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IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 29, NO. 2, MARCWAPRIL 1993 391
I Conlocls Closed
\ I I
Reclosing Intervals (Contacts Open)
will not reinitiate after they have been cleared and the line
2oov , 7 is reclosed.
The probability of a flashover during a lightning stroke
can be reduced by applying surge arresters to divert the
lightning current to ground. The probability of backflashes
can be reduced by minimizing footing resistances. Some
utilities are considering the application of arresters along
transmission lines to reduce the incidence of lightning-induced
faults on transmission systems. Regardless of the measures
ov taken, lightning-induced faults cannot be eliminated com-
20 0 V/div verticol 2 sec/div horiz pletely. There will still be lightning strokes with high current
Fig. 4. Voltage sag at customer location with one recloser operation. magnitudes and rates-of-rise which will cause flashovers.
Therefore, it is important for customers to make sure that
critical equipment sensitive to voltage sags is adequately
voltage sags in succession, lasting for durations ranging from a protected.
couple of cycles to more than ten cycles (see typical reclosing
sequence in Fig. 3). The voltage characteristic at the customer
location on a parallel feeder will look something like the plot 111. RANT
VOLTAGEDURINGSINGLE
in Fig. 4 (one reclosing operation). FAULTSON THE UTILITY SYSTEM
LINE-TO-GROUND
Faults on the transmission system can affect even more Single line-to-ground faults (SLGF’s) on the utility system
customers. Customers hundreds of miles from the fault loca- are the most common cause of voltage sags in an industrial
tion can still experience a voltage sag resulting in equipment plant. The voltage on the faulted phase goes to zero at the fault
misoperation when the fault is on the transmission system. location. The voltage at the substation and on parallel feeders
The large majority of faults on a utility system are single will depend on the distance of the fault from the substation.
line-to-ground faults (SLGF). Three phase faults are more On transmission systems, the faulted phase voltage at a remote
severe, but much less common. SLGF’s often result from location depends on the overall network impedances.
weather conditions such as lightning, wind, and ice. Contam- The important quantities for equipment sensitivity are the
ination of insulators, animal contact, and accidents involving voltages at the customer bus. These voltages will depend on the
construction or transportation activities also cause faults. Al- transformer connections between the faulted system and the
though utilities go to great lengths to prevent faults on the customer bus. For a distribution system fault, the worst case
system, they cannot be eliminated completely. occurs when the fault is close to the substation bus. Effectively,
Lightning is the most common cause of faults on overhead this is the same as a fault near the customer transformer
transmission and distribution lines. Lightning can cause a fault primary (Fig. 5). The voltages on the customer bus will then
by directly striking a phase conductor (direct strike) or by be a function of the customer transformer connections, as
striking a grounded object, such as a shield wire or tower indicated in Table I.
(backflash). In either case, the voltage developed across the The relationships in Table I are very important. One might
phase conductor insulators close to the stroke location can think that an SLGF on the primary of a wye groundeddelta
cause a flashover which then results in the flow of fault current. transformer could result in zero voltage across one of the
Usually, these faults are temporary, which means that they secondary windings. Instead, circulating fault current in the
I
MCGRANAGHAN: VOLTAGE SAGS IN INDUSTRIAL SYSTEMS 399
480 Vok
C
U t i l i t y Co.
Source Transformer
Connection lighls. solenoids
J Motor-Acmss Ute
unc Conbol
Adjuotablc Spccd
Fig. 5. Single line-to-ground fault near substation. Drlvc
I v . SENSITIVITY OF EQUIPMENT
TO VOLTAGE SAGS
0.58 1.00 0.58
Industrial plant power is often distributed by three-phase
480 V feeders. The loads can be categorized by type and
connection to the power system (Fig. 6):
I Motors, heating elements, and other three-phase loads can
0.58 1.00 0.58 be connected directly to the 480-V feeders.
Adjustable-speed drive and other power electronic de-
vices that use three-phase power will be connected di-
rectly to the 480-V feeders or through an isolation trans-
former.
0.33 0.88 0.88 Lighting often utilizes single-phase 277-V connections
from phase-to-neutral or may use 480- or 120-V single-
I
phase connections.
Control devices such as computers, contactors, and pro-
0.88 0.88 0.33 grammable logic controllers utilize 4801120-V single-
phase transformers for 120-V control.
