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Materials Science and Engineering B 130 (2006) 282–287

Short communication

Pyroelectric properties of BST/PLT composite thick films


with addition of xPbO–(1 − x)B2O3 glass
Rong Wu, Piyi Du ∗ , Wenjian Weng, Gaorong Han
State Key Lab of Silicon Materials, Zhejiang University, Hangzhou 310027, PR China
Received 1 December 2005; received in revised form 11 February 2006; accepted 25 February 2006

Abstract
The Bax Sr1−x TiO3 (BST)/Pb1−x Lax TiO3 (PLT) composite thick films (∼20 ␮m) with 12 mol% amount of xPbO–(1 − x)B2 O3 glass additives
(x = 0.2, 0.35, 0.5, 0.65 and 0.8) have been prepared by screen-printing the paste onto the alumina substrates with silver bottom electrode. X-ray
diffraction (XRD), scanning electron microscope (SEM) and an impedance analyzer and an electrometer were used to analyze the phase structures,
morphologies and dielectric and pyroelectric properties of the composite thick films, respectively. The wetting and infiltration of the liquid phase
on the particles results in the densification of the composite thick films sintered at 750 ◦ C. Nice porous structure formed in the composite thick films
with xPbO–(1 − x)B2 O3 glass as the PbO content (x) is 0.5 ≥ x ≥ 0.35, while dense structure formed in these thick films as the PbO content (x) is
0.8 ≥ x ≥ 0.65. The volatilization of the PbO in PLT and the interdiffusion between the PLT and the glass lead to the reduction of the c-axis of the
PLT phase. The operating temperature range of our composite thick films is 0–200 ◦ C. At room temperature (20 ◦ C), the BST/PLT composite thick
films with 0.35PbO–0.65B2 O3 glass additives provided low heat capacity and good pyroelectric figure-of-merit because of their porous structure.
The pyroelectric coefficient and figure-of-merit FD are 364 ␮C/(m2 K) and 14.3 ␮Pa−1/2 , respectively. These good pyroelectric properties as well
as being able to produce low-cost devices make this kind of thick films a promising candidate for high-performance pyroelectric applications.
© 2006 Elsevier B.V. All rights reserved.

Keywords: BST; PLT; Composites thick films; Pyroelectric properties; xPbO–(1 − x)B2 O3 glass

1. Introduction sintered at high temperature of ≥1300 ◦ C since the densification


must occur by solid state sintering process, and the interdiffusion
Ferroelectrics Bax Sr1−x TiO3 (BST) and Pb1−x Lax TiO3 among several phases usually homogenizes the composition of
(PLT) ceramics have shown great promise for pyroelectric sen- different phases. Therefore, numerous kinds of glasses have been
sors and actuators for their good dielectric and pyroelectric developed as sintering aids for ferroelectrics, such as BaLiF3 ,
properties [1]. Generally, the thin ceramic sensitive elements PbO–B2 O3 , PbO–Cu2 O, etc. [4–6], and the homogenization of
are processed from pyroelectric ceramic block with compli- the different phases is evitable when the densification of the thick
cated cutting and grinding machinery. The utilization ratio of films occurs at low temperature (≤900 ◦ C). The glass may act
the material is only about 5% due to the waste caused by cutting as a fluxing agent for liquid phase sintering as well as a modifier
and grinding process [2]. Thick films have been studied as can- of the dielectric properties. The extent of incorporation and the
didates for such applications for the potential benefits of lower distribution of the incorporated atoms may alter the Curie tem-
fabrication costs and better properties compared to the thin film perature (Tc ), the sharpness of the transition, and the K value
forms [3]. Composite BST/PLT thick films produce better prop- of the thick films. Thus, glass compositions and chemical inter-
erties such as good temperature stability of dielectric properties action between the glasses and the ceramic powders during the
and high pyroelectric coefficient in a wide temperature range, sintering process are very important factors in controlling the
which are difficult to be achieved in a single ferroelectric mate- dielectric properties of the thick films.
rials. The early studies showed that the thick films are normally The relative dielectric constant, dielectric loss, the pyroelec-
tric coefficient and the heat capacity are the major factors to
determine the figure-of-merit FD = p/{cp (εr ε0 tan δ)1/2 } of the
∗ Corresponding author. Tel.: +86 571 87952324; fax: +86 571 87952341. pyroelectric materials [1]. One way to lower the dielectric con-
E-mail address: dupy@zju.edu.cn (P. Du). stant is the incorporation of the low dielectric phase into the

