage and low current, utilizing 18 AWG through 12 AWG conductors. Cable sizing should be in accordance with the re alarm system manufacturers recommendations.
EQUIPMENT BONDING

The copper sheath of System 1850 cable meets North American code requirements for an equipment grounding conductor.
CABLE TERMINATION AND SPLICES

When using Raychem CI or Pyrotenax System 1850 shielded cables, the drain wire is connected to the metallic foil or shield. At each junction box, the drain wires are connected together, but not grounded; the shield drain wire is only grounded at one point in the circuit. Raychem CI polymeric cable Special terminations are not required for Raychem CI cable. A 2-hour re-rated slice box is available for use with this cable. System 1850 MI cable System 1850 MI re alarm cables are approved as a complete system only when used with the appropriate Pyrotenax termination and splice kits. The use of nonapproved components may compromise the reliability of the system and will invalidate approvals and warranties.

Brass gland

Pot

Fig. 5 System 1850 MI cable termination

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Roof n th floor 9 th floor 8 th floor 7 th floor 6 th floor 5 th floor 4 th floor Data-gathering panels Other devices 3 rd floor 2 nd floor 1 st floor

Bas

em

CPU

ent
Transfer switch Emergency splitter

First device on each floor (Pull station, horn, speaker, strobe)

Ground Basement

Fire-rated cable

Security console (Central alarm control facility)

Fig. 6 Typical re alarm system

Installation Guidelines
These installation guidelines apply to Pyrotenax System 1850 MI and Raychem CI polymeric cables only. When installing a system, refer to the requirements in the UL/ULC Fire Resistance Directory and the appropriate System 1850 or Raychem CI data sheets and installation instructions (available via the Tyco Thermal Controls web site at www.tycothermal.com).
SUPPORTING FIRE ALARM CABLE

It is important that all support components are made of appropriate materials, such as copper, steel, stainless steel, and concrete. Materials such as aluminum, brass, plastic, lead, wood, etc. are not acceptable. Raychem CI polymeric cable In re alarm applications, Raychem CI may be installed without conduit protection, provided that it is mounted on noncombustible surfaces such as concrete or masonry, or supported by steel hangers from these surfaces. It may also be installed in 1/2" minimum EMT, with steel set-screw ttings, or 1/2" RMC. Conduit supports must be spaced 48" on center. System 1850 MI cable System 1850 MI cables may be directly mounted on noncombustible surfaces such as concrete or masonry, or supported by steel rod and channel (trapeze) systems. Tyco Thermal Controls and UL/ULC listing requirements for re-rated cables stipulate support spacing at certain intervals; refer to the installation instructions shipped with the product and available via the Tyco Thermal Controls web site, www.tycothermal.com.

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Trapeze Method

Direct Mounting Method

Steel rod

Twisted pair cables Noncombustible material Steel channel

Twisted pair cables

Fig. 7 Typical re alarm installations for System 1850 MI cable

SEISMIC CONSIDERATIONS

In areas where the risk of seismic activity is high, precautions must be taken where Tyco Thermal Controls re-rated cables cross expansion joints and at termination points. For more information, see Appendix D.
TERMINATING FIRE ALARM CABLE

Raychem CI polymeric cable Raychem CI cables are terminated in the same manner as conventional cable and do not require special terminations. When terminating shielded cable, the shield is exposed by stripping back the outer jacket, then removed and discarded. The shield drain wire is in direct contact with the shield throughout the cable, and is used to preserve shield continuity at termination and splice points. The drain wire is joined at intermediate splice points, but not bonded to ground; single point grounding dictates that it be bonded to ground only at one end of a complete circuit. Pyrotenax System 1850 MI cable Details on terminating Pyrotenax System 1850 MI cables can be found in the installation instructions provided with each System 1850 MI re alarm cable termination kit. Factory preterminated System 1850 MI cable sets are available. For details on preterminated cable sets, contact your Tyco Thermal Controls representative or phone Tyco Thermal Controls at (800) 545-6258.
CONNECTING FIRE ALARM CABLE

Raychem CI polymeric cable For Raychem CI cable installed in EMT, use only steel set-screw connectors or an all-steel compression bushing for coupling the EMT, and for the EMT connection to the enclosure. Zinc or other materials are not acceptable. Pyrotenax System 1850 MI cable For Pyrotenax System 1850 MI cables, the termination gland is a brass tting available in 1/2" and 3/4" NPT sizes, depending on the cable diameter.

