15 Manual

Configuration Manual ShopTurn
Software Version 6.4
Configuration Manual ShopTurn, Software Version 6.4

1. ABOUT THE CONTENTS.........................................................................................................................................4 1.1. 1.2. 2. THE PURPOSE OF THIS MANUAL ..............................................................................................................................4 DESCRIPTION OF SYMBOLS .....................................................................................................................................4
SHOPTURN .................................................................................................................................................................5 2.1. FIELD OF APPLICATION ...........................................................................................................................................5 2.2. MACHINE RANGE ....................................................................................................................................................6 2.3. SCOPE OF AVAILABLE FUNCTIONS ..........................................................................................................................7 2.3.1. Basic configuration........................................................................................................................................7 2.3.2. ShopTurn options...........................................................................................................................................8 2.3.3. Additional CNC options ................................................................................................................................9
3.
HARDWARE CONFIGURATION.........................................................................................................................10 3.1. CNC CONTROL SYSTEM ........................................................................................................................................10 3.1.1. SINUMERIK 810D ......................................................................................................................................10 3.1.2. SINUMERIK 840D ......................................................................................................................................10 3.2. OPERATOR COMPONENTS .....................................................................................................................................11 3.2.1. PCU 20 ........................................................................................................................................................11 3.2.2. PCU 50 ........................................................................................................................................................11 3.2.3. Operator panel.............................................................................................................................................12 3.2.4. Handwheels..................................................................................................................................................12 3.2.5. Additional keyboard, mouse ........................................................................................................................12
4.
SOFTWARE CONFIGURATION ..........................................................................................................................13 4.1. INSTALLATION VARIANTS .....................................................................................................................................13 4.1.1. PCU 50 ........................................................................................................................................................13 4.1.2. PCU 20 ........................................................................................................................................................13 4.2. SETUP FUNCTIONS ................................................................................................................................................14 4.2.1. Tool probe....................................................................................................................................................14 4.3. TOOL MANAGEMENT ............................................................................................................................................14 4.3.1. Tool list ........................................................................................................................................................14 4.4. WORK OFFSETS .....................................................................................................................................................15 4.4.1. Number of work offsets................................................................................................................................15 4.4.2. Fine offsets...................................................................................................................................................15 4.5. USER MEMORY .....................................................................................................................................................16 4.5.1. CNC memory ...............................................................................................................................................16 4.5.2. PCU 50 hard disk ........................................................................................................................................16 4.5.3. PCU 20 flash card .......................................................................................................................................16 4.5.4. Floppy disk drive unit..................................................................................................................................17 4.5.5. Network drives .............................................................................................................................................17 4.5.6. Program manager........................................................................................................................................18 4.6. FUNCTIONS FOR PROGRAM RUN ...........................................................................................................................19 4.6.1. Basic block display ......................................................................................................................................19 4.6.2. Simultaneous recording...............................................................................................................................20 4.7. DIN/ISO PROGRAMMING .....................................................................................................................................21 4.7.1. DIN/ISO editor.............................................................................................................................................21 4.7.2. Technology cycles for turning/drilling/milling ...........................................................................................22 4.7.3. Automatic measuring cycles for drilling/milling ........................................................................................23 4.7.4. Simulation ....................................................................................................................................................24 4.8. SHOPTURN OPERATING STEP PROGRAMMING (GRAPHIC PROGRAMMING) ...........................................................25 4.8.1. Editor for ShopTurn operating step programming.....................................................................................25 4.8.2. Residual material detection.........................................................................................................................26 4.9. EXTENDED CONTROL FUNCTIONS .........................................................................................................................27 4.9.1. Rotating tools...............................................................................................................................................27 4.9.2. Counterspindle machining ..........................................................................................................................27 4.9.3. Additional components ................................................................................................................................28 4.9.4. Inclined Y axis..............................................................................................................................................28 4.9.5. Online ISO dialect interpreter.....................................................................................................................29 4.9.6. ShopTurn PC version ..................................................................................................................................30 4.9.7. CAD reader..................................................................................................................................................31
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Siemens AG, 2006. All rights reserved
Status July 2006

