Materials System Specification

17-SAMSS-503 Severe-Duty, Totally Enclosed, Squirrel Cage Induction Motors to 250 HP Electrical Standards Committee Members
Al-Anizi, T.S., Chairman Al-Abdulgader, A.A. Al-Ahmad, R.J. Al-Awdah, S.A. Carlson, R.W. Ismail, M.H. Lowe, J. Merbati, F.A. Moravsik, R.C. Refaee, J.A. Stansbury, M.C.

31 December, 2003

Saudi Aramco DeskTop Standards

Table of Contents 1 2 3 4 5 Scope............................................................ Conflicts and Deviations................................ References.................................................... Qualification................................................... Modifications to Industry Standard (IEEE 841).............................................. 2 2 2 3 4

Data Sheet........................................................... 8
Previous Issue: 31 December, 2001 Next Planned Update: 1 January, 2009 Revised paragraphs are indicated in the right margin

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Document Responsibility: Electrical Issue Date: 31 December, 2003 Next Planned Update: 1 January, 2009

17-SAMSS-503 Severe-Duty, Totally Enclosed, Squirrel Cage Induction Motors to 250 HP

Scope This Specification, together with the Data Sheets, defines the mandatory requirements for totally enclosed squirrel cage induction motors rated to 185 kW (250 HP).

Conflicts and Deviations 2.1 If there are any conflicts between this Specification and associated purchasing, project or engineering documents, this specification shall take precedence. The exception is if an approved Waiver form SA 6409-ENG has been included with the purchasing documents. Any conflicts between this Specification and other Mandatory Saudi Aramco Engineering Requirements (MSAERs*) or referenced industry standards shall be identified to the Company or Buyer Representative who will request the Manager, Consulting Services Department of Saudi Aramco, Dhahran to resolve the conflict
* Examples of MSAERs are Saudi Aramco Materials System Specifications (SAMSSs), Engineering Standards (SAESs) and Standard Drawings (SASDs).

2.2

2.3

Direct all requests to deviate from this Specification in writing to the Company or Buyer Representative, who shall follow internal company procedure SAEP-302 and forward Waiver request form SA 6409-ENG to the Manager, Consulting Services Department of Saudi Aramco, Dhahran requesting his approval. The designation "Commentary" is used to label a sub-paragraph that contains comments that are explanatory or advisory. These comments are not mandatory, except to the extent that they explain mandatory requirements contained in this SAMSS.

2.4

References Material or equipment supplied to this specification shall comply with the latest edition of the references listed below, unless otherwise noted. 3.1 Saudi Aramco References Saudi Aramco Engineering Procedure SAEP-302 Instructions for Obtaining a Waiver of a Mandatory Saudi Aramco Engineering Requirement

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Document Responsibility: Electrical Issue Date: 31 December, 2003 Next Planned Update: 1 January, 2009

17-SAMSS-503 Severe-Duty, Totally Enclosed, Squirrel Cage Induction Motors to 250 HP

Saudi Aramco Inspection Requirements Form 175-170200 Severe Duty Totally Enclosed Squirrel Cage Induction Motors to 250 HP

Saudi Aramco Form and Data Sheet SA 6409-ENG 3.2 Industry Codes and Standards American Petroleum Institute API STD 661 Air Cooled Heat Exchangers for General Refinery Service Request for Waiver of Saudi Aramco Engineering Requirement

Institute of Electrical and Electronics Engineers, Inc. IEEE 841 Standard for Petroleum and Chemical IndustrySevere Duty Totally Enclosed Fan-Cooled (TEFC) Squirrel Cage Induction Motors - Up to and Including 500 HP

National Electrical Manufacturers Association NEMA MG-1 Motors and Generators

National Fire Protection Association NFPA 70 National Electrical Code (NEC)

Underwriters Laboratories, Inc. UL 674 Electric Motors and Generators for Use in Division 1 Hazardous (Classified) Locations

Qualification Induction motors shall be supplied by Vendor qualified by experience in manufacturing the units proposed. To qualify, the Vendor or his licensee must have manufactured at the proposed location of manufacture at least 10 units with identical or equivalent performance characteristics (speed, power, voltage) and at least 100 motors meeting the requirements of IEEE 841. These motors must have been in service for at least 5 years and must be performing satisfactorily. Details and location of operation shall be provided to Saudi Aramco upon request. In addition, the vendor shall disclose each proposed design, manufacturing procedure, component, or assembly that does not have at least 2 years satisfactory field operating experience in similar service.