Fig. 8 Brass gland 10 of 22

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Gland size information for each specic cable is available from the product data sheets in the Technical Data section. When tightened with the recommended torque, this gland simultaneously seals the enclosure and grips the cable through a brass compression sleeve. This connection, when installed according to the installation instructions, provides the following benets: Hydrostatic withstand pressure up to 6000 lbs/sq in (4.22 kg/sq mm) Pull-off force, when tightened to torque settings, as shown in Table 1

Table 1 Pull-Off Force for Torque Settings


Gland size (NPT) (in) 1/2 3/4 Recommended torque (lbs-ft) 25 42 Pull-off force (lbs) 175 200

Critical Power Circuits


Critical power circuits utilize Pyrotenax and Raychem cables. The following general guidelines relate to the design and installation of critical power circuits specic to both technologies.

Circuit Design Considerations Pyrotenax System 1850


Critical power circuit systems should only be designed by professionals familiar with generally accepted design practices. The information provided below relates specically to designs using Pyrotenax power cables and must be followed, along with all relevant local codes and standards, to ensure that the systems are designed properly. For further information, contact your Tyco Thermal Controls representative or phone Tyco Thermal Controls at (800) 545-6258.
CABLE SIZING

System 1850 MI cable size is based on circuit breaker size, which in turn is based on load calculations. Special rules apply for motors, including re pumps, where cable size is based on 125% of full load current. Use the ampacity tables specied in the electrical code to determine the cable size. If the calculated voltage drop exceeds the specied limits, a larger cable size must be chosen. Multiconductor MI cables have the same ampacity ratings as multiconductor polymeric cable types. However, the NEC allows full free air ampacity for unjacketed single conductor MI cables congured according to Fig. 9 as long as a space of 2.15 cable diameters is maintained between bundles. In Canada, cable size is determined in accordance with Sections 4 and 8 of the CEC.

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Spacing (S) between multiphase paralleled single conductor cables (see Fig. 1.16) Multiconductor MI cable

(S) Single conductor MI cables (S)

Fig. 9 Spacing of bundled conductors

Although unjacketed single conductor MI cable is unaffected by any temperature increase resulting under the installation conditions shown in Fig. 9, the termination may need to be sized-up to keep it within its temperature limits in accordance with electrical code requirements. Refer to the installation instructions shipped with the product for details on sizing terminations.
VOLTAGE DROP

Voltage drop calculations are based on calculated load, not circuit breaker rating. For conventional cables, simple formulas are used to determine if the cable size listed in the ampacity tables meets the required voltage drop limits. While these formulas can be applied to System 1850 MI cable, voltage drop values specic to the characteristics of MI cable can be calculated using any of the following: An equation based on the run length, the conductor current, and the circuit voltage is provided in Appendix B A quick voltage drop calculator is available via the Tyco Thermal Controls web site, www.tycothermal.com Pyrosizer MI cable sizing software is available via the Tyco Thermal Controls web site, www.tycothermal.com, or through your Tyco Thermal Controls representative

EQUIPMENT BONDING

The copper sheath of System 1850 MI cables meets North American code requirements for the equipment grounding conductor. The brass gland completes the grounding path from the cable sheath to the equipment. For single conductor cables, the ground path includes a nonferrous brass plate, as shown in Fig. 10 (in Canada, brass plates are required only for ampacities over 200 A).

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.

Single conductor MI cables

Multiconductor MI cable

Brass plate

Brass gland Lock washers

Enclosure wall Lock washer Lock washer

Steel enclosure cutout (steel must be removed)

Details of brass plate

Fig. 10 Equipment bonding using brass plate

SHORT CIRCUIT CAPABILITY

The following graphs give the maximum allowable short circuit currents for System 1850 MI cables. The rst is based on the cable only. The cable will survive if the short circuit currents shown are not exceeded; however, the terminations could be damaged. The second graph provides the maximum short circuit current to avoid damage to terminations. The cable system will tolerate short circuit currents up to this magnitude and survive undamaged.
1000 1000

Maximum short circuit currents for Pyrotenax MI cables excluding terminations Conductor Current Thousands of Amps

100

Conductor Current Thousands of Amps

1 cycle 2 cycles 4 cycles 8 cycles 16 cycles 30 cycles 60 cycles 90 cycles

Maximum short circuit currents for Pyrotenax MI cables to avoid damage to terminations

