You are on page 1of 4

Technical Data Sheet Macroplast UK 8202

Solventfree two component adhesive

Base: Polyurethane
Product Description

Issue: 24.10.2006

Macroplast UK 8202 is a solventfree two-component adhesive based on polyurethane. The resin part (component A) contains organic compounds with hydroxyl-groups, the hardener (component B) is based on isocyanates. By mixing both components in a weight ratio of 4:1 a hard elastic product is formed by a chemical reaction. After curing the product exhibits no measurable change in volume. Because of natural raw materials (depending on cultivation area) a variation in colour between different batches is possible. Application Areas Macroplast UK 8202 is used for the adhesion of pretreated metals, synthetic materials and rigid foams. The main application is the production of sandwich elements, e.g. for production of vehicles, containers, building industry, building of ships, tanks and tankers as well as technical isolations up to 190C. Furthermore this product is used as a potting, filling and coating compound. Technical Data Color: Consistency : Density (20C): Viscosity *: (Brookfield RVT, 20C) Mixing ratio by weight: by volume: Component A Resin UK 8202 cream liquid 1,45 0,05 g/cm 27.000 4.000 mPa.s Component B Method Hardener UK 5400 brown liquid 1,22 0,05 g/cm 250 100 mPa.s

M10

4 3.4

: :

1 1

Mixture (Component A + B) Consistency: Viscosity: (Brookfield RVT, 20C) Potlife (125 g, 20C) *: Open time (23C, 50% rh): Initial setting time (23C): Final setting time (23C): Consumption: Tensile shear strength*: Service temperature range: short exposure (up to 1 h): liquid 9.000 1.000 mPa.s

M11

100 20 min M21 150 30 min M30 after 8 10 hrs after 5 7 days 200 400 g/m (depending on substrates) > 12 MPa EN 1465 M-40 -190C up to 80C 150C

All technical data based on Henkel test methods. Data with * are specified.

_____________________________________________________________________________________________________ Technical Data Sheet UK 8202 Issue: 24/10/2006 Revision:r8e Page 1 of 4

Typical Test results


Tensile Shear strength (in MPa) as function of the curing time at 20C time TSS 1d 7 2d 12 5d 14 7d 16

Tensile Shear strength (in MPa) as function of the curing time at elevated temperatures, measured at 20C Curing temperature 80C 100C 0,5 h 4,5 11,5 1h 8,5 14,5 2h 12 16,5 3h 14 17 7h 16,5 17,5

Tensile Shear strength (in MPa) at different temperatures (after 12 days at ambient temperature) Temperature TSS -180C 31,2 -40C 30,8 -20C 31 0C 26 20C 19,9 80C 3,5 100C 3

Tensile Shear strength based on DIN EN 1465, measured on Al/Al

Test certificates Test certificates of Brandversuchshaus, Hamburg, D-22767 Hamburg, for low flammability in ship building according to IMO Resolution FTPC part 5.

Preliminary statement Prior to application it is necessary to read the Safety Data Sheet for information about precautionary measures and safety recommendations. Also, for chemical products exempt from compulsory labeling, the relevant precautions should always be observed. Pretreatment The substrate should be clean, dry, free of dust, oil, grease and other contaminants. The Usage of suitable primers on metal surfaces can improve the adhesion and/or the long term bond stability. The surface of plastic materials should be cleaned, so as to remove any kind of release agents present on the substrate surface. An improvement of the adhesion can be achieved by grinding or sandblasting of the surface. Application Adhesive components can be mixed manually, with stirring application or twocomponent mixing equipment. The product may be applied by spatula, wheel, pouring or spraying. The adhesive is only to be used within a limited time (Potlife). After this time the mixture gels up and is not suitable for use. Therefore only the amount that can be applied within the time of Potlife should be mixed. The Potlife depends on the quantity and temperature of the mixed batch. With larger quantities and an increase in temperature, the Potlife decreases. Lower temperatures extend the Potlife. Adhesive components should not come into contact with moisture during the storage or application. Contact with moisture
_____________________________________________________________________________________________________ Technical Data Sheet UK 8202 Issue: 24/10/2006 Revision:r8e Page 2 of 4

(water vapour) generates foaming of the adhesive and weakens the bondline. Therefore all packaging should be sealed properly and have to be protected against humidity during storage. Curing Macroplast UK 8202 can be cured between 15C and elevated temperatures (up to 60C). The curing time will be reduced substantially with increasing temperatures. Also the addition of chemical catalysts (accelerators) speed up the curing reaction (i.e. potlife, open time). During curing there should be adequate contact pressure (load pile. presses, clamps) and fixtures to hold the joint in place. An adhesive squeeze out along the bond line is a good indication of sufficient adhesive in the joints. Cleaning Fresh, uncured material (cleaning application equipment, substrate contamination etc.) can be removed with Macroplast B 8040; cured adhesive can only be removed mechanically.

Storage Resin: Frost-sensitive Recommended storage temperature Shelf-live

no 15 C to 25 C 12 months in original packaging

Hardener: Frost-sensitive Recommended storage temperature Shelf-life

yes 15C to 25C (not < 10C and > 50C) 12 months after production date in original

Packaging

Resin: Hobbock Drum Hardener: Tin Can Drum

24 kg 120 kg

6 kg 30 kg 250 kg

Hazard Indications / Safety Recommendations / Transport Regulations

see Safety Data Sheet

_____________________________________________________________________________________________________ Technical Data Sheet UK 8202 Issue: 24/10/2006 Revision:r8e Page 3 of 4

Important
The data above, particularly the recommendations for application and use of our products is based on our knowledge and experience. Due to different materials and conditions of application which are beyond our knowledge and control we strongly recommend carrying out sufficient tests in order to ensure that our products are suitable for the intended process and applications. Except for willful acts any liability based on such recommendations or any oral advice is hereby expressly excluded.

This Technical Data Sheet supersedes all previous editions.

Henkel KGaA Location Heidelberg D-69112 Heidelberg - Germany Phone +49-6221-704-0 Fax +49-6221-705-242 industrial-adhesives@henkel.com . www.industrial-adhesives.com
_____________________________________________________________________________________________________ Technical Data Sheet UK 8202 Issue: 24/10/2006 Revision:r8e Page 4 of 4

You might also like