SMW/ FM / SUPV. I. Basic Arithmetic Computation 1. 200 mm + 50 cm = _________mm. 2. 3 feet + 24 inches = ________feet 3. 500 mm + 100 cm = _________meter 4.

12 feet + 3 feet = ____________yard 5. 39 3/8 + 39 3/8 = _____________meters 6. 0.75 + 0.75 = __________meter 7. ( in. + 3/8 in.) ( 1/8 in. + in.) = ________inches 8. (600 mm + 700 mm) 30 cm = _____________mm 9. 2400 50 mm = _____________mm. 10. 36 in. + 3 3/8 in. = ____________m. Linear Measurement: English and Metric System Conversion 1. 2. 3. 4. 5. 1 cm = ___________in. 1 yard = __________in. 1 in. = ____________mm. 1 m = ____________in. 1 ft = ____________mm.

28 APRIL 06

6. 100 cm. = __________m. 7. 0.75 m = ____________cm. 8. 2 meters = __________cm. 9. 4 yards = ___________in. 10. 1 mm = _____________in.

II. Mensuration of Surface A. Write the formula of the ff. 1. 2. 3. 4. Circle Cylinder Cone Triangle 5. 6. 7. 8. Square Rectangle Circumference of circle Diameter of circle

III. Give Machine and Tools for sheet metal A. Write 8 sheet metal machines 1. 2. 3. 4. 1. 2. 3. 5. 6. 7. 8. B. Write 20 sheet metal tools and equipment 4. 5. 6. 7. 8. 9

10. 11. 12. 13. VI. Give Insulation Materials

14. 15. 16. 17.

18. 19. 20.

A. Write 5 kinds of metal sheet use for metal cladding 1. 2. 3. 1. 2. 3. 4. 5. B. Write 5 kinds of insulation materials use for insulation. 4. 5.

V. Safety Equipment (Write 10 safety equipment use for personal protective protection) 1. 2. 3. 4. 5. VI. A. Actual Layout 1. 2. 3. 4. 5. Elbow Equal Tee Unequal Tee Equal Lateral Y Unequal Lateral Y 6. 7. 8. 9. Frustum Cone (Cone) Scalene Cone Orange Peel / Dome True Y 6. 7. 8. 9. 10.

B. Actual Layout of Different shapes of rectangular and square duct with offset and transition. 1. 2. 3. 4. Square to round Rectangular to Round Square to square taper Rectangular to square having one side flat 5. Twisted rectangular duct 6. Two way offset twisted duct 7. Twisted offset for rectangular duct.

VII. Enumeration A. 1. What are the three principal methods commonly used in developing sheet metal pattern? 2. What sheet metal machines are used to form large sheet metal section? 3. What machine provides the easiest method to from cylinders and common shapes? 4. What tools used to scribe a circle having a radius larger than the divider 5. What tools is used to scribe arcs and circles to transfer measurements from one part of the layout to another? 6. What tools cuts intricate design and compound circle in sheet metal? 7. What tools permits squaring and trimming of large sheet metal? 8. The thickness of a metal sheet can be determined using what tool? 9. What are the three types of lap seams? 10. What sheet metal process reduces the diameter of a cylindrical shape allowing it to be slipped into the next section? B. 1. What is the ultimate objective of a supervisor? 2. What is and important aspect of good supervisor and requires knowledge of subordinate personnel? 3. What leadership ability involves orchestrating several operations in progress at the same time? 4. What are the major duties and responsibilities of a supervisor? 5. What is the primary responsibility of a supervisor? 6. How can production best be obtained?

26/apr/06 QUESTIONNAIRE FOR TINSMITH I. Basic Arithmetic Computation (15%) 1. 90 mm + 10 mm = __________cm. 2. 50 cm. + 500 mm = __________m. 3. (30 mm + 600 mm) 10 cm =_________mm. 4. (70 cm + 10 cm ) 500 mm. = ______mm. 5. 5 + 3 + 2 + = __________in. 6. (7 3 ) + 6 = _____________in. 7. 12 ft. + 24 ft. = _____________yard. 8. 100 mm + 90 cm = _________m. 9. 0.25 m + 0.75 m = _________m. 10. 0.5 + 50 cm. = __________m. II. Linear Measurement: English and Metric System Conversion: (15%) 1. 2. 3. 4. 5. 100 cm 1 in. 1m 1 ft. 50 cm = ______mm. = ______mm. = ______in. = ______ in. = ______mm. 6. 3 ft. = ______in. 7. 100 cm. = ______m. 8. 36 in. = ______yard 9. 25.4 mm = ______in. 10. 50 mm = ________cm.

III. Machine and Tools for Tinsmith (10%) A. Sheet Metal Machine 1. 2. 3. B. Tools and Equipment (10%) 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 4. 5.

IV. Kind of metal sheet use for metal cladding. (5%) 1. 2. 3.

V. Safety Equipment. A. Write 10 safety equipment use for personal protection (PPE) (10%) 1. 2. 3. 4. 5. 6. 7. 8. 9. 10

VI. Actual layout of different fittings and shapes (15%) a. square to round b. rectangular to round c. elbow 90 (round) VII. Enumeration. (20%) Write or explain how to install and form metal cladding on pipe, tank, header and mechanical equipment.

