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IBNU FAJAR

R&D Design Engineer


Jl Gilimanuk 3 No 50 Lippo Cikarang, Bekasi 17550 Email: fajar.oilgas@yahoo.com Ph: 0818-06725403

http://www.wix.com/fajaroilgas/ibnufajar
To develop my career as a professional in drilling equipment design, manufacture and assembly in accordance with API design codes and to contribute to oil and gas industries in providing best services, learning new things and growing in the company.

OBJECTIVE

KEY SKILLS
Hydraulic: Pump & Compressor: Vessel: Electrical: Computer Literate: Daikin/ Yuken Piston Pump Yuken Vane Pump Kawasaki Stavac Motor Piston 40-250tons Seals & Lubrication Valve & Hoses Mitsui Seiki/ Kobelco Screw Compressor Water Pump Axial Fan & Blower Steam Boiler Thermal Oil Heater Kawata/ Nissui Kako Chiller Reciprocating Compressor Oil Cooler Hydraulic

Centrifugal

Heat Exchanger

Air Receiver

Mitsubishi FX series PLC Star Delta control system Thermocouple & Heater Protection & Ampacity calculation with standard code PUIL2000 & NEC PDMS 11.6 SolidWorks 2009 AutoCAD 2009 Ms Project 2003 Ms Power Point 2007 Ms Excel, Word, Visio Corel Draw, PhotoShop LAN, Router, Switch, TCP/IP Web design, Wordpress, Blogspot, Search Engine Optimization Bahasa Indonesia (native) FMEA Fish Bone Diagram English (oral & verbal) Pareto chart Arabic (reading) Scater diagram API 6A

Language: Analyses: Code & Standard:

Statistical chart NEC

ISO 9001:2008

PUIL 2000/ PLN

ASME B31.3 - 2004

EDUCATION
POLYTECHNIC OF ITB Bandung, Indonesia Diploma in Mechanical Engineering (D3), 1997 to 2000 CNC Machining Center, Lathe, Milling, Grinding, Bench working, Welding, Heat Treatment Final Project:Design and manufacture a Metal Stamping Tool with Press Progressive Scholarship:Grants of Ditjen Dikti, 1999-2000 POLYTECHNIC OF ITB Bandung, Indonesia Technical Course in Electrical Engineering (D1), 1995 to 1996 Internship:Power station and Prime mover in Crude Oil Terminal of E&P Pertamina, Balongan, Indonesia Certification:Certified Electrician for industrial project

PROFESSIONAL EXPERIENCES
BANSHU PLASTIC INDONESIA, PT Bekasi, Indonesia MaintenanceSupervisor, 2007 to Present Responsible for execution preventive and corrective of facilities maintenance as well as managed utilization of the work force, workload and spare parts in order to achieves the plant integrity and production target including to improve and analyze the performance of equipment. KeyResults:
Developedworkplansandimplementinganeffectivemaintenanceprogram. Increasedratecompletionofjoborderfrom60%in2009into90%in2010. Developedanddeployedasolidteaminsupportingtheproductionprocessfor24hours,formerly(aperiod before2011)only1shift. Directedeffectivelyateamworkinmaintainingandrepairingavarietyofequipmentincludinghydraulic system&electricalsystemsininjectionmoldingmachine,screwcompressor,heatexchanger,chiller, coolingtower,waterpump,valveandpipinginstallation. Supervisedplantexpansionprojectandsucceededininstallation3unitsofnewtubeextrudermachineand 4unitsofnewinjectionmoldingmachine.Thetasksincludedpreparingfloorspace,layout,electrical accessories(Panel,cabels,protection,grounding,tranformeretc),mechanicalaccessories(piping,hoses, valves,cranes,pneumaticlines,hydraulicoil,toolsetc),setupandtrial. Interpreted,developedandimplementedpoliciesandprocedure,16formsheetsand88procedures(SOP) relatedtofacilitiesmaintenanceincompliancewithISO9001:2008. Initiatedtheenergyefficiencyprogram,searchforalternativewaysinelectricandwaterconsumption includingeliminateleaking,metermonitoringandusageanalyses. ProposedCMMSandcollaboratedwithaprogramertopreparethehierarchyofdatasandworkflowfor codingpurposeinmigrationfromaconventionalmaintenancesystemintomodernsystem. Masteredtheuseofmeasuring/testinginstrumentssuchasammeters,ohmmeters,voltmeters, tachometer,dialgaugeandtelescopicvibrationdetector. OrganizedtheKaizenteam,asmallteamconsistof8memberforcontinualimprovement,succeedin implementingSMEDandAndonsystem.

BANSHU PLASTIC INDOESIA, PT Bekasi, Indonesia Production Planner of Mould Shop, 2006 to 2007 Responsible for production schedules of a tooling maker shop, prepared purchase order to obtain material & tools, planned the sequence of manufacturing process. KeyResults:
Expeditedprocessthatdelayschedulesandaltersschedulestomeetunforeseencondition. Createdthecontroldisplayatworkshoproom,madeeasierforsupervisorinmonitoringthestatusof assignedprojectaswellashelpproductionworkertomeetestablishedleadtime. Earnedareputationforexpertiseinsupportingthecompanygrouptoprovideinjectionmold,rubbermold, sheetmetaldiesandfixture. Gainedextensiveexperienceinanalyzingandcalculatingproductionspecifications,plantcapacityto determinemanufacturingprocesses,toolsandhumanresourcerequirements. Helpedintrackingandmonitoringofexpendituresforthesection.