4.10. TEMPLATES SUPPLIED.......................................................................................................................................32 4.10.1. Machine data ...............................................................................................................................................32 4.10.2. Acceptance certificate .................................................................................................................................32 4.10.3. PLC program ...............................................................................................................................................32
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1. About the contents

1.1. The purpose of this manual
This documentation is intended as a guide for correct configuration of the hardware and software components for a control configuration with the ShopTurn operating and programming software. This document is not a planning/configuration guide.
1.2.
Description of symbols
General information
Configuration information
Reference to purchasable option: Option: Product name Order number
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2. ShopTurn
2.1. Field of application
ShopTurn is a custom-tailored technology package for all standard CNC turning machines with machining slide used worldwide. The main purpose of these machines is to manufacture individual parts, and for small to mid-scale production runs. ShopTurn offers user-friendly machine tool operation particularly designed for skilled workers. All operator input is supported by graphic help screens. The functions in manual mode allow fast, workshop-oriented setting up of the machine for processing. In particular, this refers to determining the workpiece position in the machine as well as maintenance and dimensioning of the tools in use.
ShopTurn offers two different programming options. The DIN/ISO editor (see Section 4.7) is used for writing DIN/ISO programs on the machine as well as for correcting externally created DIN/ISO programs. The graphic ShopTurn editor (see Section 4.8) is used for operating step programming (option) on the machine.
To sum up, ShopTurn Version 6.4 allows you to configure controllers in a uniform manner and easily expand the configuration later without needing to recommission the machine.
Simple, straight-forward operator interface for all machine functions DIN/ISO programming on the machine or offline via CAD/CAM system ShopTurn operating step programming (option) Execution of externally created CNC programs (CAD/CAM systems) Measuring functions The advantage for the OEM: One control system for global use!
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Configuration Manual ShopTurn, Software Version 6.4 2.2. Machine range
ShopTurn is particularly suitable for the following machine types: 1. Single-slide turning machines with X and Z axis Turning operations Machining center holes 2. Like 1.) with rotating tools (C axis mode) All drilling and milling on the end face and peripheral surface 3. Like 1.) with additional Y axis All drilling and milling on the end face and peripheral surface 4. Like 1.), 2.) or 3.) with additional counterspindle
ShopTurn supports the following types of kinematics: 1. Inclined-bed machine, machining behind the turning center 2. Vertical turning machines 3. Flat-bed turning machines, machining in front of the turning center
ShopTurn displays the following axes in the main screens of the machine modes. X, Z, Y and Z2 counterspindle axis Main and counterspindle, tool drive It is therefore necessary for the machine manufacturer to configure the display of additional axes separately.
If ShopTurn is to be used on machines that are not listed above, please contact the product manager at our head office to clarify the technical boundary conditions.
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Configuration Manual ShopTurn, Software Version 6.4 2.3.

2.3.1.
Scope of available functions

Basic configuration
Operating and programming software "ShopTurn without operating step programming" 6FC5463-GA20-A From Version 6.4, the basic ShopTurn software does not contain operating step programming. To use this functionality, you must activate the option "ShopTurn operating step programming".
Functions for setting up the machine Probe functions for determining the workpiece work offset Scratching with reference tool Probe functions for determining the tool geometries Scratching on reference diameter or chuck Automatic measurement with tool probe (tool-eye) Measurement with zoom-in function Universal boring cycle (feed out) for preparing workpiece and clamping jaw in setup mode Universal cycle for frequently recurring setup functions Tool change Spindle control M functions Positioning cycle
Programming functions Program manager for administration of part programs Text editor for DIN/ISO programs Editing functions (select, copy, paste) Graphic support screens for turning, drilling and milling cycles (standard cycles) Geometry computer for input of complex turning and milling contours Graphic simulation Display in turning level and face level Computation of machining time Technological cycles for milling and drilling with screen-based input support
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Tool management Tool table with graphic display of tools Tool list for up to 250 tools Administration of up to nine cutting edges per tool Administration functions for loading/unloading the magazines Management of replacement tools via unit count, tool life and wear control
Zero-point table Administration of up to 99 independent work offsets
Basic block display Display the tool travel paths as G code for standard cycles and operating step programming cycles Split screen display in automatic: cycles on the left, G code on the right 2.3.2.
ShopTurn options
6FC5463-0GA21-0AA0
Option: Graphic programming with operating steps Cycle-based graphics editor Display in operating steps Online help through dynamic help screens and cursor texts
Dynamic broken-line graphics to display the workpiece geometry Geometry computer for input of complex turning and milling contours Roughing cycle for turning, contour-grooving and plunge-turning Contour pocket cycle with islands Universal cycle for machining with a counterspindle Option: Automatic residual material detection and machining 6FC5463-0GA10-0AA0
Automatic detection and machining of residual material in conjunction with the stock removal cycle and contour pocket cycle This function is only possible together with operating step programming. Option: 3D simulation of finished part 3D volume model of the finished part Option: Simultaneous recording Real-time simulation of current machining in Automatic mode. 6FC5463-0GA12-0AA0 6FC5463-0GA11-0AA0
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Option: Network drive/floppy disk drive management Enabling of program manager for: Floppy disk drive unit Network drives Compact flash cards (CF card) with PCU 20 6FC5463-0FA03-0AA0
2.3.3.
Additional CNC options

