Specifications For Copper Bus Duct

SPECIFICATIONS FOR COPPER BUSDUCT 4000A / 6000A 1. SCOPE: This specification covers the requirements of 3 phase 415 V, 50 Hz, 4000 A / 6000 A continuous rated, copper TPN bus with enclosure suitable for indoor / outdoor type. The bus duct shall be designed for the above current ratings and for a maximum temperature rise of 400 C over an ambient temperature of 45C. 2. The bus bars shall be of hard drawn high conductivity electrolytic grade copper flats of electrical grade 63401-WP as per IS: 5082. The bus- bars shall be of uniform cross section along its entire length. No tapering of the bus bars cross-section is allowed. 3. The enclosure of bus duct shall be of 14 SWG sheet steel of minimum thickness of 2 mm bolted on to an angle iron / structural steel framework. The bus duct shall be painted after suitable

pretreatment of all structural steel and plates with anti-corrosive epoxy base primer paint & two coats of anti corrosive epoxy base paint externally with a colour of pebble / flint gray shade RAL 7032and dried in a oven. The enclosure shall conform to IP: 55 for out door and IP: 54 for indoor, as per Indian Standards. Inner surface of the bus duct shall be coated in the rubber paint. 4. The bare bus bars shall be provided with a coat of Matt finish, 5. The joints in the bus bars shall be of the bolted type and it shall be ensured that the following precautions are observed. 1. The contact pressure must be ample and this shall be

maintained during the time the panel is in service.

ii.

The surfaces of the conductors must be clean.

iii.

With flat conductors, the overlap should be equal to or greater than the width of the bars or ten times the thickness of the bar whichever is greater.

iv.

The joints shall be treated by the application of joint compound to render the joint moisture-proof.

v.

For the joints use of bolts of cadmium plated high-tension MS bolts having expansion characteristics due to

temperature change similar to the conductor may be used with steel nuts.

vi.

Smearing the surfaces with oxide inhibiting grease just prior to making the joint in order to preserve the efficiency of the joints. Minimum phase and earth clearance required shall be maintained at joints. The joints shall be thoroughly shrouded.

6. The bus bar arrangement shall generally conform to IS: 5578 and IS: 11353. The bus duct shall be also supplied with suitable earth bus running all along the length of the bus duct made of copper strips. Current density at any part shall not exceed prescribed limits. Two copper flats of same phase shall be stacked together or the spacing between them shall be maximum of the

thickness of one conductor. 7. The busbars shall be phase identified by colour, at intervals. Colour code shall be RED, YELLOW and BLUE for phase and BLACK for the neutral bus bar.

8. Bus bars shall be supported on tough, non-hygroscopic, resin bonded self-extinguishing fire retardant insulators preferably of SMC / DMC with ribbed construction to prevent tracking due to dust paths. Bus bars and supports shall withstand the maximum stresses that are induced in the event of. The short-circuit currents being as specified. The bus bar support shall be at a minimum interval of 500mm. 9. The bus bars shall be supplied with flexible expansion joints at both the ends and also at bends. The supports and expansion arrangement shall be so chosen to avoid undue stress to the bus bars, supports and end connections. 10. Dust excluding gaskets of neoprene shall be used for enclosures to ensure water and dust tightness. The duct shall be (mostly) suitable for outdoor installation. Minimum two numbers of space heaters with thermostats shall be provided to prevent moisture

condensation and maintain cubicle temperature 5 Deg.C above the ambient. 11. The clearance between the individual bare phase power bus bars and between the phase and earth bus bars in air shall be not less than 25 mm and 19 mm respectively. 12. Drain points shall be provided at die bottom of the bus duct, at suitable locations. The bus duct shall be provided with silica gel breathers, in all sections.

*****

Specifications for 11KV HT Panels

HT SWITCH GEAR (11 KV SIDE): SCOPE: This specification covers the requirements of design, manufacture, assembly, testing, supply, delivery and installation of 3 phase, 11 KV switch gear panel with all accessories complete in all respects conforming to latest design and practice and as per latest revisions of IS 3427. GENERAL DESCRIPTION: The HT switch board shall consist of 14 nos. of 800 A, 3 pole, 350 MVA, 11KV vacuum circuit breakers to act as following: a. 2 Nos. - incomer circuit from each of 6.3 MVA 66 / 11 KV 50 Hz transformers having OLTC. b. 2 Nos. - incomer circuit from 2 X 1.25 MVA, 11 KV DG Sets each. c. 1 No. - bus coupler. d. 9 Nos. - outgoing feeders.

RATING AND DATA: Sl. No. 1. 2. 3. 4. 5. Item Particular. Applicable standards. Rated continuous current. Rated frequency. No Of poles. Rated voltage. Rating. IS 13118 & EC - 56 Upto 800 A 50 Hz. 3 12kV

Sl. No. 6 7.

Item Particular. Basic Insulation level. Rated short time withstand current

Rating. 28kV rms / 75 kV peak. 20 kA rms for 3 Seconds.

8. 9.

Rated short circuit current Rated short circuit making current.

20 kA rms. 50 kA Peak.

10.

Operating mechanism.

Motorized /Electrical Closing. &

Spring Manual

charging Tripping,

11. 12. 13. 14. 15.

Continuous Bus bar rating. Bus bar material. Rated operating sequence. Control Voltage. Type.

Upto 1000 A Copper. O-0.3 sec - CO - 3 min -CO 220 V DC. Vertical Isolation, Horizontal Draw out.

APPLICABLE STANDARDS (Latest Revision): IS 3427 / I EC - 298, 694 : Metal clad switch gear for high Voltage applications. IS 13118 / I EC 56 IS 2705 IS 3156 IS 375 : High voltage AC circuit breaker. : Current Transformer. : Voltage transformer. :Arrangements of breaker busbar main connection and auxiliary wiring.

CONSTRUCTION: The vacuum circuit breakers should be conforming to IS: 13118 and EC -

56. This breaker should be contained in an epoxy resin construction with one interrupter per phase. The trefoil configuration is operated by an external operating mechanism via a robust linkage. The linkage is connected to a central lifting rod, which rises all 3 phases at once providing simultaneous closing. The terminal conductors should carry replaceable self aligning isolating sockets which, when in the raised position; make contact with plugs contained in fixed spout insulator. This VCB should be designed for motor operated spring closing with provision for manual closing mechanism. The unit should be supplied with a wiring panel, which contains the secondary wiring termination. For ease of access, the panel should be fitted with a hinged door. Ample accommodation should be provided for instruments and relays above the wiring compartments. Cubical with breaker shall have following features: a. The cubicle shall basically have 4 separate compartments viz. Circuit breaker compartment, Busbar Compartment, CT and cable termination compartment and a LT Instrument compartment. All HV compartments must be individually tested for internal arc. b. The switchgear shall be dust and vermin proof. All doors, panels, removable covers shall be gaketed all around and the cubicle shall conform to IP 54 class of protection. The IP 54 degree of protection shall be maintained even in the circuit breaker panel. c. The cubicle shall be fabricated with 2.5 mm thick CRCA steel sheet having smooth finish and leveled to give a neat and uniform appearance. d. The switchgear shall be painted / Powder coated with approved shade with pre surface treatment through 7 tank process.

e. The circuit breaker compartment shall have shutters for the spout opening of busbar and feeder sides. f. The circuit breaker shall have Test/Isolated and Service position inside the cubicle and it shall be possible to close the panel door with the circuit breaker in the test/isolated positions. g. Positive guiding arrangement shall be made in both circuit breaker truck and housing to ensure proper alignment. h. All circuit breakers of the same rating shall be interchangeable. i. The doors shall be hinged, good quality, removable type, and Noncorrosive. j. An earthing bus as per IER and code of practice shall be provided at the bottom and extends throughout the length of the switchgear. It shall be bolted to the framework of each unit and breaker earthing contact bar. k. The earth bus shall be copper and have sufficient cross-section to carry the momentary short circuit and short time fault current for three seconds as specified without exceeding maximum allowable temperature rise. l. All non-current carrying metal work of the switchboard shall be effectively connected to the earth bus. m. Positive earthing of circuit breaker frame shall be maintained when it is in the connected position and in all other positions when the auxiliary circuits are not totally disconnected. n. The circuit breaker frame / carriage shall be earthed before the main breaker contacts are plugged in the secondary contacts. o. The earthed bus shall be accessible from the back of the panel.

CONTROL & COMMUNICATION WIRING: a. The panel should be complete with all control wirings,

communication wiring & other accessories. All communication and control wiring shall be done in separate cable ducts and shall be brought in front of panel and terminated in suitable and separate terminal blocks. The terminal block used shall be of clamp type. b. Provision of remote closing / tripping shall be provided. c. The control & communication circuit wiring shall be carried out with 650 V grade PVC insulated 2.5 Sqmm stranded annealed and un tinned electrolytic copper wire and proper colour wiring for closing and tripping & communication shall be provided. d. The termination of wire shall with crimping type lugs. e. At least two Nos of space heaters, each 80 W, 230 Volts AC 50 Hz with thermostat control shall be provided in each breaker panel. f. Fuses and links shall be provided to enable individual circuits to be isolated. Each of DC circuit shall be provided with one fuse on positive and one link on the negative side. g. Ferrules shall be provided for identification of each wire. h. All control fuses shall be of HRC fuse type. CABLE TERMINATIONS: a. The switchgears shall have adequate space at the rear of the cubical for carrying out termination of power cables using Heat Shrinkable type termination kits suitable for at least 2 runs of core, 150 / 300 sqmm, 11 KV, XLPE cable. b. The kits, lugs and clamps shall be arranged separately. c. Provision shall be made for entering the control & communication cable from the front bottom of the cubical. 3

BUSBARS a. The bus bars shall be of electrical grade, suitable rating, insulated with heat shrinkable sleeve. The bus bar shall be of electrolytic grade Copper material as per latest IS Standard and shall be capable of carrying rated normal and short circuit current.

b. The Bus bar shall be located in totally enclosed air insulated compartment and segregated from all other compartments of the cubical. The bus bars shall have very high mechanical strength to withstand dynamic stresses. c. Insulating barriers shall be provided between the adjacent cubical and the bus bars shall pass through them. These barriers shall have non-hygroscopic properties and shall be fire retardant.

d. All bus connections, joints and taps shall be applied with contact grease at the making surface and insulated. e. Bus bars shall be rated in accordance with the service condition and the rated continuous and short time current rating specified. The temperature rise shall be within the limits specified in IS 3427 with latest revision. f. Adequate clearance between 11 KV point and earth and between phases shall be provided to ensure safety as per provision in Indian electricity rules 1956 and its amendments thereof and also in accordance with the relevant Indian standard specification. The same shall be capable of withstanding the specified High Voltage Test as per IS 13118 with latest amendments.

g. All bus bars shall be rigidly and firmly mounted and shall be capable of withstanding stresses caused short circuit and vibrations. h. Sharp edges and bends either in bus bar or bus bar connections shall be avoided as for as possible. Where such bends or edges are UN avoidable, suitable compound or any other insulation shall be supplied to prevent local ionization and consequent flashover.

SAFETY INTERLOCKS: Each switchgear unit should be provided with a system of mechanical interlocks, which automatically impose a fixed sequence of events designed to protect the equipments and the operator from the danger of maloperation. Switchgear shall be provided with following interlocks. a. Withdrawal or engagement of the circuit breaker shall not be made possible unless it is in open position. Any attempt of the withdrawal of closed circuit breaker shall not trip circuit breaker. b. Operation of circuit breaker shall not be possible unless it is in service or isolation position. c. Breakers shall have trip free mechanism to avoid closing of circuit breaker during fault. d. It shall not be possible to put the circuit breaker in service position unless the auxiliary supply plug and socket is connected. e. It shall not be possible to disconnect auxiliary plug and socket when the circuit breaker is in ON condition.

f.

Circuit breaker cubicle shall be provided with safety shutters operated automatically by the movement of the circuit breaker. It shall be possible to open the shutters intentionally for testing purpose. The shutters or orifices shall be clearly labeled as bars and Feeders respectively. bus

g.