The voltages experienced during a voltage sag condition
will depend on the equipment connection. Table I showed that
the individual phase voltages and phase-to-phase voltages are
delta secondary windings results in a voltage on each winding. quite different during an SLGF condition on the transformer
The magnitude of the lowest secondary voltage depends upon primary. Some single phase loads will be unaffected and other
the relationship single phase loads may drop out, even though their sensitivities
to voltage sags may be identical. Voltage unbalance is also
a concern for motor heating. However, the durations of the
unbalanced voltages during fault conditions are so short that
motor heating is not a significant concern.
where Different categories of equipment and even different
brands of equipment within a category (e.g., two different
X , transformer short circuit reactance models of adjustable speed drives) have significantly different
sensitivities to voltage sags. This makes it difficult to develop a
single standard that defines the sensitivity of industrial process
equipment.
XS source equivalent reactance. The closest document to a standard is the CBEMA curve
given in Fig. 7, which was developed by the Computer
For industrial power distribution, the ratio a will usually be Business Manufacturers Association [3]. This applies primarily
very close to unity and the relationships in Table I are for to data processing equipment. The curve shows that the load
this case. sensitivity is very dependent on the duration of the sag.
Even with an SLGF on the primary of the transformer, the Allowable sags range from 0% voltage for 1/2 cycle to only
voltage sag at the customer bus will be no lower than 33% 87% voltage for 30 cycles.
normul value. These faults account for the greater majority of While the CBEMA limits suggest a "standard" sensitivity
faults on the power system. to voltage sags, actual plant equipment has a variety of op-
I
400 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 29, NO. 2, MARCWAPRIL 1993
CBEMA
400
300
voltage
in 200
Percent
100
0
0.001 0.01 0.1 0.5 1.0 6 10 30 1000
2s
Time in Cycles (60 Hz)
p - L - t -
0 1 2 3 4 5
per year lightning is heard, and must be multiplied by a Fig. 10. Area of vulnerability to transmission system faults for a particular
proportionality factor to convert it to ground flash density. customer location.
Utilizing geometry of the transmission lines, BIL levels of
the insulators, and ground flash density, the expected number
of recovering lost production, material, product quality, and
of faults per km of line per year can be calculated [ 2 ] .
customer responsiveness must be determined. Experience by
Fortunately not every fault on the utilities’ transmission grid
the industrial plant will provide data on production losses for
will disrupt production at the industrial plant. The effect of a
a given occurrence following a voltage sag. There may even
fault on plant equipment depends on the fault clearing time and
be a record the number of disruptions due to voltage sags in
the location of the fault. Computer calculations can determine
the past calendar months or years. If the necessary data exists,
the plant voltage versus fault location on a distribution system
the cost of implementing a solution can be evaluated against
and curves similar to those in Fig. 9 can be used to illustrate
the expected cash flow of recovered production losses.
the range of fault locations that can cause problems.
Factors governing the magnitude and duration of voltage Solutions to the voltage sag problem must almost always
sags include the fault impedance and location, the configura- be implemented in the customer facility. As mentioned pre-
tion of the power network, and the system protective relay viously, it is possible for the utility to reduce the number of
design. Fig. 2 illustrates a relationship between fault location faults on the system through design practices and additional
and voltage sag magnitude, for an example distribution system equipment, but it is never possible to eliminate faults on the
(through a wye-delta transformer connection). system. The plant equipment must be designed to handle the
Fault clearing time is dependent on the utility company’s most common voltage sag conditions or be retrofitted with
system protection practices. If instantaneous fault clearing is appropriate power conditioning.
used, 4-6 cycles is a likely duration of the voltage sag. If an In the long run, the best solution to voltage sag problems
intentional time delay is used, the duration might be as long will be to purchase equipment that has the necessary ride
as 15 cycles. through capability. As manufacturers become increasingly
On transmission systems, it is more difficult to determine the aware of the need for this capability, it will become more
range of fault locations that can result in unacceptable voltage and more standard in industrial process equipment. Even now,
sags. Computer simulations can be used to determine voltages manufacturers offer new models or simple modifications that
around the system for any fault location. These calculations permit extended ride through capability.
can be used to define an “area of vulnerability” for a particular Until equipment can handle voltage sags directly, it will
customer (Fig. lo). The likelihood of a fault within this area often be necessary to apply power conditioning equipment
can then be calculated. for particular sensitive loads. Most voltage sag conditions can
be handled by ferroresonant, or constant voltage, transformers
(CVT’s). CVT’s are especially attractive for loads with rela-
SOLUTIONS TO VOLTAGE SAG PROBLEMS
VI. EVALUATING tively low power requirements and loads which are constant.
The interruption of an industrial process due to a voltage Variable loads are more of a problem for CVT’s because of
sag can result in very substantial costs to the operation. These the tuned circuit on the output.
costs include lost productivity, labor costs for clean-up and These power conditioners work similar to a transformer
restart, damaged product, reduced product quality, delays in being excited high on its saturation curve, so that the output
delivery, and reduced customer satisfaction. voltage is not significantly affected by input voltage variations.