6FC5250-0BX00-0AB0
Option: Automatic measuring cycles
Automatic measuring cycles with graphic support screens in the DIN/ISO editor Option: TRANSMIT/peripheral surface transformation 6FC5251-0AB01-0AA0
End face transformation and peripheral surface transformation for machining with rotating tools without Y axis. Option: Inclined axis Machining with Y axis if the X and Y axes are not at right-angles Option: Synchronous spindle/polygon turning Machining with the counterspindle Option: Travel to fixed stop Extended functionality for machining with the counterspindle 6FC5255-0AB02-0AA0 6FC5255-0AB01-0AA0 6FC5255-0AB06-0AA0
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3. Hardware configuration
3.1. CNC control system
Selection of the CNC module mainly depends on the number of axes to be controlled as well as the desired machining performance. For more detailed information on the individual modules, please refer to Catalog NC 60 or the individual configuration guides.
3.1.1.
SINUMERIK 810D
The compact control SINUMERIK 810D contains three power sections for drive control in addition to the CNC module. Adding power sections allows control of up to six axes (including main spindle and tool drive). A SINUMERIK 840D is required for machines with counterspindle. The CCU3 module is required for ShopTurn software version 6.4 Order number: 6FC5410-0AY03-0AA1. Installation is not possible on older CCU modules.
3.1.2.
SINUMERIK 840D
The SINUMERIK 840D modular control system can be flexibly combined with the power sections required for the servo axes. The SINUMERIK 840D is therefore particularly suitable for modular machine concepts.
NCU 571.4 / 571.5 Up to six axes including spindle NCU 572.4 / 572.5 Up to 12 axes including spindle; dynamic five-axis transformation (TRAORI) NCU 573.4 / 573.5 Up to 12 axes including spindle; dynamic five-axis transformation (TRAORI) The above mentioned NCU modules are required for ShopTurn software version 6.4. Installation is not possible on older NCU modules.
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Configuration Manual ShopTurn, Software Version 6.4 3.2. Operator components
Fore more detailed information on the individual modules, please refer to Catalog NC 60 or the individual configuration guides.
3.2.1.
PCU 20
The personal computer unit PCU 20 (without hard disk) supports all functions available in ShopTurn 6.4. Operation and programming CNC memory expansion through compact flash card Connection of floppy disk drive Network connection (Option) (Option) (Option)
(Additional software for server is included in shipment). The server needs to run Windows 98 or higher. Configuring OEM screens via "Supplementing the operator interface"
The ShopTurn software version 6.4 requires a PCU 20 with 32MB DRAM/Flash (6FC5210-0DF00-0AA1 or 6FC5210-0DF00-1AA1) Installation is not possible on older PCU 20 modules. The ShopTurn option "Network drive/floppy disk drive management" includes the software option "Network drive/floppy disk drive management" for PCU 20
3.2.2.
PCU 50
The personal computer unit PCU 50 (with hard disk) supports all functions available in ShopTurn 6.4. Operation and programming CNC memory expansion through hard disk Connection of floppy disk drive Network connection (Option) (Option)
(All network protocols available under Windows XP are supported) Unlimited configuration of OEM screens (Option)
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It is recommended to use the PCU 50 for the following scenarios: Expanded configuration of OEM operator functions (Visual Basic) Using MCIS products or solution provider products If the networking possibilities of the PCU 20 are not sufficient (see also Subsection 4.5.5) The ShopTurn software version 6.4 requires a PCU 50 with Windows XP PCU 50 566MHz CPU with WIN XP 6FC5210-0DF21-2AA0 PCU 50 1.2GHz CPU with WIN XP 6FC5210-0DF22-2AA0 Installation is not possible on older PCU 50 modules.
3.2.3.
Operator panel
The following operator panels can be used for ShopTurn. OP010S OP010 OP010C OP012 OP015 10" display 10" display 10" display 12" display 15" display
All operator panels can be combined as desired with PCU 20 or PCU 50 units. When installing the operator interface on the PCU 20 it is necessary to select the screen resolution of the operator panel in use.
3.2.4.
Handwheels
Up to three handwheels can be used. The machine manufacturer has to configure the PLC as necessary.
3.2.5.
Additional keyboard, mouse
All available operator panels have a USB interface on the front panel. This interface allows connection of a separate keyboard for program input (hot plugging is not possible with the PCU 20). The PCU 50 allows connection to a USB mouse as an alternative to the keyboard.
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4. Software configuration
4.1.
4.1.1.
Installation variants
PCU 50
ShopTurn Classic ShopTurn Classic allows the user to switch between the ShopTurn operating software and the standard operator interface of the SINUMERIK by pressing a softkey. Operation, programming and diagnostics of the machine are conducted via the ShopTurn operator interface. For start-up and service, switch to the standard DIN/ISO interface.
ShopTurn Open With ShopTurn Open, the ShopTurn operator functions and the standard operator interface are combined. ShopTurn provides the user with all necessary functions. The standard operator interface offers start-up and the extended diagnostic functions. You can switch on-the-fly between the ShopTurn operating areas and the standard operator interface. The standard operator interface does not offer the operator functions available in ShopTurn (for example, program editor, basic machine screens). Further customized integration of OEM, MCIS and solution provider applications are possible (see MCIS-Jobshop compatibility list in the intranet: A&D MC/Products & Solutions/Compatibility charts).