The breaker shall be earthed before the main circuit breakers controls are plugged in the stationary contacts. Positive earthing of the circuit breaker/frame truck shall be maintained in the connected position.

The VCB's should be coupled with each other appropriately so as to achieve the requirements stipulated under general description heading above.

RELAYS AND INSTRUMENTATION: The VCBs shall have protection against over current and earth fault. These units shall be equipped with microprocessor-based relays RUPS shall be provided with feeder management relays. Features required are: a. Over current protection for distribution feeders. b. 3 phase, high-set and low-set phase over current protection. c. Sensitive non-directional high-set and low-set earth-fault protection. d. Four standardized inverse definite minimum time (IDMT) timecurrent curves as per IEC. e. Numerical design for stable time current curves, high accuracy and reliable operations. (MIF Digital based relay / F 60 Feeder Protection Relays). All feeders including outing to

f. Fault records, event records and diagnostic data should be read. g. High immunity to electrical interference and robust Aluminium case to class IP 54. h. Complete Differential protection scheme and Buchholz Alarm and Trip for all transformer feeders. i. Improved system reliability supported by a built in selfsupervision system with auto diagnosis. j. Serial communication capability for extensive exchange of data between the protection relay and the substation control level. k. Powerful optional PC tool for reading, setting and recording relay data and parameters. l. 0 to 800 Amps Digital type Ammeter of suitable range with selector switch. m. Digital Voltmeter with selector switch. n. Differential Protection for feeder and Bus coupler panels. o. Power factor meter. p. Kilowatt meter. q. Buchholz rely alarm and trip arrangement with annunciation All relays should be self-diagnostic. CURRENT TRANSFORMERS (CTs): The CTs shall be of the bar primary, epoxy resin cast type with necessary burden and ratios. The CTs shall be housed in the cable terminal compartment. The CTs shall have class E insulation and shall have STR of minimum 3 Seconds. CT shall have burden of 30 VA and ratio of 800 / 5 Amps. Two core CT shall be provided for each breaker Core used for metering shall have accuracy class of 1.0 and core used for protection shall have accuracy class of 5P10. Test certificate shall be furnished. Both terminals of each of the CTs shall be brought to the LT chamber.

For incoming breakers and transformer feeders, necessary CTs of suitable class for differential / REF to be provided including interconnections and testing after commissioning. POTENTIAL TRANSFORMERS (PTs): The PTs shall be of the epoxy resin cast type with burden of 100 VA and 11000 V / 110 V ratio with Class 1 accuracy for metering and protection. The PTs shall have class E insulation. The PTs shall be provided on the incoming side and the PT shall be mounted independently draw out type. The PTs shall be provided with HRC fuse protection on HT side and fuse on secondary side. The entire PT secondary terminals shall be individually wired upto the LT chamber.

SURGE ARRESTORS: Necessary Surge arrestors of suitable type and rating in suitable enclosure for arresting the restriking voltage shall be supplied and installed with all outgoing breakers including outgoing breakers to RUPS. DOCUMENTATION: The following documentation shall be furnished (3 copies): General arrangement drawing with foundation plan, schematic wiring diagram, test certificates for CBs, CTs, PTs and meters & relays, operation and maintenance instruction manual and type test certificates for CBs.

TESTS AND INSPECTION: The switchgear shall be tested in accordance with the standard specified and shall be conducted in the presence of ISRO's representative. These tests shall include the following: a) b) c) d) Operation and continuity tests. Mill volt drops tests of circuit breaker contacts. Megger test with 5KV megger. Power frequency high voltages withstand test.

In addition to the above, secondary injection tests should be conducted on all over current / earth fault relays in the presence of the client. The bidder shall submit all type test report with the bid to prove the capability and suitability of his offer.

SPECIAL TOOLS / OPERATING HANDLE: a) One set of special tools required for routine maintenance should be supplied. b) One operating handle should be supplied with each switchboard. INSTALLATION: The HT switchgear should be installed using necessary foundation bolts, nuts etc., and other hardware after removing the existing panels. These units should be suitably aligned and coupled. The same should be tested and commissioned in all respects as per standard practice. A copper earth bus of suitable size shall run continuously at the bottom of panel. Earth shall be robust and shall be capable of carrying full short circuit current for 1 second. Doors, covers and all non-current carrying metallic parts shall be earthed through flexible copper wires. Metal to metal joints anywhere in the

cubical shall be gasketted by cross-linked polyutherence gaskets for zero gaps. Mechanical interlock facility shall be provided as a optional item. Two EB incomers and two DG incomers shall be mechanically and electrically interlocked in such a way that only one incomer to bus and bus coupler shall be on at a time.

NOTES: 1. Insulating Rubber mats of appropriate voltage grade and conforming to relevant standard with latest revision must be laid throughout the length of the panel on front side for safety of operators. 2. Panels are required to be installed on existing trenches. However the party shall carry out any modification including civil works required for installing panels in existing trenches.

MAKES: ABB, ALSTOM, SIEMENS, Crompton greave. Schneider.

--o-0-o--

Specifications for 3.15 MVA Transformer

TRANSFORMER 3150 KVA.

1.0 SCOPE:

This section covers the design, manufacture, assembly, testing at manufacturers site, supply, transportation, storing, installation and commissioning of the power transformer, as detailed in the schedule of requirement complete with all accessories required for efficient and trouble free operation as required.
2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 RATING & DATA: Continuous Output No load voltage ratio No. Of phases Frequency Duty Power Factor of load Vector group reference Autotransformer / double wound Winding material Primary connection Secondary connection Insulation class 2.12.1 Solids 2.12.2 Oil 2.13 2.14 2.15 2.16 2.17 Type of cooling Rated power with natural cooling Installation Electrically exposed / non exposed Insulation level HV winding Power frequency withstand voltage Lightning impulse withstand voltage 28 KV r m s 75 KV peak Class A as per IS 1271 As per IS 335 ONAN 3150 KVA Outdoor Non exposed 3150 KVA 11000 V / 433 V 3 50 Hz 5% Continuous 0.85 (appx.) Dyn 11 Double Copper Delta Star

2.18

Terminal details 18.1 18.2 HV side LV side Copper bus duct of outdoor installation Suitable for cable end joints

2.19

Star point 19.1 HV winding 19.2 LV winding Yes With brought out neutral suitable for copper flat termination.

2.20 2.21

Voltage tapping on HV side Tap changing 21.1 Off load / on load 21.2 Manual / Automatic

0,+/- 2 %, +/- 5%, +/7.5% Off load Manual Yes As per 13ES900 / 94 with epoxy based painting

2.22 2.23

Parallel Operation Painting

Note: Relevant drawings and technical particulars to be

submitted with the offer.

3.0 FITTINGS & ACCESSORIES:

The transformer should be provided with all accessories like Drain valve with plug, filter valve, two earthing terminals, Thermometer pocket, Magnetic type Oil level indicator, lifting lugs, anodized and engraved rating plate and terminal marking plate, Oil conservator, de-hydrating breather with silica gel, Air release plug,

oil filling hole and cap, jacking lugs, explosion vent, dial type thermometer, Off load tap changing switch, Bi-directional rollers, Buchholz relay with contacts for tripping and annunciation, pressure release valve, winding temperature indication with tripping and alarm facilities. Complete control wiring for visual and audible alarm along with weather proof marshalling box shall be provided. Secondary side of transformer should be suitable for copper bus duct termination and brought out neutral terminal suitable for copper strips for grounding.

4.0 DESCRIPTION AND BASIC REQUIREMENT: The detailed description and basic requirements of the transformers are given in this specification. Transformer required, is intended for use in substation in ISAC Centre; as such reliability of performance and safety of operation is of prime importance. Only designs well proved in long service and well known for high efficiency and reliable performance, good voltage regulation, characteristics and low operational and maintenance costs shall be considered.

4.1 Design Features:

The transformer shall be properly designed and effectively cooled to ensure its working under full load conditions continuously under short time over load conditions.

Adequate safety devices shall be incorporated to prevent damage to transformer winding or tank due to over heating or system electrical disturbances. The transformer shall be designed to meet guaranteed impulse levels as per IS 2026.

5.0

STANDARDS: Except where modified by this specifications the

transformers shall comply the requirements of latest revision of IS: 2026.

6.0 RATING:

The transformers shall have a minimum continuous rating (as defined in IS: 2026) at the secondary terminals at specified output at specified normal pressures ratio, frequency, altitude and temperature rise.

7.0 TYPE:

Unless specified or otherwise herein or in the order, the transformer shall be of double wound, 3 phase oil immersed naturally cooled, suitable for outdoor installation and suitable for operation in prevailing climatic conditions at Bangalore.

8.0 TYPE OF LOAD: The transformers are intended to be used for supplying linear, non linear, power and lighting and Rotary UPS load of ISAC Centre continuously.

9.0 TEMPERATURE RISE: Maximum temperature rise at the specified maximum continuous output, pressure, ratio and frequency, shall not exceed the limit specified in IS: 2026. 10.0 OIL: The insulating oil used in the transformer shall comply with the requirements specified in IS 335 specifications for insulating oil for transformer and switchgear. quantity. 11.0 TANK: The tank shall be built in such a manner so as to withstand electrical, mechanical and thermal stresses, which are likely to be set up when the transformer is put in normal service as well as short circuit conditions. The transformer tank shall be built of electrically welded steel plate of suitable thickness without any scaling. All joints of the The transformers shall be supplied with necessary oil for first filling including 10 % additional

transformer tank and fittings shall be oil tight and no bulging shall occur during services. The interior surface of tank shall be coated with insulating paint and the external surfaces shall be suitably painted with enamel paint and has to with stand the adverse external atmospheric conditions.

12.0 FITTINGS: Standard fittings as per specific technical requirements shall be provided on each transformer. The relative positions of fittings shall be in accordance with IS 2026.

13.0

CONNECTIONS AND VECTOR GROUPS:

Suitable for Cables on HT side and bus duct on LT side shall connect the transformer windings respectively. The vector group shall be Dyn 11.

14.0 TERMINAL LEAD AND MARKING:

All leads including tapings shall be insulated and rigidly supported and shall be easily accessible without the need for removing the winding from the tank. The physical positions of terminals relating to one another shall be as per IS 2026.

15.0 TAPPINGS AND TAP CHANGING SWITCHES:

The tapping for voltage adjustment shall be provided on the high voltage (primary) winding of the transformers. All tapings terminals shall be brought out to terminal board. The tapping on the transformers should conform to IS: 2026. The transformers shall be provided with triple pole hand operated tap changing switch suitable for external operation on OFF LOAD without removing tank covers or lowering oil level. The spindle of the switch-operating handle shall pass through oil tight stuffing gland on the side of the tank. The tripping switch shall be of gang operated type enabling tapping on all the three phases to be changed simultaneously.

All engraved number plates shall be provided for each switch with a movable pointer to clearly show the voltage for which the tapings on each phase are connected. Provisions shall be made so that the switch can be locked and at any one of the correct positions. The whole arrangement shall be absolutely rigid and absolutely insulated throughout. Separate locks and keys shall also be provided to the tap changing switches in order to prevent unauthorized tap changing. Under the conditions of short circuit, tap changing equipment should be capable of carrying the same current as the winding.

16.0 EFFICIENCY: The transformers shall be so designed that the maximum efficiency occurs above 70 % of the full load capacity. The core losses shall be kept low for transformer to obtain high efficiency and shall be indicated in the quote.

17.0 REGULATION:

The inherent regulation at normal balanced load at unity and 0.85, 0.9 and 0.95 power factors at a temperature of 75oC shall be stated in the tender and tenderer shall guarantee the performance to meet the figures. The reactance of the transformer shall be as low as possible and in accordance with IS 2026.

18.0 FLUCTUATION IN VOLTAGE AND FREQUENCY:

The transformer shall be subject to variation of voltage up to 12 % on the primary side and frequency 5% during routine operations.