100

1 cycle 2 cycles 4 cycles 8 cycles 16 cycles 30 cycles 60 cycles 90 cycles

10

10

0.1

0.1

18

16

14

12

10

Conductor Size

250 kcmil 4/0 3/0 2/0 1/0 1 2 3 4

Fig. 11 Short circuit currents

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350 kcmil

500 kcmil

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18

16

14

12

10

Conductor Size

Tyco Thermal Controls

250 kcmil 4/0 3/0 2/0 1/0 1 2 3 4

350 kcmil

500 kcmil

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EXPANSION AND VIBRATION

In certain circumstances it may be necessary to take precautions to prevent mechanical damage to System 1850 MI cable. See Appendix D for details.
CORROSION AND MI CABLE

In most applications, System 1850 MI cables can be used without any additional protection against corrosion. However, in applications where the cable may be exposed to corrosives, such as when the cable is directly buried or embedded in concrete, additional protection in the form of a polymer jacket is required. Refer to Appendix E for more information on corrosion and MI cable.
CABLE TERMINATION AND SPLICES

System 1850 MI cables are approved as a complete system only when used with the appropriate Pyrotenax termination and splice kits. The use of nonapproved components will compromise the reliability of the system and will invalidate approvals and warranties. Two types of termination kits are available: Pyropak kits for all single and multiconductor cables, and Quickterm kits for #6 AWG and larger single conductor cables. The Quickterm kits include a special connector to splice the solid MI conductor to a exible tail (exible tail not supplied). Factory preterminated System 1850 MI cable sets are available in a range of sizes and lengths. For details on preterminated cable sets, contact your Tyco Thermal Controls representative or phone Tyco Thermal Controls at (800) 545-6258.
Pyropak
Cap and sleeve assemblies Brass glands Brass pots

Quickterm

Self-sealing tape

Brass glands Sealing compound Crimp connectors Heat-shrinkable sleeving

Fig. 12 Terminations for System 1850 MI cable

In cases where the manufactured length is shorter than the required run length, a splice is used to join individual lengths of cable. Two options for splicing System 1850 MI cable are available: Factory re-rated splice: A UL/ULC 2-hour re-rated, all-welded joint is installed at the factory. Field-installed re-rated splice: A eld-installed re-rated splice, consisting of a splice kit and a separate eld re protection kit, is used to extend cable length.

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Field-installed splice

Factory splice

Fig. 13 Splices for System 1850 MI cable

TYPICAL SYSTEM INSTALLATION

A typical critical power circuit installation utilizing System 1850 MI cable is shown in Fig. 14. Additionally, components and accessories available for single and multiconductor MI cables are shown in Table 2. For further information on components and accessories, see the product data sheet in the Technical Data section.

Emergency splitter Splice

Transfer switch Transfer switch Clamp Gear clamp

Brass plate Quickterm Flexible tails

Main electrical switchgear

Fire pump

G
Generator

System 1850 fire-rated MI cable

Emergency splitter

Fig. 14 Typical System 1850 power circuit system

Table 2 Component and Accessory Availability


Catalog number Pyropak Quickterm Field and factory splices Brass plates Single conductor MI Multiconductor MI

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Installation Guidelines
These installation guidelines apply to System 1850 MI cables only. When installing a system, refer to the requirements in the UL/ ULC Fire Resistance Directory and appropriate System 1850 data manuals and installation instructions shipped with the product, and available via the Tyco Thermal Controls web site at www.tycothermal.com. Refer to national and local electrical codes for additional details. For further information, contact your Tyco Thermal Controls representative or phone Tyco Thermal Controls at (800) 545-6258.
SUPPORTING SYSTEM 1850 MI CABLE

It is important that all support components are made of appropriate materials, such as copper, steel, stainless steel, and concrete. Materials such as aluminum, brass, plastic, lead, wood, etc. are not acceptable. System 1850 MI cable may be directly mounted on noncombustible surfaces such as concrete or masonry, or supported by steel rod and channel (trapeze) systems. To achieve free air rating, spacing must be maintained between the cable bundles and also between the bundles and the mounting surface; refer to Fig. 15. Tyco Thermal Controls and UL/ULC listing requirements for re-rated cables stipulate support spacing at certain intervals; refer to the installation instructions shipped with the product and available via the Tyco Thermal Controls web site, www.tycothermal.com. System 1850 MI cable should not be installed in conduit, other than when transitioning through a wall, oor, or ceiling,

