PT.

PLN (PERSERO) INDUK PEMBANGKIT DAN JARINGAN JAWA, BALI DAN NUSA TENGGARA

PEKERJAAN PAKET 7 PERALATAN PEMBANGKIT LISTRIK PLTA AMPELGADING

NOMOR KONTRAK : JUDUL :

219.PJ / 120 / PIKITRING JBN / 2007

VOLTAGE DROP AND CABLE SIZING STUDY

DIPERIKSA :
KONSULTAN PROKITRING

DISETUJUI
PIKITRING

TANGGAL :

TANGGAL :

TANGGAL :

A REV.

30/05/2008 ISSUED FOR APPROVAL DESKRIPSI TANGGAL

SDP DIBUAT

CHM DIPERIKSA

PH DISETUJUI

KONTRAKTOR :

PT. INDOKOMAS BUANA PERKASA

REVISI NOMOR DOKUMEN : PPTL-AG-EL-CN-2001 A

HALAMAN 1 DARI 9

PEKERJAAN PAKET 7 PERALATAN PEMBANGKIT LISTRIK PLTA AMPELGADING

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DATE: REVISION:

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VOLTAGE DROP AND CABLE SIZING PAGE:

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PPTL-AG-EL-CN-2001

TABULASI DARI HALAMAN YANG DIREVISI

HALAMAN A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
X X X X X X X X X

REVISI B C 0 1 2 3

CATATAN

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PT. PLN (PERSERO)

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VOLTAGE DROP AND CABLE SIZING PAGE:

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PPTL-AG-EL-CN-2001

DAFTAR ISI
HALAMAN COVER HALAMAN TABULASI DAFTAR ISI INTRODUCTION DESIGN CONDITION SAFETY CURRENT CAPACITY VOLTAGE DROP MINIMUM CONDUCTOR SIZE TABLE OF CABLE ELECTRICAL DATA EXAMINATION AND SAMPLE CALCULATION EXPLANATION OF CABLE SIZING TABLE CALCULATION OF CABLE SIZING 1 2 3 4 4 5 5 6 6 7 8 9

1 2 3 4 5 6 7 8 9

PEKERJAAN PAKET 7 PERALATAN PEMBANGKIT LISTRIK PLTA AMPELGADING

PT. PLN (PERSERO)

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PPTL-AG-EL-CN-2001

INTRODUCTION This document covers the selection of each power circuit corresponding to the rated current under consideration of short circuit current (minimum conductor size) and voltage drop depend on cable length, complying with the requirements of IEC-502 where applicable and related IEC standards corresponding to the insulation used and voltage level

DESIGN CONDITION In general condition, power cable conductor size will be determined in accordance with the following consideration. 2.1 Current rating Basic terms to be used for calculation as follows. o (1) Ambient temperature in air. 40 C o (2) Ambient temperature in underground... 30 C (3) Maximum continuous temperature o for XLPE insulated power cable. 90 C o for PVC insulated power cable.. 70 C (4) Maximum permissible temperature at short circuit o for XLPE insulated power cable. 250 C o for PVC insulated power cable.. 160 C (5) Derating factor (installation method)...... 0.7 (6) Total derating factor... 0.64 Derating factor (installation method) x derating factor (ambient tempeture) In this case, ambient temperature is 40oC, and formula of derating factor ambient temperature is as follow. T= where ; Ta Tb

T max Ta T max Tb
40oC 30oC 40oC 90oC 70oC

: Ambient temperature. : Basic ambient temperature for XLPE cable... : Basic ambient temperature for PVC cable. Tmax : Allowable conductor temperature for XLPE cable. : Allowable conductor temperature for XLPE cable. From above mention T=

T=

90 90 70 70

= 40 0.91 30 40= 1 40

(for XLPE cable)

(for PVC cable)

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PPTL-AG-EL-CN-2001

CALCULATION FOR SAFETY CURRENT CAPACITY Formula of safety current capacity is as follow J = I x T x F.. Where : J I T F (1)