19.0 TRANSFORMERS AS UNIT: The transformers shall be supplied complete with all fittings and accessories etc; which are normally considered part of transformer as a unit and are necessary for its efficient operation,

regardless of whether all the items have specifically mentioned in the tender / enquiry / order or not.
20.0 TRANSFORMER TESTS:

Transformer shall be subjected to following routine and supplementary tests at the manufacturers works as per IS 2026 and Departmental representative will witness the tests on the transformer. Successful tenderer shall make all arrangements for witnessing the test by the representatives of the Department. 20.1 Measurement of winding resistance. 20.2 Ratio, polarity and phase relationship. 20.3 Impedance Voltage. 20.4 Load losses. 20.5 No load losses and No load currents. 20.6 Insulation resistance test. 20.7 Induced over voltage withstand test. 20.8 Separate source voltage withstand test. 20.9 Zero phase sequence impedance measurement. 20.10 Power frequency high voltage test. 20.11 Temperature rise test. 20.12 Dielectric test on oil. Test Certificates shall be given for all type tests, actual measurements in tabular farm and also for derived values of losses, impedance voltage, and regulation for stated loading condition. Copies of all test results, inspection and guarantee certificates shall be furnished in duplicate to the Department for approval.

The insulation resistance of the HV & LV windings shall be measured by a megger of specified voltage and duly calibrated. The value of insulation resistance shall be in accordance with the specifications and IS 2026. 21.0 DRAWINGS: The manufacturer shall supply all technical literature and drawings considered necessary for the installations operation and maintenance of the transformer and its fittings. These shall essentially include: 21.1 Detailed foundation drawings. Drawings transformer. 21.2 21.3 21.4 21.5 21.6 Drawings showing position of fittings. Winding diagram and terminal markings. List of parts with reference number. Instruction for the installation and commissioning of Any other relevant data, which would be assistance for efficient operation, maintenance and repair of fittings and accessories. 21.7 Manual of instructions for the operation & maintenance of showing overall dimensions of the

transformer.

fittings. In hard and soft copies.

22.0

TECHNICAL AND GUARANTEED PARTICULARS:

The tenderer shall furnish all guaranteed technical particulars as called for in schedule particulars, which are subject to guarantee, shall be clearly marked. Tenders lacking information in this respect may not be considered.

23.0

PROTECTION:

The

following

protection

shall

be

provided

for

the

transformers Detecting or actuating devices required, which form part of the transformer construction shall be incorporated. 23.1 23.2 23.3 Buchholz alarm and trip. Thermal alarm and trip (winding temp. & oil Low oil level alarms for the conservators.

temp.) In addition to above differential protection scheme and restricted earth fault protection scheme shall be provided and interconnected with breaker for tripping and annunciation.

24.0 INSTRUCTION MANUALS:

Three (3) copies of operation, maintenance and erection shall be supplied one month prior to the dispatch of the transformer. The manuals shall be bound volumes and shall contain all the drawings as per section 21.0 and information

required

for

erection,

operation

and

maintenance

of

the

transformer. The manual shall include the following particulars. amongst others. 24.1 Marked erection paints identifying the component 24.2 Detailed parts of the transformers as assembly and dispatched, with the assembly drawings. dimensions, description of all and accessories. 24.2 List of spare parts. the components and

catalogues for operation of the transformer

25.0

DEVIATIONS FROM THE SPECIFICATION:

All deviations from this specification shall be separately listed in schedule in the absence of which, it will be presumed that the provisions of the specification are complied with the purchaser.

26.0

ERECTION & COMMISSIONING:

Immediately on arrival, the transformers shall be carefully examined for any damage, during transit, paying particular attention to bushing and cooling tubes, etc; The presence of rust, condensation any where within the tank the pink color of silica gel breathers provided with transformers filled with dry air or a considerable drop in the pressure of nitrogen or other inert gas filled in transformers suggests absorption of moisture by the transformer windings. In such cases, the transformer shall be

dried out before being commissioned. The transformer shall be filled with oil as soon as possible after satisfactory inspection and set up in their permanent locations even though not expected to be energized for some time. Before moving the transformer, the bidirectional rollers shall be fixed in the required direction. The transformer may then be moved to its permanent position. Care shall be taken when using any levers etc; that they do not touch the tank or cooling tubes and only the skids or rollers shall be used for this purpose. Transformers shall be lifted by lugs provided for the purpose and simultaneously use shall be made of all lugs to avoid any imbalance and it shall be ensured that all cover bolts are tightened. Where it is necessary to use jacks for lifting, the projections / lugs provided for the purpose of jacking shall be used. Jacks shall never be placed under valve or cooling tubes. In certain circumstances, jacks may be placed under stiffening curbs on the tank base. Care shall be taken that spanners or other tools used in connection with work are not dropped into or left inside the tank. The transformer shall be placed on suitable roles or tracks on level concrete plinth with bearing plates of sufficient size and strength where the transformer is in the final position; the wheels shall be locked to prevent accidental movement of the transformer. After positioning of transformer all electrical power and control connections shall be done in approved manner. The transformer should be installed on suitable pedestal and foundation. The scope of this civil work is included in this item of the work. Contractor should provide all the hardware that is necessary for erection. The drawings, layout, etc; should be got

approved by Department. The power transformer shall be installed, tested, commissioned and integrated the same with the substation network in all respects. After the transformer has been installed at the place of operation and before connecting it to supply the transformer tank shall be earthed by two separate and distinct connections through two separate lines and the two earthing terminals provided on the transformer. Gas or water pipes shall not be used for such connections. All connections of the earthing system shall be visible for periodical inspection. Copper strip as specified shall be used for earthing to the earth pit. The transformer neutral point shall be brought out and solidly earthed by copper strip of suitable size. (GI, copper strips and required earth stations to be provided by the tenderer). For connection of transformer neutral point with LV neutral bus bar the current carrying capacity of conductor shall be same as the conductors used for solid earthing of neutral.

Following tests shall be conducted on the transformer prior to its commissioning. 1. Insulation resistance of the winding between phases and between individual phases and earth on both HV and LV sides and also between HV and LV windings.

2. Winding resistance. 3. Dielectric strength of transformer oil. 4. Voltage ratio test at all tap positions. 5. Polarity test. 6. Operation of Buchholz relay. 7. Proper functioning of all protective relays.

After commissioning of the transformer the LV side voltage shall be measured at different tap positions. The transformer shall be kept on no load for 24 hours, and shall be ascertained that there is no undue temperature rise before loading the transformer.

27.0 GENERAL:

The work shall be carried out according to general specification mentioned and the detailed specifications and also according to any other instructions issued by the Department. No claim on account of the ignorance of specifications shall be entertained. In their own interest, the tenderers are advised to submit their offers after a tharough study of the requirements of the specifications and site conditions.

27.1 Guarantee Period. Transformer, its fittings and accessories shall be guaranteed for trouble free operation for a period of Twelve Months from the date of commissioning. Any problem related to transformer within guarantee period shall be attended immediately at free of cost. The supplier has to furnish performance bank guarantee for 10 % of the order value.

27.2 Experience, Organization and facilities

Tenderer shall possess sufficient experience, necessary organization and facilities to ensure successful and timely design and manufacture of unit of the size and type called for under these specifications. manufactured, A schedule are giving a list in of size, transformers rating and which comparable

performance standard, the name of purchaser and dates of installation shall be furnished along with the tender. The tenderer shall have an organization, which provides effective independent checks at all stages of manufacture. The organization shall have experienced personal to design and thoroughly test and inspect the equipment during all stages of manufacture and assembly.

Complete and adequate testing facilities shall be available for performing all required and specified tests. Offers from manufacturers who are having at least five years of experience in manufacturing of similar capacity of transformers only will be considered. Manufacturer shall be an ISO certified firm. Copies of all supporting documents shall be furnished.

--o-0-o--

Specifications for 1.1 KV LT XLPE Cables

SPECIFICATIONS FOR 1.1 KV XLPE ( CROSS - LINKED POLYETHYLENE ) INSULATED POWER CABLES

1. SCOPE: This specification covers design; manufacture, testing,

packing, supply and delivery of 1.1 KV, 2C / 3C / 3 C/ 4 C XLPE insulated power cables from 2.5 sqmm to 400 sq mm size, PVC Sheathed cables for electric supply as per IS 7098 Part 1 with latest revisions. 2. Materials: 2.1 Conductor. The conductor shall be composed of Copper / aluminium wires complying with IS 8130 with latest amendments. 2.2 Insulation. The insulation shall be of cross linked Polyethylene conforming to requirements given in IS 7098 Part 1 with latest revisions. 2.3 Filer and Inner sheath. The fillers and inner sheath shall be of the following a. b. Vulcanized or un Vulcanized rubber or Thermoplastic materials.

Vulcanized or un Vulcanized rubber or Thermoplastic materials used for inner sheath shall not be harder than XLPE and PVC used for insulation and outer sheath respectively. Fillers and inner sheath materials shall be so chosen as to be compactable with the temperature rating of the cable and shall have no deleterious effect on any other component of the cable.

2.4 Armoring. Armoring shall be of Galvanized round steel wire or galvanized steel strips.

2.5 Outer sheath. The outer sheath shall be of PVC compound conforming to requirements of type ST 2 compound of IS 5831 (With latest revisions) 3. Construction: 3.1 Conductor. The construction of the conductor shall be of solid conductor upto 10 sq mm and stranded for conductors sizes above 10 sqmm. A protective barrier may be applied between the conductor and insulations. Such barriers when used shall be compatible with insulating materials and suitable for the operating temperature of the cable. 3.2 Insulation. The conductor (with protective barrier, wherever applied) shall be provided with cross-linked polyethylene insulation applied by extrusion. The average thickness of insulation shall not be less than the nominal value as specified in IS 7098 Part 1 with latest revisions. The insulation shall be so applied that it fits closely on conductor (or barrier if any) and it shall be possible to remove it without damaging the conductor.

Core Identification:

Cores shall be identified as specified below.

a. Coloured strip applied on the core. Red, yellow and blue colours shall be used to identify the Phase conductor and black to identify reduced neutral conductor or b. Colouring of XLPE insulation as follows 1 Core: Red, black, yellow, blue or natural. 2 Core: Red and black 3 Core: Red, yellow and Blue 4 Core: Red, Yellow, blue and black. For reduced neural conductor black colour shall be used. 5. Laying up of cores: In twin, three and multi core cables, the core shall be laid together with a suitable lay, outermost layers shall have right hand lay and the successive layer shall be laid with opposite lay. Where necessary, the interstices shall be filled with nonhygroscopic material. 6. Inner sheath (Common covering): The laid up cores shall be provided with an inner sheath applied either by extrusion or by rapping. It shall be ensured that it is as circular as possible. The inner sheath shall be so applied that it fits closely on the laid up cores and it shall be possible to remove it without damage to the insulation.

The thickness of inner sheath shall be as given in IS 7098 Part 1 with latest revisions.

7. Armoring: Armoring shall be applied over the inner sheath in case of twin, three and multi core cables. The armor wire/strips shall be applied as closely as practicable. The direction of lay of the armor shall be left hand. For double wire/strip-armored cables this requirement shall apply to the inner layers of wires/strips. The outer layer shall, except in special cases, be applied in reverse direction to the inner layer, and there shall be a separator of suitable non hygroscopic material such as plastic tape, bituminous cotton tape, rubber tape or proofed tape between the inner and other layers of Armour wires/strips. A binder tape may be provided on the Armour.

7.1 Type of armor. Where the calculated diameter below armoring does not exceeds 13 mm, the armor shall consist of galvanized wires above 13 mm it shall be steel wires or galvanized steel strips.

7.2 Dimensions. The dimensions of galvanized steel wires or strips shall be as specified in IS 7098 Part 1 with latest revisions.

7.3 Joints. The joints in armor wires or strips shall be made by brazing or welding and the surface irregularities shall be removed. A joint in any wire/ strip shall be at least 300 mm from the nearest joint. In any other armor / wires / strips in the completed cables. 7.4 Resistance. The DC resistance of the galvanized steel wire/strip armor shall comply with the appropriate values as per IS 7098 Part 1 with latest revisions. When corrected to 20 degree centigrade.

