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Plunger Pump
530
550
Models
SPECIFICATIONS
U.S. Measure
Metric Measure
(19 L/M)
(7 to 175 BAR)
(1100 RPM)
(18 mm)
(24 mm)
MODEL
FEATURES
Superior Design
Quality Materials
MODEL 550
Flow ...........................................................5.0 GPM
Pressure Range.............................100 to 3000 PSI
RPM .......................................................1415 RPM
Bore..............................................................0.630"
Stroke...........................................................0.945"
(19 L/M)
(7 to 210 BAR)
(1415 RPM)
(16 mm)
(24 mm)
COMMON SPECIFICATIONS
Inlet Pressure Range ..................Flooded to 60 PSI
Crankcase Capacity ......................................25 oz.
Maximum Liquid Temperature .......................160F
(Flooded to 4 BAR)
(0.75 L)
(71C)
For temperatures above 130F call CAT PUMPS for inlet conditions and elastomer recommendations.
Precision design 304 stainless steel valves and seats are hardened
and polished for ultimate seating and extended valve life.
Forged brass manifold is strong and corrosion resistant.
Special concentric, high-density, polished, solid ceramic plungers
provide a true wear surface and extended seal life.
Specially formulated, CAT PUMP exclusive, Hi-Pressure Seals or
V-Packings offer unmatched performance and seal life.
Die cast aluminum crankcase provides high strength, minimum
weight and precision tolerance control.
Chrome-moly crankshaft gives unmatched strength and surface
hardness.
Oversized crankshaft bearings with greater capacity mean longer
bearing life.
530
Easy Maintenance
530
WARNING
All systems require both a primary pressure regulating device (i.e., regulator, unloader) and
a secondary pressure safety relief device (i.e., pop-off valve, safety valve). Failure to
install such relief devices could result in personal injury or damage to the pump or to
system components. CAT PUMPS does not assume any liability or responsibility for the
operation of a customers high pressure system.
550
FLOW
U.S.
GPM
5.0
4.5
4.0
5.0
4.0
3.0
L/M
19.0
17.0
15.0
19.0
15.0
11.4
DETERMINING
THE PUMP R.P.M.
DETERMINING
THE REQUIRED H.P.
DETERMINING
MOTOR PULLEY SIZE
PRESSURE
PSI PSI PSI
1800 2150 2500
BAR BAR BAR
125 150 175
6.2
7.4
8.6
5.6
6.6
7.7
5.0
5.9
6.9
6.2
7.4
8.6
5.0
5.9
6.9
3.7
4.4
5.2
Rated G.P. M.
Rated R.P. M.
Desired G.P. M.
Desired R.P. M.
GPM x PSI
1460
Electric Brake
H. P. Required
See complete Drive Packages [Inclds: Pulleys, Belts, Hubs, Key] Tech Bulletin 003.
Refer to pump Service Manual for repair procedure, additional technical information and pump warranty.
PARTS LIST
ITEM
2
5
PART NUMBER
530 MATL
550 MATL
30067
92519
125824
43223
815280
12393
43222
43221
48863
43220
828710
43211
14177
92241
44428
125824
25625
23170
127701
14047
127698
43240
43237
43229
126589
43228
43328
45697
43232
43235
17399
14160
45891
104360
45689
43239
43243
44926
45683
20285
11693
43245
44925
22179
43248
43249
44383
43722
43825
43721
43824
43751
43823
44564
17617
11691
43851
45417
46868
126567
43633
43256
30243
30645
30611
30660
30206
33000
34334
34628
34630
34959
812183
30488
30820
31820
30696
43257
44050
6575
6107
STL
STZP
STCP R
AL
FBR
NBR
NBR
STL
TNM
FCM
ABS
NBR
NBR
STCP R
STCP
NBR
AL
NBR
AL
POP
CM
ZZCP
STCP R
NBR
S
S
CC
PTFE
NBR
FPM
CU
S
PVDF
NBR
FPM
BB
NBR
FPM
SNG
FPM
BBCP
PTFE
NBR
FPM
S
S
S
S
S
S
PVDF
NBR
FPM
BBCP
BBCP
S
STCP R
BB
STCP
STZP
STZP
STZP
F
STL
STZP
STZP
STZP
BBCP
NBR
NBR
NBR
STZP
STZP
STZP
30067
92519
125824
43223
815280
12393
43222
43221
48863
43220
828710
43211
14177
92241
44428
125824
25625
23170
127701
14047
127698
43240
43237
43229
126589
43228
43328
45697
43311
43235
17399
14160
45891
104360
45689
43313
43316
106660
45684
20285
11693
43320
43319
46287
43318
22179
43248
43249
44383
43722
43721
43751
44564
17617
