Professional Documents
Culture Documents
INVENTORY CONTROL
By
Dr Naresh N Chugh
Good Purchasing policy and Inventory control are
closely inter-related. Properly purchased product
are well sold and the investment can get
maximum returns. It is ell said that
External Sources
Socio-economic conditions & Demographic factors
Offerings by competitors
Selecting the Best source of Supply
Using the direct channel i.e. Manufacturer
Using the indirect channel i.e. the
wholesaler
Involving the middlemen i.e. the trader or
the brokers & Commission agents
Influence of funds availability and source
of funds
Cost of funds
Determining and Negotiating the Terms of Purchase
Transaction details
Discount & Schemes
Payment terms
Credit extension and penalty
Taxation
Margin / Cost of Product
Transportation
Breakage / damage
Return goods policy
Ownership or title of goods
Discounts
Trade Discount
Quantity Discount
Cash Discount
Serial discounting
Point schemes
Marking and Storage
Codification need
Codification methods
Using of combination of letters for numbers
SOCIETYMAN, PRINTOBLUE,PHARMOCIST
Using of combination of lines
BAR CODING
Vertical and horizontal lines combinations
Title to goods
Payment mode and realization
Transportation mechanism – Consignee bank or self
B to B
Contents of Purchase order
Item Destination
Quantity Payment terms
Rate / Price Return goods
Pack Sizes Taxation
Packing Transportation & Cost
Validity period Name of Preferred
Guarantor transporter
Credit Period Insurance
Licences
Inventory Control
What is inventory
Need for inventory control
Optimised used of capital and finance
Better turnover and utilisation of space
Size of inventory
Expected sales volume
Distance from supplier and supply frequency
General economic situation in the country
Purchase discounts and schemes
Turnover of goods
Shelf life of goods
Inventory control - Methods
Intuition & Want Book
Systematic Want book
Stock Bin Card System
Open to Buy Budgeting
ABC Analysis
VED Analysis
Economic order quantity
Intuition method and Want Book
Advantages
Less inventory size
Better utilisation of finance
Limitations
Non-scientific
Based on experience and working knowledge
Haphazard and erratic
Poor turnover and low sales
Turn back of customers
Systematic want book
Segregated method of identifying supplies of a
company wholesaler wise
Name of Wholesaler Visiting Day
Company (1) Company (2) Company (3)
=-800+(12000
MAR 10000 8000 8000 -12000)*0.8 7200 6800 400
= -800
=400+ (8000-
APR 10000 12000 8000 10000)*0.8 6800 7000 -200
=-1200
Other Techniques of Inventory
Control
1. ABC Analysis
2. VED Analysis
3. Economic Order Quantity (EOQ)
4. Perpetual Inventory control
5. Lead time method
6. Safety stock method
7. Setting various levels
8. Establish an effective purchase method
Perpetual Inventory Control
Bin Card Method:
Keep bin / storage cards having details of each item,
its principle vendor, minimum stock level, and details
of input and output. Most commonly used
Store Ledger:
Book form of Bin card, gives consumption detail at a
glance, grouped data easily avail.
Continuous Stock taking:
Daily check of some predetermined stock so as to
cover all stock many times during a year
Use of computers to generate statements.
Perpetual Inventory Control
Advantages
No error possible it can detect anomaly
Methodological
Shortages can be found at any stage
Helps in valuing stock for P/L and B/Sheet
Pilferage not possible
Possibility of finding max. & min. levels
Capital requirements can be regulated
Helps in determining stock levels
Correct figures possible for insurance claims
Sales Promotion
Objectives
To introduce new products
To attract new customers
To improve image
To stabilize or increase sales
To retain existing customers
To clear old stock
To achieve sales target
To create desired demand & improve product
visibility
SALES PROMOTION
Consists of diverse collection of incentive
tools mostly short term designed to
stimulate quicker or greater purchase of
particular products or services by
consumer or trade