8. Outer Sheath: The outer sheath shall be applied by extrusion over the armor. The colour for the outer sheath shall be black for all cables intended for extension of existing cable. Whereas for a full-length cable, colour of outer sheath shall be as directed by Engineer In Charge.

8.1 Thickness of outer Sheath. The minimum thickness of PVC outer sheath of armored cable shall not fall below the nominal value as per IS 7098 Part 1 with latest revisions

9. Tests: 9.1 Type Test. All type tests shall be in accordance with latest revisions of following standards. 1. IS 8130 2. IS 10810 3. IS 3975 4. IS 5831

Test certificates of following type tests shall be furnished with theoffer. Test for conductors. a. Annealing test (For copper). b. Tensile test (For Aluminum). c. Wrapping test (For Aluminum). d. Resistance test. e. Test of armoring / strips Test for insulation and sheath. Physical Test for insulation. a. Tensile strength and elongation at break. b. Aging in air oven. c. Hot set test.

d. Shrinkage test. e. Water absorption test. (Gravimetric).

Physical test for outer sheath. a. Tensile strength and elongation at break. b. Aging in air oven. c. Loss of mass in air oven. d. Shrinkage test. e. Hot deformation. f. Heat shock test. g. Thermal stability. Insulation Resistance (Volume resistively test). High voltage test. Flammability test

9.2 Acceptance test. The following shall constitute Acceptance test. f. Annealing test (For copper). g. Tensile test (For Aluminum). h. Wrapping test (For Aluminum). i. Conductor Resistance tests.

j. Test for thickness of insulation and sheath. k. Hot set test for insulation. l. Tensile strength and elongation at break for insulation and sheath. m. High voltage Test and insulation (Volume resistively) n. Cold bend test for outer sheath. o. Cold impact test for outer sheath. p. Resistance test for armor. Sampling plan for acceptance test shall be as per IS 7098 Part 1 with latest revisions

9.3 Routine test. The following shall constitute the routine test. a. Conductor resistance test. b. High voltage test.

10 Identification:
10.1 Manufacturer identification. The manufacturer shall be identified throughout the length of the cables by means of a tape bearing the manufacturer name or trademark or by manufacturer name or trademark being indented, printed or embossed on the cable. Printing embossing, or indentation shall be done only on outer sheath.

10.2 Cable identification. The word ELECTRIC shall be Printed embossed, or indented throughout the length of the cable on outer sheath only. 10.3 Cable code. The following code shall be used for designating the cable.

Aluminium conductor XLPE insulation Steel round wire amour Steel strip Armour Double steel strip Armour Double steel round wire Armour PVC Outer Sheath

A 2X W F FF WW

11. Packing and Marking: The cable shall be wound on a drum as per IS 10418 with latest amendments and packed. The ends of the cable shall be sealed by means of non-hygroscopic material. The cable shall carry the

following information either stenciled on the drum or contained in a label attached to it. a. Reference to the IS Standard b. Manufacturer name or trademark. c. Type of cable and voltage grade.

d. Numbers of cores. e. Nominal cross sectional area of the conductor. f. Cable code. g. Length of cable on the drum. h. Number of length on the drums. i. Direction of rotation of drums. j. Gross mass. k. Country of manufacture and year of manufacture. The cable (drum or label) may also be marked with the standard mark.

^^^^^^^^^

Specification for 11KV XLPE Cables

SPECIFICATIONS FOR 11 KV XLPE

(CROSS

LINKED

POLY-ETHYLENE)

INSULATED POWER CABLES

SCOPE: This specification covers design, manufacture, testing, packing, supply and delivery of 11 KV XLPE insulated power cables for use with effectively earthed distribution systems and laying as per standard practice.

STANDARDS: Unless otherwise specified, the cables shall conform in all respects to IEC - 502 / 1935 / IEC - 840 /I983 and also conforming to IS : 7098 (part-III) / 1993 with latest amendment or latest version "Cross linked polyethylene insulated PVC sheathed cables for working voltage of 11KV". Cables meeting any other standards, which ensures an equal or better quality than the standards mentioned above will also be acceptable. In such a case, a copy of the standard followed should be enclosed along with the tender. CLIMATIC CONDITIONS: The climatic conditions under which the equipment / item shall operate satisfactorily are as follows:

a) Maximum ambient temperature of air in shade b) Minimum ambient temperature of air in shade c) Maximum daily average ambient temperature d) Maximum yearly average ambient temperature e) Maximum relative humidity

: 500 C : 40 C

: 400 C : 300 C : 95 %

f) Average number of the thunder storm days per annum : 15 g) Average annual rainfall h) Maximum wind pressure i) Altitudes not exceeding above MSL j) Max. Soil temperature at cable depth
: : : : 150cm. 150 kg / m2 1000 M 30 C

PRINCIPAL PARAMETERS: 11KV Grade XLPE single with core power cable with H.D. layer aluminium insulated insulation, insulated of semi

conductor with dry

shielded and

extruded cross-linked extruded lapped and

semi-conducting polyethylene

cured

(XLPE) layer,

insulation core

screened

with

semi-conducting with a

copper-wire water black

screened swellable extruded wire

combination aluminium inner coating IEC-502 also

conducting followed H.D. by

poly

laminated single outer for to IS

PE

(poly-ethylene) and graphite to and

sheath, PVC (1983)

aluminium cable, and

armored

sheathed construction

overall

conforming for tests

IEC-840/1985

conforming

: 7098 (part-Ill) / 1993 or any latest amendments thereof. Outer sheathing shall and be designed should also to be alkalis on the afford heat, and PVC high oil degree of and

mechanical weather should used.

protection resistant.

chemicals saline

Common adverse

acid, effect

solution material

not

have

sheathing

The cable should be suitable for lying in covered trenches and / or buried under ground in outdoor.

CABLE PARAMETERS: 11 KV

1 2 3 4 5 6 7 8 9

Voltage grade (U) No. Of cores Size in mm2 Nominal system voltage Highest system voltage System frequency Variation in frequency Fault level individually conductor, Cu screen, Armour

11KV Three 150 11KV 11 KV + 10% 50 Hz. +/- 3% for 20 KA for 1 Sec Degrees

Maximum allowable temperature 90 for design continuous operation centigrade at rated full load current, the temperature of conductor shall not exceed

10

Maximum allowable temperature 250 after a short circuit for 1 Sec Centigrade shall not exceed

Degrees

11

Basic insulation level (1.2 / 50 micro second wave)

325KVp

12 13

Min.

power

frequencies 140 KV (rms.) Effectively earthed

withstand voltage. System earthing

GENERAL TECHNICAL REQUIREMENTS: CONDUCTORS: The cable conductor shall be made from stranded H.D. Aluminium to form compact shaped conductor having resistance within limits specified in IS: 8130 / 1984 for any amendment thereof. The conductor shall conform to IEC: 228 and the shape shall be compacted circular stranded.

CONDUCTOR

SHIELD:

The conductor having a semi-conducting screen shall ensure perfectly smooth profile and avoid stress concentration. The conductor screen shall be extruded in the same operation as the insulation; the semiconducting polymer shall be cross-linked.

INSULATION: The XLPE insulation should be suitably specified 11KV system voltage. The manufacturing process shall ensure that insulations shall be free from voids. The insulation shall withstand mechanical and thermal stresses under steady state and transient operating conditions. The extrusion method should give very smooth interface between semiconducting screen and insulation. The insulation of the cable shall be of high standard quality conforming to 1EC-502 / IS: 7098 (part-II) / 1988.

INSULATION SHIELD: To confine electrical field to the insulation, non-magnetic semi conducting shield shall be put over the insulation. The insulation shield shall

be extruded in the same operation as the conductor

shield

and

the

insulation by suitable extrusion process. The XLPE insulation shield should be of bonded type with metallic screening provided. Metallic screen shall be of copper wire having fault current capacity same as the conductor (20KA for 1-sec.).

INNER-SHEATH: A combination of semi-conducting water swell able and poly Aluminium laminated tape shall be followed by the inner-sheath.

The sheath shall be suitable to withstand the site conditions and the desired temperature. It should be of adequate thickness, consistent quality and free from all defects. The PVC sheath shall be extruded and have black PE (Poly-ethylene). ARMOUR: Single H.D. Aluminium wire armoring shall be provided. The dimension of H.D. Aluminium wire armoring shall be as per latest IS: 3975 / 1988. The Armour shall be having fault current capacity same as conductor (20KA for I-sec.)

OUTER SHEATH: Extruded graphite coated PVC outer sheath conforming to IEC: 502 / 1983, shall be applied over armoring with suitable additives to prevent attack by rodents and termites.

CONSTRUCTION: The cable shall have suitable PVC fillers laid up with insulation cores to provide substantially circular cross section before the inner sheath is applied. The fillers should be suitable for the operating

temperature of the cable and compatible with the insulating material. All materials used in the manufacture of cable shall be new. Unused and of finest quality. All materials should comply with IS, IEC, Indian any other

the applicable provision of the tests of the specification. Electricity Rules. Indian Electricity Act and

applicable statutory provisions rules and regulations.

CURRENT RATING: The cables will have current ratings and de-rating factors as per relevant standard in IEC. 1. The one-second short circuit current rating values shall be furnished and shall be subject to the purchaser's approval. 2. The current ratings shall be based on maximum conductor temperature of 90 degree Centigrade with ambient site condition specified for continuous operation at the rated current. TESTS: TYPE TESTS: All the equipments items offered shall be fully type tested as per the relevant standards. In case the equipment of the type and design offered has already been type tested in Govt recognized laboratory, the tenderer shall furnish three sets of type test reports along with the offer. These tests must have been conducted within last five years. ISRO right reserves the

to demand repetition of some or all the type tests in the presence of

ISROS representative. For this purpose, the tenderer may quote unit rates for carrying out each type test. These prices shall be taken into consideration for evaluation. For any change in the design / type already type tested and the design / type offered against this specification, the ISRO reserves the right to demand, repetition of tests without any extra cost. In case the equipments have not been type tested earlier, all the type tests as per relevant standards shall be carried out by the successful tenderer in the presence of ISROS representative without any extra cost.

ACCEPTANCE AND ROUTINE TESTS: The supplier shall carry out all acceptance and routine tests as stipulated in the relevant standards. Sample shall be selected from offered lot, for not less than 10% (ten percent) of cable drums for conducting acceptance tests. Immediately after finalization of the programme of type / acceptance / routine testing, the supplier shall give fifteen days advance intimation to the purchaser, to enable him to depute his representative for witnessing the tests.

INSPECTION: The inspection may be carried out by the ISRO at any stage of manufacture. The successful tenderer shall grant free access to the purchaser's representative at a reasonable time when the work is in progress. Inspection and acceptance of any equipments / items

under this specification by die purchaser, shall not relieve the supplier of his collation of furnishing equipments in accordance

with the specification and shall not prevent subsequent rejection, if the equipments / items is found to be defective.

The supplier shall keep the purchaser informed in advance, about the manufacturing programme, so that arrangement can be made for inspection. The purchaser reserves the right to insist for witnessing the acceptance / routine testing of the brought out items.

DOCUMENTATION: LIST OF DRAWINGS AND DOCUMENTS: The tenderer shall furnish four sets of following drawings along with his offer. The offer without documents shall be considered incomplete. 1. General outline and assembly drawings of the item. 2. Section views showing 3. General constructional features. 4. The sectional view shall show the materials / conductor / conductor screen / XLPE insulation / water swellable tape / HD Aluminium armoring / PVC sheath etc. 5. Literatures, pamphlets for the offered items. 6. Unpriced schedule of price bid (without price). NOTE : THE VENDOR SHOULD TAKE THE MEASUREMENT O F EACH LENG TH O F THE CABLE AND THE PROCUREMENT SHOULD BE EFFECTED TO THE ACTUAL LENGTH REQUIRED AT THE SITE WITHOUT CALLING FOR PROVIDING STRAIGHT THROUGH JOINTS.

LAYING OF POWER CABLES: The 11KV XLPE power cable shall be installed underground and normally buried directly in the ground compiling with all

applicable standards. The sealing of the power cable during execution of the work shall be in the scope of the work.