0921-5107/$ – see front matter © 2006 Elsevier B.V. All rights reserved.
doi:10.1016/j.mseb.2006.02.068
R. Wu et al. / Materials Science and Engineering B 130 (2006) 282–287 283

materials such as low K glass and void space [7,8]. The porous ments to be made through the composite thick films, silver top
structure films exhibit lower values for the heat capacitance electrodes (Ø 1 mm, 0.79 mm2 ) were deposited onto the sintered
as well as the thermal conductivity. Although the pyroelectric composite thick films by using sputtering method.
coefficient is lower than that of the ceramics counterpart, the The phase identification of the composite thick films was
figure-of-merits result to be higher [9]. measured by using X-ray diffraction (XRD, Philips X’pert XRD
The effects of the sintering temperature and the amount of system) with Cu K␣ radiation. The morphologies of the com-
the PbO–B2 O3 glass additives on the structure and properties posite thick films were observed by using scanning electron
of the BST/PLT composite thick films have been investigated microscope (SEM, FEI SIRION). The heat capacity of the thick
in our previous work [10]. The dielectric properties of ferro- films was measured by using a differential scanning calorimeter
electrics depend on the microstructure to a large extent [11]. (DSC, TA Instruments SDT Q600). The dielectric and pyroelec-
The xPbO–(1 − x)B2 O3 glass shows many anomalies in their tric properties of the composite thick films were measured by
structures and properties, such as surface tension, viscosity, etc., using an impedance analyzer (Agilent 4294A) and an electrom-
because the B and Pb ions can exist in a number of different rela- eter (Keithley 6517A), respectively.
tionships with oxygen when the composition varies.
In this paper, the microstructure and the pyroelectric proper- 3. Results and discussion
ties of the low temperature prepared BST/PLT composite thick
films with xPbO–(1 − x)B2 O3 glass additive are reported. The 3.1. Structural and microstructural characterization
effect of the PbO content (x) of xPbO–(1 − x)B2 O3 glass on the
microstructure and the dielectric and pyroelectric properties of Fig. 1 shows the single-phase perovskite structure for both
the composite thick films and the possible origins are discussed. BST and PLT powders after sintered at 850 ◦ C for 2 h and
the amorphous structure for all the xPbO–(1 − x)B2 O3 glass
2. Experimental procedure powders. All the peaks can be identified according to JCPDS
(PLT#80-1150 and BST#44-0093). The structure of the PLT is
The sol–gel preparation of the BST (Ba0.80 Sr0.20 TiO3 ) and typical tetragonal, and the lattice parameters are a = 3.9138 Å
PLT (Pb0.82 La0.18 TiO3 ) powders were shown in the reference and c = 3.9980 Å, and the tetragonality is 1.02, which is smaller
letters [10]. The xPbO–(1 − x)B2 O3 glass powders was synthe- than that of the ceramics reported in literature (∼1.033) and the
sized by melting the mixtures of the analytical grade PbO and reduction of the tetragonality is attributed to the grain size effect
HBO3 in a 10% Rh–Pt crucible at 850 ◦ C for 2 h, and the PbO [13]. For BST powder, the (1 0 0) and (0 0 1) peaks cannot be
contents (x) of the xPbO–(1 − x)B2 O3 glass were 0.2, 0.35, 0.50, distinguished from each other, and neither the (2 0 0) and (0 0 2)
0.65 and 0.80, respectively (in subsequent portions of this paper, peaks. The dielectric measurements show that the BST thick
all references to composition will be in terms of mol% unless films have a Tc above room temperature. The structure of BST
wt% or vol% is specified). Pouring the melts into the de-ionized is therefore pseudocubic at the room temperature, and the lattice
water to form the glasses, which were ball-milled for 24 h to parameter is 3.9774 Å.
obtain xPbO–(1 − x)B2 O3 glass powder. The melting point tem- Fig. 2 gives the XRD patterns for the composite thick films
peratures of the glasses can be found from the phase diagram with the xPbO–(1 − x)B2 O3 glass additives, and the PbO con-
and are all <700 ◦ C [12]. The melting losses were negligibly tent (x) is 0.2, 0.35, 0.5, 0.65 and 0.8, respectively. Each peak
small and is <1 wt%. except the overlap peaks has been identified as shown in Fig. 2
The as-synthesized BST and PLT powders were mixed to pre- according to the peaks shown in Fig. 1. The peaks at about
pare the precursor powder according to the molar ratio of 1:1, 2θ = 21.5◦ , 44◦ , 50.3◦ and 55.6◦ , belonging to the (0 0 1) plane,
and then 12 mol% amount of xPbO–(1 − x)B2 O3 glass powders
with various PbO contents were added into the precursor powder,
respectively (the molar volume is 25.8–28 cm3 /mol correspond-
ing to the PbO content 20–80%, and then the volume percent of
the glass powder in paste is relative invariable). Thick film pastes
were prepared by mixing the precursor powders (80 wt%) and
an organic vehicle (20 wt%) on a ball mill using yttria-stabilized
zirconia balls for 24 h to ensure thorough mixing of all of the con-
stituent parts. The viscosity of the paste was controlled between
20 and 40 Pa s at 25 ◦ C. Composite thick films were fabricated
by screen-printing the paste on alumina ceramic substrates with
silver bottom electrode, which was screen printed on the alumina
substrate and sintered at 850 ◦ C for 20 min, and the thickness is
∼20 ␮m. For all composite thick films, 8 ◦ C/min ramp-up and
8 ◦ C/min ramp-down rates were used after drying out the organic
solvent in the composite thick films at 250 ◦ C for 6 h. The sinter-
ing temperatures of the screen-printing thick films were 750 ◦ C, Fig. 1. XRD patterns for BST, PLT powders and the xPbO–(1 − x)B2 O3 glass,
and the hold time was 30 min. To enable electrical measure- and the PbO content (x) is 0.2, 0.35, 0.5, 0.65 and 0.8, respectively.
284 R. Wu et al. / Materials Science and Engineering B 130 (2006) 282–287

