Professional Documents
Culture Documents
Safety First!!!
Use common sense! Stay clear
of moving parts. Never remove
the radiator cap or a hose when
the cooling system is hot.
Never get underneath a jacked
up vehicle unless it is properly
supported.
I. Warning Indicators and dipsticks -
Understanding Your Engine’s Basic Needs -
“Check Engine” and “Service Engine Soon” lights
will be covered at the end.
Fluids
a) Engine Oil – type and service
intervals
A large amount of heat is created during engine operation. The
heat created between some moving parts is so great that an
internal combustion engine cannot operate for long before
damage will occur. The lubrication system provides a steady
supply of pressurized oil to the moving parts of the engine.
Lubrication reduces friction heat and keeps parts from wearing
against each other. Oil also helps cool the engine, wash away
dirt and debris, and reduce noise.
Oil pan
Oil strainer
Oil pump
Oil filter
Oil seals
Dipstick
Oil pressure indicator
Sealing materials
MOTOR OIL
Today's motor oils are made from naturally occurring crude oil
(petroleum) or from man-made chemical compounds
(synthetics). Some motor oils are made from both and are called
partial synthetics.
2
is an expression of the ability of a fluid to flow or move. A thick oil
at a given temperature does not flow as quickly as a thinner oil at
the same temperature, therefore the thicker oil will have a higher
viscosity number. Oils are graded according to their viscosity in
relation to ambient temperature. Viscosity is an indication of the
characteristics of an oil at a given temperature. The viscosity
information says nothing about the quality of the oil
Viscosity Grade
There are single grade oils and multigrade oils in use today in
internal combustion engines. A single grade oil is an oil which
performs to its grade through the entire range of temperature. A
multigrade oil is an oil which performs differently cold than when
3
it is hot. A multigrade oil can be made to act like a thin oil when
cold temperatures tend to thicken liquids and act like a thick oil
when hot temperatures tend to thin liquids. Multigrade oils are
also called multi-viscosity oils.
SAE numbers tell the temperature range that the oil will lubricate
best. An SAE 10 classified oil lubricates well at low temperatures
but becomes thin at high temperatures. An SAE 30 classified oil
lubricates well at mid-range temperatures but becomes thick at
low temperatures. Multigrade oils cover more than one SAE
viscosity number. Their designations include the two viscosity
numbers that the oil has met. For example, SAE 10W30 oil
meets the requirements of a 10 weight oil for cold start and cold
lubrication, and the requirements of a 30 weight oil for mid
temperature lubrication.
4
Oil circulates through the engine as follows:
The oil in the oil pan is drawn up through the oil strainer
by the oil pump. The strainer filters out large particles.
Oil flows through the oil filter, which filters smaller
particles of dirt and debris.
From the oil filter, the oil flows into the main oil passage
(or gallery) in the cylinder block.
From the main gallery, oil flows through smaller
passages to the camshaft, pistons, crankshaft, and other
moving parts. Oil holes and jets direct the flow of oil to
critical parts, such as bearings and pistons.
As the oil lubricates the surfaces of moving parts, it is
constantly pushed off by new oil. The oil drips from the
lubricated surfaces back into the oil pan. In many engines,
an oil cooler is used to cool the oil before the oil is drawn
back through the oil strainer to repeat the cycle.
5
Oil drips off the moving parts into the oil pan. A pump draws the
oil from the pan, through a strainer, and forces it under pressure
through a filter. After filtering, the oil passes to the lubricating
points in the cylinder head and the cylinder block. A pressure
relief valve in the oil pump ensures that oil pressure does not
exceed engine oil pressure specifications.
Full pressure is used to pump oil through the main oil gallery. Oil
from the main gallery lubricates the crankshaft main bearings,
connecting rod bearings, camshaft, and hydraulic valve lifters (if
equipped). In other parts of the engine, the volume is reduced as
oil flows through smaller passages. Pushrod ends and rocker
arms receive reduced pressure lubrication.
6
The engine oil dipstick is used to measure the level of oil in the
oil pan. One end of the dipstick dips into the top of the oil
reservoir, and the other end has a handle so it can be pulled out
easily. The end that dips into the oil pan has a gauge on it that
shows whether oil should be added to the engine.
7
Sometimes the holes pictured here aren‟t there,
and sometimes they don‟t reflect the full and empty
marks; learn the hash marks or the appropriate
words (i.e., „full‟ or „empty‟) on your particular
dipstick. Transmission dipstick is similar.
8
not be able to check your own fluid level. (a 99 Cavalier
equipped with the 4T40E transaxle is one example) The
owner‟s manual will say so if there is no dipstick. In the
photo below, the red part is just a filler cap. There is an oil
level hole with a threaded plug in the side of the
transmission.
I
If the transmission has a dipstick (sometimes they‟re
hard to find, but they‟re usually somewhere at the back
of the engine in rear wheel drive cars or at the driver
side of the engine on front wheel drive vehicles), pull the
dipstick out and wipe it off before checking the oil. Next,
have a look at the stick. On some vehicles the type of
fluid and the necessary gear position (Park or Neutral)
required will be stamped on the dipstick.