The cables shall be completely surrounded by a layer of sand having a low thermal resistively (selected sand) about 250mm over and below of the cable surface throughout the width of the cable trench. Where road crossing comes in the way of laying power cables, the power cable shall be laid through NP-4 RCC Hume pipes. The

RCC hume pipe diameter shall not be less than 400mm and shall be filled with selected sand after installation of the cable in the cable trench.

The extra protection of the pre-cast flat RCC slab with proportion 1 : 2 : 4 having size 600 (L) x 500 (B) x 50 (H) mm shall be

provided about 250mm over the power cables for complete route of the cable. 1:2:4 The RCC slab shall be with proportion not less than

(M-150) and also shall have steel reinforced of 6 / 8mm

dia. steel bar (4 Nos. of 300 mm side and 5 Nos. of 600 side) at the required distance.

Normally the back filling shall consist of the materials earlier excavated, however, bigger stones or pieces of rocks should be removed. The cable drum must be handled correctly and with care during transport and laying of the power cables, in order to avoid damage to the cables. TECHNICAL AND GUARANTEED PARTICULARS: The tenderer shall furnish all guaranteed technical particulars as called for in this specification. Particulars, which are subject to guarantee, shall be clearly marked. COMMISSIONING: The vendor should perform all pre-commissioning tests before the cable is energized. This should have the concurrence of ISRO Engineers. The vendor should furnish the detailed scheme of pre-commissioning tests.

=======

Specifications for Cable Works

SPECIFICATIONS FOR LAYING OF CABLES.

1. Scope: This specification is intended to cover the requirements of installation and energizing of PVC/XLPE/PILCDSTA power cables including jointing of cables. 2. Standard: The power cables and its fixing accessories shall comply with the latest relevant Indian standard and National Electrical code. 3. Laying of Cables: 3.1 General: 3.1.1: Before the commencement of cable laying, Engineer In Charge has to be convinced that only ISI marked cables are used. It shall be the responsibility of the contractor to check the soundness and correctness of the size of the cable while taking delivery of the cable from supplier in case of supply item. Any defects noticed after and before laying of cables shall be rectified / replaced by the party / contractor. 3.1.2: The materials such as bricks, sand, cable route markers, RCC slabs shall be of best quality and the materials approved by Engineer In Charge only shall be used. 3.1.3: Contractor shall provide all necessary labour, tools, plants and other requisites at his own cost; for carrying out pumping of water and removing of water from trenches if required anywhere at the time of execution. 3.1.4: Skilled experienced and competent workmen shall be engaged to carry out Installation of cables with neat workman-ship like manner in accordance with standard practices.

3.1.5: While laying the cable care shall be taken to avoid formation of kinks and also damages to the cables. In the case of cable bends, it shall not have a radius not lesser than 20 times the overall diameter of the cable. 3.1.6: A cable loop of about five meters length and as directed by the Engineer In Charge shall be provide at the following locations. a. Near the termination point. b. Near straight through joint. 3.1.7: The method of cable laying and routing of cables, shall in every case be as directed by the Engineer In Charge. 3.1.8: Whenever cable passes through hume pipes/GI pipes embedded across the wall in a building, both the ends of pipe shall be suitably sealed.

3.1.9: Identification tags indicating the size of the cable and feeder designation shall be securely attached at both ends of cables. Such tags shall also be attached to the cable at interval of 250 meters. The materials of the tag shall be of either 12 SWG GI sheet or Plastic. In case of plastic, the details have to be engraved and in case of GI sheet, the details should be punched. Cable route markers shall be provided at the interval of 200 meters with a minimum of 1 No of route marker. The details of route marker shall be as per the drawing CED/ELE/S/10. At the location of straight through joint, necessary joint markers shall be provided.
3.1.10: When cable runs vertically, it shall be clamped on mild steel flats or angle iron grouted on walls and are spaced at such intervals as to prevent buckling of the cables. All steel works shall be painted with a coat of red oxide and thereafter finished with two coats of suitable anticorrosive paints.

3.2 Cable laid in ground: 3.2.1: The cable shall be laid at a minimum depth of 0.75 meters when laid in ground. When cables pass through roads of the centre they must be well protected by either hume pipes or GI pipes of suitable dimensions properly sealed at either end and also at the joints with suitable compound to avoid entry of soil and water. 3.2.2: Excavation of trenches shall be carried out as indicated in the drawing CED/ELE/S/8 & 9. The width of the trench at bottom shall be 0.4 meters for one cable. In case the total number of cables laid in trenches is more than one, then the width shall be such that the spacing between cables is maintained as shown in the drawing CED/ELE/S/ 8 & 9. Before the cable is laid in the trench, the bottom of the trench shall be cleared from stones and other sharp materials and filled with sand layer of 75 mm, as shown in the drawing. 3.2.3: While removing the cable from the drum, it shall be ensured that the cable drum is supported on suitable jacks and the drum is rotated to unwind the cable from the drum. The cable should never be pulled while unwinding from drum. It shall be ensured that the cables are run over suitable wooden rollers placed in the trench at intervals not exceeding 2 meters. 3.2.4: After placing the cables in the trench, the sides and top of the cable shall be covered with bricks/RCC slabs as indicated in the drawing. After placing bricks or RCC slabs, the trench shall be filled in layers ensuring that each layer is well rammed by spraying water and consolidated. The extra earth shall be removed from the trench and deposited at the place as directed by the Engineer In Charge at the time of excavation.

3.3: Cables laid in built up trench: 3.3.1: Before the commencement of cable laying the cable trench shall be cleaned properly. Cables shall be laid as explained in item 3.2. Cable shall be properly clamped to the cable supports, which are provided in the cable trench. The method of clamping shall suit the size of the cable and the cable supports, as directed by the Engineer In - Charge. Care shall be taken while removing and replacing the slabs covering the trench. It is the responsibility of the contractor to make good any damaged trench covers. 3.4: Cable terminations and straight through joints: 3.4.1: All cable jointing materials such as straight through joint boxes, cable compounds, cable lugs, insulation tapes etc. shall be best quality and as approved by Engineer In Charge 3.4.2: Cable glands for strip armored cables shall include a suitable armour clamps for receiving and securely attaching the armoring of the cable in a manner such that no movement of the armour occurs when the assembly is subjected to tension forces. The cable gland shall not imposed on armoring, a bending radius not less than 15 times the diameter of the cable. The clamping ring shall be solid and adequate strength. Provision shall be made for attachment of an external earthig bond between the metallic covering of the cable and the metallic structure of the apparatus to which the cable box is attached.

4.0 Testing: Once the cable is laid, following tests shall be conducted in presence of the departmental representatives authorized by Engineer In Charge, before energizing the cable. 1. Insulation resistance test (Sectional and Overall). 2. Sheathing continuity test. 3. Continuity and conductor resistance test. 4. Earth test. 5. High voltage test. Teat conducted shall be as per Indian standard and National Electrical code.

^^^^^^^

Specifications for SCADA and PLCs

SCADA AND PLCs. SYSTEM 9.1 INTRODUCTION 66 KV substation was established at ISAC during year 1984. Subsequently lot of new equipments like UPS systems, DG Sets, transformers, Power panels etc were augmented as a part of various expansion projects. Presently about 4500 KVA of power is handled with the existing setup. Further as the system was installed and commissioned during year 1984 it is necessary to upgrade the system for good power management. System in present form is operated manually. With the requirement of power saving by efficient power management and decrease in manpower it is proposed to adopt new By components adopting these like static relays, several logging, microelectronics, functions of microprocessors and digital computers for operation of substation. components data measurements, instrumentation, supervision,

monitoring alarm control, protection and automation can be integrated with the help of SCADA and PLCs. Thus the total system becomes reliable, economical and versatile and user friendly.

The system has to be integrated with the NC/Microprocessor based relays provided in the LT/HT panels and work homogeneously / harmoniously with each other. The alarm / protection information can be imported from relays by the PLC control system.

9.2

PRESENT

OPERATING

METHOD

OF

VARIOUS

EQUIPMENTS AT SUBSTATION
Main operations carried out at substation are. 1. Monitoring of incoming voltage and making corrections in voltage by operating On Load Tap Changers as and when there is a variation in incoming KPTCL Voltage. 2. Operation of DG Sets in the event of KPTCL Power Interruptions and supporting Critical Satellite activities carried out at center. During operation of LT DG Sets, dynamic load balancing is carried out manually in order to maintain the balance of load shared by three machines. 3. Recording various data like incoming Voltage, 11 KV voltage, Load current, LT Voltage and current of main LT panel and Six Nos of Change Over Panels, DC Voltage, operating temperatures of transformer oil and winding, bearing and winding temperature of alternators and current drawn by capacitor banks. All these readings are taken hourly round the clock.

4. Recording Maximum Voltage, Minimum Voltage, Maximum Load, Maximum Demand, Power factor etc at the end of each shift.

5. Recording hourly UPS load details like inverter voltage, inverter current, O/P frequency etc on round the clock basis.

6. Recording various parameters of Diesel Engines like lub oil pressure, water jacket temperature, speed, oil temperature and recording various parameters of alternates like active power, reactive power, power factor, frequency, voltage and load on each generator.

7. Operation of diesel filling pumps and lub oil priming pumps. All above operations are carried out manually. Apart from above mentioned works Substation staff is also attending to electrical complaints received after office hours.

9.3

LIMITATIONS OF PRESENT SYSTEM

1. As mentioned above all the operations are carried out manually. Hence the element of human error and negligence cannot be totally eliminated. 2. Recording data and major events manually calls for huge amount of paper work. Also storing of this data in hard copy form requires considerable space. Also reproducing, computing and analysis of manually recorded data consumes lot of time and labour. 3. Two Unit substations i.e. Shaker Substation and Admin Substation are remotely located. With available manpower it is very difficult to monitor these substations on hourly basis. 4. Power factor of center is maintained by Three Nos of 500 KVAr and Two Nos of 200 KVAr capacitor banks. As these capacitor banks are operated manually, considerable manpower is utilized presently in maintaining power factor of acceptable value of 0.95 to 0.96 lag.

5. In the event of KPTCL power interruptions, it is very difficult to provide emergency power supply within short time of Five to Six Minutes. The problem is aggravated in case staff is busy attending to electrical complaints at some other location of the center after office hours. Presently three operators per shift are available for operation of Substation. 6. During emergency situations like power failures some fast decisions pertaining to synchronizing of generators, Change over operations and load management is required to be taken. These critical decisions can be carried out by automation and problems due to human interventions and human errors can be avoided 9.4 FOLLOWING ARE THE MAIN FUNCTIONS THAT HAS TO BE AUTOMATED BY SCADA AND PLCS

Operational Control
1. On/Off operations of circuit breakers. 2. Control of power factor by operation of capacitor banks. 3. Remote operation and data logging of Admin and Shaker Substation. 4. Remote operation and data logging of 2 X 120 KVA UPS system. 5. Maintaining the voltage level of substation bus within specified limits by tap changing operations of OLTC. 6. Automatic switching sequences during EB power failures and restoration of EB supply. 7. System shall be capable for independent measurement, control and protection of the system. 8. Remote monitoring various operating conditions of DG sets like Water temperature, Lub oil pressure, speed, oil temperature etc. 9. Automatic ON/OFF operation of lub oil priming pumps and diesel filling pumps.

Operational Supervision

1. Data acquisition and presentation of quantities such as power, voltage, current, temperature of oil and winding in transformers, water level of cooling towers etc. 2. Breaker position and indication of fault signal. 3. Acquisition of metered electrical parameters like voltage, current and power factor. 4. Monitoring of limit values such as maximum demand, pf etc. 5. Supervision of limiting values such as maximum load on transformers, maximum load on feeders, minimum and maximum bus voltage. Ambient temperature etc. 6. Sequential events recording. 7. Compiling of energy reports.

System protection
1. Optimum loading of feeders and machines such as generators and transformers to ensure reliable supply and avoid outages. 2. Setting of trip levels to suit loading conditions. 3. Determine switching sequence of various machines and feeders. 4. Quick identification of faults and faster switching to bypass supply in the event of failure of main supply.