11691
43851
45547
46868
126567
43633
43256
30243
30645
30611
30660
30206
33000
34334
34628
34630
34959
812184
30610
31610
30820
31820
30696
43257
44050
6575
6107
STL
STZP
STCP R
AL
FBR
NBR
NBR
STL
TNM
FCM
ABS
NBR
NBR
STCP R
STCP
NBR
AL
NBR
AL
POP
CM
ZZCP
STCP R
NBR
S
S
CC
PTFE
NBR
FPM
CU
S
PVDF
NBR
FPM
BB
NBR
FPM
BB
PTFE
HT
BB
BBCP
PTFE
NBR
FPM
S
PVDF
NBR
FPM
BBCP
BBCP
S
STCP R
BB
STCP
STZP
STZP
STZP
F
STL
STZP
STZP
STZP
BBCP
NBR
HT
NBR
NBR
STZP
STZP
STZP
DESCRIPTION
QTY
Key (M8x7.5x25)
1
Screw, HHC, Sems (M6x16)
8
Screw, HHC, Sems (M6x16)
8
8
Cover, Bearing
2
9
Shim, Split, 2-Pc
1
10
O-Ring, Bearing Cover
2
11
Seal, Oil, Crankshaft
2
15
Bearing, Roller
2
20
Rod, Assy, Connecting [6/02]
3
25
Crankshaft, Dual End
1
31
Protector, Oil Cap w/Foam Gasket
1
32
Cap, Oil Filler
1
33
O-Ring, Filler Cap - 70D
1
37
Gauge, Oil, Bubble w/Gasket - 80D
1
38
Gasket, Flat, Oil Gauge - 80D
1
40
Screw, HHC Sems (M6x16) [06/08]
4
48
Plug, Drain (1/4"x19BSP)
1
49
O-Ring, Drain Plug - 70D
1
50
Cover, Rear [06/08]
1
51
O-Ring, Rear Cover - 70D [06/08]
1
53
Crankcase (M10) [06/08]
1
56
Pan, Oil
1
64
Pin, Crosshead
3
65
Rod, Plunger
3
69
Washer, Oil Seal
3
70
Seal, Oil, Crankcase
3
75
Slinger, Barrier
3
88
Washer, Keyhole (M18)
3
90
Plunger (M18x77 and M16x77)
3
96
Back-up-Ring, Plunger Retainer
3
97
O-Ring, Plunger Retainer - 80D
3
O-Ring, Plunger Retainer - 70D
3
98
Gasket, Plunger Retainer
3
99
Retainer, Plunger w/Stud
3
100
Retainer, Seal, 2-Pc [04/06]
3
101
Wick, Long Tab
3
106
Seal, LPS w/S-Spg
3
Seal, LPS w/SS-Spg
3
Seal, LPS w/S-Spg
3
120
Case, Seal
3
121
O-Ring, Seal Case - 70D
3
O-Ring, Seal Case
3
125
Seal, HPS w/S
3
Seal, HPS w/SS
3
126
Adapter, Female
3
127
V-Packing
6
V-Packing
6
128
Adapter, Male
3
139
Plug (1/2" NPTM)
1
162
Back-up-Ring, Seat
6
163
O-Ring, Seat - 80D
6
O-Ring, Seat - 70D
6
164
Seat, Q.V.
6
Seat, F.V.
6
166
Valve, Q.V.
6
Valve, F.V.
6
167
Spring, Q.V.
6
Spring, F.V.
6
168
Retainer, Spring
6
172
O-Ring, Valve Plug - 90D
6
O-Ring, Valve Plug - 90D
6
174
Plug, Valve
6
185
Head, Manifold (M10F)
1
187
Stud, Manifold (M10x35)
4
194
Nut, Flanged (M10)
4
196
Plug, Discharge (3/8" NPTM)
1
250
Protector, Shaft
1
255
Kit, Direct Mounting
1
260
Rail, Angle, Assy A-U.S. (2.09")
1
Rail, Angle, Assy B-U.S. (2.95")
1
265
Kit, Mounting (Inclds: 30645, 30206, 33000, 30067, 43256)
1
269
Pulley (10") [See Drive Packages, Tech Bulletin 003]
1
274
Hub H, M24 (Keyway M8) [See Drive Packages, Tech Bulletin 003]
1
283
Kit, Oil Drain
1
298
Clutch Assy, Single Groove, 24mm, 12VDC
1
Clutch Assy, Dual Groove, 24mm, 12VDC
1
Clutch Assy, Eight Groove Poly L, 24mm, 12VDC
1
299
Head, Complete
1
300
Kit, Seal (Inclds: 97, 101, 106, 121, 125 or 127)
1
Kit, Seal, HT (Inclds: 97. 101, 106, 121, 127)
1
310
Kit, Valve , Q.V. (Inclds: 162-164, 166, 167, 168, 172)
2
Kit, Valve , F.V. (Inclds: 162-164, 166, 167, 168, 172)
2
350
Plier, Reverse
1
351
Tool, Seal Case Removal
1
352
Tool, Oil Gauge Removal
1
EXPLODED VIEW
31
250
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37
40
38 ;;;;;
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25
49
53
50
51
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15
11
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99
98
97
96
64
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100
187
10
283
8
69
255
56
70
88
101
90
75
174
172
168
167
166
164
260
163
162
106
125
120
121
106
120
126
530
127
128
185
121
550
DISCHARGE
196
INLET
139
162
163
164
166
167
194
168
172
174
Models
530, 550
April 2008
10
11
7
9
6
12
10
Oversized crankshaft bearings provide extended bearing life and pump performance.
8
9
International Inquiries
FAX (763) 785-4329
e-mail: intlsales@catpumps.com
World Headquarters
CAT PUMPS
1681 - 94th Lane N.E. Minneapolis, MN 55449 - 4324
Phone (763) 780-5440 FAX (763) 780-2958
e-mail: techsupport@catpumps.com
www.catpumps.com