9
c) Brake Fluid – Most cars use Dot 3 brake
fluid (as opposed to Dot 4 or Dot 5, which is silicone based
but prone to foam in ABS systems), and if your vehicle has
4 wheel antilock brakes, the fluid should actually be
replaced each time the pads are changed, but most
service outlets will balk if
you ask them to change
the brake fluid. If they
agree, make sure they
pump all the old fluid
through the system rather
than simply replacing
what‟s in the reservoir.
RELATED WARNING
INDICATORS: Every car has a
red brake warning light. The
red brake warning light is
supposed to illuminate when
the park brake is applied, but it can also mean that
the brake fluid level is low. If the red brake warning
light comes on and the park brake isn‟t applied,
check the fluid level, and pay particular attention to
the way the brake pedal feels: If the fluid level is
okay and the warning indicator is illuminated have
your technician check for brake problems. If your
ABS light (usually a yellow light) is illuminated, the
red brake light may also be illuminated; one can
easily be the cause of the other, since the red brake
light is also connected to the ABS system. When
the ABS light is illuminated, the ABS system will not
operate (you might skid in a panic stop), but the
service brakes will still work normally. Have the
vehicle checked if the ABS light comes on.
10
e) Washer Fluid – Use washer fluid with
alcohol in the winter so the washer fluid wont‟ freeze and
burst the reservoir.
RELATED WARNING INDICATORS: No big deal; if
your washer fluid light comes on, just pick up a
gallon, make sure you‟re pouring it in the right place,
and fill „er up.
12
II. Driveline necessities (Drive axles)
The purpose of a transmission is to modify the force of the
engine‟s rotational force, (called „torque,‟) and transfer it to
the vehicle‟s drive axle through a driveshaft with flexible
couplings called „U-joints‟ or „CV joints.‟ The transmission
also allows the vehicle to be operated in reverse. Automatic
transmissions have many design variations.
13
a) What you can do to keep your
driveline healthy – Keep fluids checked, topped
and changed. Don‟t overfill. Don‟t make jackrabbit
starts or pull loads heavier than the vehicle is designed
to handle. If you do pull heavy loads, make sure to
have the transmission serviced more frequently, since
automatic transmission oil begins to get gummy and
burned if the transmission is worked harder.
Have all oil and/or fluid leaks fixed as soon as possible.
Have your CV joint boots checked every time the engine
oil is changed and have any necessary repairs made as
soon as possible. Report any popping or clicking noises
heard while turning; CV joints sound like that when
they‟re wearing out, but in most cases, if the boots
remain in good shape, the CV joints will last the life of
the vehicle.
14
III. Tires, Wheels, and Alignment
15
Tread wear indicators – This tire is worn out
Pay close attention to your tires; the one in the picture
shows normal wear. Keep an air gauge handy; tire pressure
should be checked monthly and any tire that appears to be
low may have a slow leak. Check your spare tire regularly!
Cars that are stored in hot garages seem to need the tire
pressure adjusted more regularly than cars parked on an
open driveway. Low tire pressure (under inflation) will cause
tires to wear on the outside edges, while over inflated tires
will wear more toward the center of the tread. Since the
front tires work so hard to steer the vehicle, the tires should
be rotated every time the engine oil is changed for optimum
tread life. Radial tires will sometimes separate and cause
strange wobbly drive symptoms or rumparumparumpa
16
noises. Abnormal tire wear generally means you need to
have the alignment checked.
Use your jack and lug wrench to practice changing a tire
on your own vehicle in your driveway (it needs to be level
concrete or level hard packed dirt) so you‟ll know you have
everything you need and where the stuff is found on the car.
17
c) ALIGNMENT. Obviously, if your car pulls or shimmys
and tire pressure is okay, have the alignment checked.
V. “What is it that’s leaking?”
Oil and coolant leaks tend to blow around under the
vehicle while it is being driven, painting the bottom
surfaces of the car with a greasy mess and making it
hard to determine where the leak or leaks may be
originating. Generally speaking, the wet spot on the
driveway will help pinpoint the general area of the leak.
Be aware that fluid can catch on parts and run to a
different area before dripping off the car. Placing a
piece of cardboard or a newspaper under the vehicle at
the leak point and showing it to the technician
sometimes helps when leaks are small or only show up
intermittently. When in doubt, about the fluid that is
leaking, check to see which fluid level is low.
19
happens once or twice a week, or even once or twice a day!
Here are some guidelines:
20
Short Glossary of descriptive terms (not
exhaustive):
Starting concerns
No Crank (Either clicks or does nothing when the key is turned
to the start position)
Idle Concerns
Slow to return to idle (Idle speed remains higher than normal
longer than it should when coming to a stop)
Fast Idle (Idle speed is higher and normal and stays there most
or all of the time)
21
Performance While Driving
Stalls/Quits (Idle, Acceleration, Deceleration, or Cruise?) (The
vehicle stops running while driving; make sure you tell the
service advisor when the problem occurs and how often)
Low pedal
Won‟t release
23
Warning indicator concerns
Steering/Handling
Free Play (steering wheel movement)
Oversteer
Understeer
24
Shimmy a tooth-chattering vibration that jiggles the
steering wheel at certain speeds or after braking. Can be
extreme to the point of being dangerous.
25
Manual Transmission Concerns
Shift lever or linkage concerns Shifter loose, tight, won‟t
go into all gears, etc.
Axle concerns
Noises and vibrations Whining or roaring, clunking, etc.
while driving from the rear axle (2WD) or front axle (if
4WD).
27
28