: Safety current capacity : Current carrying capacity : Derating factor (ambient temperature) : Derating factor (installation method)

VOLTAGE DROP 4.1 Calculation formula of voltage drop is as follow (1) Three phase A.C circuit V = 3 x I x L x ( R cos + X sin ) Where ; V : Voltage drop (V) I : Circuit rated current (A) : A.C resistance of conductor at actual temperature (/km) R : Reactance of conductor (/km) X L : Cable length (km) Cos : Power factor Sin : (2)

1 (cos ) 2

(2) Single phase A.C Circuit V = 2 x I x L x ( R cos + X sin ).. ( 3 ) (3) D.C Circuit V = 2 x I x L x R where ; RD; D.C resistance of conductor at actual temperature (/km) 4.2 Allowable voltage drop Refer to general specification 6.31 of contract document, Overall voltage drop rates shall be not more than : 5% for DC Circuits 4% for AC Circuits at full load 8 % for AC Circuits at maximum transient current (4)

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PT. PLN (PERSERO)

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PPTL-AG-EL-CN-2001

MINIMUM CONDUCTOR SIZE The results which refer to the technical specification are summarized as follows. Application 20 kV system 6.6 kV system 400 V system Minimum conductor size 35 sq-mm 95 sq-mm 150 sq-mm 500 sq-mm 95 sq-mm

TABLE OF CABLE ELECTRICAL DATA The tables that containt of the electrical data for 12/20 kV XLPE insulated PVC sheathed power cables, 3.6/6 kV XLPE insulated PVC sheathed power cable, and 0.6/1 kV XLPE insulated PVC sheathed power cables which are conformed to IEC pub 502 are attached hereinafter

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EXAMINATION AND SAMPLE CALCULATION The sample calculation shall be shown below. 7.1 From Generator to 6.6 kV Switchgear ( 1 ) Calculation data Capacity of load Voltage Rated current Derating factor (installation method) Derating factor (ambient temperature) Total derating factor Power factor ( 2 ) Cable data Length Resistance Reactance Cable cross section Current carrying capacity ( 3 ) Study of safety current capacity J IxTxF 877 x 0.91 x 0.7 558.6 ( A ) > 529.9 ( A ) ( 4 ) Study of voltage drop Allowable voltage drop ( % ) Allowable voltage drop ( V ) V 3 x 529.9 x 0.04 x (0.05 x 0.8 + 0) 1.47 ( V ) 1.47 / 6600 x 100 = 0.02 % <4% 6050 kVA 6600 V 529.9 A 0.7 0.91 0.64 0.8

40 0.05 0 500 877

m /km /km sqmm A

OK

4 % 264 V

OK

( 5 ) Study of allowable cable length L 264 3 x 529.9 x (0.05 x 0.8 + 0) 7.2 ( km ) 7200 ( m )

> 40 m

OK

The selected cables are fullfilly the requirement and applicable for the Ampelgading powerhouse.

EXPLANATION OF CABLE SIZING TABLE CALCULATION OF CABLE SIZING

SAFETY POWER FACTOR TOTAL DERATING FACTOR KIND QTY A QTY B CABLE CORE SIZE (SQMM) CCC (A) R /km X /km LENGTH ALLOWA BLE (M) (M) VOLTAGE DROP ALLOWABLE (%) (V) (%)

NO.

CABLE NO.