It is advisable to use the ShopTurn Open as operation is more straightforward with this installation variant. ShopTurn Classic should only be used if both operator interfaces are explicitly required.
4.1.2.
PCU 20
The PCU 20 allows the user to switch between the ShopTurn operating software and the standard operator interface of the SINUMERIK by pressing a softkey. It is only necessary to change to the standard operator interface for service and diagnostic functions. The Machine, Program and Parameters operating areas of the standard operator interface can be set to "Machine manufacturer" protection level and are only visible if required for use.
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Configuration Manual ShopTurn, Software Version 6.4 4.2. Setup functions
4.2.1.
Tool probe
You can connect a touch-trigger probe (tool-eye) in the ShopTurn basic configuration to determine the tool geometries (length and diameter) in setup mode. For connection requirements and probe configuration, please refer to the ShopTurn Description of Functions.
4.3.
4.3.1.
Tool management
Tool list
In general the tool list has a greater capacity than the tool-holding magazine (turret) in the machine, i.e. you can also manage tools that are not set up in the turret. This allows you to access the tool data again for machining at a later time. Please note that increasing the number of tool will decrease the available part program memory in the CNC.
It is necessary to set up the tool management function included in the basic configuration. Please use the examples provided in the ShopTurn tool box.
The machine manufacturer can set the maximum possible number tools in the tool list.
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4.4.1.
Work offsets
Number of work offsets
ShopTurn can administer up to 99 independent work offsets. The number of work offsets is set by the machine manufacturer.
4.4.2.
Fine offsets
In addition to coarse offsets, ShopTurn also supports the use of fine offsets. These fine offsets are particularly useful in combination with automatic measuring cycles. The differences in dimensions determined during measurement are entered in the fine offsets. Display for fine offsets is activated by the machine manufacturer.
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4.5.1.
User memory
CNC memory
SINUMERIK 810D / SINUMERIK 840D NCU 571.4, 572.4, 573.4 Approximately 1.2 MByte of buffered CNC memory is available to the user in the basic configuration of ShopTurn. Any additional tools that are enabled as well as manufacturer cycles will reduce the available space in this user memory. The buffered user memory cannot be expanded.
SINUMERIK 840D NCU 571.5, 572.5, 573.5 Approximately 1.2 MByte of buffered CNC memory is available to the user in the basic configuration of ShopTurn. Any additional tools that are enabled as well as manufacturer cycles will reduce the available space in this user memory. The buffered user memory can be expanded in 1 Mbyte steps using the following option: Option: Expanding the CNC user memory in steps of 1 Mbyte A maximum of 3 Mbyte of buffered CNC memory is available optional. 6FC5 251-0AD02-0AA0
4.5.2.
PCU 50 hard disk
As standard the PCU 50 has an integrated hard disk. This increases the above CNC memory by at least 1GB (depending on the hard disk currently in use).
4.5.3.
PCU 20 flash card
You can expand the above CNC memory by adding a flash card. The flash cards have to be compact flash cards (CF cards) with an adapter. The memory capacity depends on the individual card used. COMPACT FLASH CARD 32MB EMPTY COMPACT FLASH CARD 64MB EMPTY Option: Network drive/floppy disk drive management 6FC5313-1AG00-0AA0 6FC5313-2AG00-0AA0 6FC5463-0FA03-0AA0
More information on the adapter required and the CF cards can be found at the Sandisk Web site: www.sandisk.com/retail/pca.asp
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4.5.4.
Floppy disk drive unit
Both the PCU 20 and PCU 50 units are fitted with a floppy interface as standard. For industrial use we recommend using a splash-proof floppy disk drive. With Windows XP you can use a USB floppy disk drive for the PCU 50. SINUMERIK 3.5" floppy disk drive; USB; incl. cable L=1m A standard floppy disk drive is available for the PCU 20: SINUMERIK 3.5" floppy disk drive; incl. cable L=0.5m 6FC5235-0AA05-0AA1 6FC5235-0AA05-1AA1
Option: Network drive/floppy disk drive management
6FC5463-0FA03-0AA0
4.5.5.
Network drives
Both the PCU 20 and the PCU 50 are fitted with an Ethernet connection (RJ45, 10/100Mbit/s) as standard. PCU 20 The PCU 20 supports a restricted range of network protocols. The commonly used TCP/IP protocol is fully supported. The "HMI Embedded Network Manager" must be installed on the connected server. The server needs to run Windows 98 or higher. This software is provided free of charge on the ShopTurn delivery CD. PCU 50 The PCU 50 supports all common network protocols under the Windows XP operating system. Option: Network drive/floppy disk drive management 6FC5463-0FA03-0AA0
The operator can use the ShopTurn program manager to access the data on the connected network drives.
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4.5.6. Program manager
The following memory areas can be displayed via display machine data: (see Fig.: Program manager) Folder for part programs (PP) Folder for subroutines (SR) Flash card (see Subsection 4.5.3) Floppy disk drive (see Subsection 4.5.4) Network drive (see Subsection 4.5.5)
Main programs and subroutines in the CNC Workpieces in the CNC memory Floppy disk drive
Compact flash Network
Fig.: Program manager
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4.6.1.
Functions for program run