of the xPbO–(1 − x)B2 O3 glass is <40%, the Pb atoms in the


glass can diffuse into the PLT and compensate the Pb deficiency
in PLT. Whereas the PbO content (x) of the xPbO–(1 − x)B2 O3
glass is >40%, the Pb atoms start to act as network former and
it is hard to diffuse into the PLT phase, and therefore the Pb
deficiency in PLT leads to the slight reduction of the c-axis. It
can be concluded that both the volatilization of the PbO in PLT
and the interdiffusion between the PLT and the glass lead to the
reduction of the c-axis of PLT phase.
Fig. 3a–f shows the surface morphologies of the composite
thick films with the xPbO–(1 − x)B2 O3 glass additives, and the
PbO content (x) is (a) 0.2, (b) 0.35, (c) 0.5, (d) 0.65 and (e) 0.8,
respectively. It is found that the “wetting” and “infiltration” of
the liquid phase on the particles is good, and the microstructures
of the composite thick films depend on the PbO content (x) of
Fig. 2. XRD patterns for the composite thick films with the xPbO–(1 − x)B2 O3 the xPbO–(1 − x)B2 O3 glass to a large extent. Fig. 3a reveals the
glass additives sintered at 750 ◦ C for 30 min, and the PbO content (x) is 0.2, existence of the big pores in the composite thick films when the
0.35, 0.5, 0.65 and 0.8, respectively. PbO content is 0.2. Fig. 3b and c shows nice porous structure in
the composite thick films when the PbO content (x) is 0.35 and
(0 0 2) plane and (1 1 2) plane of PLT phase in composite thick 0.5. The aggregated particles are smaller and the porous structure
films, respectively, shift to the high 2θ angle with increasing the is more uniform than those in Fig. 3a. Fig. 3d and e shows
PbO content (x) of the xPbO–(1 − x)B2 O3 glass. When the PbO that the dense microstructure comes into exist in the composite
content (x) of the xPbO–(1 − x)B2 O3 glass is ≥50%, these peaks thick films when the PbO content is ≥0.65. Fig. 3f shows the
merge with the PLT(1 0 0) plane, BST(2 0 0) plane, BST(2 0 1) fracture structure of the composite thick films when the PbO
and BST(2 1 1) plane, respectively. The shift of the peaks indi- content is 0.5. The composite thick films with uniform thickness
cates the reduction of c-axis of PLT phase, which is caused by of ∼20 ␮m were obtained by the screen-printing and sintering.
the Pb deficiency in the PLT phase. Assuming the composite thick films with 0.80PbO–0.20B2 O3
The Pb atoms act as network modifier in the low-PbO glass glass in Fig. 3e has achieved theoretical density, the pore volume
(<40% PbO) and the Pb–O–Pb networks are presents in the glass in the composite thick films with 0.50PbO–0.50B2 O3 glass or
with >40–50 mol% PbO content [14,15]. In typical glasses, the 0.35PbO–0.65B2 O3 glass would account to ∼20%, which was
diffusive movement of network atoms is very slow. In compar- confirmed by measuring the heat capacity of the thick films.
ison, the motion of the modifier cations is much faster as they The properties of the liquid phase derived from
move easily through the interstitial space in the network [16]. xPbO–(1 − x)B2 O3 glass are the main factor to affect
The Pb deficiency in PLT can be easily generated by the PbO the microstructures of the composite thick films. In the
volatilization and the interdiffusion. When the PbO content (x) xPbO–(1 − x)B2 O3 glass system, the viscosity gradually

Fig. 3. SEM micrographs (SEI) of the surface morphologies of the composite thick films with the xPbO–(1 − x)B2 O3 glass additives sintered at 750 ◦ C for 30 min,