Proper evaluation of alternatives to improve plant equipment The actual design and construction is more complicated. A
and the power distribution network requires a cost versus typical ferroresonant circuit is shown in Fig. 11.
benefit comparison. For example, once the costs of retrofitting Ferroresonant transformers output over 90% normal voltage
sensitive process equipment with some method of improv- as long as the input voltage is above a minimum value, at
ing voltage sag ride through are determined, the benefits which the output collapses to zero voltage. Table I1 shows
402 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 29, NO. 2, MARCWAPRIL 1993
Windinn
1 can predict the frequency of lightning induced faults, or be
compared to existing performance.
3) A single line-to-ground fault on the primary side of a
distribution transformer will result in a voltage sag to no lower
than 33% of normal voltage on any phase-to-phase connection.
Ncutrrlizing
4) The sensitivity of industrial equipment to voltage sags
Winding varies greatly. The more sensitive equipment widens a plant’s
I area of vulnerability to disruptive voltage sags.
5 ) Constant Voltage Transformers can be applied economi-
cally at constant loads to handle the great majority of voltage
sag conditions. If needed, increased protection for voltage sags
Fig. 1 1. Typical circuit for a ferroresonant transformer. or actual interruptions can be provided in the form of UPS
systems.
TABLE I1
ALLOWABLE
VOLTAGE SAG VERSUS TRANSFORMER REFERENCES
LOADING
FOR FERRORESONANT TRANSFORMERS
[ I ] L. Tang and M. McGranaghan, “Power quality definitions and standard
~~ ~
David R. Mueller (M’91) received the B.S.E.E. Marek J. Samotyj (M’88) received the B.S. and
degree from the University of Cincinnati in 1982 M.S. degrees in electrical engineering from Silesian
and the M.Eng. degree in electric power engineering Polytechnical University, Gliwice, Poland, in 1969
from Rensselaer Polytechnic Institute in 1990. and 1971, respectively, and the M.S. degree in
He is employed with Electrotek Concepts, engineering-economic systems from Stanford Uni-
Knoxville, TN, as a Senior Power Systems versity in 1985.
Engineer. He has primarily been responsible for He is Manager of Power Electronics End-Use
power quality investigations at industrial plants. Systems in the Power Electronics and Controls
He has been responsible for studies to identify Program, of the Customer Systems Division at the
the causes of power system equipment failure, or Electric Power Research Institute (EPRI) in Palo
the misoperation of process controls due to power Alto. CA. During 1984. he was a Consultant for
disturbances. He has also conducted several studies involving power factor Power Electronic Systems at EPRI; he joined the Institute in 1985. He is
correction and harmonic filtering. He has taught several power quality responsible for the applications and field testing of adjustable speed drives,
seminars. Prior to joining Electrotek, he was employed for eight years with and conducts research in the areas of power quality and end-use magnetic
Delco Products Division of General Motors. During his employment with GM, fields management. Before coming to EPRI, he was a Research Assistant for
his assignments included the design and troubleshooting of machine controls, the Energy Modeling Forum at Stanford University (1982-1985). From 1980
maintenance, and upgrade of the plant power distribution system, and energy to 1981, he was a Consulting Member of the Scientific Board of the Future
conservation activities. Research Center at Technical University in Wroclaw, Poland, and a Consultant
Mr. Mueller is a member of the IEEE Industry Applications Society and for R&D planning strategy with the Commission on the National Economic
is a Registered Professional Engineer. Reform in Warsaw, Poland. From 1971 to 1975, he was a Consulting Staff
Engineer and Project Manager for the Polish Ministry of Mining and Energy.
Mr. Samotyj is a member of CIGRE, which is the International Conference
on Large High-Voltage Electric Systems. Currently he is a secretary of the
IEEE Power Quality Standards Coordinating Committee 22. He also actively
participates in C E R E Working Groups on adjustable-speed drives and on
power quality. From 1981 to 1982, he was a Fulbright Senior Scholar and the
Fellow of the Professional Journalism Program at Stanford University.