Professional Documents
Culture Documents
GENERAL DESCRIPTION
A : SPECIFICATIONS
3.0 1 .6 2.0 2.0 2.5 3.0 1 .6 2.0 2.0 2.5 3.0 1 .6 2.0 2.0 2.5 3.0 1 .6 2.0 2.0 2.5 3.0 2 .0
1 .6 2.0 2.0 2 .5
L L
L TURBO L
2 2 2 3 4 3 4 4 4 7 6 7 4 4 7 6 7 4 6 3 5 3 6 3
3 4 5 4 5 1 2 2
L TURBO (Without VTD) L TURBO (With VTD) L (Without VTD) L (With VTD) L (Without VTD) L (With VTD)
AT-2
Automatic Transmission
GENERAL DESCRIPTION
SSfODOtA05
B: COMPONENT
cs)
T2
T2
(16) .I /
(7) o o o ~( 9 )* T2 o ~ o i o T1
'
*04)~ O T3 (13) I ~I
o\
T2
J
a \(10)
(11)* 0
(12) 83M1995A
(4)
Stay
Oil drain pipe Input shaft O-ring Torque converter clutch ASSY Drain plug Gasket Oil seal Torque converter clutch case
Tightening torque: N~m (kgf-m, nIb) T1 : 18 (1 .8, 13.0) T2: 41 (4.2, 30.4) T3: 44 (4.5, 32.5)
AT-4
GENERAL DESCRIPTION
2. OIL PUMP
5510001A0502
Automatic Transmission
4)
(6)
5)
(17)
18) ~
~,s>*
B3M0876A
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)
Oil pump rotor Oil pump cover Seal ring Thrust needle bearing Drive pinion shaft Roller bearing Shim Oil pump housing Nipple Air breather hose Gasket
(12) (13) (14) (15) (16) (17) (18) (19) (20) (21)
O-ring Test plug Stud bolt O-ring O-ring Oil seal retainer Oil seal O-ring Drive pinion collar Lock nut
Tightening torque : N~m (kgf-m, ft-Ib) T1 : 7 (0.7, 5.1) T2: 13 (1 .3, 9.4) T3: 18 (1 .8, 13.0) T4: 25 (2.5, 18.1) T5: 39 (4.0, 28.9) T6: 41 (4.2, 30.4) T7: 121 (12.3, 89.0)
AT-5
Automatic Transmission
GENERAL DESCRIPTION
T4 (4) (5)
T9 (as) i
83M1996A
AT-6
GENERAL DESCRIPTION
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16) (17) (18) (19) (20) (21) (22) (23) Oil level gauge Oil charger pipe O-ring Transfer valve plate Transfer valve ASSY Transfer clutch seal Transfer duty solenoid Straight pin Return spring Shaft Parking pawl Parking support Inlet filter Gasket Inlet pipe (Except 3.0 L model) Union screw O-ring Test plug Oil filter (Except 3.0 L model) Oil filter stud bolt Drain plug Gasket Oil pan (24) Magnet (25) Stud bolt (Short) (26) Stud bolt (Long) (27) Parking rod (28) Manual plate (29) Spring pin (30) Detention spring (31) Ball (32) Spring (33) Gasket (34) Outlet pipe (Except 3.0 L model) (35) Union screw (36) Oil seal (37) Select lever (38) Inhibitor switch ASSY (39) Nipple (40) Air breather hose (41) Transmission case (42) Plate ASSY (43) Washer (44) Outlet pipe (3 .0 L model) (45) O-ring (46) Cover (47) (48) (49) (50) (51) (52) (53)
Automatic Transmission
Gasket Union screw Inlet pipe (3 .0 L model) Plug Shim (FWD) Gasket (FWD) Transmission cover (FWD)
Tightening torque: N~m (kgf-m, ftIb) T1: 3.4 (0.35, 2.5) T2: 4.9 (0.50, 3.6) T3: 5.9 (0.60, 4.3) T4: 7.8 (0.80, 5.8) T5: 12 (1.2, 8.7) T6: 12.7 (1 .30, 9.4) T7: 13.7 (1 .4, 10.1) T8: 17.7 (1 .80, 13.0) T9: 24.5 (2.50, 18.1) T10: 24.5 (2.5, 18.1) T11: 45 (4 .5, 32.5)
AT-7
Automatic Transmission
GENERAL DESCRIPTION
~\ -l
~6)*
*`
5)
~~
* 8)
(9)
( 3)
T2
t/^
(10)
Ti
(11)
(26) c2>>
T2 (28) T2
T2
' "
`k~ " ~ T2 (24)
c~~
T2
B3M1833A
(4)
(5) Torque converter turbine speed sensor (6) O-ring (7) Front vehicle speed sensor (8) O-ring (9) Rear vehicle speed sensor (10) Upper valve body (11) Accumulator piston
O-ring
(12) (13) (14) (15) (16) (17) (18) (19) (20) (21) (22) (23)
Accumulator spring Side plate Separate plate Middle valve body Separate plate Fluid filter Fluid filter Lower valve body Shin solenoid 2 Shift solenoid 1 2-4 brake timing solenoid 2-4 brake duty solenoid