Free air rated installation

Free air rated installation

Non-free air rated installation

Steel rod 1-1/2" channel (to maintain NEC free air rating)

Multiconductor cable Single conductor cables

Single conductor cables Noncombustible material

Steel channel

Noncombustible material

Fig. 15 Supporting System 1850 MI cable

It is important to keep the overall loading on the rod and channel system within limits. Table 3 shows the recommended loading guidelines based on the minimum channel depth of 1-1/2 inch. Note that the cable load calculations as shown in Table 3 take into account only the load represented by the MI cable. Table 3 Loading Guidelines
Cable load* Up to 150 lbs Between 150 lbs and 200 lbs Between 200 lbs and 300 lbs Support method 3/8" threaded rod 1/2" threaded rod 1/2" threaded rod, double channel

* Cable load = lbs/ft cable x total number of runs x 4 Note: Maximum width of 1-1/2" channel: 36"

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SEISMIC CONSIDERATIONS

In areas where the risk of seismic activity is high, precautions must be taken where the cable crosses expansion joints and at termination points. For more information, see Appendix D.
CABLE LAYOUT

In multiconductor cables, the magnetic effects of the phase conductors cancel each other out, allowing for cable installation in any conguration. However, single conductor cables should be bundled in groups containing one conductor from each phase to minimize the resulting magnetic eld in each grouping. The grouped single conductor cables are then fastened tightly together, ensuring that the gland connectors at each end of the cable run are connected to the metal enclosure, either directly or through a brass plate. Typical single conductor cable congurations are shown in Fig. 16. The neutral conductor may be located within or outside the cable group.
Single Phase
Single circuit (preferred) Single circuit (alternative) Two cables in parallel per phase (preferred) Two cables in parallel per phase (alternative) Three or more cables in parallel per phase (preferred) Three or more cables in parallel per phase (alternative)

3 Phase 3 Wire

3 Phase 4 Wire

N AB ABN N S N AB BA ABNNBA N S N S N AB AB AB
S S

A BC ABC A S A BC BC ABC ABC A S A S A BC BC BC


S S S

AN BC ABCN AN S AN BC BC ABCNNCBA AN S AN S AN BC BC BC
S S

ABN ABN ABN ABC ABC ABC ABCN ABCN ABCN


Fig. 16 Recommended installation congurations

Note: The spacing S between bundles, not including neutral, should be a minimum of 2.15 cable diameters in the U.S. (NEC), or 2 cable diameters in Canada (CEC). Neutral may be located as shown, or outside groups in the most convenient location.

Electrical codes generally limit paralleling cable congurations to cable sizes 1/0 AWG and larger. The codes address the balancing of resistance by stipulating: All conductors must be the same length All conductors must be the same size and the same material All conductors must have the same type of insulation All conductors must be terminated in the same manner

A current measurement should be taken immediately after the cables begin to carry load. Load imbalances between conductors of up to 10% are tolerable and expected. Deviations above 10% must be investigated and corrected. When installing single conductor cables through a ferrous enclosure, precautions must be taken to prevent induction heating in the steel. This is accomplished by removing a section of the enclosure and installing a nonferrous brass plate (in Canada, this is only required above 200 amperes). Brass plates with pretapped holes are available for the gland connectors.

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Brass plate

Fig. 17 Enclosure with cutout and brass plate

TERMINATING SYSTEM 1850 MI CABLE

Details on terminating System 1850 MI cables can be found in the installation instructions provided with each System 1850 MI cable termination kit. Factory preterminated System 1850 MI cable sets are available in a range of sizes and lengths. For details on preterminated cable sets, contact your Tyco Thermal Controls representative or phone Tyco Thermal Controls at (800) 545-6258.

Fig. 18 Preterminated cable set

CONNECTING SYSTEM 1850 MI CABLE

The termination gland is a brass tting available in standard NPT sizes. The glands are supplied in 1/2", 3/4", 1", or 1-1/4" sizes, depending on the cable diameter.

Fig. 19 Brass gland

Gland size information for each MI cable is available from the product data sheets in the Technical Data section. When tightened with the recommended torque, this gland simultaneously seals the enclosure and grips the cable through a brass compression sleeve. This connection, when installed according to the installation instructions, provides the following benets:
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Hydrostatic withstand pressure up to 6000 lbs/sq in (4.22 kg/sq mm) Pull-off force when tightened to torque settings as shown in Table 4

Table 4 Pull-Off Force for Torque Settings


Gland size (NPT) (in) 1/2 3/4 1 1-1/4 Recommended torque (lbs-ft) 25 42 58 75 Pull-off force (lbs) 175 200 250 300

Note: Terminations are not required to be re-rated since the emergency equipment they serve is in a re-rated room.