FROM

TO

POWER ( kVA )

VOLTAGE (V)

CURRENT (A)

CURRENT (A)

DESIGN

CABLE (V)

generator #1

6.6 kv swgr #1

6050 (1)

6600 (2)

529.9 (3)

558.6 (4) (5)

0.8

0.637 N2XSRY (6) (7)

1 (8)

3 (9)

1 (10)

500 (11)

877 (12)

0.05 (13) (14)

40 (15)

7200 (16)

1.5 (17)

0.02 (18)

264 (19) (20)

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16) (17) (18) (19) (20)

POWER : Load kVA VOLTAGE RATED CURRENT : Required load current SAFETY CURRENT : J = I x T x F POWER FACTOR TOTAL DERATING FACTOR = DERATING FACTOR (INSTALLATION METHOD) x DERATING FACTOR (AMBIENT TEMPERATURE) KIND OF CABLE NUMBER OF CONDUCTOR FOR EACH PHASE NUMBER OF PHASE IN THIS CIRCUIT NUMBER OF CABLE CORE CABLE SIZE : If (4) > (3) and (20) > (18), this cable size is satisfied CABLE CURRENT CARRYING CAPACITY CABLE RESISTANCE CABLE REACTANCE DESIGN LENGTH OF THE CABLE ALLOWABLE CABLE LENGTH VOLTAGE DROP OF THIS CABLE ( V ) VOLTAGE DROP OF THIS CABLE ( % ) ALLOWABLE VOLTAGE DROP ( V ) ALLOWABLE VOLTAGE DROP ( % )

9 CALCULATION OF CABLE SIZING CALCULATION OF CABLE SIZING

SAFETY NO. CABLE NO. FROM TO POWER ( kVA ) VOLTAGE (V) CURRENT CURRENT (A) (A) POWER FACTOR TOTAL DERATING FACTOR KIND QTY A QTY B CABLE CORE SIZE (SQMM) CCC (A) R /km X /km LENGTH ALLOWAB LE (M) (M) VOLTAGE DROP ALLOWABLE (%) (V) (%)

DESIGN

CABLE (V)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

generator #1 generator #2 6.6 kv swgr #1 6.6 kv swgr #2 transformer #1 transformer #2 20 kv swgr 20 kv swgr switching str #1 switching str #2 turen dep #1 turen dep #2 20 kv swgr ss transformer generator set

6.6 kv swgr #1 6.6 kv swgr #2 transformer #1 transformer #2 20 kv swgr 20 kv swgr switching str #1 switching str #2 dead end pole #1 dead end pole #2 20 kv inc cubicle #1 20 kv inc cubicle #2 ss transformer 400 v swgr 400 v swgr

6050 6050 6050 6050 6050 6050 6050 6050 6050 6050 6050 6050 300 135

6600 6600 6600 6600 20000 20000 20000 20000 20000 20000 20000 20000 20000 400 400

529.9 529.9 529.9 529.9 174.9 174.9 174.9 174.9 174.9 174.9 174.9 174.9 8.7 400 195.1

558.6 558.6 558.6 558.6 238.9 238.9 238.9 238.9 307.7 307.7 307.7 307.7 122.9 416.6 215.9

0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8

0.637 0.637 0.637 0.637 0.637 0.637 0.637 0.637 0.637 0.637 0.637 0.637 0.637 0.637 0.637

N2XSRY N2XSRY N2XSRY N2XSRY N2XSRY N2XSRY N2XSRY N2XSRY N2XSRY N2XSRY N2XSRY N2XSRY N2XSRY N2XY N2XRY

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

1 1 1 1 1 1 1 1 1 1 1 1 3 4 4

500 500 500 500 95 95 95 95 150 150 150 150 35 95 95

877 877 877 877 375 375 375 375 483 483 483 483 193 327 339

0.05 0.05 0.05 0.05 0.247 0.247 0.247 0.247 0.159 0.159 0.159 0.159 0.668 0.247 0.247

40 40 53 53 40 40 40 40 446 446 200 200 20 60 80

7200 7200 7200 7200 13400 13400 13400 13400 20800 20800 20800 20800 99500 100 200

1.5 1.5 1.9 1.9 2.4 2.4 2.4 2.4 17.2 17.2 7.7 7.7 0.2 8.2 5.3

0.02 0.02 0.03 0.03 0.01 0.01 0.01 0.01 0.09 0.09 0.04 0.04 0 2.05 1.33

264 264 264 264 800 800 800 800 800 800 800 800 800 16 16

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4