ATF temperature sensor Line pressure duty solenoid Low clutch timing solenoid Lock-up duty solenoid Oil strainer
Tightening torque: N"m (kg/-m, ft-Ib) T1: 7 (0.7, 5.1) T2: 8 (0.8, 5.8)
AT-8
GENERAL DESCRIPTION
5. HIGH CLUTCH AND REVERSE CLUTCH
S510007A0505
Automatic Transmission
(1 (9)
(6)* (5)*
yr yr
(2)*
(3)*
(1)
/ (20) \ / ~
(16) (17)
(21)
(18 ;
(16)
(15) .: (14)
1)
(12}
S3M0221A
High clutch drum Lip seal Lathe cut seal ring Reverse clutch piston Lathe cut seal ring Lathe cut seal ring High clutch piston
Spring retainer Cover Snap ring Driven plate Drive plate Retaining plate Snap ring
Dish plate Driven plate Drive plate Retaining plate Snap ring Thrust needle bearing High clutch hub
AT-9
Automatic Transmission
S57000fA0506
GENERAL DESCRIPTION
(3) (2)
(1)
((\
~J
J/
(9)
(7)
\\
(16) (16)(1
(,8)
\2
1\
(19)
(24)
83M1997A
(1) Thrust needle bearing (2) Front sun gear (3) Thrust needle bearing (4) Snap ring (5) Front planetary carrier (6) Thrust needle bearing (7) Rear sun gear (8) Thrust needle bearing (9) Rear planetary carrier
Washer Thrust needle bearing Rear internal gear Washer Snap ring Retaining plate Drive plate Driven plate Pressure rear plate
Snap ring Spring retainer 2-4 brake piston Lathe cut seal ring Lathe cut seal ring 2-4 brake piston retainer 2-4 brake seal Leaf spring
AT-1 0
GENERAL DESCRIPTION
7. LOW CLUTCH AND LOW & REVERSE
Automatic Transmission
BRAKE
S57000fA0507
(1
D
X20, (22) (21) i (18) (16) (17)* (19) (29) (28) (26) i 11 \\ / '~~a~ (27)
B3M1017A
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)
Retaining plate Drive plate Driven plate Dish plate Snap ring Cover Spring retainer Lathe cut seal ring Low clutch piston Lathe cut seal ring Low clutch drum
(12) (13) (14) (15) (16) (17) (18) (19) (20) (21) (22)
Needle bearing Inner snap ring One-way clutch Outer snap ring Thrust needle bearing Seal ring Needle bearing One-way clutch inner race Socket bolt Spring retainer Return spring
Snap ring Retaining plate Leaf spring Drive plate Driven plate Dish plate Low and reverse brake piston
AT-1 1
Automatic Transmission
951000,A0 .508
GENERAL DESCRIPTION
AWD
1
I (4) (3) (2) 1 / ~\~ Vv \, I ``
~~0 i)*F-T
(is)
(t2)
(2)
FWD
(8)
* (11 *0
(10)
(s)
(5)
(7)
83M2114A
Seal ring Ball bearing Reduction drive gear Reduction drive shaft Drive pinion shaft Snap ring
Ball bearing Reduction driven gear Snap ring Washer Lock nut
(13) Ball bearing Tightening torque: N~m (kgf-m, nIb) T 100 (10.2, 73.8)
AT-1 2
GENERAL DESCRIPTION
9. REDUCTION GEAR WITH VTD
5510001A0509
Automatic Transmission
B3M2115A
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
Ball bearing Reduction drive gear Washer Needle bearing Pinion gear Carrier Planetary pinion shaft Straight pin Snap ring Seal ring Thrust needle bearing Intermediate shaft
(13) (14) (15) (16) (17) (18) (19) (20) (21) (22) (23) (24)
Thrust washer Rear drive shaft Ball bearing Multi-plate clutch (LSD) hub Ball bearing Revolution gear Driven plate (Thicker) Drive plate Driven plate (Thinner) Driven plate (Thicker) Adjust plate Rear drive shaft shim
Drive pinion shaft Snap ring Ball bearing Reduction driven gear Lock washer Lock nut Gasket Extension case
AT-1 3
Automatic Transmission
GENERAL DESCRIPTION
5510007A0510
i O 0
o ~~o
I
0 3)`~= (15)
(14)
(5)
T2
o
(11) T1
`r o
T1 (1U (9) $)* .