Circuit Design Considerations Raychem RHW and MC cables


Critical power circuit systems should only be designed by professionals familiar with generally accepted design practices. The information provided below relates specically to designs using Raychem RHW and MC power cables and must be followed, along with all relevant local codes and standards, to ensure that the systems are designed properly. For further information, contact your Tyco Thermal Controls representative or phone Tyco Thermal Controls at (800) 545-6258.
CABLE SIZING

Cable size is based on circuit breaker size, which in turn is based on load calculations. Special rules apply for motors, including re pumps, where cable size is based on 125% of full load current. Use the ampacity tables specied in the electrical code to determine the cable size. If the calculated voltage drop exceeds the specied limits, a larger cable size must be chosen. Ampacity for Raychem RHW cables is based on cable in conduit rules in the NEC and CEC. Higher ampacity is allowed for single conductor Raychem MC, in accordance with NEC Table 310.20, when bundled and congured for free air as shown in Fig.1.15 as long as a space of 2.15 cable diameters is maintained between bundles.
VOLTAGE DROP

Standard voltage drop calculations apply to Raychem RHW and MC cables.


EQUIPMENT BONDING

Normal equipment bonding rules apply to Raychem RHW in conduit; a properly sized equipment grounding conductor is required. For further information on Raychem re-rated grounding conductors, contact your Tyco Thermal Controls representative or phone Tyco Thermal Controls at (800) 545-6258. Raychem MC cables are designed so that the copper sheath meets the NEC requirement for an equipment grounding conductor; no separate grounding conductor is required. For single conductor cables, the ground path includes a nonferrous (brass) plate.
CABLE TERMINATION AND PULL BOXES

Raychem RHW cables are terminated in the same manner as conventional cable in conduit and do not require special terminations. Pullboxes are approved for use with Raychem RHW. Raychem MC is terminated using readily available brass ttings and simple tools. Details of terminating procedures can be found in the installation instructions provided with each cable shipment.

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Installation Guidelines
These installation guidelines apply to Raychem re-rated cables only. When installing a system, refer to the requirements in the UL/ ULC Fire Resistance Directory and appropriate Raychem RHW or Raychem MC installation instructions shipped with the product and available via the Tyco Thermal Controls web site at www.tycothermal.com. Refer to national and local electrical codes for additional details. For further information, contact your Tyco Thermal Controls representative or phone Tyco Thermal Controls at (800) 545-6258.
SUPPORTING RAYCHEM FIRE-RATED CABLES

It is important that all support components are made of appropriate materials, such as copper, steel, stainless steel, and concrete. Materials such as aluminum, brass, plastic, lead, wood, etc. are not acceptable.
SUPPORTING RAYCHEM RHW

Raychem RHW re-rated cable in conduit may be mounted in any environment suitable for conventional RHW cable in conduit. The conduit may be directly mounted on noncombustible surfaces such as concrete or masonry, or supported by steel rod and channel (trapeze) systems. In a vertical run, the conductors must be supported inside the conduit in the recommended manner described in the installation instructions shipped with the product and available via the Tyco Thermal Controls web site at www.tycothermal.com.

Trapeze support

Two piece clamp

Clamp Conduit Conduit Wall or floor assembly (noncombustible material) Steel channel

Clamp

Steel channel

Fig. 20 Supporting Raychem RHW cable

It is important to keep the overall loading on the rod and channel system within limits. Following are the recommended loading guidelines based on a minimum channel depth of 1-1/2 inch. Table 5 Loading Guidelines
Cable load* Up to 150 lbs Between 150 lbs and 200 lbs Between 200 lbs and 300 lbs Support method 3/8" threaded rod 1/2" threaded rod 1/2" threaded rod, double channel

* Cable load = (lbs/ft of conduit x total number of conduits + lbs/ft cable x total number of runs) x 5 Note: Maximum width of 1-1/2" channel: 36"

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TERMINATING RAYCHEM RHW

In critical circuits, Tyco Thermal Controls requires installation of an intermediate box to prevent ingress of gases into critical equipment enclosures, as described in the installation instructions shipped with the product, and available via the Tyco Thermal Controls web site at www.tycothermal.com.
CONNECTING RAYCHEM RHW

No special accessories or tools are required for connecting Raychem RHW.