9.5

ADDITIONAL PROVISIONS FOR SCADA AND PLC SYSTEM Automation of 66 KV Substation with integrated functions of system

protection, operation control and monitoring features. The system shall be consisting of following.

1. Instrumentation. 2. Control. 3. Monitoring. 4. Protection. Instrumentation system shall be suitable for data acquisition, data transmission, data monitoring, data logging etc. These devices shall be capable of measurements, recording display and interact with control and protection system. Controlled quantities shall be sensed by control system and it shall bring the controlled quantities within targeted limits.

Monitoring system shall have suitable Remote Terminal Units (RTUs) that shall be capable of Acquisition of information (Measured values, signals, alarms, meter reading etc), Monitoring of command/instruction, Recognition of changes in signal input state and sequential recording of events and Processing of information transmitted to and from remote station to master control center. Protection system shall be capable of protecting the system from abnormal quantities such as short circuit, over current, under voltage, over temperature etc.

SCADA and PLC system shall be arranged to perform the following integrated tasks. 1. Data collection (Data Acquisition). 2. Data transmission (Telemetry). 3. Scanning, Indication, Monitoring, Logging. 4. Execution of operating command. 5. Supervision of system, alarms and report any uncommon change of state. 6. Control and indication. 7. Ensure sequential operation. 8. Data presentation, display and reporting. 9. System Protection. 1. Data Collection equipment (Data Acquisition) Data consisting of electrical and mechanical variables, On/Off status of switchgear, change of state, sequence of events, time of occurrence etc shall be acquired by means of CTs, VTs and other forms of collecting information. Time interval of various quantities shall be adjustable. Typical scanning time is given below. SL No 1. 1.1. 1.2. 1.3. 1.4. 1.5 1.6. 1.7 Quantity Incoming Supply (66 KV Bus). Active Power Reactive Power Apparent Power Power Factor Maximum Demand Incoming Voltage Line Current KW KVAr KVA KVA KV Amps 1 to 30 Minutes 1 to 30 Minutes 1 to 30 Minutes 1 to 30 Minutes 1 to 30 Minutes 1 to 30 Minutes 1 to 30 Minutes Unit Input interval Check Interval /

SL No 2. 2.1. 2.2. 2.3. 2.4. 2.5. 3. 3.1. 3.2. 3.3. 3.4. 3.5. 4. 4.1. 4.2. 4.3. 4.4. 4.5. 4.6

Quantity Load on transformers and feeders. Active Power Reactive Power Apparent Power Phase Voltages Line Currents. Limiting Values Maximum Busbar Voltage Minimum Busbar Voltage Trip Circuit Voltage (DC) Load on transformers Load on Feeders.

Unit

Input Interval / Check Interval 1 to 30 Minutes 1 to 30 Minutes 1 to 30 Minutes 1 to 30 Minutes 1 to 30 Minutes 1 Minute 1 Minute 1 Minute 1 Minute 1 Minute 1 to 15 Minutes 1 to 30 Minutes 1 to 30 Minutes If Changed If Changed If Occurred

KW KVA KVAr Volts Amps KV KV Volts Amps Amps

General Winding temperature of OC Transformer / Alternator / Motors Oil temperature of OC transformer Ambient temperature of OC various locations Breakers Condition 0/1 Isolator Condition 0/1 Protection signal 0/1

Above Variables (and additional variables if required) shall be fed to the input interface of scanner. Data collection equipment shall feed digitized data to computer for further processing.

2.

Data Transmission Data Transmission system shall comprise of suitable devices for handling bi-directional data for supervision and control. Data received from VTs, CTs etc shall be transmitted to control terminal for processing. The instruction from control center shall be send to remote locations and remote stations (Admin and Shaker). The system shall be capable of handling the peak traffic with acceptable degree of security demanded against error or loss of information.

3.

Scanning and indications

The scanning shall give necessary data regarding the value of various

input variables. The automatic system control necessitates a series if scans and checks at regular intervals, which shall provide indication whether and when appropriate action can be initiated.

4.

Execution of operating command

The system should have user friendly Man machine interface and

remote control interface and shall be capable of executing following commands issued by operator or computer. 4.1. 4.2. 4.3. 4.4. 4.5. 4.6. 4.7. 4.8. Operation of circuit breakers. Voltage control by operation of OLTCs. Disturbance recording. Starting, Synchronizing and loading of DG Sets and its auxiliaries. Load shedding / Load reconnection. Stopping of DG sets after required time of no load running. Automatic system restoration/normalization. Any other desired function.

5. Supervision of system alarms and report any uncommon change of state. System shall independently supervise position of circuit breaker, record of events, energy metering, self-supervision of system etc.

Alarm in the form of Audio Visual indication shall be available to operator in control room. The alarm should indicate uncommon events such as abnormal values of voltage, currents, temperature, low voltage of protection circuit, unusual events etc calling for supervisors immediate attention and interventions if necessary. Overwhelming operator with certain transient alarms may be suppressed. The system shall have facility to restrain certain short-lived but repetitive transient alarms for a set period. These conditions shall be brought to the notice of operator only when they still persist after a set period and are not cleared by the system itself.

6.

Controls and Indication.

Following functions shall form the part of control and indication facility.

6.1.

Control of ON/OFF position of devices such as circuit breakers, isolators, earthling devices, starters etc. These indications shall be in the form of ON/OFF state on Control board/Mimic diagrams.

6.2. 6.3. 6.4.

Control position of tap changers. Set point control to provide set point to a controller located at remote substation. Any other desired control function.

7.

Ensure sequential operation

System shall be capable of carrying out following major sequential operations.

7.1. 7.2.

Execution of predetermined switching sequences while shifting loads from one source to another. Ensuring positions of circuit breakers, starting and synchronizing of alternators.

7.3. 7.4.

Operation of tap changers to bring tap changer to required tap position in the event of power failures. Operation of opening circuit breaker, isolator and earthing switches in a particular sequence and another sequence during closing of circuit breakers.

8.

Data Presentation, display and recording.

All data regarding system parameters and network configuration shall be made available to operator in control room whenever he presses appropriate button on control desk. Following types of data are to be made available on control desk.

8.1.1. Tabulated values of parameters, measured values and computed values. 8.1.2. Symbolic representation of equipment status in the form of mimic diagram of substation and synoptic displays of part of network.

Operator desk shall have following displays.

8.2.1 Alphanumeric display :These displays should give direct reading of measured parameters, identification of parameters and its numeric value. 8.2.2 Single parameter display : For certain parameters several measured data are required to be displayed in tabular form.

8.2.3 Mimic Diagram display : Single line diagram of system with position of CBs and isolator and power flow shall be indicated. 8.2.4 Alarm display : Alarm and annunciations shall be displayed on control board for attention or intervention of operator.

9.

System Protection. Data from the protection system at substation should be acquired

independently, should be processed, evaluate the same and take action to perform following tasks

9.1.1. Sensing abnormal conditions and detection of faults at the earliest.

9.1.2. Annunciation of abnormal conditions. 9.1.3. Alarm for abnormal conditions.

9.1.4. Automatic tripping of breakers in case of faults.

9.1.5. Disconnect faulty line.

9.1.6. Detect phase to phase fault and phase to ground fault.

9.1.7. Overloading protection.

9.1.8. Over heating protection. 9.1.9. Over current protection.

9.1.10. Abnormal Voltage prevention.

@@@@@@

Check List for commissioning of installations

Check list of transformers (General Checks) Delete whichever is not applicable

SL No
1

Remarks Description Size of cable

2 3

Size of bus-bar, spacing and clearance

Size of bus-bar supports and spacing between supports

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Size of Flexible connections at bushings Flexibility of flexible connection Clearance around the Transformer Ventilation of the bus duct and Transformer room Oil drain facilities of the Transformer Fire protection wall Fire fighting arrangement Position of radiator valve Position of conservator shut off valve Buchholtz relay and oil surge rely pipe line Oil level in main conservator Oil level in buchholtz relay and OSR Oil level in bushing Whether air in bushing released Oil level in breather Colour of silica gel in breather Whether contacts of WTI checked Whether contacts of OTI checked Whether calibration of the WTI checked Whether calibration of the OTI checked Whether working of WTI / RTD repeaters checked at the control room Angle of mounting of Buchholtz relay Movement of Float of Buchholtz relay Whether air released in Buchholtz relay Movement of float level in the magnetic oil level gauge Earthing of neutral Earthing of body Earthing of main tank and top cover Earthing of marshaling box and T/C driven gear Earthing diverter switch Earthing of pumps Earthing of fan motor Earthing of bushing test tap

SL No
37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 77

Description Earthing of cable glands / termination Earthing of OLTC Setting of arcing horn gap of bushing Perfection of connections to bushings Perfection of connection to tap changers Perfection of connection to earth leads Perfection of connection to control and protective cables Perfection of connection to thermometers Manual operation of Tap changer Local electrical operation of Tap changer Remote electrical operation of Tap changer Parallel operation of Tap changer Oil flow of cooler unit Thermometer setting of cooler unit Control cable connections between transformer accessories and marshaling box Control cable connections between marshaling box and Sub-station panel Control cable connections between Tap changer control cubical and Sub-station panel Space heater in cubicles Space heater in conservator tank Water pressure in water cooled Transformer Oil pressure in water cooled Transformer Angle of protection of lighting shield Position of roller blocks Name plate details of the Transformers Name plate details of protection C.Ts Placement of protection C.Ts Placement of lightning arrestors Manual operation of primary breaker Electrical operation of primary breaker Manual operation secondary breaker Electrical operation of secondary breaker Electrical operation of secondary breaker

Remarks

Check list for Transformers (Functional Checks) Delete whichever is not applicable

Sl No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Description
Buchholtz alarm Buchholtz trip OTI alarm OTI trip WTI alarm WTI trip OLTC OSR trip WTI /RTD repeater at control room Low oil level alarm REF relay Differential relay Back up O/C relay for current Back up O/C relay for time Back up earth fault relay for current Back up earth fault relay for time O/V relay for Voltage O/V relay for time Instantaneous O/V for Voltage Over fluxing relay for Voltage Over fluxing relay for Frequency Over fluxing relay for time Fan for over current Oil pumps for over current Setting of arcing horn gap

Settings Remarks

Checklist for cables Delete whichever is not applicable Name of feeder: ________________________________________________

Sl No.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30.

Description
Type of cable Cross section area of conductor Length of cable Voltage grade of cable Direction of power flow Crimping of the cable conductor Seating of the cable conductor and surface contact Whether spring washers are used Whether the bending is avoided near to the cable entry box Whether clamping provided at 45 cms from termination. Size of the cable gland. Proper fixing of cable gland. Size of earthing of cable gland. Size of earthing clamp of cable gland Surface contact of earth clamps at cable gland. Tinning of contact surfaces at cable gland. Perfection of fixing armour at cable gland Bending radius at bendings. Whether clamped at both ends of bending Enroute clamping of the cable Dressing of cables in trays and racks Whether cable identification tag provided Mechanical protection at crossing and take offs Mechanical protection at floor crossings. Fire prevention barrier in cable ducts at floor levels. Segregation of cables of different voltages Segregation of control and power cable Support for cables in cable trays Support for cable trays and cables Support for cable racks and cables

Remarks

Sl No.
31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45.

Description
Size of earth continuity strip through trays and racks. Tap off of earth continuity strip Joints In earth continuity strip Mechanical protection at the rising from floors. Mechanical protection at bends Mechanical protection on ground Whet her manufacturers identification provided on cables Whether separate racks provided for cables of different voltages. Whether highest voltage cable is in the bottom most rack and lower voltage in the upper racks of cable trenches. Whether DC and AC control cables are segregated. Whether FRLS cables are used in hazardous areas. Whether cables trenches filled with dry sand in hazardous location Whether double compression glands are used at hazardous areas. Insulation Values of cable Phase sequence

Remarks

Note: Separate checklist may be exercised for each cable.

