Professional Documents
Culture Documents
GENERATOR PRODUCTS
2 4 6 8 10 11 12
Generator Technology Air-Cooled Generators Hydrogen-Cooled Generators Water-Cooled Generators Control and Excitation Systems Generator Reliability Reference Guide Product Overview
Generator Technology
2
G E N E R ATO R T E C H N O LO GY
KOWEPCOs Seoinchon and KOSPOs Shininchon combined cycle power plants in Korea produce a total of 4,000 MW of electricity.
Six GE 7FH2 generators with a total capacity of 1200 MW are readied for customer shipment.
3
G E N R ATO R T E C H N O LO GY
GE engineers combine advanced analytical tools with Six Sigma process quality during generator design.
PSP30390-24
Air-Cooled Generators
4
A I R - CO O L E D G E N E R ATO R S
A GE air-cooled generator driven by a GE frame 6B gas turbine produces reliable power at Electroandinas plant in Tocopilla, Chile.
Voltage (kV)
11.5 11.5 11.5 11.5 11.5-15.75 13.8 13.8 13.8 13.8 13.8
Output (MVA)
35 50 60 105 190 35 50 65 115 145
Excitation
Brushless Static
Static Start
50 Hz
60 Hz
During operation, an air-cooled generator can be load cycled freely, and it is well suited to peaking duty. Because of the absence of a pressurized atmosphere within the generator, its structural components are simple and easy to handle, which facilitates routine maintenance. The potential for severe corona discharge damage is a challenge to the design of air-cooled generators. GE uses well-proven systems of insulating and voltage-grading materials to ensure freedom from damaging corona activity. GE air-cooled generators are fully assembled before they are shipped, limiting on-site assembly to placement on the foundation, alignment with the turbine and connection to balance of plant equipment. The resulting reduction in construction time represents a direct cost saving to the customer.
Here, Micapal insulation is being applied to an indirect cooled armature bar.
PSP30385-11-7
5
A I R - CO O L E D G E N E R ATO R S
RD
C2
62
29
-0
2-
11
Hydrogen-Cooled Generators
6
H Y D R O G E N - CO O L E D G E N E R ATO R S
no effect on the machine. The absence of oxygen in its cooling gas means the generators high-voltage insulation system will not be damaged by any corona activity in the generators stator windings. This is a significant factor in the machines reliability.
PSP30385-06-02, PSP30439-04
GE offers generator designs suitable for base mount or pedestal mount applications.
7
H Y D R O G E N - CO O L E D G E N E R ATO R S
The Sarlux Integrated Gasification Combined Cycle (IGCC) Plant in Sarroch, Sardinia utilizes GE hydrogen-cooled generators in STAG 109E single shaft configuration.
PSP30120
Voltage (kV)
15 15.75 17 19 19 18 18 22
Output (MVA)
240 360 410 470 530 270 420 480
Static Excitation
Static Start
physics-based modeling, including computational fluid dynamics (CFD) and extensive finite element analysis, lead to robust designs and effective use of materials. By combining design analysis with comprehensive machine testing programs, we prove machine performance and provide physical validation of the high-fidelity engineering tools used in contemporary generator design.
60 Hz
50 Hz
Water-Cooled Generators
8
WAT E R - CO O L E D G E N E R ATO R S
GE water-cooled generators are exceptionally well suited to central station applications where output requirements exceed the cooling capabilities of air-cooled or hydrogen-cooled designs. Cool, deionized water, supplied by a closed-loop auxiliary system, flows through hollow copper strands located in the stator winding, then the warm water is discharged at the turbine end of the generator. The GE water-cooled generators performance is heightened by optimization of its bar strand configuration, including hollow-to-solid-strand ratio. Enhancements in stator bar insulation construction and chemistry provide further improvements in the design of new and refurbished liquid-cooled stator windings. Because high-output machines are so important to the overall stability of the grid, reliability is a primary
PSP30385-04-05, PSP30554
requirement for water-cooled generators. GE continues to improve their performance while maintaining their high reliability. Stator frames are designed for low vibration using advanced finite element analysis. Fan efficiency is improved to reduce losses and increase output. Thermal fluid-flow techniques are used to improve the overall performance of the field winding. GE continues to develop the technology to meet our customers demand for reliable, efficient, cost-effective machines.
9
WAT E R - CO O L E D G E N E R ATO R S
A GE water-cooled generator is driven by a GE G-Series steam turbine at the Dezhou Phase III Plant in China.
RDC26229-02-11, PSP30439-01
PSP30383-04
The generator design process incorporates the use of smart 3D parametric model assemblies that embed all of the applicable engineering design rules. A common model can be used to perform multidisciplinary analyses ranging from structural to ventilation to heat transfer. Upon completion of the analyses, manufacturing drawings are automatically created, resulting in improved design cycle and higher overall product quality.
60 Hz 50 Hz
2 4 2 4
20 - 23 20 - 27 20 - 28 20 - 26
A power system requires a control system that integrates component functions to maximize overall performance and availability. GEs latest generation of fully integrated control systems provide our customers with the ability to operate a power plant on a single platform, which leads to complete system ownership.
GEs continually evolutionary designs create the flexibility to meet all our customers engineering and maintenance needs. Our control systems extend increased productivity to our customers by furnishing a common operator interface, tools that improve efficiency and require fewer operators, peerto-peer communication link controllers for coordinated plant operation, simplified plant data acquisition and performance evaluation, less spare parts, reduced training costs and minimized forced outages.
GEs turbine control products cover steam, gas and aeroderivative applications to give our customers the control, efficiency and availability theyve come to expect from a GE product.
PSP30553
Generator Reliability
A Full Scope of Services to Meet Your Operational Needs
The changing demands of the highly competitive power generation business present a constant challenge to generator operators. GE, a leader in generator technology, has the knowledge, resources and experience to help our customers keep their generators in top condition to meet todaysand tomorrowschallenges. GEs Generator Reliability Program offers proactive fleet monitoring and diagnostics to help prevent problems, which, in turn, will minimize total cost of ownership. The program will help improve fleet reliability and availability, cut future maintenance and repair costs, and extend inspection intervals. Incorporating an entire generator fleet into the program allows a full scope of services to meet operational needs. Under the program, a team of specialists will evaluate a generator fleet and assess its requirements. They will develop a customized, fleetwide maintenance plan designed to reduce operating costs and increase fleet availability. GEs Generator Reliability Program presents a full scope of services to meet our customers operational needs.
PSP30028
11
G E N E R ATO R R E L I A B I L I T Y
PSP30127-04-12
HydrogenCooled
S209FA S209FB S207FA S207FB S109FB S109FA S107FA S106FA S206FA S107FB S109E S209E S107EA S207EA S206B S406B S206C
Air-Cooled
Air-Cooled
HydrogenCooled
100
200
300
400
500
GE Value
GE is a leading global supplier of power generation technology, energy services and management systems, with an installed base of power generation equipment in more than 120 countries. GE Energy provides innovative, technology-based products and service solutions across the full spectrum of the energy industry.
Industries Served:
Commercial and industrial power generation Distributed power Energy management Oil & Gas Petrochemical Gas compression Commercial marine power Energy rentals
Our people, products and services provide enhanced performance, competitive life cycle costs and continuous technological innovation with unmatched experience. Our Customer-Centric
approach, combined with Six Sigma quality methodology, assures that customer needs
are defined up front and that performance against customer expectations is measured and
GE Energy
4200 Wildwood Parkway Atlanta, GA 30339 P: 678.844.6000
gepower.com
GEA 13489A (05/05)