AMYLUM CORN GRITS MILL, PT Bekasi, Indonesia Maintenance Staff, 2003 to 2006 Performed routine and preventive maintenance of plant facilities, carried out mechanical and electrical work. KeyResults:
Gainedexperiencetoinstall,align,assambleordismantle,clean,lubricate,troubleshoot,inspect,examine, maintain,adjustandrepairorreplacedefectivepartsofcentrifugalpump,bucketelevator,rollermill,motor induction,airblower,auger,grinder,reciprocatingcompressorincludingpneumaticandhydraulicsystemas wellaspipingandvalves. Handeledthetasksofdeveloping,modifyingandupdatingelectricaldrawing. Providedtechnicalsupporttooperatehoistingandliftingdevicessuchascranesandjacksinpositioning machineryandpartsduringtheinstallation,setupandrepairofmachinery. Operatedmachinetoolssuchaslathes,grindersandarcweldtofabricatepartsrequiredduringoverhaul, maintenanceorsetupofmachinery. CoordinatedactivitieswiththeoperatorinmonitoringofThermalOilHeateroperationincludingtocleanupfire tube,burner,fuelnozzle,firechamberandreplacefuelfilter. Carriedoutidentificationandreportsrequirementofspareparts,providedrecommendationusageofpartson repairorreplacementbasis.

JATICITRA MAKMUR, CV Bekasi, Indonesia Supervisor, 2002 to 2003 Responsible to coordinating and supervising the work of employees in construction project. KeyResults:
InvolvedinplantexpansionforPTAmylumCornGritsMill,increasedproductioncapacityfrom80tonperday into120tonperday. CoordinatedwithBuhlerAGasOEMofmachineryandPTAmylumCornGritsMillasprojectownertoensure informationdeliveredandtasksmeetexpectationofprojectownerinefficientandsafepractices. Performedsitecheckingofpipingsystem,typeofpipesupportinstalled&locationinconformancewithproject constructiondrawingrequirementsdesigninstruction&installationprocedures.

METRO INTI SEJAHTERA, PT Bekasi, Indonesia Steam Boiler Operator, 2002 to 2003 Operated and maintained the 2 unit of Steam Boiler in a proper and safe pactices. Mechanical/ Electrical Technician, 2001 to 2002 Carried out the corrective, preventive and predictive maintenance activities for various related systems in plants, workshops and offsite facilities in accordance with established schedules. KeyResults:
Installedcontrolsystemfornewweighingequipmentofplant,ChronosWeighingSystem. Tookmeasurementofequipmentsforeithermechanicalandelectricalparametersuchasnoises,vibration, pressures,rpm,temperatures,amperes,voltageandohminordertoprovidethedatasforfailureanalyses. PerformedvariouscleanuponpartsofSteamBoilersuchasfiretube,nozzle,burner,economizer,regeneration tankandfirechamber. CarriedoutmaintenanceofCaterpilarDieselEngineandgeneratorsetsuchasgreasing,checkedoillevel,took replacementofoilfilter,suctionfilter,engineoil,fuelfilter,cleanupradiator,fuelpumpandcoolingpump. Carriedoutrepairvariousrotatingequipmentsuchasreplacebrokenbearingofpump,screwconveyor,blower, inductionmotor,bucketelevator. Assistedininstallationwaterandsteamlines,repairofpipes,valves,metersandoverheadorunderground utilities.

ADI SARANA GUNA, PT Cikampek, Indonesia Technician, 1996 Performed electrical-related wiring and installation for commercial and residential construction projects, including new construction and plant expansions. KeyResults:
InstalledlightingsystemforaToysfactoryinKawasanBukitIndahCikampek,WestJava. Carriedoutinstallationofelectricalpartsacrosswiring,MCCB,MCB,relays,timer,busbar,cableductandother electricaldevicesofcontrolpanelsbasedonmanual,schematicdiagramandotherspecifications.

TRAINING & COURSES


Field Internships LATSARMIL ISO 9001:2000 Microcontroller ISO TS 16949 Metode Audit 5S NC Control SIEMENS 802C Basic Mentality & Leadership Single Minutes Exchange Dies NPWP & SPT Key Changes ISO 9001:2008 Metallurgy SolidWorks 2009 3D CAD PICA 7 Tools 5S Sistem Manajemen Mutu PLC Mitsubishi FX Series Metal Cutting - Bend Saw 9 Krisbow Surface / Cylindrical Grinding Oper. & Maintenance Operations & Maintenance of Hydraulic Systems Effective Planned Maintenance Injection Molding Technology

E&P Pertamina, Balongan Kodam III/SLW, Bandung BEI, Cikarang BEI, Cikarang BEI, Cikarang BPI, Cikarang Siemens AG, Cikarang BEI, Cikarang BEI, Cikarang BEI, Cikarang SS Consult., Cikarang Assab, Cikarang Trimedia, Cikarang BPI, Cikarang BPI, Cikarang BPI, Cikarang Global Solution, Jakarta Mitsubishi Elect., Jakarta Krisbow, Cikarang ASP, Cikarang FT-UI, Jakarta PQM Consultants, Jakarta Technobiz, Kuala Lumpur

Jan 1997 Sep 1997 Jun 2007 Apr 2008 Oct 2008 Nov 2008 Nov 2008 Jan 2009 Feb 2009 Feb 2009 Feb 2009 Mar 2009 Mar 2009 Jul 2009 Aug 2009 Sep 2009 Feb 2010 Apr 2010 Jul 2010 Sep 2010 Jun 2008 Jul 2010 Oct 2010