and the PbO content (x) is: (a) 0.2, (b) 0.35, (c) 0.5, (d) 0.65, (e) 0.8 and (f) fracture surface, respectively.
R. Wu et al. / Materials Science and Engineering B 130 (2006) 282–287 285

decreases with decreasing the PbO content, and the surface ite thick films when the PbO content (x) is ≥0.5, and disappears
tension was found to increase with increasing PbO content from gradually with increasing the PbO content (x). The diffuseness
0.2 to 0.5 and shown a maximum at 0.5 and then decreases with of the dielectric peaks at ∼169 ◦ C increases as increasing the
further PbO content increasing [17]. The mechanism of the PbO content (x) rapidly, which indicates a broadening phase
liquid phase affecting the microstructure can be explained by transition occurring at ∼169 ◦ C. The existence of the residual
using P. Basa’s model [18]. The high surface energy originated pores and the low ε second phase lower the relative dielectric
from the small particle size is the major driving force to constant of the composite thick films compared with the thick
form the BST/PLT particles encapsulated by the liquid phase films without glass addition. The dielectric loss is higher than
structures. The plastic deformation of the liquid phase and the that of the BST thick films [19] and increase with increasing the
encapsulation process will lower the total surface energy of the PbO content (x).
thick films. Variation in both the viscosity and surface tension Fig. 5 shows the pyroelectric coefficient as a func-
of the liquid phase will lead to the different microstructure tion of temperature of the composite thick films with the
occurring in the thick films. Nice porous structure formed in xPbO–(1 − x)B2 O3 glass additives, and the PbO content (x) is
the composite thick films with xPbO–(1 − x)B2 O3 glass as the 0.2, 0.35, 0.5, 0.65 and 0.8, respectively. The pyroelectric cur-
PbO content (x) is 0.5 ≥ x ≥ 0.35, while dense structure formed rents were measured by the Byer and Roundy method [20]. The
in these thick films as the PbO content (x) is 0.8 ≥ x ≥ 0.65. samples were firstly poled at 150 ◦ C at 2 kV/mm in silicone oil
for 1 h and secondly poled at 50 ◦ C at 2 kV/mm in silicone oil for
1 h (poling process for all the specimens was kept the same). The
3.2. Dielectric properties and pyroelectric properties samples were then cooled down to approximately 0 ◦ C with the
bias field on, and short-circuited to neutralize any accumulated
Fig. 4a and b shows the relative dielectric constant (εr ) and the surface charge. The samples were heated at 5 ◦ C/min from 0 up
dielectric loss (tan δ) as a function of temperature of the compos- to 200 ◦ C, and the pyroelectric current was measured at a con-
ite thick films with the xPbO–(1 − x)B2 O3 glass additives, and stant temperature interval (5 ◦ C). The pyroelectric coefficient
the PbO content (x) is 0.2, 0.35, 0.5, 0.65 and 0.8, respectively. was calculated from the following equation:
The measurement frequency is 10 kHz. One can observe two
maxima of the dielectric constant corresponding to two phase −I
p= (1)
transitions (∼70 and ∼169 ◦ C). The Curie temperatures of the A(dT/dt)
BST and PLT are both known to be dependent on the Sr and La
content, respectively, and the maxima at ∼70 and ∼169 ◦ C are where I is the current in ␮A, A the metal contact area in m2 ,
attributed to the phase transition of BST and PLT, respectively. and dT/dt is the temperature ramp rate in ◦ C/s. Thus, the pyro-
The low-temperature maximum is very distinct for the compos- electric coefficient has a unit of ␮C/(m2 K). A final run from 5