Answer Sheet for Tinsmith I .Basic Arithmetic Computation 1. 2. 3. 4. 5. 10 cm 1m 530 mm 300 mm 12 in. II. Linear Measurement: English and Metric System 1. 2. 3. 4. 5. 4000 mm 25.4 mm 39 3/8 in. 12 in. 500 mm 6. 36 in 7. 1 m 8. 1 yard 9. 1 in. 10. 5 cm 6. 7. 8. 9. 10. 10 in 1 yard 1m 1m 1m

III. Machine and tools for Tinsmith A. Sheet metal machine 1. 2. 3. 4. 5. squaring shear lock former machine slip role forming machine (roller) folding machine cornice brakes (bender)

B. Tools and Equipment for Tinsmith 1. 2. 3. 4. 5. steel tape or tape measure steel square straight edge straight tin snip aviation snip left and right 6. divider 7. ball peen hammer 8. screw driver plain, or philip head 9. prick punch 10. vise grip

IV Kinds of metal sheet use for metal cladding 1. stainless steel sheet 2. galvanize steel sheet 3. plain aluminum sheet V. Safety Equipment A. Write safety equipment use for personal protection (PPE) 1. safety gloves 2. safety helmet

3. 4. 5. 6.

safety belt safety harness safety shoes safety jacket

7. ear plug 8. face shield 9. protective eye glass 10. apron

VI. Actual layout of different fittings and shapes. a. square to round b. rectangular to round c. elbow 90 (round) VII. Enumeration Write or explain how to install and form metal cladding on pipe , tank header and mechanical equipment.

08/MAY/06 QUESTIONNAIRE FOR HVAC I. Basic math computation and linear measurement conversion (Metric and English) A. Computation (10%) 1. ( 9 cm x 6 cm) 20 cm = _________cm 2. ( 8 cm x 7 cm ) +14 cm = _________cm 3. (5 in. + 7 in.) x 2 = _________in. 4. (8 in. + 9 5/8 in) 1 3/8 = _________in. 5. (2 ft. + 6 in. + 3/4 in. ) 1 in = _________in. 6. 200 mm + 550 mm = ___________mm. 7. 970 mm 320 mm = ___________mm. 8. 50 mm x 30 mm = _____________mm. 9. 1800 mm 20 mm = ___________mm 10. ( in. + 3/8 in. + in.) 1/8 in. = _________in. B. Conversion (10%) 1. 2. 3. 4. 5. 100 cm = _________mm 1 in. = ________mm. 1 m = _______in. 1 ft = _______in. 50 cm = ________mm 6. 1 ft. = _________mm. 7. 0.5 m = ________mm 8. 3 ft. = _________in. 9. 0.75 m = ________mm. 10. 2.54 cm = ________in

II. Metal Sheet Machine and Tools 1. 2. 3. A. Write 5 sheet metal machine use for HVAC (5%) 4. 5. B. Write 15 tools use for HVAC (15%) 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.

III. Safety Equipment A. Write 10 safety equipment use for PPE (10%) 1. 2. 3. 4. 5. IV. Kinds of lock and joint connection A. Write 10 kinds of lock and joint connection use for HVAC 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 6. 7. 8. 9. 10.

V. Identify different kinds of duct fittings A. Write and answer 10 kind of HVAC fittings 1. 2. 3. 4. 5. VI. Layout and development of pattern A. 1. 2. 3. 4. 5. Layout and develop different kinds of fittings use in HVAC 6. 7. 8. 9. 10.

Elbow Reducer Offset Concentric and Eccentric Reducer Square to round Rectangular to round

VII. HVAC sign and symbols.

Answer Sheet for HVAC I. Basic math computation and linear measurement conversion (Metric and English) A. Computation 1. 2. 3. 4. 5. 34 cm 70 cm 25 in. 16 in. 29 in. 6. 750 mm 7. 650 mm 8. 1500 mm 9. 90 mm 10. 1 in.

B. Conversion 1. 2. 3. 4. 5. 1000 mm 25.4 mm 39 3/8 in. 12 in. 500 mm. 6. 304 mm 7. 500 mm 8. 36 in. 9. 750 mm 10. 1 in

II. Metal Sheet Machine and tools for HVAC A. Sheet metal Machine use for HVAC 1. 2. 3. 4. 5. Squaring shears Cornice brakes Slip roll forming machine lock former machine bending machine

II. Metal sheet machine and tools use for HVAC B. Tools use for HVAC 1. steel tape 2. steel flat square 3. prick punch 4. divider 5. scriber 6. trammel point 7. straight snip 8. aviation snip left and right 9. ball peen hammer 10. screwdriver (plain and Philip head)

11. vise grip 12. plier 13. electric pistol drill 14. adjustable wrench 15. hack saw III. Safety Equipment A. Write 10 safety equipment use for PPE 1. safety shoes 2. safety helmet 3. safety belt 4. safety harness 5. safety gloves 6. safety jacket 7. ear plug 8. face shield 9. safety eye glasses 10. Apron.

IV. Kinds of lock and joint connection use for HVAC 1. C drive slip 2. double s s slip 3. flange caulk or gasket 4. standing drive mid slip 5. standing seam 6. plain s slip 7. standing s or bar clip 8. double lock 9. companion angle or flange 10. Pittsburgh or lock form V. Identify different kind of duct fittings A. Answer 10 kinds of HVAC fittings 1. 2. 3. 4. 5. 6. elbow 90 concentric reducer elbow reducer 90 concentric reducer elbow 45 offset

7. butterfly fittings 8. R fittings 9. Y fittings 10. transition VI. Layout and development pattern A. Layout and develop different kinds of fittings use in HVAC 1. 2. 3. 4. 5. 6. elbow reducer offset concentric and eccentric reducer square to round rectangular to round