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Document Responsibility: Electrical Issue Date: 31 December, 2003 Next Planned Update: 1 January, 2009

17-SAMSS-503 Severe-Duty, Totally Enclosed, Squirrel Cage Induction Motors to 250 HP

Modifications to Industry Standard (IEEE 841) The following clause numbers refer to IEEE 841 - 1994, which is part of this Specification. The text in each clause below is an addition to IEEE 841 unless it is noted as an exception. Clause numbers not appearing in IEEE 841 are new clauses to be inserted in numerical order. Clause number appearing in IEEE 841 that are not modified are not repeated in this specification. 1 1.1 1.1.1 Overview Scope (Exception) This specification shall only be used for motors rated 480 V and below and up to and including 185 kW (250 HP). Motors specified for fin fan service shall also meet the motor requirements of API STD 661 which are more stringent than this specification. 1.3 Explosion Proof Motors Where explosion proof construction is specified or required because of the area classification, the motor shall meet the Underwriters Laboratories (UL) listing requirements of UL 674. Motors for use in Class I or II, Division 1, hazardous locations as defined by ANSI/NFPA 70 shall bear the UL listing mark. Explosion proof motors do not have to conform to the requirements of IEEE 841.
Exception: Motors certified by agencies other than UL are acceptable with the concurrence of the Coordinator, Electrical Systems Division, Consulting Services Department.

1.4

Motors for Class 1, Division/Zone 2 Locations Motors specified for Class 1, Division 2/Zone 2 hazardous locations shall meet NEC requirements for this application. NEC requirements permit squirrel-cage induction motors that do not contain unprotected arc producing devices. Unless the space heaters are approved for Class 1, Division2 /Zone 2 locations, the temperature exposed surfaces of space heaters (based upon a 50C ambient) shall not exceed 80% of the ignition temperature in C of the gas or vapor involved when operated at the specified voltage.

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Document Responsibility: Electrical Issue Date: 31 December, 2003 Next Planned Update: 1 January, 2009

17-SAMSS-503 Severe-Duty, Totally Enclosed, Squirrel Cage Induction Motors to 250 HP

1.6

Inspection Requirements Refer to Saudi Aramco Inspection Requirement Form 175-170200, for inspection requirements.

2 3 3.2

References Service Conditions Unusual Service Conditions a) Unless otherwise specified, motors conforming to this specification shall be suitable for operation in accordance with their rating while exposed to ambient temperatures in the range of 0C to 50C.

4 4.1

Ratings Basis of Rating Motors shall be applied within their rating based on a 1.0 SF (service factor) in a maximum 50C ambient temperature.

4.3

Voltage and Frequency Ratings (Exception) Motors supplied under this specification shall be rated 480 V or below.

4.5

Enclosures Motors shall be fitted with replaceable shaft seals of the non-contacting while rotating type. Seals shall be fitted on both the drive end and non-drive end of the shaft.

5 5.2

Electrical Performance Motor Designs and Starting Characteristics a) When specified or required because of the load characteristics of the driven equipment, NEMA Design C motors may be supplied. NEMA Design E shall not be supplied without the concurrence of Coordinator, Electrical Systems Division, Consulting Services Department.

5.4

Insulation System and Temperature Rise b) (Exception) When operated at rated (nameplate), voltage frequency, and horsepower, the temperature rise of any phase of the stator

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Document Responsibility: Electrical Issue Date: 31 December, 2003 Next Planned Update: 1 January, 2009

17-SAMSS-503 Severe-Duty, Totally Enclosed, Squirrel Cage Induction Motors to 250 HP

winding shall not exceed 70C above a 50C ambient. This corresponds to a maximum total motor temperature of 120C.
Commentary Note 5.4 b): This meets NEMA MG-1 requirements for adjusting Class B temperature rise to a 50C ambient. The Class F insulation system is required to operate with the cooler Class B temperature rise.

6 6.1

Mechanical Features Bearings and Lubrication c) Conrad deep-groove or spherical roller thrust bearings are required for vertical flange-mounted motors with thrust loading. Thrust bearings of other constructions shall not be supplied. Where the motor shaft is solidly coupled to the driven apparatus, the thrust capacity of the thrust bearing shall be sufficient to carry the weight of the rotating element of the motor and the external axial thrust loads (in either or both directions), as well as the radial load specified. For vertical motors which are designed for external thrust loads, the thrust bearings shall also be rated for an AFBMA L-10 minimum life of 5000 hours continuous service at 200% of the maximum (during operation at rated capacity, stopping, or starting) specified up and down thrust.

d)

6.6

Drains If an explosion proof motor is provided with a drain it shall be an explosion proof drain fitting with a UL listing mark.

9 9.3

Tests Additional Tests Current input shall be measured at rated frequency with the rotor at standstill. This may be taken single-phase or three-phase at rated or reduced voltage.

10 10.1

Nameplates Nameplate Marking Nameplate marking shall include the specified 1.0 SF and 50C maximum ambient temperature.

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Document Responsibility: Electrical Issue Date: 31 December, 2003 Next Planned Update: 1 January, 2009 Exception:

17-SAMSS-503 Severe-Duty, Totally Enclosed, Squirrel Cage Induction Motors to 250 HP

Motors marked for continuous operation at 1.15 SF in a 40C ambient are accepted as equivalent provided that they meet all the requirements of this specification, including requirements for satisfactory operation at 1.0 SF in a 50C ambient with a maximum 70C winding temperature rise (120C total winding temperature). Commentary Note 10.1: This specification requires motors to be designed for operation in a 50C ambient at 1.0 SF. When operated in a 50C ambient, all components of motors nameplated for operation at 1.15 SF in a 40C ambient but operated at 1.0 SF must provide equivalent durability, reliability, and life expectancy to motors designed for operation at 1.0 SF in a 50C ambient.