Checklist for LT & HT Panels Delete whichever is not applicable Name of Panel: _________________________________________________

Sl No.
1. 2. 3. 4. 5. 6. 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

Description
All-round clearance. Dimensions of Panel Dimensions of Cable alley Dimensions of Busbars Position of panel over trench Whether tools and foreign equipments removed Cleanness and dryness inside panel Whether unused cable glands are closed Whether all temporary connections made during installation work has been removed Whether all meters are in working conditions. IP classification of panel Mounting of circuit breakers, MCCBs, switches and switchgears. Whether Rating of circuit breaker, switches, switchgears and HRC fuses are as per specifications Trial operation of all switchgears including circuit breakers Functioning of Interlocking wherever provided. Alignment of draw out switchgears Checks for door dimensions, interlocking, handles, hinges etc. Whether live terminals at the backside of the doors interlocked. Materials for shrouding and its thickness Cross section area of the busbar Spacing between the busbars Spacing between supports Interconnection of bus bar and joints Connections to switches and contactors Number of tap offs from a point Tightness of bus bar supports No of runs of cables Voltage grade of cables Cross section area of cables

Remarks

Sl No.
30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

Description
Seating, tightness and termination of conductors. Segregation of power and control cables Dressing and clamping of cables Bending radii of cables Whether name / identification tags provided for cables. Rating of terminal blocks Compartmentalization between live open terminals. Earthing and termination of gland plates. Segregation between power, control and measurement terminal blocks. Whether polarity of the terminal block for external DC supply marked. Size of control and measurement cable. Connections of measurement and protection CTs Whether control wiring done as per specifications Whether crimping portion covered with sleeves. Provision for ventilation and cooling. Provisions for heaters Size of earth bus Earthing of doors, SFUs, switchgears etc. Whether direction of power flow marked at cable take offs and entries. Whether cable labeled at required locations Height of indicating instruments and operating handles, push buttons etc. Workmanship and finish of doors, panels and covers. Quality of welding, grinding, sanding, filing, painting and finish. Quality of rubber mats provided in front of the panel.

Remarks

Guaranteed Technical Particulars

Item: 11 KV HT Panel.
Sl. No. Item Particular. Details to be furnished by tenderer. 1. 2. 3. 4. 5. 6. 7. 8. Name of Manufacturer. Applicable standards. Rated continuous current. Rated frequency. No Of poles. Rated voltage. Basic Insulation level. Rated short time withstand current. 9. 10. Rated short circuit current. Rated short circuit making current. 11. 12. 13. 14. 15. 16. 17. Operating mechanism. Continuous Bus bar rating. Bus bar material. Operating sequence. Control Voltage. Type of breaker. Type of Interlocking between

arrangements various breakers. 18.

Type of end terminations.

Sl. No.

Item Particular.

Details to be furnished by tenderer.

19.

Rating and type of surge arresters.

20. 21.

Make and type of relays. Whether Communication facility provided?

22.

Type and make of measuring instruments.

23.

Type, Class and make of CT.

24. 25.

Burden and ratio of CT. Type, Class and make of PT.

26. 27. 28. 29.

Burden and ratio of PT. Opening time of breaker. Closing time of breaker. Degree of protection of panel.

. Item: Power Control Center

The tenderer shall fill in this data sheet and submit along with his offer. Offer of parties not furnishing below mentioned details are liable to be rejected. Separate details may be furnished for individual panels in following format.

Panel Details:
i) ii) iii) iv) Make. Type of enclosure. Thickness of sheet Metal. Class of protection.

Bus Bar:
i) ii) iii) iv) v) vi) vii) viii) ix) x) xi) xii) xiii) xiv) xv) xvi) Bus conductor. Material and grade. Area of cross section (mm2). No. Of busbar per phase. Current density (A / mm2). Minimum clearance of bare bus and connections. Phase to Phase (mm). Phase to Earth (mm). Busbars provided with. Insulating sleeve. Insulating barriers. Bus support insulator. Make. Material. Voltage Class. Power frequency withstand voltage for 1 minute KV.

xvii)

Minimum total creep age distance (mm).

Current Transformer:
i) ii) iii) iv) v) vi) vii) viii) ix) x) xi) xii) Type. Make. Frequency and Voltage. Pole. Ratio. Rated VA burden. Accuracy class. Class of Insulation. Temperature rise above 45oC ambient. C.T. Standard (IS / BS). Mounting. Dimension and weight.

Relays: i) ii) iii) iv) v) vi) vii) viii) ix) x) xi) xii) Inverse time over current relay. Whether release is microprocessor based. IDMT over current with Instantaneous. Aux. Relays. Self Reset. Hand reset. Standard to which the relays conform. Selector switch. Make. Type. Contact rating. Control supply voltage 220V DC.

. Push buttons:
i) ii) iii) iv) v) vi) vii) viii) ix) x) Make. Type. No. Of NO and NC contacts. Contact rating. 240 V AC. Lamps. Make. Type. Rating. External resistance value.

Switch Gear assembly:

i) ii) iii) iv) v) vi) vii) viii) ix) x) xi) Breaker provided with service test and withdrawn positions. Type of indication provided for breaker positions. Cubicle door can be closed with breaker in service or test or withdrawn position? 1 minute power frequency withstand voltage, KV rms. Ground bus. Material and size. Control wiring. Size and type. No. And size of strands Insulation. Voltage class.

. ACBs: i)
ii) iii) iv) v) vi) vii) viii) ix) x) xi) xii)

Breaker provided with service, test and isolated positions?

Type of indication provided for breaker positions. Make. Type. Whether microprocessor based release provided? Operating temperature above ambient without derating. Whether communication facility provided? Breaking Capacity of breaker: Whether breaker (If applicable) rated for capacitor duty. Applicable Standards: Number of Auxiliary contacts: Whether operation. breaker is motorized with optional manual

MCCBs:
i) ii) iii) iv) v) vi) Make. Type. Breaking Capacity. Operating temperature above ambient without derating. Whether microprocessor based releases provided. Applicable Standards.

.Control terminal blocks:

i) ii) iii) iv) v) vi) Make. Voltage grade. Current rating. Type of terminal. Suitable for copper cable sizes mm2. Percentage of Spare terminals furnished.

Multidata measurement meter:

i) ii) iii) iv) v) vi) vii) viii) Make. Type. Whether all measurements are true RMS? Whether communication facility provided? Whether bar graph format for measured parameters available? Total VA requirement. Auxiliary Supply. Size.

General:
i) ii) iii) iv) v) vi) vii) viii) Whether switchgears units are front or inside mounted? Whether key interlock furnished in front mounted? Whether switchgear assembly shall be completely assembled, wired and tested at factory? Overall dimensions of panel in mm (L X B X H). Whether insulating rubber mats will be provided in front portion of panel? Approximate weight in Kgs. Applicable standards. Shipping Dimensions (L X B X H) in mm.

Item: 1.1 KV LT XLPE Cables.

Sl. No. 1. 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 2. 2.1 2.1.1 2.1.2 2.2 2.3 2.4 2.5 3. 3.1 3.2 3.3 3.4 3.5 3.6 4. 4.1 4.2 General. Particulars. Details to be furnished by Party.

Manufacturers Name.
Place of manufacture. Manufacturers type Designation. Make. Type. Standard applicable. Voltage grade. Suitable for service voltage and system of Earthing. Conductor. Maximum conductor temperature. Continuous. Short time. Material. Form of conductor (Stranded/solid Etc). Number of cores. Number and diameter of wires per core. Insulation. Material. Thickness. Average dielectric strength. Dielectric Constant. Suitability with regard to temperature, moisture, ozone, acid and alkaline surroundings. Softening temperature of material. Sheath. Material of sheath over conductor if any. Thickness of sheath over conductor.

Sl.No. 4.3 4.4 4.5 5. 6. 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 7. 7.1 7.2 7.2.1 7.2.2 7.2.3 7.3 7.4 7.5 7.6 7.7 7.8 7.8.1 7.8.2 7.8.3 7.8.4

Particulars. Material of sheath over cables. Thickness of sheath over cables. Material and thickness of metallic sheaths if any. Approximate net weight of cable for 100 meters length (Kg). Other data. Compound used between inner layers of conductor if any. Binder, if any Fillet material. Sheath material. Water proof compound. Servicing if any, Type of end terminations and material required. Type of straight through joints and material required. Standard Drum Length. Electrical performance. Conductor resistance. Max. Conductor temperature permissible. Under full load. Under transient conditions. AT 10 degrees Centigrade. Max operating voltage. Insulation resistance. Tan delta of dielectric material. Dielectric loss per KM at rated voltage. Power frequency withstands voltage (Kv rms). Current loading data for the cable for specified operating temperature when laid in. In air / in cable trenches. In cable channels. In ground. In closed ducts.

Details to be furnished by Party.

Sl. No.

Particulars.

Details to be furnished by Party.

7.8.5 7.9 7.9.1 7.9.2 7.10 7.11 7.12 7.13 7.14

In cable conduits and pipes. Derating factor for. Ambient temperature. Grouping of 3 or 4 cables in air, in trays, in ground for different spacing, Allowable short circuit current. DC withstand voltage. AC 50 Hz impedance. AC 50 Hz Reactance. Type of armour.

Item: 11 KV HT XLPE Cable.

Sl. No. 1. 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 2. 2.1 2.1.1 2.1.2 2.2 2.3 2.4 2.5 3. 3.1 3.2 3.3 3.4 3.5 3.6 4. 4.1 4.2 4.3 4.4 4.5 Particulars. General. Manufacturers Name. Place of manufacture. Manufacturers type Designation. Make. Type. Standard applicable. Voltage grade. Suitable for service voltage and system of Earthing. Conductor. Maximum conductor temperature. Continuous. Short time. Material. Form of conductor (Strand Etc). Number of cores. Number and diameter of wires per core. Insulation. Material. Thickness. Average dielectric strength. Dielectric Constant. Suitability with regard to temperature, moisture, ozone, acid and alkaline surroundings. Softening temperature of material. Sheath. Material of sheath over conductor if any. Thickness of sheath over conductor. Material of sheath over cables. Thickness of sheath over cables. Material and thickness of metallic sheaths if any. Details to be furnished by Party.

. Sl. No. 5. 6. 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 7. 7.1 7.2 7.2.1 7.2.2 7.2.3 7.3 7.4 7.5 7.6 7.7 7.8 7.8.1 7.8.2 7.8.3 7.8.4 7.8.5 7.9 7.9.1 7.9.2 7.10 7.11 7.12 Particulars. Approximate net weight of cable for 100 meters length (Kg). Other data Compound used between inner layers of conductor if any. Binder, if any Fillet material. Sheath material. Water proof compound. Servicing if any Type of end terminations and material required. Type of straight through joints and material required. Standard Drum Length. Electrical performance. Conductor resistance. Max. conductor temperature permissible. Under full load. Under transient conditions. AT 10 degrees Centigrade. Max operating voltage. Insulation resistance. Tan delta of dielectric material. Dielectric loss per KM at rated voltage. Power frequency withstand voltage- Kvrms Current loading data for the cable for specified operating temperature when laid in. In air / in cable trenches. In cable channels. In ground. In closed ducts. In cable conduits and pipes. Derating factor for, Ambient temperature. Grouping of 3 or 4 cables in air, in trays, in ground for different spacing. Allowable short circuit current. DC withstand voltage. AC 50 Hz impedance. Details to be furnished by Party.

. Item: 3.15 MVA Transformer.

Sl. No. Particulars. Unit. Details furnished manufacturer. 1.1 1.2 1.3 1.3.1 1.3.2 1.3.3 1.3.4 1.3.5 1.3.6 1.4 1.5 1.5.1 1.5.2 1.5.3 1.6 Name of manufacturer. Service. Rating. Rated KVA. Rated Voltage of HV. Rated Voltage of LV. Temperature rise by resistance of winding. Temperature rise in oil. Rated frequency. Number of phases. Connections. High Voltage. Low Voltage. Vector Reference. Tappings: High Voltage. Low Voltage. 1.7 1.8 1.9 voltage and frequency. Load losses at rated KW current at 75 oC. Impedance at rated Percentage current and frequency. Percentage Percentage Group
o

to

be by

KVA KV KV
o

C C

c/s

No Load loss at rated KW

Sl. No.