Basic block display
Basic block display is for displaying motion blocks in machining cycles. The ShopTurn work schedule is converted to G1/G2/G3 blocks (see Fig.: Basic block display). In addition to the current block, previously executed blocks and blocks to come are displayed. The basic block display is particularly useful when test running programs with machining cycles in single block mode. The basic block display is effective for all cycles (standard machining cycles, ShopTurn cycles, manufacturer cycles) and can therefore be used in DIN/ISO programs and ShopTurn operating step programs.
Fig.: Basic block display
Basic block display is a display function only and not a post-processor. The displayed DIN/ISO blocks cannot be converted for use in a CNC program.
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4.6.2. Simultaneous recording
The "Simultaneous recording" function serves for optical display of machine movements during machining (see Fig.: Simultaneous recording).
Option: Simultaneous recording
6FC5463-0GA12-0AA0
Fig.: Simultaneous recording
The simultaneous recording function visualizes a large part of the motion commands of the SINUMERIK 810D/840D (limitation: splines, polynomials). This means that both DIN/ISO programs and ShopTurn operating step programs can be displayed.
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4.7.1.
DIN/ISO programming
DIN/ISO editor
The basic ShopTurn configuration includes a DIN/ISO editor for creating DIN/ISO programs on the control or for editing externally created programs (see Fig.: DIN/ISO program). The following functions are available: Geometry computer for complex milling contours Contour definition programming for simple milling functions Select, copy, paste Search, replace Inserting CNC block numbers Direct tool selection from the tool table
The scope of possible CNC language commands corresponds to that of SINUMERIK 810D/840D.
Fig.: DIN/ISO program
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4.7.2. Technology cycles for turning/drilling/milling
The ShopTurn basic configuration includes technology cycles for turning, drilling and milling: Turning Stock removal Thread cutting, thread chaining Groove Undercut form A, B, C, D, E, F Drilling Drilling/centering, deep hole drilling, boring, tapping
Position pattern Row of holes/grid, circle of holes, position list
Milling Face milling, path milling, standard pockets, slots, spigots
Graphic assisted screens are available for screen input (see Fig.: Input screen for technology cycle).
Fig.: Input screen for technology cycle
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4.7.3. Automatic measuring cycles for drilling/milling
The following option is required for using drilling/milling measuring cycles: Option: Measuring cycles for drilling/milling and turning 6FC5250-0BX00-0AB0
Automatic measuring cycles are available for measuring tool and workpiece dimensions in Automatic mode.
Measure tool Measure workpiece Single-point measurement, two-point measurement with reversal Calibrate probe
All software modules required for the automatic measuring cycles are preconfigured in the basic ShopTurn configuration. The measuring cycles can be enabled upon the end user's request without requiring additional configuring.
Fig.: Measuring cycle input screen
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4.7.4. Simulation
Basic configuration The basic ShopTurn configuration provides a powerful simulation function for DIN/ISO programs with the following properties: Level of rotation End face Dynamic 3D display (PCU 50 only)
Option 3D volume model of the finished part Option: 3D simulation of finished part 6FC5463-0GA11-0AA0
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4.8.1.
ShopTurn operating step programming (graphic programming)