SUPPORTING RAYCHEM MC

Raychem MC may be directly mounted on noncombustible surfaces such as concrete or masonry, or supported by steel rod and channel (trapeze) systems (see Figure 1.21). Free air rating may be achieved when using bundled single conductor cables providing the proper spacing is maintained between bundles and also between bundles and the mounting surface; refer to Fig. 1.15. Tyco Thermal Controls and UL/ULC listing requirements for re-rated cables stipulate support spacing at certain intervals; refer to the installation instructions shipped with the product and available via the Tyco Thermal Controls web site, www.tycothermal.com.

Trapeze support

Kindorf clamp

Two piece clamp

Clamp

Clamp Steel channel

Clamp

Armor

Armor

Armor

Steel channel

Steel channel

Wall or floor assembly (noncombustible material)

Wall or floor assembly (noncombustible material)

Fig. 21 Supporting Raychem MC cable

It is important to keep the overall loading on the rod and channel system within limits. Following are the recommended loading guidelines based on a minimum channel depth of 1-1/2 inch. Note that the cable load calculations as shown in Table 6 take into account only the load represented by the MI cable. Table 6 Loading Guidelines
Cable load* Up to 150 lbs Between 150 lbs and 200 lbs Between 200 lbs and 300 lbs Support method 3/8" threaded rod 1/2" threaded rod 1/2" threaded rod, double channel

* Cable load = lbs/ft cable x total number of runs x 4 Note: Maximum width of 1-1/2" channel: 36" TERMINATING RAYCHEM MC

In critical circuits, Tyco Thermal Controls requires installation of an intermediate box to prevent ingress of gases into critical equipment enclosures, as described in the installation instructions shipped with the product, and available via the Tyco Thermal Controls web site at www.tycothermal.com.

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CONNECTING RAYCHEM MC

Removal of the copper sheath and insulation from the conductors is accomplished with standard tools in a few simple steps. For details, refer to the installation instructions shipped with the product, and available via the Tyco Thermal Controls web site at www.tycothermal.com.
SEISMIC CONSIDERATIONS

In areas where the risk of seismic activity is high, precautions must be taken where the cable crosses expansion joints and at termination points. For more information, see Appendix D.
CABLE LAYOUT

In multiconductor cables, the magnetic effects of the phase conductors cancel each other out, allowing for cable installation in any conguration. However, single conductor cables should be bundled in groups containing one conductor from each phase to minimize the resulting magnetic eld in each grouping. The grouped single conductor cables are then fastened tightly together, ensuring that the gland connectors at each end of the cable run are connected to the metal enclosure, either directly or through a brass plate. Typical single conductor cable congurations are shown in Fig. 22. The neutral conductor may be located within or outside the cable group.
Single Phase
Single circuit (preferred) Single circuit (alternative) Two cables in parallel per phase (preferred) Two cables in parallel per phase (alternative) Three or more cables in parallel per phase (preferred) Three or more cables in parallel per phase (alternative)

3 Phase 3 Wire

3 Phase 4 Wire

N AB ABN N S N AB BA ABNNBA N S N S N AB AB AB
S S

A BC ABC A S A BC BC ABC ABC A S A S A BC BC BC


S S S

AN BC ABCN AN S AN BC BC ABCNNCBA AN S AN S AN BC BC BC
S S

ABN ABN ABN ABC ABC ABC ABCN ABCN ABCN


Fig. 22 Recommended installation congurations

Note: The spacing S between bundles, not including neutral, should be a minimum of 2.15 cable diameters in the U.S. (NEC), or 2 cable diameters in Canada (CEC). Neutral may be located as shown, or outside groups in the most convenient location.

Electrical codes generally limit paralleling cable congurations to cable sizes 1/0 AWG and larger. The codes address the balancing of resistance by stipulating: All conductors must be the same length All conductors must be the same size and the same material All conductors must have the same type of insulation All conductors must be terminated in the same manner

A current measurement should be taken immediately after the cables begin to carry load. Load imbalances between conductors of up to 10% are tolerable and expected. Deviations above 10% must be investigated and corrected. When installing single conductor cables through a ferrous enclosure, precautions must be taken to prevent induction heating in the steel. This is accomplished by removing a section of the enclosure and installing a brass plate, or by cutting slots in the enclosure between the cable entries.

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