~ o 0~V 0 o o
O O (6)
o,
11
(7)
(7)*
(a)*
-~(s)
(s)
I
o
(12)
(io)~
(10)*
83M1019A
(1) Crown gear (2) Pinion shaft (3) Differential case (RN) (4) Straight pin (5) Differential case (LH) (6) Taper roller bearing (7) Oil seal
O-ring Differential side retainer Circlip Lock plate Axle shaft Washer Differential bevel pinion
(15) Differential bevel gear Tightening torque : N~m (kgf-m, ft-Ib) T1 : 25 (2 .5, 18.1) T2: 62 (6.3, 45.6)
AT-1 4
GENERAL DESCRIPTION
11 . TRANSFER AND EXTENSION CASE WITHOUT VTD 5510001A0577
(5)
Automatic Transmission
(s)
(3)
(4)
(5)
(6)
(1)*
./_
,.
T1
83M2116A
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
Thrust needle bearing Needle bearing Snap ring Pressure plate Drive plate Driven plate Pressrue plate Snap ring Transfer piston seal Return spring
(11) (12) (13) (14) (15) (16) (17) (18) (19) (20)
Transfer clutch piston Rear drive shaft Ball bearing Seal ring Gasket Transfer clutch pipe Extension case Transmission hanger Oil seal Dust cover
(21) Test plug (22) O-ring (23) Clip Tightening torque : N"m (kgf-m, ft-Ib) T1 : 13 (1 .3, 9.4) T2: 25 (2.5, 18.1)
AT-1 5
Automatic Transmission
GENERAL DESCRIPTION
(s)
(1)
J
T3
(12)* 0~ p
(19)*
Ti
rl
o /I (9) o 0 0 o ~~ `~
v ~ 0 o OIO 0
(17)* \-'
(18)
(15)*
6)
T2
\ ~ o~ (11)*
(14)
()
~8)
(10)
(13)
J
B3M2117A
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
Driven plate (Thicker) Drive plate Driven plate (Thinner) Driven plate (Thicker) Adjust plate Snap ring Spring retainer Plate Lathe cut seal ring Multi-plate clutch (LSD) piston
ASSY
(11) Lathe cut seal ring (12) Gasket (13) Multi-plate clutch sensor (LSD) pipe (14) Extension case (15) O-ring (16) Test plug (17) Oil seal (18) Dust cover (19) O-ring (20) Vehicle speed sensor 1
Tightening torque: N~m (kgf-m, ft-Ib) T1 : 7 (0.7, 5.1) T2: 13 (1 .3, 9.4) T3: 25 (2.5, 18.1)
AT-1 6
GENERAL DESCRIPTION
When disassembling or assembling the automatic transmission, observe the following instructions . 1) Workshop Provide a place that is clean and free from dust . Principally the conventional workshop is suitable except for a dusty place. In a workshop where grinding work, etc. which produces fine particles is done, make independent place divided by the vinyl curtain or the equivalent . 2) Worktable The size of 1 x 1 .5 m (40 x 60 in) is large enough to work, and it is more desirable that its surface be covered with flat plate like iron plate which is not rusted too much . 3) Cleaning of exterior (1) Clean the exterior surface of transmission with steam and/or kerosene prior to disassembly, however it should be noted that vinyl tape be placed on the air breather or oil level gauge to prevent infiltration of the steam into the transmission and also the cleaning job be done away from the place of disassembly and assembly. (2) Partial cleaning will do, depending on the extent of disassembly (such as when disassembly is limited to some certain parts) . 4) Disassembly, assembly and cleaning (1) Disassemble and assemble the transmission while inspecting the parts in accordance with the Diagnostics . (2) During job, do not use gloves . Do not clean the parts with rags : Use chamois or nylon cloth. (3) Pay special attention to the air to be used for cleaning. Get the moisture and the dust rid of the air as much as possible . Be careful not to scratch or dent any part while checking for proper operation with an air gun . (4) Complete the job from cleaning to completion of assembly as continuously and speedily as possible in order to avoid occurrence of secondary troubles caused by dust . When stopping the job unavoidably cover the parts with clean chamois or nylon cloth to keep them away from any dust . (5) Use kerosene, white gasoline or the equivalent as washing fluid. Use always new fluid for cleaning the automatic transmission parts and never reuse. The used fluid is usable in disassemble and assemble work of engine and manual transmission . (6) Although the cleaning should be done by dipping into the washing fluid or blowing of the pressurized washing fluid, the dipping is more desirable. (Do not rub with a brush.) Assemble the parts immediately after the cleaning without exposure to the air for a while . Besides in case
Automatic Transmission
C : PRECAUTION
5570001F59
of washing rubber parts, perform the job quickly not to dip them into the washing fluid for long time . (7) Apply the automatic transmission fluid (ATF) onto the parts immediately prior to assembly, and the specified tightening torque should be observed carefully. (8) Use vaseline if it is necessary to hold parts in the position when assembling . (9) Drain ATF and differential gear oil into a saucer so that the conditions of fluid and oil can be inspected . (10) Do not support axle drive shaft, stator shaft, input shaft or various pipes when moving transmission from one place to another. (11) Always discard old oil seals and O-ring, and install new ones . (12) Be sure to replace parts which are damaged, worn, scratched, discolored, etc.