Editor for ShopTurn operating step programming
This function requires the following option: Option: ShopTurn operating step programming 6FC5463-0GA21-0AA0
A graphic editor is provided for creating operating step programs on the control. Cycle-based graphics editor Programming in operating steps Workpiece display using dynamic broken-line graphics Online help with dynamic help screens and cursor texts Chaining technology steps Geometry computer for complex turning and milling contours Contour roughing cycle for turning, contour-grooving and plunge-turning Stock removal cycle for any contours (up to 12 islands in one pocket) Universal cycle for counterspindle machining Simulation
All software modules required for the ShopTurn operating step programming are preconfigured in the basic ShopTurn configuration. The ShopTurn operating step programming can be enabled upon the end user's request without requiring additional configuring.
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Fig.: ShopTurn operating step program
4.8.2.
Residual material detection
Automatic detection and machining of residual material can be used in conjunction with stock removal along the contour and the contour pocket cycle. This function requires the following option: Option: Automatic residual material detection and machining 6FC5463-0GA10-0AA0
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4.9.1.
Extended control functions

Rotating tools
ShopTurn allows machining the end face and peripheral surface with rotating tools both in DIN/ISO programming and in work schedule programming. With machines without Y axis, end face machining (TRANSMIT) and peripheral surface transformation (TRACYL) are generally used (C axis operation). With machines with Y axis, end face machining/peripheral surface transformation (C axis operation) is offered as an alternative in addition to machining with the Y axis. Therefore you need to activate the following options for both machine types.
Option: TRANSMIT/peripheral surface transformation
6FC5251-0AB01-0AA0
4.9.2.
Counterspindle machining
ShopTurn allows machining with a counterspindle both in DIN/ISO programming and in work schedule programming. In DIN/ISO programming you need to input all operations required for synchronizing the spindles as CNC language commands. With work schedule programming, an easy-to-use cycle is provided for counterspindle machining (see Fig.: Counterspindle cycle).
Fig.: Counterspindle cycle In general, it is necessary to activate the following option for machining with the counterspindle:
Status July 2006 Siemens AG, 2006. All rights reserved
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Option: Synchronous spindle/polygon turning
6FC5255-0AB01-0AA0
In addition, the "Travel to fixed stop" function can be used in conjunction with counterspindle machining. The following functions are available: Travel to stop when gripping with the counterspindle Pulling force to avoid tool clamping during cut off Tool break monitoring during cut-off Therefore it is advisable to activate the following option:
Option: Travel to fixed stop
6FC5255-0AB02-0AA0
4.9.3.
Additional components
In work schedule programming, ShopTurn offers additional programming screens for the tailstock, part collector and bar loader (see Fig.: Additional components).
Fig.: Additional components
The operator screens and associated control cycles are included as templates. They must be adapted by the machine manufacturer to match the specific conditions of the machine.
4.9.4.
Inclined Y axis
The following option is required for machines with Y axis and non-orthogonal position of the X and Y machine axes:
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Option: Inclined axis 6FC5255-0AB06-0AA0
The "Inclined axis" transformation is required for the following machining operations: Y-axis machining with rotating tools on end face and peripheral surface Inclusion of Y tool geometries with end face and peripheral surface transformation in C axis mode (TRANSMIT/TRACYL)
4.9.5.
Online ISO dialect interpreter
The online ISO dialect interpreter makes it possible to read in part programs from external CNC systems and execute them. The ISO T dialect that can be activated with ShopTurn is similar to the G code used by the "Fanuc16Turning" control. This function requires the following option: Option: Online ISO dialect interpreter 6FC5253-0AE00-0AA0
In addition, it is necessary to install the associated cycles, global user data and wizard screens. The function should only be activated and configured during start-up at the machine manufacturer's.
The following functions are supported: Switch between Siemens and ISO dialect programming with G290/G291 ISO-style tool call and offset All common G functions such as G22/23 Working area limitation G10 Write data G15/16 Program polar coordinates G51/G68 Scaling - mirroring/rotation
Decimal point programming Subroutine and macro programming Interrupt programming M96/97 Predefined M and G code macros ISO drilling cycles G70 Finishing cycle G71 Roughing cycle longitudinal axis G72 Roughing cycle transverse axis G73 Contour repeat G74 Deep hole drilling and grooving in the longitudinal axis (Z)
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G75 Deep hole drilling and grooving in the transverse axis (X) G76 Multiple thread cutting cycle G73 Deep-hole drilling cycle with chip breakage G74 Tapping cycle counterclockwise G76 Fine drill cycle G77 Longitudinal stock removal G78 Thread cutting G79 Face stock removal G83 Face end deep hole drilling G84 Face end tapping G85 Face end drilling G87 Side deep hole drilling G88 Side tapping G89 Side drilling
4.9.6.
ShopTurn PC version
There is a PC version for the ShopTurn operating and programming software.
The following functions are supported: DIN 66025 programming Operating step programming Detailed turning and milling cycles Tool management Network connection via DNC (direct numerical control) CAD reader Printing/hardcopy Sample programs Six languages which can be changed online (English, German, Chinese, French, Spanish, Italian). Software: ShopTurn PC version ShopTurn PC version + CAD reader 6FC5463-0GA50-0AG0 6FC5463-0GA51-0AG0
Windows XP Professional as operating system is a prerequisite for the "ShopTurn PC version" software.
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4.9.7. CAD reader
The program CAD reader converts DXF files into contours/drill patterns for SINUMERIK 840D/810D. The following functions are supported: Import of DXF files Automatic contouring Multiple contours/drill patterns can be extracted at the same time Conversion to contours or drill patterns for ShopTurn Display of extracted contours/drill patterns in the geometry processor/cycle support
Fig.: CAD reader Software: CAD reader for PC 6FC5260-0AY00-0AG0
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Configuration Manual ShopTurn, Software Version 6.4 4.10. Templates supplied