11 11.1 11.2

Space Heaters Motors rated 75 kW (100 HP) and above shall be equipped with space heaters. Motors less than 75 kW (100 HP) shall be equipped with space heaters if specified in Data Schedule 1.
Revision Summary Revised the Next Planned Update. Reaffirmed the contents of the document, and reissued with minor/editorial revision

31 December, 2003

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Document Responsibility: Electrical Issue Date: 31 December, 2003 Next Planned Update: 1 January, 2009

17-SAMSS-503 Severe-Duty, Totally Enclosed, Squirrel Cage Induction Motors to 250 HP

Data Sheet 17-SAMSS-503, Severe Duty Totally Enclosed Squirrel Cage Induction Motors
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37.
(1)

APPLICABLE TO: [ ] Inquiry [ ] Proposal [ ] Purchase [ ] As Built Plant: _____________ Plant No. __________ Driven Equipment: ___________________

Purchaser's Data to Be Supplied With Inquiry:

BASIC DATA: Volts: _________ Phase: 3 Hertz: 60 Nameplate: _________kW ________HP Full Load RPM: _________ Speed Range for Variable Speed Drive:_______________ Rotation When Facing Motor Opposite Drive End: [ ] Clockwise [ ] Counter-Clockwise [ ] Bi-Directional Motor Thrust Loads: [ ] None [ ] Other_____________________________________ Type Load: [ ] Direct Coupled [ ] Belt Driven [ ] Other_______________________ NEMA Torque Design: [ ] "B" (normal) [ ] Other (specify)______________________ SITE DATA: Area Classification: [ ] Non-Hazardous [ ] Hazardous (Classified) Class: _____ Group: ______ Ignition Temperature: ______C Elevation (Specify if Above 1000 m.): ________m.

Division: ______

STARTING: [ ] Full Voltage [ ] Reduced Voltage % and Type______________________________ [ ] Variable Frequency Drive Unit Type______________________________________ [ ] VFD Details Attached (If motor purchased separately from drive unit.) MOUNTING: [ ] Horizontal [ ] Vertical Shaft Up [ ] Vertical Shaft Down [ ] Foot Mounted [ ] Flange Mounted, NEMA Type______________________________ ENCLOSURE: [ ] TEFC [ ] TENV [ ] Explosion Proof [ ] Other___________________________ Main Terminal Box Conduit Hub Size:_________ in. Space Heaters: [ ] Space Heater Required for motors rated less than 75kW (100HP) (1) Heater Leads: [ ] Main Terminal Box [ ] Separate Heater Terminal Box

Note to Purchaser: It may not be possible for some manufacturers to accommodate this requirement because of space constraints. Also, since these motors are generally mass produced, requiring space heaters may delay delivery and add cost.

BI/JO No. _______________________________ PO/RFQ No.________________L/I No.________ Data Sheet Page 1 of 2 By: _____________ Date _________________ Revision _________

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Document Responsibility: Electrical Issue Date: 31 December, 2003 Next Planned Update: 1 January, 2009

17-SAMSS-503 Severe-Duty, Totally Enclosed, Squirrel Cage Induction Motors to 250 HP

Data Sheet (Cont'd.) 17-SAMSS-503, Severe Duty Totally Enclosed Squirrel Cage Induction Motors
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39.

Vendor Data:
GENERAL INFORMATION Manufacturer_______________ Model______________ Serial No.________________

MOTOR DATA Rating Data at 1.0 Service Factor: Nameplate Power________kW (HP) Voltage_______ Phase_______ Hertz_________ Full Load Speed___________RPM Enclosure Type__________ Frame Size_________ Rotation When Facing Motor Opposite Drive End: [ ] Clockwise [ ] Counter-Clockwise [ ] Bi-Directional Torque: Speed-Torque Curve No._____________ Speed-Current Curve No.________________

Design Data at 1.0 Service Factor and Rated Voltage: No Load Current __________________Amps Load 25% 50% Amperes _______ _______ Power Factor _______ _______ Nominal Efficiency _______ _______ Guaranteed Efficiency _______ _______ Locked Rotor Amps at Rated Voltage_________ Insulation System: Class________ Temperature Rise_______C

75% _______ _______ _______ _______

Full _______ _______ _______ _______

above _______C ambient at 1.0 SF Part No.____________ Part No.____________ Agency__________

Bearing Information: Coupling End Bearing: Manufacturer's Type____________ Outboard End Bearing: Manufacturer's Type____________ Certification: Class______ Weights/Dimensions: Net Weight_________kg Group_______

Division_______

Rotor Weight________kg

Space Heaters: (Operating Conditions) Wattage_______kW Max. Surface Temp.______C

BI/JO No. _______________________________ PO/RFQ No.________________L/I No.________ Data Sheet Page 2 of 2 By: ______________ Date _________________ Revision __________

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