Fig. 4. (a) The relative dielectric constant (εr ) and (b) the dielectric loss (tan δ) as a function of temperature for the composite thick films with the xPbO–(1 − x)B2 O3
glass additives sintered at 750 ◦ C for 30 min, and the PbO content (x) is 0.2, 0.35, 0.5, 0.65 and 0.8, respectively.

Fig. 5. The pyroelectric coefficient as a function of temperature for the composite thick films with the xPbO–(1 − x)B2 O3 glass additives sintered at 750 ◦ C for
30 min, and the PbO content (x) is 0.2, 0.35, 0.5, 0.65 and 0.8, respectively.
286 R. Wu et al. / Materials Science and Engineering B 130 (2006) 282–287

to 200 ◦ C was made to determine the peak pyroelectric coeffi- different ferroelectric materials because the variety of parame-
cient after adjusting the sensitivity of the measurement system. ters involved in their performance (e.g., composition, grain size,
The data in the pyroelectric coefficient as a function of tem- sintering process, microstructure, poling conditions).
perature shows two maximum pyroelectric coefficient, and the
corresponding temperature is ∼65 and ∼165 ◦ C, which were 3.3. Effects of the PbO content (x) on the dielectric and
observed in the vicinity of respective ferroelectric Tc of the pyroelectric properties
BST and PLT. When the measurement temperature is approxi-
mately <65 ◦ C, the pyroelectric response of the composite thick The small particle size and the interdiffusion between
films was attributed to the spontaneous polarization of PLT and BST/PLT and the glass are the major factors affecting the broad-
BST. After the measurement temperature increasing to 70 ◦ C and ening the phase transition of the PLT and BST [10]. The dielec-
above, the pyroelectric coefficient decreases since the depolar- tric loss of the xPbO–(1 − x)B2 O3 glasses are all <0.005 at the
ization of the BST phase occurs. At ∼95 ◦ C, BST almost acts as frequency >1 kHz [22], so the increase the dielectric loss of the
a paraelectric phase, and the pyroelectric response of the com- composite thick films must has other origin. The increase in the
posite thick films only originated from the polarization of the dielectric loss may be attributed to the defects produced by the
PLT phase. The pyroelectric coefficients of five composite thick interdiffusion.
films decreased to zero at about ∼205 ◦ C, which means the spon- Along with increasing the PbO content (x) of the
taneous polarization of the PLT phase disappeared completely. xPbO–(1 − x)B2 O3 glass, the scarcity of BO4 units and the
The operating temperature range of our composite thick films is decrease of a Pb atom coordination number varied the network
0–200 ◦ C. structure. The Pb ions start to act as network former in the glass
As the PbO content (x) of the xPbO–(1 − x)B2 O3 glass and the mobility of the Pb ions decreased rapidly when the PbO
increasing, the pyroelectric coefficients at Tmax (where the pyro- content (x) is >40–50%. The composition gradient structure pro-
electric coefficient shows maxima) decrease quickly whereas duced by the interdiffusion between the BST/PLT and the glass
those at temperatures out of Tmax are much slower. In will lead to the distribution in the phase transition temperature
the temperature range 10–200 ◦ C, the composite thick films around the original BST/PLT Curie temperatures, which will