4.10.1. Machine data
The file CMM.8X0 is included in the ShopTurn scope of delivery. This file contains all relevant machine data for ShopTurn with the specified values.
4.10.2.
Acceptance certificate
Acceptance certificates for ShopTurn in German and English are included in the scope of supply of ShopTurn. The acceptance certificate supplements the ShopTurn commissioning documentation.
The acceptance certificate is used for testing the application to achieve the best possible interaction between SINUMERIK, ShopTurn and the machine. Basic knowledge of operating and configuring ShopTurn is required for conducting the test. For some test components it is necessary to start an automatic program or activate machine functions. Therefore, only authorized personnel at the machine manufacturer's are permitted to carry out all operations that activate the machine functions.
The requisite programs must be created directly on the machine. For sample programs see sample workpiece in the ShopTurn and Programming Guide, chapter Examples.
The acceptance certificates for ShopTurn are available on the intranet in German and English in the service coordination information resources (05/003, March 2005): http://support.automation.siemens.com Continue with: Infos \ A&D MC CS Information
4.10.3.
PLC program
A template for the machine-specific adaptation of a turning machine is available on the intranet: http://support.automation.siemens.com Continue with: Product Support \ Service \ Retrofit \ Downloads
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Siemens AG Automation and Drives Motion Control System
PO Box 3180, D-91050 Erlangen Germany www.siemens.com/jobshop
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15 Manual