Particulars.

Unit.

Details furnished

to

be by

manufacturer. 1.10 1.11 1.11.1 1.11.2 1.11.3 1.12 1.12.1 1.12.2 1.12.3 1.12.4 1.13 Reactance at rated Percentage current and frequency. Efficiencies at 75 oC at unity power factor. At full load. At 3/4 full load. At /2 full load. Regulation at full load at 75 oC. At unity power factor. At 0.85 Power factor. At 0.90 Power factor. At 0.95 Power factor. Percentage Percentage Percentage Percentage
1

Percentage Percentage Percentage

No Load current at Percentage rated voltage and frequency.

1.14 1.14.1 1.14.2 1.14.3 1.14.4 1.15

Approximate Weights: Core and Windings. Tank and Fittings. Oil. Total Weight. Approximate of oil. Kg Kg Kg Kg Quantity Liters

Sl. No.

Particulars.

Unit.

Details furnished

to

be by

manufacturer. 1.16 1.16.1 1.16.2 1.16.3 1.17 Approximate Dimensions: Length, Breadth, Height. Terminal Arrangement: High Voltage. Low Voltage. 1.18 1.19 Reference Standard. Approximate Maximum C.G.S.Lines/ Flux Density at rated cm2 Voltage and frequency. 1.20 Efficiencies at 75 oC at 0.8 1.20.1 1.20.2 1.20.3 1.21 power factor Percentage Percentage Percentage which Percentage efficiency full load Percentage lagging: At full load, At full load, At full load. Load maximum occurs. 1.22 1.23 1.23.1 1.23.2 Maximum Efficiency. Impulse level with 1/50 wave: High Voltage side. Low Voltage side. Kv Kv at mm mm mm Overall

Sl. No.

Particulars.

Unit.

Details furnished

to

be by

manufacturer. 1.24 No Load loss at 110 KW percent rated voltage and rated frequency. 1.25 No load current at 110 Percentage Percent rated voltage and rated frequency. 1.26 1.26.1 1.26.2 1.27 1.27.1 1.27.2 1.27.3 1.27.3 1.28 1.28.1 1.28.1.1 1.28.1.2 Type of winding: High Voltage. Low Voltage. Insulation material: Turn Turn Insulation insulation high low voltage. voltage. Insulation core to low voltage. Insulation high voltage to low voltage. Clearance: Minimum In oil. Out of oil. clearance mm mm between phases.

Sl. No.

Particulars.

Unit.

Details furnished

to

be by

manufacturer. 1.28.3 Minimum oil. 1.29 1.29.1 1.29.2 1.29.3 1.29.4 1.30 Details of tank: Approximate thickness mm of sides. Approximate thickness mm of bottoms. Approximate thickness mm of cover. Approximate thickness mm of tube radiators. Minimum clearance mm height for lifting core and windings from tank 1.31 1.31.1 1.31.2 1.31.3 Shipping Details: Parts detached for transport. Approximate Weight of Kg heaviest package. Approximate. dimensions of largest package. 1.31.3.1 1.31.3.2 Length. Breadth. mm mm clearance mm

high voltage to tank in

Sl No.

Particulars.

Unit.

Details furnished

to

be by

manufacturer. 1.31.3.3 1.32 1.32.1 1.32.2 Height. Details of bushing: Type. Momentary voltage. 1.32.3 Visible frequency voltage. 1.32.4 One minute wet KV power withstand 1.32.5 power KV discharge power KV frequency dry withstand mm

frequency voltage. Under oil flashover or KV puncture power voltage. 1.32.6 1.32.7 Full wave withstand KV impulse voltage. Under oil flashover or KV puncture 1.32.8
1.32.9

withstand frequency

withstand mm
mm

impulse voltage.
Creepage distance in Air

Recommended
1.32.10

gap

setting.
Weight Bushing. of Assembled Kg

. Item: Bus duct.

The manufacturer shall furnish the following technical particulars along with his offer.

Sl. No.

Particulates.

Details to be furnished by manufacturer.

1. 2.

Cross sectional dimensions of the duct. Size and material of the conductor for neutral. phase and for the

3.

Normal

current of

rating 85

for

a with

temperature

Deg.C

maximum ambient temperature. 4. Short time rating in KA for one second. 5. Clearance between live parts and

ground and between phases. 6. Material of the busbar supports.

________

The brief Sequence for Execution of work

The work is to be executed in substation, which is a prime source for power supply to very critical loads of the Center. As most of the works carried out in the Center are basically R & D related, maintenance of power supply to various loads of the Center is most important. In this regard it is required to carry out the entire work in systematic and meticulous way with the objective of maintaining power supply to critical loads of the Center without much interruptions. It may be noted that for removal of operational panels and installation of new panels prior shutdown of concerned panels are required. Also installation of LT and HT panels are to be carried out on holidays. Therefore execution of this work may take more time compared to standard works. For executing the work smoothly a brief sequence is worked out as follows. However it may be noted that there may be deviations from the below mentioned sequence depending upon various circumstances and site conditions. Sequence of work for implementing RUPS auxiliaries at ISAC Campus. PHASE 1 WORKS. A. Installation of Panel A. 1. Removals of all feeders and incoming bus duct of M5. 2. Removing coupling between M5 and 9127. 3. Removal of Panel A, M5, End and shifting the removed panel to stores. 4. Installation of new Panel A, M5, End with bus coupler and new bus duct. 5. Removals of all feeders and incoming bus duct of 9127. 6. Removing coupling between 9127 and 9126.

7. Removal of Panel A, 9127, Middle and shifting the removed panel to stores. 8. Installation of new Panel A, 9127, Middle with bus coupler, bus duct and coupling it with M 5, which was installed earlier. 9. Removals of all feeders and incoming bus duct of 9126. 10. Removal of Panel A, 9126, Beginning and shifting the removed panel to stores. 11. Installation of new Panel A, 9126, Beginning with bus duct and coupling it with bus coupler of 9127. 12.Providing mechanical and electrical interlocking between all incomers and bus couplers.

B. Installation of 11 KV HT Panel. 1. Removal of NGEF Incomer and 2 MVA transformer breakers and bus coupler. 2. Removal of DG Incomer panel and coupling box. 3. Installation of new HT Panel having one EB incomer, one DG incomer, four feeder breakers and bus coupler. 4. Removal of Voltas Incomer, DG incomer and existing five feeder breakers. 5. Installation of new HT panel with one EB Incomer one DG Incomer and five feeder breakers. 6. Coupling Voltas portions of panel with earlier installed bus coupler. 7. Shifting of 2 Nos of MEI make 11 KV panels and installation of it in DG room 11 KV panel. 8. Shifting of 2 Nos of Alsthom make VCBs, fabrication of outdoor kiosk and installation of outdoor Kiosks at Shaker and Admin Substation.

C. Associated works. 1. Shifting the loads from COP 4 and removal of COP4. 2. Shifting the loads from COP 5 and removal of COP5. 3. Shifting the loads from COP 2 to Panel A and removal of COP2. 4. Retrieval of spare cables if any from COP4, COP5 & COP2. 5. Removal and replacement of HT outdoor kiosks of Shaker Substation and Admin S/S with alternate arrangement for temporary supply. PHASE 2 WORKS. D. Installation of No Break Panel E. Installation of Short Break Panel 1 F. Installation of Short Break Panel 2 G. Installation of 3.15 MVA Transformer. 1. Installation transformer. 2. Installation of RUPS input panel. 3. Interconnection of Bus Duct from transformer to RUPS input panel. H. Providing SCADA and PLCs of transformer as detailed in specification of

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Completion Report

Name of work: Implementation of RUPS Auxiliaries at ISAC. After completing the electrical installation works of LT/HT installation or making additions in existing LV/HV installation, the party who has carried out the installation shall carry out all pre commissiong tests in the following format and shall form the part of completion report. Completion report shall contain copies of following tests. 1. Full nameplate details of installed equipments like transformer, breaker etc. 2. Test results of transformers, cables, breakers, panels and SCADA. 3. Test result of relays. 4. Teat result of transformer oil. Format for Completion Certificate. I / we certify that the installations under the work of implementation of RUPS auxiliaries at ISAC has been installed by me / us and tested as that to the best if my / our knowledge and belief, the installation complies with provision of IER 1956 and other relevant codes of practice for electrical installation. 1. Voltage and system of supply. 2. Particulars of work and test results. a. Transformer Rating. Voltage Make Serial number Year of manufacture Result of insulation test Results of earth resistance continuity tests. Result of other relevant tests. b. HV Cables. Length of cable and number of terminations/joints. Result of insulation tests Result of HV withstand test Result of earth resistance and continuity test Result of other relevant tests.

and

c. MV cables Result of Insulation resistance tests Result of continuity test d. Relay. Result of relay and control wiring Result of tests of protection and measurement CT Result of tests of PTs e. Panels (Separate details for each panel) System Voltage Type and routine Test results of breakers. Earthling of panel Insulation resistance value

1. Signature of Site Engineer / supervisor of party with name and address and permit number of the Supervisor.

2. Signature of the contractor with name and address with contract Licensee number of the contractor.

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Special terms and conditions

Special terms and conditions. Name of work: Implementation of RUPS auxiliaries at ISAC.
1. Only ISO certified parties may quote. Offers of non-ISO parties will not be considered. 2. Parties participating in the tenders should have experience of having executed single project of similar nature and of value not less than Rupees hundred lakhs. 3. Only the Offers of original equipment manufacturers will be considered. 4. Client list giving details of similar nature of electrical projects carried out along with supporting documents like purchase orders / work orders / completion certificates may be furnished along with the offer clearly indicating the nature and magnitude of work done. 5. Parties shall have minimum experience of 5 years in similar nature of projects. 6. In order to have minimum interruption in the power supply, temporary panels of 11 KV / 415 V having suitable feeders shall have to be installed on temporary basis before installing the new panels. 7. Most of the works are required to be carried out during holidays and after office hours only. 8. All the security regulations must be strictly followed inside the campus. 9. No assistance in the form of manpower or material will be provided by the Department except for those already mentioned in this document.

10. Rates quoted by parties for phase 1 and Phase 2 shall be valid for one year from the date of opening of price bid. 11. Successful tenderer shall furnish detailed program regarding execution of the work in the bar chart and CPM chart format. Work execution program shall be submitted within 15 days of the award of PO. On approval of the same by Department, this execution program and shall become essential part of the contract. 12. Department reserves the right to execute Phase 1 works only and forego with the execution of Phase 2 works or execute both Phases one after the other at its sole wish and the parties have no right to question upon this later. Generally it is decided by the Department to carry out the Phase 1 works first and then take up the Phase 2 works. This may be changed any time at the will of the Department.

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List of Approved Makes

List of approved make for the work of Auxiliary works for implementation of RUPS system at ISAC campus, Bangalore. Sl no 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15 16. Item Moulded case circuit breakers Make

ABB, Siemens, Schneider, Alsthom. MV Switch fuse units and Alsthom, Siemens, L & T, GE Isolators power control, ABB, Schneider. HRC fuses Alsthom, Siemens, L & T, GE power control, ABB. Transformer Kirloskar, Crompton Greaves, Alstom LT Current / Voltage Kappa Electricals, AE, transformer HT Current / Voltage Kappa Electricals, AE, transformer Armored power cables (LT & Universal, CCI, RPG, Nicco, HT) INCAB LT Air Circuit Breaker Siemens, GE, ABB, Schneider. HT Vacuum Circuit Breakers Siemens, Alsthom, ABB, Crompton Greaves. Digital type measuring AE, L & T, Enercon, GE Digital, Instruments. Push Button and Key L & T, Siemens, Vaishnav, actuators Siemens, Crompton Greaves, ABB. Relays Brown Boveri, Siemens, GE, L&T, Alsthom. End termination Kit Raychem. Lugs, Glands 3 D, Dowels, Jainson. Contactors Siemens, Telemechnic, L & T. PVC Wires Finolex, NICCO, Anchor, INCAB.

Note: Any other item not covered in above list but required for the work shall be of reputed makes and shall have the prior approval of Department.

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