with the 0.35PbO–0.65B2 O3 glass additives provide relative result in a diffuse phase transition [23].
good stability in pyroelectric coefficient compared with the The composition gradient structure and defects produced by
others. the interdiffusion affect the polarization of the BST/PLT obvi-
Figure-of-merits are useful parameters for pyroelectric mate- ously, and therefore the pyroelectric coefficient of the composite
rials and are defined as follows: current response figure-of-merit thick films originated form the polarization depends on the inter-
Fi = p/cp , voltage response figure-of-merit Fv = p/(cp εr ε0 ), and diffusion between the BST/PLT and the glass to a large extent.
detectivity figure-of-merit FD = p/{cp (εr ε0 tan δ)1/2 }, where p is When the PbO content (x) of the xPbO–(1 − x)B2 O3 glass is
the pyroelectric coefficient, εr the relative dielectric constant, ≤50%, the interdiffusion between the BST/PLT and the glass
ε0 = 8.853 × 10−12 F/m, tan δ the dielectric loss and cp is the is weak, the maximum pyroelectric coefficient is high and the
heat capacity per unit volume [1]. The figure-of-merits are often peak sharp. As increasing the PbO content to ≥50%, the inter-
used to evaluate the pyroelectric properties and to judge the suit- diffusion becomes significant and more defects come into exist
ability of new materials for applications in pyroelectric infrared in the composite thick films, the pyroelectric peak is flatted and
detectors. A summary of the dielectric properties, pyroelectric the peak is broadened gradually. The defects generated by the
coefficients, and the calculated values of figure-of-merits of the interdiffusion may capture the pyroelectric charge and lower
composite thick films with xPbO–(1 − x)B2 O3 glass additives the pyroelectric coefficient, which may lead to the significant
are given in Table 1. The pyroelectric coefficient obtained in our decrease of the pyroelectric coefficients when the PbO content
work is almost same as that of the other pyroelectric materials, (x) of the xPbO–(1 − x)B2 O3 glass is >65%.
and is on the order of 500 ␮C/(m2 K) [1,21]. In this respect, the The addition of the xPbO–(1 − x)B2 O3 glass to the thick films
porous structures do not offer advantages in pyroelectric coeffi- is easy to produce the composite thick films with porous structure
cient, but in the figure-of-merits. However, it is not a detrimental or dense structure via controlling the PbO content (x) of the
factor for pyroelectric applications of our porous thick films. In xPbO–(1 − x)B2 O3 glass additive. The composite thick films
addition, it is hard to make a comparison between properties of with porous structure possess low heat capacity, and the cp values

Table 1
The values of εr , tan δ, P, cp and various figure-of-merits at 25 ◦ C for the composite thick films with xPbO–(1 − x)B2 O3 glass additives sintered at 750 ◦ C for 30 min

Pb content in glass (%) εr (10 kHz) tan δ (10 kHz) P (␮C/(m2 K)) cp (J/(m3 K)) Fi (pm/V) Fv (m2 /C) FD (␮Pa−1/2 )

20 471 0.023 303 2.11 × 106 144 0.034 14.7


35 490 0.033 364 2.12 × 106 172 0.04 14.3
50 499 0.042 335 2.19 × 106 153 0.034 11.2
65 510 0.056 306 2.60 × 106 118 0.026 7.4
80 520 0.07 195 2.68 × 106 73 0.016 4.1
R. Wu et al. / Materials Science and Engineering B 130 (2006) 282–287 287

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