AT-1 7
Automatic Transmission
GENERAL DESCRIPTION
46 m
B3M1977
498057300
INSTALLER
B3M1972
498077000
REMOVER
83M1998
499247400
INSTALLER
* Used for installing transfer outer snap ring . Used with GUIDE (499257300).
B3M1999
AT-1 8
GENERAL DESCRIPTION
ILLUSTRATION TOOL NUMBER 499257300 DESCRIPTION GUIDE
Automatic Transmission
REMARKS * Used for installing transfer outer snap ring . 9 Used with INSTALLER (499247400) .
B3M2000
499787000
WRENCH ASSY
K
B3M1953
398437700
DRIFT
83M2001
398497701
INSTALLER
B3M1967
AT-1 9
Automatic Transmission
ILLUSTRATION
GENERAL DESCRIPTION
TOOL NUMBER 398673600 DESCRIPTION COMPRESSOR REMARKS Used for removing and installing clutch spring .
6'~9
B3M2002
498255400
PLATE
B3M 1973
399893600
PLIERS
B3M2003
498247001
MAGNET BASE
9 Used for measuring gear backlash . Used with DIAL GAUGE (498247100) .
B3M1945
AT20
GENERAL DESCRIPTION
ILLUSTRATION TOOL NUMBER 498247100 DESCRIPTION DIAL GAUGE
Automatic Transmission
REMARKS * Used for measuring gear backlash . Used with MAGNET BASE (498247001) .
B3M1946
498517000
REPLACER
83M2004
498627000
SEAT
B3M2005
499095500
REMOVER ASSY
B3M2006
AT21
Automatic Transmission
ILLUSTRATION
GENERAL DESCRIPTION
TOOL NUMBER 499247300 INSTALLER DESCRIPTION REMARKS * Used for removing axle shaft. Used with REMOVER (499095500).
0 0
B3M2007
499267300
STOPPER PIN
B3M2008
499787700
WRENCH ASSY
9 M
B3M2009
499787500
ADAPTER ASSY
83M2010
AT22
GENERAL DESCRIPTION
ILLUSTRATION TOOL NUMBER 398643600 DESCRIPTION GAUGE
Automatic Transmission
REMARKS Used for measuring total end play, extension end play and drive pinion height.
B3M1978
498627100
SEAT
Used for holding low clutch piston retainer spring when installing snap ring .
B3M2011
499577000
GAUGE
Used for measuring the transmission case mating surface to the reduction gear end surface.
83M2012
499737000
PULLER
B3M2013
AT23
Automatic Transmission
ILLUSTRATION
GENERAL DESCRIPTION
TOOL NUMBER 499737100 DESCRIPTION PULLER SET REMARKS Used for removing reduction drive gear assembly.
83M2014
498077600
REMOVER
`~1J
B3M2015
498937110
HOLDER
B3M2016
498677100
COMPRESSOR
6
83M2017
AT 24
GENERAL DESCRIPTION
ILLUSTRATION TOOL NUMBER 498437000 DESCRIPTION HIGH CLUTCH PISTON GUIDE
Automatic Transmission
69
B3M2018
498437100
B3M2018
899580100
INSTALLER
4609M
B3M2019
* In this section the procedures described under each index are all connected and stated in order. It will be the complete procedure for overhauling of the automatic transmission itself when you go through all steps in the process.
E : PROCEDURE
S570001E45
Therefore, in this section, to conduct the particular procedure within the flow of a section, you need to go back and conduct the procedure described previously in order to do that particular procedure .
AT25