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Configuration Manual ShopTurn

Software Version 6.4

Configuration Manual ShopTurn, Software Version 6.4

Siemens AG, 2006. All rights reserved

Status July 2006

Configuration Manual ShopTurn, Software Version 6.4

Status July 2006

Siemens AG, 2006. All rights reserved

Configuration Manual ShopTurn, Software Version 6.4

1. About the contents

Reference to purchasable option: Option: Product name Order number

Siemens AG, 2006. All rights reserved

Status July 2006

Configuration Manual ShopTurn, Software Version 6.4

Status July 2006

Siemens AG, 2006. All rights reserved

Configuration Manual ShopTurn, Software Version 6.4 2.2. Machine range

Siemens AG, 2006. All rights reserved

Status July 2006

Configuration Manual ShopTurn, Software Version 6.4 2.3.

Scope of available functions

Status July 2006

Siemens AG, 2006. All rights reserved

Configuration Manual ShopTurn, Software Version 6.4

Zero-point table Administration of up to 99 independent work offsets

Siemens AG, 2006. All rights reserved

Status July 2006

Configuration Manual ShopTurn, Software Version 6.4

Additional CNC options

Option: Automatic measuring cycles

Status July 2006

Siemens AG, 2006. All rights reserved

Configuration Manual ShopTurn, Software Version 6.4

Siemens AG, 2006. All rights reserved

Status July 2006

Configuration Manual ShopTurn, Software Version 6.4 3.2. Operator components

Status July 2006

Siemens AG, 2006. All rights reserved

Configuration Manual ShopTurn, Software Version 6.4

Additional keyboard, mouse

Siemens AG, 2006. All rights reserved

Status July 2006

Configuration Manual ShopTurn, Software Version 6.4

Status July 2006

Siemens AG, 2006. All rights reserved

Configuration Manual ShopTurn, Software Version 6.4 4.2. Setup functions

Siemens AG, 2006. All rights reserved

Status July 2006

Configuration Manual ShopTurn, Software Version 6.4 4.4.

Status July 2006

Siemens AG, 2006. All rights reserved

Configuration Manual ShopTurn, Software Version 6.4 4.5.

PCU 50 hard disk

PCU 20 flash card

Siemens AG, 2006. All rights reserved

Status July 2006

Configuration Manual ShopTurn, Software Version 6.4

Floppy disk drive unit

Option: Network drive/floppy disk drive management

Status July 2006

Siemens AG, 2006. All rights reserved

Configuration Manual ShopTurn, Software Version 6.4

Compact flash Network

Fig.: Program manager